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KILANG KELAPA SAWIT PT.PARIT SEMBADA - Kuala ... TANJUNG RUSA PLASMA PELULUSAN PT.SWP(KOP.MITRA...

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Date 18-02-14 Manager (No. Syarikat: 15043-V) KILANG KELAPA SAWIT PT.PARIT SEMBADA ………………………………………. (ASHOK KUMAR BATUMALAI) KILANG KELAPA SAWIT PT.PARIT SEMBADA Progress Report For the month of JANUARY 2014 KUALA LUMPUR KEPONG BERHAD
Transcript
  • Date 18-02-14

    Manager

    (No. Syarikat: 15043-V)KILANG KELAPA SAWIT PT.PARIT SEMBADA

    .(ASHOK KUMAR BATUMALAI)

    KILANG KELAPA SAWIT PT.PARIT SEMBADA

    Progress Report

    For the month ofJANUARY 2014

    KUALA LUMPUR KEPONG BERHAD

  • PAGE 1

    HIGHLIGHTSEstimated percentage of FFB pushed by shovelPercentage FFB pushed due to grading

    PRODUCTION

    RAINFALL RECORD (mm) Year 2014

    Fin Year Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug SepLast FY 321.00 648.00 898.00 562.00 414.00 290.00 243.00 475.00 340.00 367.00 111.00 111.00This FY 172.00 459.00 737.00 407.00

    OTHER HIGHLIGHTS

    DESCRIPTION OF PROBLEMS / ACHIEVEMENTS

    Comments :1. OER was slightly higher by 0.16 % as compared to last month.2. KER was lower by 0.25 % as compared to last month.

    Same Period Last Year

    0.50 MT1597.72 MT or 15.64 %

    4.89

    This Month

    140.390 MTFibre to SWP

    57.94 MT or 0.57 %

    Scout HarvestingShell StockShell to SWP

    50.00 MT

    O.E.R %

    K.E.R %

    ITEMTrash removed

    166.150 MT

    Stone removed

    PROGRESS REPORT ON

    (4TH MONTH OF FINANCIAL YEAR)FOR THE MONTH OF JANUARY 2014

    KILANG KELAPA SAWIT PT.PARIT SEMBADA

    Todate Current Financial Year

    0.0%17.58%

    Last Month TodateThis Month

    20.60

    5.16

    20.5420.83 20.67

    4.404.61

    21.19

    4.71

    3. Total crop received for the month was 10214.890 mt lower than estimate by 53.58 %.

  • PAGE 2

    1 PRODUCTION REPORT

    1.1. FFB STATEMENT

    1.1.1. FFB CONTRIBUTION

    Estimate for Estimate +/- Estimate +/- EstimateThis Month Todate This Month Todate This Month Todate

    KLK Estates MT MT MT MT MT MT- - 4,953.500 11,392.500 -100.00% -100.00%- - 4,953.500 11,392.500 -100.00% -100.00%

    - -- -- -- -- -- -- -- -- -- -- -- -- -- -- -

    Sub Total - - 9,907.000 22,785.000 -100.00% -100.00%

    Non-KLK Estates- - 9666.000 35038.000 -100.00% -100.00%

    582.340 2,029.360 0.000 0.000 - -1,371.330 4,911.620 0.000 0.000 - -

    419.480 1,597.620 0.000 0.000 - -1,597.720 5,989.760 1803.000 4146.000 -11.39% 44.47%

    50.810 256.650 157.750 362.750 -67.79% -29.25%62.490 314.320 157.750 362.750 -60.39% -13.35%

    219.620 952.960 157.750 362.750 39.22% 162.70%42.040 171.300 157.750 362.750 -73.35% -52.78%

    292.730 948.390 0.000 0.000 - -- -

    Sub Total 4,638.560 17,171.980 12,100.000 40,635.000 -61.66% -57.74%

    Estimate for Estimate +/- Estimate +/- EstimateThis Month Todate This Month Todate This Month Todate

    Outsiders MT MT MT MT MT MTAIR LIUH 20.040 83.920 0.000 0.000 - -AIR MUNGKUI 41.310 153.460 0.000 0.000 - -AIR PELEPAK PUTIH 13.920 40.630 0.000 0.000 - -AIR REMBIKANG 237.910 1,016.810 0.000 0.000 - -BADAU (H.MAUN RATMAJI) 34.630 319.460 0.000 0.000 - -BANTAN 379.470 1,481.010 0.000 0.000 - -BANTAN KAMPIT 198.500 661.440 0.000 0.000 - -BULUH TUMBANG 227.770 955.760 0.000 0.000 - -BWANA LOKA 33.060 179.280 0.000 0.000 - -CERUCUK 111.890 471.810 0.000 0.000 - -CV.DUA PUTRA 100.750 384.420 0.000 0.000 - -CV.HENCO BELLITONE 242.680 669.610 0.000 0.000 - -CV.JAYA ABADI 180.550 950.970 0.000 0.000 - -CV.OKTAGON 7.690 27.850 0.000 0.000 - -CV.PADANG JAYA PURNAMA 212.440 1,048.100 0.000 0.000 - -CV.PUNCAK JAYA 28.930 199.960 0.000 0.000 - -CV.SRI REJEKI 176.350 848.130 0.000 0.000 - -CV.TIGA PUTRI MANDIRI 86.870 479.460 0.000 0.000 - -CV.WD JAYA 37.760 182.770 0.000 0.000 - -KAS DESA AIR KUNDOR 9.980 62.810 0.000 0.000 - -KAS DESA TANJUNG RUSA 17.490 95.100 0.000 0.000 - -KELEKAK DATUK 154.360 660.470 0.000 0.000 - -KT.BUMI BETONG 24.320 98.680 0.000 0.000 - -KT.GADONG MANDIRI 8.040 34.630 0.000 0.000 - -KT.GOTONG ROYONG 43.160 212.560 0.000 0.000 - -KT.GUNA LESTARI 123.080 570.810 0.000 0.000 - -KT.MERTA SARI 15.750 73.470 0.000 0.000 - -KT.MINDING JAYA 62.790 137.080 0.000 0.000 - -

    PT AMA

    CENDILBUDING

    PLASMA AIR SERUKPLASMA AIR SELUMAR

    PLASMA NYURUKPLASMA TANJUNG RUSAPLASMA PELULUSANPT.SWP(KOP.MITRA UTAMA)

    PLASMA KACANG BUTOR

    PLASMA AIR KUNDORPT.AKS

  • KT.SUBUR MAKMUR 45.160 236.280 0.000 0.000 - -KEPAYANG 211.340 799.770 0.000 0.000 - -KOP. BUMI MAKMUR 171.190 840.880 0.000 0.000 - -KT. CAHAYA RAWANA 8.470 61.660 0.000 0.000 - -LADANG PETIKAN 36.290 187.960 0.000 0.000 - -MEMPIU 70.920 238.070 0.000 0.000 - -PELEPAK PUTIH 71.370 273.880 0.000 0.000 - -PENIRUKAN 6.400 32.380 0.000 0.000 - -PERAWAS 36.010 211.640 0.000 0.000 - -PT.SAWINDO CEMERLANG - 57.480 0.000 0.000 - -PT.SAWIT ALAM PERMAI 208.450 479.100 0.000 0.000 - -PT.SCHG 1,298.660 5,386.220 0.000 0.000 - -SELINGSING 241.450 922.480 0.000 0.000 - -TANJUNG BINGA 40.900 189.360 0.000 0.000 - -

