Khóa đào tạo TPS Kaizen Tour 2015

Copyright (C) 2015 HIRAYAMA Co.,Ltd. All Rights Reserved. URL http://www.genbakaizen.com

HIRAYAMA Consulting

The Japan Kaizen Tour

Mansion

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HIRAYAMA – The Japan Kaizen Tour

The Toyota Production System is considered to be the final production control method, which has led Toyota Motors to be the most competitive motor company in the world. Every company in the world today is interested in whether to implement the Toyota Production System to their system. We organized, "The Japan Kaizen Tour", to see the current status of its place of birth, at Toyota Motors. We offer seminars, on-site Kaizen training, and what's more, a factory tour at the world-leading facility for structure and management of the Toyota Production System.

Why Does "The Japan Kaizen Tour" Work for You?

Characteristics of "The Japan Kaizen Tour"

Training by Consultants with a Toyota Motors Background Seminars and Kaizen Training Case Examples A Factory Tour Small-Group Tours of under 20 Participants to Lead to Substantial Output

Objectives of "The Japan Kaizen Tour"

To Study the Background and Structure of Toyota Production System To Analyze and Solve any Problems Participant's May have Together To Have a Tour of The World's Highest Level Factory To Learn About Japanese Culture and the Background of the Toyota Production System To Allow for Communication Between Fellow Seminar Members


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Day 11st Sun

Day 22nd Mon

Day 3

3rd TueDay 4

4th WedDay 5

5th ThuDay 66th Fri

BreakfastPick up at Nagoya

airportBreakfast Breakfast Breakfast Breakfast Breakfast

Plant Tour

Debriefing in Nagoya

(Nagoya Castle )

TPS DojoWorkshop 1

Toyota Motors Mirai Industry Omron

Leave hotel for Osaka Airport

Depart for Vietnam

Study TopicBasic concept of

TPS. Standardized work in TPS

Final Assembly line, Welding by Robot (Center of TPS –

JIT, Jidoka)

5S, TPS, Kaizen Activity


Lunch Lunch Lunch Lunch Lunch Lunch

Plant Tour

・Toyota Techno Museum

・Check in hotel & Free

TPS DojoWorkshop 2

Mitsubishi Electronics

DaifukuDebriefing in Kyoto

Shopping

Study Topic

Spinning and Weaving Technology

Automobile Technology and

Industry

Detect waste & Kaizen method

Energy & Electric Systems, Industrial

Automation System, etc

QC Circle , 5S,Visual

Management, Kaizen Activity

The Japan Kaizen Tour Schedule (6days – 5nights)

Copyright (C) 2015HIRAYAMA Co.,Ltd. All Rights Reserved. URL http://www.genbakaizen.com

1st 24/05 ~ 29/05/2015 2nd 16/08 ~ 21/08/2015 3rd 15/11 ~ 20/11/2015

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Day 11st Sun

Day 22nd Mon

Day 3

3rd TueDay 4

4th WedDay 5

5th ThuDay 66th Fri

Day 77th Sat

BreakfastPick up at

Nagoya airportBreakfast Breakfast Breakfast Breakfast Breakfast Breakfast

Plant Tour

Debriefing in Nagoya

(Nagoya Castle )

TPS DojoWorkshop 1

Toyota MotorsToyotaTechno

MuseumAVEX

Omron

Leave hotel for Osaka

Airport

Depart for Vietnam

Study Topic

Basic concept of TPS.

Standardized work in TPS

Final Assembly line, Welding by

Robot (Center of TPS –

JIT, Jidoka)

Spinning and Weaving

Technology

Automobile Technology and Industry



Lunch Lunch Lunch Lunch Lunch Lunch Lunch

Plant Tour

・Check in hotel

・Free

TPS DojoWorkshop 2

Mitsubishi Electronics Mirai Industry

Daifuku

Debriefing in Kyoto

Shopping

Study Topic

Detect waste & Kaizen method

Energy & Electric Systems, Industrial

Automation System, etc


QC Circle , 5S,Visual

Management, Kaizen Activity

The Japan Kaizen Tour Schedule (7days – 6nights)

Copyright (C) 2015HIRAYAMA Co.,Ltd. All Rights Reserved. URL http://www.genbakaizen.com

1st Aug 23~Aug 29, 2015 2nd Nov 22~Nov 28, 2015

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The Japan Kaizen Tour – Company Profiles

TOYOTA Techno Museum

The Museum was founded in a cooperation of 13 companies of Toyota Group, and uses the locationand buildings of Toyota Bouseki’s main office, the origin place of TOYOTA. The museum's mission isto systematically introduce the history of Japanese manufacturing technology to those who will beresponsible for its future development and the evolving world of automobile engineering.

