THE DUBAI TRANSFORMATION TO THE OFFSHORE MARKET

Khamis Juma Buamim Chairman-Drydocks World and Maritime World SMM Offshore Dialogue 11 September 2014, Hamburg

26nd SMM | 9 - 12 sept 2014

Drydocks World & Maritime World

Al Jadaf

Dubai Maritime City

Emirates International Maritime Academy

DUBAI. UAE

Drydocks World- Dubai

AbuDhabi

Fujairah

Tuas

Singapore Pertama Nanindah Graha

Conversion pier for Offshore FPSO, FSRU and MCV

Building and launching facilities for up to 40 Offshore vessels in

parallel

Building and launching facilities for Offshore structures , Semi Submersibles and rigs

Equipments: Floating Crane Gantry Kone Crane Crawler Cranes Rail Cranes Overhead Cranes Mobile Cranes

2000 tonnes 300 tonnes Max. lifting capacity of 280 tonnes Max. lifting capacity of 120 tonnes Max. lifting capacity of 100 tonnes Max. lifting capacity of 100 tonnes

Dock No.2 521 X 100 M

2000 tonnes

Yard Size 200 hectares

Berthing Wharfs 3,730 M (10 berths)

Floating Dock 15,000 tlc 205.0 m x 32.0 m

Graving Docks Dock No.1 366 X 66 M Dock No.2 521 X 100 M Dock No.3 411 X 80 M

Hydro lift Facility 120M x 60M

Graving Docks

Location Adjacent to Drydocks World - Dubai

Capability Dry berths, wet berths, complete range of repairs & hull treatment

Ship lifts capacity 6000 tons and 3000 tons

Boat hoist capacity 700 tons

Vessel length Vessels up to 130m long can be docked

Berths Dry berths: 11 x 150m; 33 x 100m

Wet berths: 9 (from 75 – 150m long)

UK's H.R.H. Queen

Elizabeth II officially

opened the yard, at the

invitation of H.H.

Sheikh Rashid Bin

Saeed Al Maktoum,

the late ruler of

Dubai.

1983 1994 2008 2011 2014

Conversion of 27 vessels into FSO, FPSO, FSRU, MCV

70 New building Projects for clients all over the world

Repaired and upgraded 150 Offshore rigs for all major O&G clients

Repaired 750 vessels from clients all over the world

Nippon Oil

Conversions

Structures &

Modules

Rigs – Build / Upgrade

Vessels – Repair / New build

Our Core Values-Safety, Environment, Quality, People, integrity

• The gaseous natural gas is chilled and transported in

semi-cooled state at -160 ͦ C.

• At the required destination, this is heated up to its

original gaseous state.

FSRU Toscana

World’s First Floating Storage

Regasification Unit

Gulf of Mexico

Main purpose: Part of Prelude FLNG world’s first Floating Liquefied Natural Gas vessel built by Technip Samsung Consortium for Shell

OWNER DESIGNER MODEL PRODUCTION

CAPACITY TOTAL WEIGHT

Shell SBM FLNG 5.3 mtpa * 600,000t

Prelude FLNG field is owned by SHELL and located in Browse Basin, Australia. The Prelude turret will be the largest non-disconnectable internal turret in the world. Once manufactured it will weigh almost 12,000 tonnes, have a diameter of approximately 40 meters and extend around 93 meters in height. This massive structure is what will allow the Prelude FLNG to rotate according to wind and currents when onsite over the Prelude field, ensuring the facility remains stable in all weather conditions. The Turret Mooring system will be installed on a new build FLNG vessel with overall size 488mL x 80mW and it will be deployed at a depth of 250m. Our Client is SBM. Technip is SBM’s client and SHELL is the end user Turret’s major components are as below:

1) Chain Table (26.5m dia x 5.8m H; 2,030 tons)

2) Mid Turret (26.5m dia x 23.6m H; 1,665 tons)

3) Bogie Support Structure ( BSS) (30m dia x 21.4m H; 1,308 tons)

4) Collar Deck (38m dia x 4m H; 2,418 tons)

5) Manifold Structure (39m dia x 19.5m H; 2881 tons)

6) Gantry Structure (45m x 55m x 30m H; 770 tons)

* mtpa = million tones per annum (liquids)

Owner / Client SBM / TECHNIP / SHELL

Total weight – 6 modules

11,500 tons

Steelwork (in tons) 9,000

Piping (Tons) 310

Cabling (length in km)

37

Construction Period Feb 12 – June 14

The turret of an FPSO is the heart of the operation

Floating liquefied natural gas (FLNG) is a revolutionary technology that will allow Shell to access offshore gas fields that would otherwise be too costly or difficult to develop. Prelude FLNG (100% Shell) is the world’s first FLNG development.