    22.400 22.400 0.000 0.000 - -50.170 50.170 0.000 0.000 - -

    225.660 225.660 0.000 0.000 - -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -

    Sub Total 5,576.330 22,315.850 - - - -

    Grand Total 10,214.890 39,487.830 22,007.000 63,420.000 -53.58% -37.74%

    Comment :

    KT.MAJU BERSAMEKT.PALM OILPT.PALMINDO BILLITON BERJAYA

  • PAGE 31.1.2. FFB COMPOSITION

    Composition of crop from various years of planting are :-

    MT % MT %1998 14.100 0.14 14.10 0.04 2000 11.710 0.11 22.61 0.06 2001 292.730 2.87 948.39 2.40 2002 0.000 - - - 2003 588.900 5.77 2,769.14 7.01 2004 602.360 5.90 2,839.12 7.19 2005 1,587.080 15.54 6,088.95 15.42 2006 2,729.660 26.72 10,603.96 26.85 2007 684.200 6.70 2,539.35 6.43 2008 533.670 5.22 2,028.44 5.14 2009 2,504.840 24.52 9,144.96 23.16 2010 665.640 6.52 2,488.81 6.30

    - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

    Total 10,214.890 100.00 39,487.83 100.00

    Append below the classification of Palms According to Age :-Category Palm Age (years) TM % TD %

    Immature 1st - 3rd 0% 0%Young 4th - 9th 85% 83%Prime 10th - 18th 15% 17%Old 19th and above 0% 0%Comments :

    This Month TodateYear of Planting

    Remarks

  • 1.1.3. FFB QUALITY

    KLK This Last This Last This Last This Last This Last This Last This Last This LastESTATES Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month MonthCendil - -Buding - -

    Total/Average 0.00 0.00

    NON-KLK This Last This Last This Last This Last This Last This Last This Last This LastESTATES Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month MonthAir Selumar - -Air Seruk - -Kacang Butor - -Alam Karya Sejahtera 24 25 5.88 8.96 3.13 2.24 2.67 2.56 2.42 2.80PT.SWP (Kop.Mitra Utam 20 19 1.30 3.22 2.05 0.50 0.20 0.39 4.55 5.00Plasma Air Selumar 24 25 5.17 5.68 1.88 1.64 6.63 8.12 4.50 3.48Plasma Air Seruk 24 24 7.08 9.71 1.58 0.33 9.83 9.17 3.88 4.33Plasma Kacang Butor 24 24 4.75 6.79 2.13 1.83 5.79 6.42 4.25 4.08Plasma AKS 19 21 6.63 8.00 1.95 0.67 3.16 2.33 3.16 2.52

    Total/Average 135.00 138.00 - - 5.19 7.18 - - 2.13 1.25 4.90 5.05 3.79 3.67 - -

    This Last This Last This Last This Last This Last This Last This Last This LastOUTSIDERS Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month MonthBantan 69 63 2.57 2.98 0.39 0.09 1.74 1.78 1.69 1.95Bantan Kampit 48 34 1.69 1.47 0.65 0.56 1.35 2.18 1.73 2.12Buluh Tumbang 35 33 3.06 2.85 0.03 0.24 1.80 2.45 1.77 1.82Bwana Loka 6 4 2.83 3.75 - - 0.50 3.75 3.50 3.50Cerucuk 21 22 2.67 3.14 - 0.14 1.57 2.36 1.90 2.18CV. Jaya Abadi 35 49 2.63 2.49 0.06 0.16 4.26 4.10 2.37 1.86CV. Padang Jaya Purnam 36 39 3.08 3.28 - 0.05 2.17 2.56 1.89 1.38CV. Sri Rejeki 28 34 2.79 2.59 0.18 0.24 4.00 3.09 2.96 2.56CV. Tiga Putri Mandiri 15 13 3.27 4.15 - - 1.93 2.62 2.87 3.38CV. WD Jaya 6 8 3.00 3.00 - - 2.00 2.50 1.83 2.25KT. Guna Lestari 21 24 2.67 2.79 0.33 0.08 5.19 3.88 3.62 2.67KT. Subur Makmur 15 21 3.53 3.00 0.13 0.24 2.00 1.71 2.80 2.10Kop. Bumi Makmur 42 40 2.70 2.45 0.09 0.18 1.77 2.48 1.86 1.93KT. Cahaya Rawana 2 2 - - - - 3.00 3.50 1.50 2.50Ladang Petikan 7 9 - 0.11 - - 2.71 3.00 1.71 2.33PT. SCHG 226 212 2.53 3.49 0.66 0.49 1.91 1.89 1.80 2.22Selinsing 38 40 0.15 0.25 - - 2.78 2.98 1.70 2.35Penirukan 8 10 - 0.10 - - 1.75 2.00 1.63 2.00Air Rembikang 37 40 3.00 2.75 0.08 0.23 2.21 2.38 1.82 2.05CV.Dua Putra 17 18 2.53 2.83 - - 1.79 2.39 1.42 1.56H.Maun Badau 7 14 3.00 3.43 0.43 0.29 1.29 2.36 1.86 1.86Tanjung Binga 6 6 2.83 3.17 - 0.17 2.00 3.00 1.50 1.50Kepayang 31 28 2.61 4.67 0.09 0.17 2.27 3.28 1.42 2.67Kelekak Datuk 30 29 2.37 2.69 0.37 0.24 1.83 3.00 2.17 2.28Gadong Mandiri 2 3 1.50 2.67 - - 1.50 1.67 3.00 1.33Air Liuh 16 17 0.38 2.53 - 0.06 1.38 1.71 2.63 2.82Pelepak Putih 17 16 2.33 3.00 - 0.06 1.44 2.38 2.11 2.25KT. Gotong Royong 8 10 2.88 2.60 - 0.20 2.38 3.00 1.88 2.00

    PAGE 4

    No. of Grading % Black % Underripe % Long Stalk % Pest Damaged % Empty Bunch% Overnight % Rotten

    % Black % Underripe % Overnight % Rotten % Long Stalk % Pest DamagedNo. of Grading % Empty Bunch

    No. of Grading % Black % Underripe % Overnight % Rotten % Long Stalk % Pest Damaged % Empty Bunch

  • CV.Puncak Jaya 4 5 3.20 3.20 - - 1.60 2.00 0.40 1.60Air Mungkui 8 7 3.00 4.57 0.11 0.57 2.56 1.43 1.89 1.43Perawas 6 9 2.00 3.00 0.14 - 1.86 3.22 2.14 1.67KT.Merta Sari 3 3 2.00 2.33 - - 1.00 7.00 2.00 3.00Mempiu 14 11 1.00 1.36 0.23 - 2.08 2.27 1.69 1.82KT.Bumi Betong 6 6 3.17 2.83 - 0.17 1.00 1.33 4.17 3.33KT.Minding Jaya 12 11 4.20 5.09 0.10 - 2.30 1.91 2.70 3.18KD.Tanjung Rusa 1 5 8.00 4.40 2.50 5.40 4.00 2.60 4.00 1.20PT.Sawit Alam Permai 69 58 1.07 1.27 0.65 0.20 1.93 1.55 1.80 1.52CV.Henco Bellitone 41 39 2.43 2.92 - 0.08 1.95 2.10 2.05 2.00Air Pelepak Putih 3 2 4.00 6.50 - - 1.67 2.00 1.37 1.50CV.Oktagon 4 6 2.33 2.17 - 0.17 2.33 2.83 1.67 1.33KT.Maju Bersame 4 - 1.40 - 0.20 - 1.60 - 2.80 -KT.Palm Oil 10 - 2.40 - 0.10 - 2.70 - 3.70 -PT.Palmindo Billiton Berj 48 - 17.85 - 0.19 - 5.31 - 7.17 -