Summary of the exhibition facilities:

1. Textile Machinery Pavilion – Spinning and Weaving Technology

2. Automobile Pavilion – Automobile Technology and Industry

Automobile Mechanisms and Component Parts, development of

automobile and production technology

Material laboratory, prototyping plant

Address: 4-1-35, Noritake Shinmachi, Nishi-Ku, Nagoya City

Web URL: http://www.tcmit.org


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HIRAYAMA Training Center – TPS DojoThis course will① acquire the ability as managers & supervisors to execute Kaizen by yourself ② acquire TPS fundamental knowledge③ execute Genchi, Genbutsu principle and see actual work site of skills to detect MUDA, MURA and MURI④ experience and master Kaizen technique by executing motion analysis using the model production line.

<Schedule> Workshop Training9:00- 10:30 Introduction of TPS and Kaizen in Toyota way

10:40- 12:00 Explanation of Standard work sheet & Combination chart12:00- 13:00 Lunch13:00- 14:00 Finding problems from radiator assembly line14:00- 15:00 Detection of MUDA, MURA, MURI and group discussion15:10- 16:10 Rebuilding and implementation of the line16:15- 17:00 Summary, Q & A Session

Web URL : http://www.genbakaizen.com


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http://www.genbakaizen.com/



TOYOTA Motor CorporationToyota Motor Corporation, Japan`s carmaker creates cars, pickups, minivans, and SUVs which include such models as Camry, Corolla, 4Runner, Land Cruiser, Sienna, the luxury Lexus line, the Scion brand, and the hybrid brand. Toyota sells its vehicles in more than 170 countries and regions worldwide. Toyota`s primary markets for its automobiles are Japan, North America, Europe and Asia. Toyota also makes forklifts and manufactured housing, and offers consumer financial services. They have a driving ambition to become greener. The company makes a hybrid-powered (gas & electric) sedan-the Prius- that is being snapped up in US and European markets. The company recorded revenues of $221 billion during the fiscal year of 2013, a increase of 18.7% over 2012.and Net profit $14 Billion, a increase of 224.3% over previous year.

<Tour Schedule>09:30-10:45 Visit Toyota motors (Assembly line & Welding by robot assembly)10:45-11:45 Visit Toyota Kaikan (Exhibition Hall)

Date of Establishment : August, 1937 Number of Employees : 69,478 employees Products : Automobile, Housing, Finance/Banking, etc Web URL : http://www.toyota.co.jp


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http://www.toyota.co.jp/

http://www.toyota.co.jp/


Mitsubishi Electric Corporation

The Mitsubishi Electric Group operates on the corporate principle of contributing to creating a vibrant and affluent society by enhancing its technologies, services, and creative powers, as a leader in the manufacture and sales of electric and electronic equipment used in energy and electric systems, industrial automation, information and communication systems, electronic devices, and home appliances.

Mitsubishi Electric Corporation’s Nagoya Plant is the company’s principal facility for automation equipment production, ensuring supplies of key parts to Mitsubishi Electric’s factory automation lines worldwide.Production of: heavy electric machinery systems, industrial mechatronics, information and telecommunications systems, electronic devices, manufacturing and sales of home electric appliances, etc.

■Overview of the CompanyCompany name: Mitsubishi Electric GroupFounded: January , 1921Employees: 117,314 (Group total), 1,970 (Nagoya works)Annual turnover: 3,639.4 billion Yen(USD 44.4 Billion in a rate of 1USD= 82 JPY)URL: http://www.mitsubishielectric.co.jp/


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http://www.mitsubishielectric.co.jp/


Mirai Industry

The company is an electric installation equipment manufacturer and well-known as unique management

by CEO Akio Yamada. More than 10, 000 kaizen improvement ideas per year submitted from employees

and very popular for employee welfare policy, mandatory retirement at the age of 70, no layoff, 140 holidays

a year, overseas travel for all employees every 5 years, no night overtime, 3 years maternity leave, 10 days

off at the year-end holidays and highest salary in the local area. Mirai has a heaven-like working environment

for employees.


■Overview of the Company

Name Mirai Industry Co., Ltd.