Source: Shell

Main purpose: The world’s largest wind power HVDC offshore platform

OWNER DESIGNER MODEL POWER

CAPACITY TOTAL

WEIGHT

TenneT ABB/Aibel DolWin Beta >900 MW 23000t

CLASSIFICATION DIMENSIONS ACCOMMODATION

GBS HVDC Platform

Built acc. to:

German Regulations &

Norsok/ DNV Offshore

Standards

DNV – Certifying

Authority

Length: 100.1m

Breath: 74.1m

Height: 83m

16 x 1 man cabins

Project :

DolWin beta was built for a large wind farm cluster in the German

sector. It will receive alternating current from wind farms and convert it

into direct current before sending it onshore via subsea cables.

The platform can generate over 900MW of power and can receive

electricity from three wind farms, i.e. a total of 240 turbines.

Steel fabrication including outfitting -17,500 tons approx

Yard scope of works :

Procurement of steel, pipe, cables, fabrication of steel and piping,

installation of electrical cables, surface protection coating, mating of

deck box with sub structure, installation of the client supplied

equipment, design and construction of living quarters for 24 people

according to NORSOK standard and German regulations, fabrication &

installation of helideck.

Dolwin Beta has the size of a football field. It is 83 meters tall, 74 meters wide and 100 meters long. It will stand on the seabed at a depth of 29 meters and has a converting capacity of 924 MW Dolwin Beta is a submersible floating platform. It is to be towed into the right position and placed on the sea bed. It has separate living quarters for 24 people, a helipad and two lifting cranes. It will be towed out to the field later in 2014. ABB who has received the contract from German grid operator TenneT has overall project responsibility and is supplying cables and the conversion equipment, Aibel has designed the platform and DDW was the building yard

Project facts

DolWin Beta is built for the large wind farm cluster DolWin near the island Helgoland in the German sector of the North Sea. It will receive alternating current from three wind farms, i.e. a total of 240 turbines and convert it into direct current before sending it onshore via subsea cables.

Construction Methodology of a Gravity Based Structure (1/4)

Construction Methodology of a Gravity Based Structure (2/4)

Construction Methodology of a Gravity Based Structure (3/4)

Construction Methodology of a Gravity Based Structure (4/4)

The dimension of the platform: 100.1 x 74.1 m. It is 83m tall with accommodation and outfits Weigh 20,000 metric tones approximately.

Hull Floating and Joining in the Dock

Lifting and Mating of 10,000 ton Deck on to Hull

OWNER DESIGNER MODEL STORAGE CAPACITY

MAX. FLOW RATE TOTAL

WEIGHT

CHRYSAOR /

Premier Oil Atkins SOST

400,000

barrels

300,000

bopd * 9600t

The gravity based oil storage tank is for the Solan field in UKCS Block 205/26a on the outer West Shetland Shelf and is operated by Chrysaor. Our Client is Premier Oil UK Limited Tank Size – 45m x 45m x 25m - Storage 400,000 barrel The shipyard’s scope of work included construction of the tank using 8,260 tons of special grade structural steel, 510 tonnes of anodes plus various sizes of carbon steel and exotic pipes. * bopd = barrels oil per day

CLASSIFICATION DIMENSIONS

Subsea Oil Storage Tank Built acc. to: Norsok/ DNV Offshore Standards

Length: 45m Breath: 45m Height: 25m

Main purpose: Gravity Based Structure for Subsea Oil Storage

The Corporate Finance Deal of the Year 2012 for the Dubai Drydocks restructuring by the ICAEW

American Petroleum Institute (API) Specification Q1 certification for Quality Management System.

has awarded the organization with

5 STARS

0.81

0.59 0.51

0.20

0.40

0.60

0.80

1.00

Y 2012 Y 2013 Y 2014

Lost Time Injury Frequency Rate

Man-Hours

35,460,392

Man-Hours

29,768,751

Man-Hours

15,650,770

3.7 Million & 2 Million

EAGLE TEXAS & EAGLE

LOUISIANA

DOLWIN Beta

Shell Prelude

FLNG TURRET

‘FPSO FIRENZE’

‘FSRU TOSCANA’

4 Million

5 Million

4 Million – June 14 3 Million Jun 14

LTI Frequency Rate = Number of LTIs per million manhours worked

SOLAN

5 Million

.....شكرًا

danke .......

Thank you……