    Total/Average 1062.00 1000.00 - - 3.04 2.78 - - 0.29 0.25 2.26 2.40 2.22 2.10 - -

    1.1.4. % FFB ON FLOOR AND IN LOADING RAMP FOR GRADING

    FFB INTAKE (MT) % %82.42 17.58

    Comments :Outsider Suppliers Deduction on poor quality from outsider was 6.30 % on 180.820 mt.

    1,796.000WEIGHT (MT)

    LOADING RAMPWEIGHT (MT)

    FFB GRADING

    8,418.890

  • 1.1.5. LOOSE FRUIT & TRASH CONTENT

    This Last This Last This Last This LastNO ESTATES Month Month Month Month Month Month Month Month

    123456789

    101112

    Average 0 0

    NO Outsider Estate123456789

    1011121314151617181920212223242526272829303132

    Fruit in Load Loose Fruit (%) FFB %

    PAGE 4.1

    No. of Grading % Loose Trash Content in Trash Content in

  • 333435363738394041424344454647484950515253

    Average 0 0

    1.1.6. LOOSE FRUITS TO FFB RATIO

    NO ESTATES12345678

    1.1.7. STONES & TRASH IN FFB

    NO ESTATES12345678

    Comments :

    This Month Last MonthTotal Tonnage

    This Month Last Month% to FFB

    TrashTonnage (mt) % to FFBStones (kgs) per 100 tn FFB

  • PAGE 5

    1.2. PRODUCTION QUALITY

    1.2.1. PRODUCTION OIL / DESPATCH OIL

    X S.D. X S.D. X S.D. X S.D.

    FFA %

    Moisture (VM) %

    Dirt %

    Peroxide Value %

    DOBI

    ANALYSIS RESULT BY (KDC/TQCC)

    TaikoSAMPLE Average StandardFFA 3.0 MaxVM 0.13 MaxDIRT 0.03 MaxPEROXIDE VALUE 0.60 MaxIODINE VALUE 50 - 54DOBI VALUE 3.0 MinCAROTENE 600 MinE233 (1% CORR.) 1.20 MaxE269 (1% CORR.) 0.20 MaxIRON 5.0 - 3.0PHOSPHORUS 8.0 - 5.0D.F. (Delta Y) 20.0 MinQUALITY RATING NIL

    Comments :

    2.67 0.010

    0.12

    4.22 0.00

    0.010

    5.09 0.115

    0.005

    0.001

    2.73

    0.00

    0.010

    0.001

    -

    0.010

    4.49

    0.13

    0.023

    -

    DESPATCH PRODUCTIONThis Month Last Month This Month Last Month

    Marketing

    < 5.0

    Specification

    < 0.25

    > 2.31

    1st Week 2nd Week

    0.001

    -

    0.12

    3rd Week 4th Week

    --

    0.023

    4.42 0.00

    -

    0.021

    -

    0.021

    0.009

    0.001

    -

    0.13

    2.57 2.572.64 0.010

    1.CPO quality were within in market spesification.

  • PAGE 61.2.2. PRODUCTION / DESPATCH KERNEL

    MARKETINGX S.D. X S.D. X S.D. X S.D. SPECIFICATION

    5.10 0.235 5.55 0.241 5.20 0.00 5.40 0.00 6%6.43 0.211 6.48 0.210 6.74 0.00 7.05 0.00 7%1.31 0.098 1.28 0.076 1.95 0.00 2.20 0.00

    25.98 2.12 27.60 2.83 26.10 0.00 26.10 0.001.13 1.24 1.34 0.18 1.20 0.00 1.45 0.00

    1.2.3. CPO DESPATCHBUYER MILL BUYER'S + / -

    NET NET ON MILLWEIGHT WEIGHT NET WEIGHT

    tn tn tn1- 2061.650 2060.620 -1.0302- 0.0003- 0.0004- 0.0005- 0.0006- 0.0007- 0.0008- 0.0009- 0.000

    10- 0.000 2061.650 2060.620 -1.030

    1.2.4. PK DESPATCHBUYER MILL

    NETWEIGHT

    tn1- 590.3102- 3- 4-5-6-7-

    Total : 590.310

    1.2.5. CXC REPORT

    Comments :

    Total CPO tankers dispatched with active GPS (A)

    Total CPO tankers dispatched with no GPS installed (C) 120 97Total number of CPO tankers dispatched (A+B+C)

    KCP SWP

    THIS MONTH LAST MONTH

    No. of loads with the weight shortage of 80kg and above120 97

    DIRT %FFA %TOTAL BROKEN KERNEL %STONE CONTENT %

    PRODUCTIONLAST MONTH

    DESPATCHTHIS MONTH LAST MONTH

    MOISTURE %

    THIS MONTH

    SWP REFINERY

    1. Kernel quality were within in house target.

    Total CPO tankers dispatched with non-active GPS (B)

  • PAGE 6.1

    LOADS FROM MONTH: January 2014

    Ticket No Driver Vehicle Date Mill Buyer Loss (A) Buyer

    Total 0.000 0.000 0.000* Chargeable to transporters when (A) - (B) is above 80kg. Quantity chargeable is net after minus the limit of 80kg.

    Comments

    Weight Details (MT) Tanker with GPS

    Charges to the

    transporters (MT) *

    EXTRACTED FROM CXC REPORTCPO Despatch Loads With Weight Shortage of 80kg and Above

    Actual oil recovered (MT) at Mill

    (B)

  • PAGE 6.2

    No. Tanker number Date Time Action Taken / RemarksNett Weight diff. with buyers (+/-) (MT)

    Total 0.000

    GPS VIOLATION REPORT FOR KILANG KELAPA SAWIT PT.PARIT SEMBADA ON January 2014On Exit the Zone Grid of Authorized Route during CPO delivery to Buyers Only

  • PAGE 71.3. COST OF PRODUCTION

    (Basis : Cost per tonne CPO)

    ThisMonth Todate Year ' s

    January 2014 4 mths EstimateRM / tn RM / tn RM / tn

    Indirect Cost 75.94 82.20 28.05

    Depreciation 134.63 138.76 66.58

    Manufacturing Cost 103.12 95.75 77.89

    Ex-Mill Cost 313.69 316.71 172.52

    Cooking Oil Cess

    Palm Oil Stabilisation Cess

    CPO (Sabah) Sales Tax 1.26

    Despatch & Selling 22.30 19.07 27.02

    TOTAL EXPENDITURE 335.99 335.78 200.80

    A/c This Month Estimate

    Code RM/ton CPO RM/ton CPO Diff. (%)

    IC 11 3.78 0.40 89.4%IC 12 4.84 0.41 91.5%

    IC 16 3.07 2.11 31.3%

    IC 19 4.19 2.38 43.3%

    IC 20 1.89 1.41 25.2%PK 42 9.69 6.89 28.8%PK 44 31.38 16.30 48.0%PK 48 3.41 1.97 42.3%

    PK 51 5.78 1.49 74.2%

    PK 57 19.26 4.67 75.8%PK 58 4.20 2.15 48.8%

    PK 63 7.08 4.91 30.6%

    PK 64 3.08 1.80 41.5%IC 02 44.38 8.91 79.9%

    Comments :

    Over expenditure due to Maintenance of Lab.Equipment.