Founded August, 1965

Capital 7,068 Million

Consolidated Net Sales 21,900 Million

Employees: 780 employees

Business lines Electrical equipment materials, Plumbing

sanitary materials, water supply & drainage and gas equipment, etc

URL: http://mirai.co.jp

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http://www.mirai.co.jp/kanzai/catalog/_SWF_Window.html?pagecode=56

http://www.mirai.co.jp/kanzai/catalog/_SWF_Window.html?pagecode=27

Copyright (C) 2015 HIRAYAMA Co., Ltd. All Rights Reserved. URL http://www.genbakaizen.com

DAIFUKU CORPORATION (Shiga Plant)Since 1937, Daifuku has focused on material handling – the movement of finished goods and work in progress.Daifuku’s world-class systems lead the industry by combining conveying, storage, sorting, picking and controls;products serve customers in a range of industries and countries.Daifuku's roots lie in automotive factory automation (AFA) with chain conveyers during the advent of motorization.AFA operations, factory and distribution automation (FADA), cleanroom factory automation for semiconductor andflat panel displays (eFA), and airport baggage handling (ABH) represent Daifuku's four core business divisions. Inaddition, Daifuku has developed car wash machines and unique equipment to improve communities. Daifukusubsidiary Contec, which is listed on the Second Section of Tokyo Stock Exchange, supplies electronics.As a leading material handling manufacturer, Daifuku's mission is to develop unique cutting-edge systems for eachcustomer. Daifuku’s recent achievements include the creation of a distribution center compatible with supply chainmanagement and transport systems in cleanrooms for manufacturing semiconductors and flat panel displays.Daifuku assists customers from planning to proposal, design, manufacturing, installation, after-sales service andfacility retrofits.Daifuku is a global company with non-Japanese sales accounting for 60% of total sales. By strategically locatingproduction and procurement operations world-wide and by collaborating closely with global network of affiliatecompanies and branch offices, provides complete customer support on a global scale.

Date of Establishment : May 20, 1937Number of Employees : 7,349 (as of March 31, 2014)Business : Material Handling，

Employing Comprehensive Capabilities – Consulting to ServiceURL : http://www.daifuku.com/

The Japan Kaizen Tour– Company Profile Page 10

http://www.daifuku.com/

OMRON Kyoto Taiyo

Omron Kyoto Taiyo with a partnership with Japan Sun Industries have promoted job opportunities for the disabled under the motto of `No Charity, But a Chance`, by creating supportive working environment in which the disabled are able to create more chances for socially satisfying lives. The main philosophy is to derive the underlying potential of the disable and maximizing their capability by providing mechanical aids including unique supportive jigs and kaizen improvement in their working environment.

Date of Establishment : 1985 Number of Employees : 19 employees + Handicapped workersProducts : Switches, Socket, Sensor, Battery

Web URL : http://www.kyoto-taiyo.omron.co.jp



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http://www.kyoto-taiyo.omron.co.jp/





Under the motto: “The development of a company starts with the development of human resources,” AVEX trains engineers who can machine and grind components on a micron scale. Their high skills enable AVEX to operate an integrated system to produce everything from prototypes to mass-produced products. In fiscal 2006, AVEX was selected as one of the “A Selection of 300 of Japan's Monozukuri (Manufacturing) SMEs”.Hydraulic control valves for automotive automatic transmission systems require extremely high precisionto ensure their accurate sliding movement in the systems. The valve outer diameter tolerance must be within just +/-0.0008 mm. The smooth acceleration and deceleration of automatic cars depends on our technologies embodied in these valves that are almost the same size as a finger.

<Tour Schedule>09:30-10:00 Company Introduction10:00-11:00 Plant Tour11:00-11:30 Discussion, Q&A

with ChairmanDate of Establishment : June, 1953 Number of Employees : 140 employees Products : Automotive Parts (A/T valves, Breaks, Engine Parts, etc.) Web URL : http://www.avex-inc.co.jp

AVEX

The Japan Kaizen Tour – Company Profiles Page 12

http://www.avex-inc.co.jp/





City Information – Nagoya

Food: Nagoya is famous for its miso sauce cuisine and tebasaki . Famous plates are kishimen noodle, miso-katsu cutlet, and tebasaki fried chicken wingtips.

Nagoya City, located at the center of Japan, is capital of Aichi Prefecture in Chubu Region and one of the three major metropolitan regions (Tokyo, Osaka, and Nagoya).

Greater Nagoya, centralized in Nagoya City, is the hub of Japanese manufacturing industries, producing over 40% of major manufacturing categories such as automobiles, automobile parts, machine tools and aircraft parts, and exerts its role as a strong leader in the Japanese economy.

Population: 2,263,907 inhabitantsEconomy: Greater Nagoya GDP（459 billion USD) is placed 18th comparing with

the world's countries.Access: By road (Expressway) - Tokyo, 325 km / Osaka, 183 km

By bullet train (each 10 min) - Tokyo, 95 minutes / Osaka, 50 minutes By air - Central Japan International Airport (domestic and international lines )By sea - Nagoya Port (Japan‘s largest port)

Tourist Spots: Nagoya Station Area (business area and modern buildings) , Nagoya Castle Area (government and public offices ) , Sakae Area (Shopping, fashion and night life), Shirakabe (the most powerful Shogun family “Tokugawa” origin)

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City Information – Kyoto

Food: Kyoto has its own culinary culture. Located far from the ocean, it was difficult to get fresh seafood. That's why in the Kyo-ryori (Kyoto cousin) they use dry food, vegetables and soya bean products. To savor and enjoy these ingredients, various cooking methods and techniques were invented and in Japanese traditional restaurants, it became the height of sophistication, creating delicious dishes that show the seasonal beauty of nature on a plate almost like a work of art.