    Over expenditure due to Transmision Roller Chain&Renold Conveyor.Over expenditure due to Maintenance of Oil Purifiers.

    Over expenditure due to T-Shirt for Workers

    Over expenditure due to Medicine for Workers.Over expenditure due to Worker Severance&Mill Prayer.

    Over expenditure incurred of Electrical&Water Supply.

    1. High cost due to low crop processed.

    Comments

    Over expenditure due to Salary and Overtime for Security.

    Over expenditure due to Maintenance of Hydrocyclone.

    Over expenditure due to Liesency & Inspection.Over expenditure due to Salary for Workers.

    Over expenditure due to Salary and Overtime for Apprentice's.

    Over expenditure due to Diesoline for Gensets.

    Over expenditure due to Exgratia Workers.

  • PAGE 82 PROCESS PERFORMANCE

    2.1. STERILIZATION

    Summary of sterilisation cycle for the month is tabulated as follows :-Function X (min) S.D.Deaeration 2.00 0.001st. Peak (21.34 Bar / 20 psi) 8.00 0.001st. Peak exhaust 5.00 0.002nd. Peak (28.45 Bar / 25 psi) 5.50 0.002nd. Peak exhaust 2.50 0.003rd. Peak (35.56 Bar / 25 psi) 8.00 0.003rd. Peak exhaust - -4th. Peak (1.7 Bar / 25 psi) - -Holding Time 20.00 0.00Final exhaust 9.00 0.00Steaming cycle 60.00 0.00Door Open to Door Shut Time

    X S.D. X S.D.USB after 1st Threshing (%) 1.51 0.128 1.39 0.099USB after 2nd Threshing (%) 0.47 0.105 0.39 0.104Threshing Efficiency (%) 68.89 - 71.94 -

    STERILIZER CONDENSATE

    This Month Last MonthX S.D. X S.D.

    10.38 3.467 12.38 1.006

    Condensate / FFB Ratio

    Absolute oil loss (kg/tn FFB)

    Comments :

    2. Sterilizer condensate is being recycled to the sludge separator.1. USB was below than in house target of 2%.

    Last MonthThis Month

    Steriliser condensate (Oil Content in Wet Basis)

  • PAGE 9.02.2. DIGESTING & PRESSING STATION

    2.2.1. DIGESTER TEMPERATURE OCThis Month Last Month

    DIGESTER X S.D. X S.D. Digester No. 1 95 0.00 95 0.00 Digester No. 2 95 0.00 95 0.00 Digester No. 3 95 0.00 96 0.00 Digester No. 4 95 0.00 95 0.00 Digester No. 5 Digester No. 6 Digester No. 7 Digester No. 8 Digester No. 9 Digester No. 10 Digester No. 11

    2.2.2. PRESSING

    Press Press Press Press Press Press Press Press Press Press Press AverageNo. 1 No. 2 No. 3 No. 4 No. 5 No. 6 No. 7 No. 8 No. 9 No. 10 No. 11

    X 4.74 4.53 4.64 4.60 4.63S.D. - - - -

    X 4.66 4.71 4.70 4.70 4.69S.D. - - - -

    X 7.59 7.29 7.21 7.13 7.31S.D. 0.142 0.193 0.185 0.415 0.23

    X 7.49 7.55 7.59 7.43 7.52S.D. 0.390 0.206 0.194 0.399 0.30

    X 18.07 18.76 18.20 18.71 18.44S.D. - - - -

    X 18.16 18.56 19.19 18.76 18.67S.D. 0.409 0.479 0.490 0.303 0.42

    X 143.39 130.59 130.65 120.62 131.31S.D. - - - -

    X 106.35 143.78 143.74 117.89 127.94S.D. - - - -

    Comments :

    2. The oil losses ex-presses were maintained satisfactory.

    OIL LOSS ON DRY BASIS (OLDB)

    NUT BREAKAGE (%)

    PRESS RUNNING HOURS

    This Month

    Last Month

    This Month

    Last Month

    OIL LOSS ON WET BASIS (OLWB)

    1. All digesters temperature were satisfactory.

    This Month

    Last Month

    This Month

    Last Month

  • PAGE 9.12.2.3.

    This Month

    Last Month

    This Month

    Last Month

    This Month

    Last Month

    This Month

    Last Month

    This Month

    Last Month

    This Month

    Last Month

    This Month

    Last Month

    This Month

    Last Month

    X 61.44 61.56 - - - - 11.27 10.93 49.15 49.06S.D.N

    True Nut TrashTrue Mesocarp (ripe)

    True Mesocarp (unripe)

    Oil in Mesocarp OLWB Normal Parthenocarp

    Abnormal Partnenocarp

  • 2.2.4. EFB PRESSING

    Press Press Press Press SuperNo. 1 No. 2 No. 3 No. 4 Press 1

    PRESS RUNNING This Month HOURS Last Month DOWN TIME This Month

    Last Month

    2.2.5. OIL RECOVERED

    This Month F F A (%) DOBI

    VM (%)OLWB (%)

    Press Fibre (OLDB) Ratio EFB Liquor to FFB (%)

    2.2.6. SPLITTER

    RUNNING HOURSThis Month Last Month

    No. 1 No. 2

    Comments :

    Last Month

  • PAGE 10

    2.3. CLARIFICATION STATION

    2.3.1. CLARIFICATION TANK

    This Month Last MonthTank 1 Tank 2 Tank 3 Tank 1 Tank 2 Tank 3

    X 95 90 95 90S.D 0.00 0.00 0.00 0.00

    % Oil in underflow X 5.66 2.98 5.27 2.77 (% OLWB) S.D 0.693 0.467 0.272 0.230

    2.3.2. SLUDGE SEPARATOR (S) / CENTRIFUGE (C)

    S1 S2 S3 C1 C2 C3 C4 C5 C6 C7 C8 C9X 0.52 1.03 0.89 0.89 0.96 0.87 0.88 0.89 0.89

    S.D 0.129 0.067 0.099 0.087 0.278 0.106 0.093 0.082 0.076X 0.48 0.86 0.92 0.90 - 0.89 0.87 0.88 0.90 0.87

    S.D. 0.096 0.254 0.079 0.057 - 0.080 0.047 0.063 0.049 0.050T Mth X 142.59 114.76 170.67 149.93 106.17 146.02 172.90 172.57 66.80L Mth X 155.29 140.15 167.93 148.87 - 147.57 170.26 168.66 168.71 82.37T Mth X 1.90 1.60 1.70 1.70 - 1.70 1.70 1.70 1.70 1.70L Mth X 1.90 1.60 1.70 1.70 - 1.70 1.70 1.70 1.70 1.70T Mth XL Mth XT Mth XL Mth X

    Comments :

    Nozzle size (mm)

    Temperature OC

    This MonthLast

    Month

    % Oil loss on wet basis (x)

    Operating Hours (hrs)

    Separate Waste Basculator (mt)

    Oil losses on Absolute Terms (Kg/tn FFB)

    1. The oil content in underflow for both CST were acceptable.2. Separator No.2 not in operation due fluid clutch sent for over haul (Medan Separatech).

  • PAGE 11

    2.3.2. DECANTER (D)

    Inlet

    D1 D2 D1 D2 D1 D2X

    S.DX

    S.D.X

    S.DX

    S.D.X

    S.DX

    S.D.T Mth XL Mth X

    Comments :

    Solid Phase

    VM % (x)

    This MonthLast

    Month

    Light Phase

    This MonthLast

    Month

    Heavy Phase

    This MonthLast

    Month

    This Month

    Oil % (x)

    Last MonthTemperature (oC)

    Operating Hours

    NOS % (x)

  • PAGE 12

    2.3.3. DILUTION RATE & ABSOLUTE OIL LOSS

    X S.D. X S.DDILUTION RATE % 26.00 0.426 26.10 0.308Separator Waste to FFB ratioDecanter cake to FFB ratioAbsolute Oil loss in Separator/Centrifuge kg/mt FFBAbsolute Oil loss in Decanter Cake kg/mt FFBTotal Oil loss kg/MT FFB 0.00 0.00 0.00 0.00

    2.3.4. OIL LOSSES AFTER DEOILING TANK TO EFFLUENT

    DescriptionAfter Deoiling tank (OLWB)After Cooling pond

    Comments :

    This Month Last Month

    This Month Last Month

    1. Satisfactory.

    0.98 0.97

  • PAGE 13

    2.3.5. PURIFIER & VACUUM DRYER

    No: 1 No: 2 No: 1 No: 2 No: 3 No: 4 No: 5X 0.45 - 0.45

    S.D 0.025 - 0.025X 0.44 - 0.43

    S.D. 0.001 - 0.001X 0.043 - 0.023

    S.D 0.002 - 0.001X 0.046 - 0.021

    S.D. 0.009 - 0.001X -

    S.D 46.51X 2.27

    S.D. -X

    S.DX 54.35

    S.D.

    2.3.6. VACUUM DRYER

    X S.D X S.D X S.DThis Month 68.00 0.00 0.43 0.025 0.13 0.010 71.11Last Month 68.00 0.00 0.430 0.001 0.12 0.010 72.09This MonthLast MonthThis MonthLast Month

    Comments :

    No: 1

    No: 2

    No: 3

    This MonthLast

    Month

    Dirt Rem. Eff

    This MonthLast

    Month

    1. Satisfactory performance.

    VM. Removal

    Eff.VACUUM DRYER Vacuum (-cm Hg) VM % After DryerVM % Before Dryer

    PURIFIER After PurifierBefore Purifier

    VM Rem. Eff

    This MonthLast

    Month

    Last Month

    % VM

    This Month

    % Dirt

  • 2.4. NUT & KERNEL STATION PAGE 13.1

    2.4.1. NUT SILO & KERNEL SILOS

    DESCRIPTION No: 1 No: 2 No: 3 No: 4X 21.66

    S.D 0.031X 21.70

    S.D. 0.026X 19.40

    S.D 0.029X 19.38

    S.D. 0.126X 10.43

    S.D 0.218X 10.69

    S.D. 0.236

    2.4.2. KERNEL SILO

    1 2 3 4 5 1 2 3 4 5Top

    MiddleBottom 54.00 52.00 50.00 54.00 50.00 52.00

    % VM Fresh Kernel X 21.58 21.68 21.54 21.70 21.70 21.70S.D 0.037 0.036 0.033 0.044 0.044 0.044X 5.12 5.35 5.36 5.54 5.50 5.44

    S.D 0.061 0.112 0.072 0.074 0.106 0.082% Drying Efficiency 76.27 75.32 75.12 74.47 74.65 74.93

    Comments :

    % VM Fresh Nut

    This MonthLast

    Month

    % Dried Nut

    This MonthLast

    Month

    % Dried Kernel

    Temperature oC

    This MonthLast

    Month

    1. Satisfactory performance.

    This Month Last Month

    % Drying Efficiency

  • 2.4.3. NUT CRACKING EFFICIENCY PAGE 13.2

    X SD X SD X SD X SD X SD X SD X SD X SD X SD X SD X SDWhole Nut (%) 82.20 0.928Broken Nut (%) 11.29 0.928Whole Kernel (%) 2.57 0.729Brokern Kernel (%) 3.94 0.288

    X SD X SD X SD X SD X SD X SD X SD X SD X SD X SD X SDWhole Kernel (%) 23.44 1.063 21.95 0.071 22.55 0.975 23.52 0.904Broken Kernel (%) 22.85 1.233 24.65 0.212 23.93 1.112 22.83 0.984Uncracked Nut (%) 0.31 0.253 0.20 0.182 0.23 0.098 0.33 0.242Half cracked Nut (%) 1.89 0.288 1.50 0.282 1.70 0.173 1.98 0.253

    X SD X SDRipple Mill No: 1 97.77 0.396 99.37 0.165Ripple Mill No: 2 98.39 0.311 99.46 0.254Ripple Mill No: 3 98.05 0.132 99.40 0.175Ripple Mill No: 4 97.67 0.282 99.42 0.188Ripple Mill No: 5Ripple Mill No: 6Ripple Mill No: 7Ripple Mill No: 8Ripple Mill No: 9Ripple Mill No: 10Ripple Mill No: 11

    Comments :

    Nut Composition before Cracker (INPUT)

    No: 4 No: 5 No: 6 No: 7R I P P L E M I L L

    R I P P L E M I L L

    No: 1 No: 2 No: 3 No: 8 No: 9 No: 11No: 10

    No: 6 No: 7 No: 10 No: 11Mixture Composition after Cracker

    No: 1

    Nut Cracking Eff.

    Kernel Recovery Eff.