Kyoto, “Japan’s heartland”, is a city that over a period of 1000 years, dating from the decision to move the capital to Kyoto in 794, nurtured a unique kind of culture and came to be considered the mother of culture and Japan’s foremost travel destination. Kyoto was the capital of Japan and the Emperor’s place of residence till the capital was shifted to Tokyo in 1868. Kyoto is abreathtaking city that offers historical sites, beautiful nature scenes and friendly locals.

Population: 1,473,746 inhabitantsEconomy: Information Technology (Nintendo, Omrom, Kyocera),

Tourism and handcraftsAccess: 73 minutes from Kansai Airport by JR "Haruka" Kansai Airport Limited Express

2 h and 22 min from Tokyo Station (Bullet Train)

Tourist Spots: the all city is a touristic spot with dozens of temples and historical sites.Here are some of them: Kyoto Tower , Kiyomizu-dera Temple, Nijo Castle, Kinkakuji Temple , Gion Town, Tetsugaku no michi.

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Other basic Information

Electricity: The voltage used throughout Japan is uniformly 100 volts, A.C. There are two kinds of frequencies in use; 50 Hertz in eastern Japan and 60 Hertz in western Japan (including Nagoya, Kyoto and Osaka). There are no columnar-shaped plugs or 3-pin plugs used in Japan but 2-flat-pin plugs are used instead. It is therefore advised to purchase a plug adapter beforehand.

Money : The Japanese currency is named YEN. There are coins 1, 5, 10, 50, 100 and 500 yen and notes of 1,000, 2,000, 5,000 and 10,000 yen. You can buy yen at foreign exchange banks and other authorized money exchangers. There is no relevant differences in rates between money exchangers. International credit cards and Travelers Checks are accepted by leading banks, hotels and stores in major cities. However, credit card are not always convenient so obtaining some cash beforehand is recommended.ATMs: There are Post Office ATMs in Japan which display stickers indicating which cards are accepted. Seven Bank ATMs are placed at 7-Eleven convenience stores and the service will be given 24 hours a day in English, Korean, Chinese and Portuguese Guidance. Japan has a 5% consumption tax which is levied on all goods and services purchased in Japan, including food. In addition to the consumption tax, a 10-15% service charge is added to the bill at most hotels and first-class restaurants.

Domestic/International Calls: Public telephones accept 10 yen and 100 yen coins and/or telephone cards. A local call costs 10 yen per minute. If you put in two 10-yen coins and speak for less than one minute, one of the coins will be returned to you. No change is given for partial use of a 100 yen coin. Prepaid telephone cards cost 1,000 yen from kiosks at train stations and convenience stores. Charges for inter-city calls vary according to the distance. A direct overseas call can be made from a public telephone displaying an International and Domestic Telephone sign. These phones are not widespread, but can be found at airports, hotels, and other key facilities. Direct dial calls can be made via a telephone company using the company's access number.

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Study Tour Details

Participation Fee : 6days – 5nights: 1,700 USD/per

Vietnamese tours having a minimum of 10 persons. 7days – 6nights: 1,800 USD/per

※ A person can join※ Joining together with Malaysia Group or Singapore Group,…

The fee includes : Hotel Accommodation for 5 nights Lunch and dinner for 5 days (except dinner on Wednesday)

Breakfast at the hotelWelcome party on Sunday and farewell party on Thursday

Arrangements for factory visits escorted by Hirayama Staff Transportation during the tour, including company visits and sightseeing Education materials and text books Interpreter’s fee during the training program and factory visits Hirayama Staff assistance and cultural technical inputs during the tourThe fee excludes : Travel to and from Japan (Airfare) Travel insurance and alcohol drinks during meals or elsewhere Incidentals (telephone calls, additional drinks, laundry, etc.)

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Organization

HIRAYAMA VIETNAM CO.,LTDR703. VET Building, 98 Hoang Quoc Viet Str,Cau Giay Dist, Hanoi, VietnamTEL:+84-4-3959-0247FAX:+84-4-3959-0246www.hirayamavietnam.com.vn

Study Tour Manager

1. Phung Thai Ha(Ms.) Cellar phone: +84-(0)[email protected]

2. Dam Thu Phuong(Ms.) Cellar phone: +84-(0)[email protected]


Mansion of Prosperity

The Japan Kaizen Tour – Contact

Please feel free to contact us for further questions.

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