    No: 8 No: 9

    1. Nut cracking efficiency of the ripple mills were satisfactory.

    No: 2 No: 3 No: 4 No: 5

  • PAGE 142.4.4. KERNEL LOSSES / COST

    X SD X SD X SD X SD X SD X SD

    0.99 0.031 0.98 0.029 0.98 0.022 0.97 0.029

    1st Stage

    2nd Stage 1st Stage

    2nd Stage

    1st Stage

    2nd Stage

    1st Stage

    2nd Stage

    1st Stage

    2nd Stage

    1st Stage

    2nd Stage

    0.96 0.032 0.97 0.035 0.90 0.059 0.96 0.036

    3.65 0.582 - - 4.08 0.463 - -

    Claybath 0.90 0.074 - - 0.91 0.073 - -

    2.4.5. RUNNING COST

    Comments :

    Rp.445.67 Rp.404.16

    1. Hydrocyclone crack mixture recycled to the claybath.

    Rp.9,670.07 Rp.8,258.28

    2. Cost of CaCO3 was higher than last month by Rp 41/MT FFB.

    Cost / MT of PK (RM)

    Cost / MT of FFB (RM)

    Last MonthThis Month

    Todate

    Cyclone Fibre

    LTDSHydrocyclone (PK in wet shell)

    This Month Last Month

    Kernel Produced (mt)Total Kaolin or Calcium Carbonate Cost (RM)Other Cost e.g Sodium Silicate (RM)

    470.782 483.605

    Rp4,552,495.51 Rp3,993,745.51

    Line 3Line 1 Line 2 Line 3 Line 1 Line 2

  • PAGE 152.5. BOILER / POWER HOUSE

    2.5.1. BOILER HOUSE

    Description This Month Last Month TodateBoiler Chemical Cost (Rupiah) Rp2,820,114.07 Rp2,562,102.11 Rp12,486,405.73 Cost / MT FFB (Rupiah) Rp276.10 Rp259.30 Rp316.20

    2.5.2. POWER HOUSE

    DescriptionThis Month Last Month This Month Last Month This Month Last Month This Month Last Month This Month Last Month

    Turbines > ShinkoNo. 1 (2000 KW) 209.9 195.3 199.980 188.220No. 2 (2000 KW)No. 3 (0 KW)No. 4 (0 KW)Diesel Gen Set > CaterpillarNo. 1 (250 KW) 333.7 298.8 14.336 12.560 5579.0 4944.0 2.57 2.54No. 2 (640 KW) 215.4 262.0 30.300 32.948 8408.0 9498.0 3.60 3.47No. 3 (640 KW)KwHr / mt FFB (Turbine + Genset)

    2.5.3. TNB POWER SUPPLY

    KwHr Rp KwHr Rp KwHr RpPalm Oil MillRubber FactoryEcomat PlantTotal 0.00 0.00 0.00 0.00 0.00 0.00

    Comments :

    Operating Hours Total KwH Generated Kw KwHr / LitDiesel Consumption (Litres)

    Steam Consumption per KwHr (Turbine)

    2. Satisfactory.

    Last Month Todate

    1.Cost of boiler chemical was higher than last month by Rp 16/MT FFB.

    This Month

  • PAGE 16

    2.6. WATER TREATMENT PLANT

    2.6.1. WATER CONSUMPTION

    Description This Month Last Month This Month Last Month m3/mt FFBOwn 1029.10 1056.10 7.18 7.69 0.10Estate 268.70 235.50 1.88 1.72 0.03

    Mill 13029.10 12435.80 90.94 90.59 1.27 FCTOTAL 14326.90 13727.40 100.00 100.00 1.40

    2.6.2. WATER TREATMENT COST

    This Month Last Month TodateChemical Cost (RM) 8083302.69 8399706.25Cost /m3 water (cts / m3) 564.20 611.89Cost /mt FFB (cts / mt FFB) 791.33 850.04Water Consumption (m3 / mt FFB) 1.28 1.26

    2.6.3. MONTHLY LICENCE COSTPUMPING RAW WATER FROM RIVER

    This Month Last Month TodateTotal Volume of water (m3) consumedTotal Cost (RM)

    Comments :

    Domestic

    Water consumed%

    1. The cost was lower than last month by Rp 46/MT FFB.

  • PAGE 17

    2.7. General (Visitors / Security / Training Programme / Details of Breakdown, etc)

    2.7.1. Visitation

    Date

    2.7.2. Training

    Date

    2.7.3. Security

    Date

    2.7.4. OSH Matter

    Date

    2.7.5. RSPO Matter

    Date

    2.7.6. Amenities

    Date

    2.7.7. Water Supply

    Date

    2.7.8. EFB DISPOSAL

    2.7.9. DECANTER CAKE DISPOSAL

    Remarks

    RemarksPerson

    Remarks

    Remarks

    Remarks

    Remarks

    Remarks

    Balance b/f (mt) Production (mt) Collected (mt) Balance c/f (mt)

    Balance b/f (mt) Production (mt) Collected (mt) Balance c/f (mt)

  • PAGE 17.1

    2.8.0. Effluent Treatment

    Date

    2.8.1 Mill Downtime

    Date Hours Date Hours

    Total 0 0

    2.8.2 Housekeeping / Beautification / Linesite / Compound

    Date

    2.8.3. Others

    Date

    Comments

    Remarks

    Remarks

    Remarks

    Details DetailsLine 1 Line 2

  • PAGE 17.2

    2.8.4. Effluent Result For January 2014

    abcdefgh

    2.8.5 Trailing Report

    TQCC Result

    Suspended Solids (mg / l)

    Ammonical Nitrogen (mg / l)Total Solids (mg / l)

    COD (mg / l)Total Nitrogen (mg / l)

    Oil & Grease (mg / l)

    DOE LimitpHBOD (mg / l)

  • PAGE 183.0 MANPOWER

    3.1. EMPLOYEES

    INDO CHINESE INDIANS OTHERS TOTAL Executives 2 2 Subordinate Staff 11 11 PBT 0 KHT 93 93 KHL 0 TOTAL 106 0 0 0 106

    3.2. SUBORDINATE STAFF LEAVE STATUS

    Leave Leave Leave B/F from Earned Todate TakenYear '13 for Year '14 (A+B) This Bal

    No. Position (Days)-A (Days)-B Total Month (A+B-C)1 Prod.Supervisor 0 12 12 2 2 102 Chief Clerk 0 12 12 2 2 103 Lab.Assistant 2 12 14 1 1 134 Chargeman 8 12 20 2 2 185 Store Clerk 0 12 12 2 2 106 Supervisor B 0 12 12 11 11 17 Staff Office 0 12 12 1 1 118 Supervisor A 0 12 12 1 1 119 Staff Office 0 12 12 3 3 9

    10 Foreman 13 12 25 3 3 2211 Staff Umum 0 12 12 0 0 121213141516171819202122232425262728

    Comments :

    NAME

    Zuli Effendi

    Joni Suhendar

    RobaniHerriy GustantoRegison Suroso

    HaryadiApriandyIwan Setiawan

    DedyYeniati Laia

    Asnawi Aziza

    Leave Taken Todate

    (C)

  • PAGE 18.13.3 EMPLOYEE (MILL WORKERS)

    (A) CHECKROLL

    (1) INDONESIAN Male Female Sub Total Male Female Sub Total Chinese - - - Indian - - - Others 91 2 93 - 93 Grand Total 91 2 93 - - - 93

    (2) NON-INDONESIAN Sri Lanka - - - India - - - Indonesia - - - Bangladeshi - - - Thai - - - Filipino - - - Grand Total - - - - - - - Total Checkroll 91 2 93 - - - 93

    (B) CONTRACT / TEMPORARY

    (1) INDONESIAN Male Female Sub Total Male Female Sub Total Chinese - - - Indian - - - Others - - - Grand Total - - - - - - -

    Employees Dependants (Resident)Total

    Employees Dependants (Resident)Total

  • PAGE 19Appendix 1

    Unit This Month Last Month Todate1.0 FFB

    1.1.1 Weight of FFB processed MT 10,214.890 9,881.530 39,487.830 1.1.2 Estimate MT 22,007.000 22,007.000 85,480.000 1.1.3 Shift Hours Hrs 334.00 316.50 1,260.00

    2.0 OIL MANUFACTURE2.1.1 Weight of Oil Produced MT 2,127.939 2,042.089 8,368.490 2.1.2 Estimate MT 4,732.000 4,732.000 18,380.000 2.1.3 Oil Extraction Rate % 20.83 20.67 21.19 2.1.4 Estimate % 21.50 21.50 21.50 2.1.5 Press Running Hours Hrs. 525.25 511.76 2,023.38 2.1.6 Production Hours Hrs. 171.75 166.25 665.50 2.1.7 Downtime (Line 1) Hrs. - 2.1.8 Downtime (Line 2) Hrs. - 2.1.9 Press Capacity per unit MT / hr 19.45 19.31 19.52 2.2.0 F.F.B. Manufactured / Hours MT / hr 59.48 59.44 59.34 2.2.1 Oil Recovered / Hours MT / hr -

    3.0 KERNEL MANUFACTURE3.1.1 Weight of kernel Produced MT 470.782 483.605 1,858.307 3.1.2 Estimate MT 1,100.000 1,100.000 4,273.000 3.1.3 Kernel Extraction Rate % 4.61 4.89 4.71

    ;3.1.4 Estimate % 5.00 5.00 5.00 3.1.5 Production Hours Hrs. 249.50 185.50 852.00 3.1.6 Kernel Recovered / Hr MT / hr 1.89 2.61 2.18

    4.0 DESPATCH AND STOCK4.1.1 Oil Despatched MT 2,060.620 1,634.830 8,131.180 4.1.2 Oil in Stock MT 728.630 661.311 - 4.1.3 Kernels Despatched MT 590.310 419.640 1,904.674 4.1.4 Kernels in stock MT 93.791 213.319 -

    - Packed / Bulk Silo MT 93.791 213.319 - - Kernel in Bag MT -

    Remarks :

    PROGRESS REPORT FOR THE MONTHOF JANUARY 2014

  • PAGE 20

    MAJOR MAINTENANCE REPORT FOR THE MONTH OF JANUARY 2014

    (1) RECEPTION STATION / (2) LOADING PUMP / (3) STERILISER STATION(4) HOISTING / TIPPER AND THRESHING STATION

  • PAGE 21

    MAJOR MAINTENANCE REPORT FOR THE MONTH OF JANUARY 2014

    (5) PRESS AND DIGESTER STATION / (6) EFB PRESSING STATION / (7) KERNEL PLANT STATION(8) CLARIFICATION STATION

  • PAGE 22

    MAJOR MAINTENANCE REPORT FOR THE MONTH OF JANUARY 2014

    (9) RAW WATER HOUSE AND WATER TREATMENT PLANT STATION / (10) POWER STATION / (11) BOILER STATION(12) EFFLUENT STATION

  • PAGE 23

    MAJOR MAINTENANCE REPORT FOR THE MONTH OF JANUARY 2014

    (13) MILL BUILDING UPKEEP / (14) VEHICLE / (15) WORKSHOP / (16) GENERAL

    CoverPageHighlightsProductionReportFFBCompositionFFBQualityLF_TrashContentProductionQualityProdDesKernelCPODesGPSRepCOPProcPerfDigPressStationDigPressStation2EFBPressingClarificationStationDecanterDilutionPurifierNutKernelStationNutCrackingEffKernelLossesBoilerPowerHouseWaterTreatmentGeneralGeneral2General3ManPowerEmployeeAppendix1MajorMaintRep1MajorMaintRep2MajorMaintRep3MajorMaintRep4

    Main

    KKS Progress Report version 1.52 for January 2014

    Please select your desire section by a mouse click

    Section ASection B

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    Information for the Progress Report

    Co NameKUALA LUMPUR KEPONG BERHAD

    Co Reg No.15043-VSetup

    OC Code511

    OC NameKILANG KELAPA SAWIT PT.PARIT SEMBADA

    Co Start of Fin Mth10

    Current Year2014Reset

    Current Month1January

    Current Month, YrJanuary 2014

    Current Fin Mth #4th

    Current Fin Mth4th

    Current Fin Yr2014

    Current Period2013/14

    Asst/Manager NameASHOK KUMAR BATUMALAITitleManager

    Wt Shortage Limit80Kg

    Exchange (RM1)3679Rp

    By: Chan Kok LeongInstalled to:C:\eProgressRep\201401\version 1.52

    Sys last updated:10-Oct-2013Set:10-Feb-2014

    Title ListYearMonthYesNo

    Assistant20111No

    Senior Assistant20122Yes

    Acting Manager20133

    Manager20144

    Senior Manager20155

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    Brief Instructions1. Change the Current Year / Month2. Click to get to desire Worksheet Page3. Enter the necessary data - Use Tab key to move to different fields4. Click Save icon to save your work5. Click Print to preview print out

    Notes:1. Click Setup to change system defaults2. Click Reset for default zoom or A4 size

    ++ means click tab for more pages

    11. Process Performance

    1. Highlights

    2. Production Report

    4. FFB Quality

    5. LF and Trash Content

    6. Production Quality

    7. Production and Despatch Kernel

    8. CPO Despatch Loads with wt shortage

    9. GPS Violation Report

    10. Cost of Production

    12. Digesting & Pressing Station ++

    13. EFB Pressing

    1. Clarification Station

    2. Decanter

    3. Dilution Rate & Absolute Oil Loss

    4. Purifier & Vacuum Dryer

    5. Nut & Kernel Station

    6. Nut Cracking Efficiency

    7. Kernel Losses / Cost

    8. Boiler / Power House

    9. Water Treatment Plant

    10. General (Visitors/Security/Breakdown, etc.) ++

    11. Man Power

    12. Appendix 1

    3. FFB Composition

    13. Major Maintenance Report ++

    CoverPage

    KILANG KELAPA SAWIT PT.PARIT SEMBADA

    Progress Report

    For the month of

    JANUARY 2014

    Date2/18/14KUALA LUMPUR KEPONG BERHAD

    (No. Syarikat: 15043-V)

    KILANG KELAPA SAWIT PT.PARIT SEMBADA

    .

    (ASHOK KUMAR BATUMALAI)

    Manager

    Highlights

    PROGRESS REPORT ONPAGE 1

    KILANG KELAPA SAWIT PT.PARIT SEMBADA

    FOR THE MONTH OF JANUARY 2014

    (4TH MONTH OF FINANCIAL YEAR)

    HIGHLIGHTS

    Estimated percentage of FFB pushed by shovel0.0%

    Percentage FFB pushed due to grading17.58%

    PRODUCTION

    Current Financial YearSame Period Last Year

    This MonthLast MonthTodateThis MonthTodate

    O.E.R %20.8320.6721.1920.6020.54

    K.E.R %4.614.894.715.164.40

    RAINFALL RECORD (mm)Year2014

    Fin YearOctNovDecJanFebMarAprMayJunJulAugSep

    Last FY321.00648.00898.00562.00414.00290.00243.00475.00340.00367.00111.00111.00

    This FY172.00459.00737.00407.00

    OTHER HIGHLIGHTS

    ITEMDESCRIPTION OF PROBLEMS / ACHIEVEMENTS

    Trash removed57.94 MT or 0.57 %

    Stone removed0.50 MT

    Scout Harvesting1597.72 MT or 15.64 %

    Shell Stock50.00 MT

    Shell to SWP166.150 MT

    Fibre to SWP140.390 MT

    Comments :

    1. OER was slightly higher by 0.16 % as compared to last month.

    2. KER was lower by 0.25 % as compared to last month.

    3. Total crop received for the month was 10214.890 mt lower than estimate by 53.58 %.

    Main Menu

    ProductionReport

    PAGE 2

    1PRODUCTION REPORT

    1.1.FFB STATEMENT

    1.1.1.FFB CONTRIBUTION

    Estimate forEstimate+/- Estimate+/- Estimate

    This MonthTodateThis MonthTodateThis MonthTodate

    KLK EstatesMTMTMTMTMTMT

    CENDIL- 0- 04,953.50011,392.500-100.00%-100.00%

    BUDING- 0- 04,953.50011,392.500-100.00%-100.00%

    --

    --

    --

    --

    --

    --

    --

    --

    --

    --

    --

    --

    --

    --

    --

    Sub Total- 0- 09,907.00022,785.000-100.00%-100.00%

    Non-KLK Estates

    PT AMA- 0- 09666.00035038.000-100.00%-100.00%

    PLASMA AIR SERUK582.3402,029.3600.0000.000

    PLASMA AIR SELUMAR1,371.3304,911.6200.0000.000--

    PLASMA KACANG BUTOR419.4801,597.6200.0000.000--

    PT.AKS1,597.7205,989.7601803.0004146.000-11.39%44.47%

    PLASMA AIR KUNDOR50.810256.650157.750362.750-67.79%-29.25%

    PLASMA NYURUK62.490314.320157.750362.750-60.39%-13.35%

    PLASMA TANJUNG RUSA219.620952.960157.750362.75039.22%162.70%

    PLASMA PELULUSAN42.040171.300157.750362.750-73.35%-52.78%

    PT.SWP(KOP.MITRA UTAMA)292.730948.3900.0000.000--

    --

    Sub Total4,638.56017,171.98012,100.00040,635.000-61.66%-57.74%

    Estimate forEstimate+/- Estimate+/- Estimate

    This MonthTodateThis MonthTodateThis MonthTodate

    OutsidersMTMTMTMTMTMT

    AIR LIUH20.04083.9200.0000.000

    AIR MUNGKUI41.310153.4600.0000.000--

    AIR PELEPAK PUTIH13.92040.6300.0000.000--

    AIR REMBIKANG237.9101,016.8100.0000.000--

    BADAU (H.MAUN RATMAJI)34.630319.4600.0000.000--

    BANTAN379.4701,481.0100.0000.000--

    BANTAN KAMPIT198.500661.4400.0000.000

    BULUH TUMBANG227.770955.7600.0000.000--

    BWANA LOKA33.060179.2800.0000.000--

    CERUCUK111.890471.8100.0000.000--

    CV.DUA PUTRA100.750384.4200.0000.000--

    CV.HENCO BELLITONE242.680669.6100.0000.000--

    CV.JAYA ABADI180.550950.9700.0000.000--

    CV.OKTAGON7.69027.8500.0000.000--

    CV.PADANG JAYA PURNAMA212.4401,048.1000.0000.000--

    CV.PUNCAK JAYA28.930199.9600.0000.000--

    CV.SRI REJEKI176.350848.1300.0000.000--

    CV.TIGA PUTRI MANDIRI86.870479.4600.0000.000

    CV.WD JAYA37.760182.7700.0000.000--

    KAS DESA AIR KUNDOR9.98062.8100.0000.000--

    KAS DESA TANJUNG RUSA17.49095.1000.0000.000--

    KELEKAK DATUK154.360660.4700.0000.000--

    KT.BUMI BETONG24.32098.6800.0000.000--

    KT.GADONG MANDIRI8.04034.6300.0000.000--

    KT.GOTONG ROYONG43.160212.5600.0000.000--

    KT.GUNA LESTARI123.080570.8100.0000.000--

    KT.MERTA SARI15.75073.4700.0000.000--

    KT.MINDING JAYA62.790137.0800.0000.000--

    KT.SUBUR MAKMUR45.160236.2800.0000.000

    KEPAYANG211.340799.7700.0000.000--

    KOP. BUMI MAKMUR171.190840.8800.0000.000--

    KT. CAHAYA RAWANA8.47061.6600.0000.000--

    LADANG PETIKAN36.290187.9600.0000.000--

    MEMPIU70.920238.0700.0000.000--

    PELEPAK PUTIH71.370273.8800.0000.000--

    PENIRUKAN6.40032.3800.0000.000--

    PERAWAS36.010211.6400.0000.000--

    PT.SAWINDO CEMERLANG- 057.4800.0000.000--

    PT.SAWIT ALAM PERMAI208.450479.1000.0000.000--

    PT.SCHG1,298.6605,386.2200.0000.000

    SELINGSING241.450922.4800.0000.000--

    TANJUNG BINGA40.900189.3600.0000.000--

    KT.MAJU BERSAME22.40022.4000.0000.000--

    KT.PALM OIL50.17050.1700.0000.000--

    PT.PALMINDO BILLITON BERJAYA225.660225.6600.0000.000--

    --

    --

    --

    --

    --

    --

    --

    --

    --

    --

    --

    --

    --

    --

    --

    --

    --

    --

    --

    --

    Sub Total5,576.33022,315.850- 0- 0--

    Grand Total10,214.89039,487.83022,007.00063,420.000-53.58%-37.74%

    Comment :

    Main Menu

    FFBComposition

    PAGE 3

    1.1.2.FFB COMPOSITION

    Composition of crop from various years of planting are :-

    Year of PlantingThis MonthTodate

    MT%MT%Palm Age1st-3rd4th-9th10th-18th19th&above

    199814.1000.1414.100.041608705.091509.80

    200011.7100.1122.610.0614032894.476593.360

    2001292.7302.87948.392.4013

    20020.000- 0- 0- 012

    2003588.9005.772,769.147.0111

    2004602.3605.902,839.127.1910

    20051,587.08015.546,088.9515.429

    20062,729.66026.7210,603.9626.858

    2007684.2006.702,539.356.437

    2008533.6705.222,028.445.146

    20092,504.84024.529,144.9623.165

    2010665.6406.522,488.816.304

    - 0- 00

    - 0- 00

    - 0- 00

    - 0- 00

    - 0- 00

    - 0- 00

    - 0- 00

    - 0- 00

    - 0- 00

    - 0- 00

    - 0- 00

    - 0- 00

    - 0- 00

    - 0- 00

    - 0- 00

    - 0- 00

    - 0- 00

    - 0- 00

    - 0- 00

    - 0- 00

    - 0- 00

    - 0- 00

    - 0- 00

    - 0- 00

    - 0- 00

    - 0- 00

    - 0- 00

    - 0- 00

    Total10,214.890100.0039,487.83100.00

    Append below the classification of Palms According to Age :-

    CategoryPalm Age (years)TM %RemarksTD %

    Immature1st - 3rd0%0%

    Young4th - 9th85%83%

    Prime10th - 18th15%17%

    Old19th and above0%0%

    Comments :

    Main Menu

    FFBQuality

    PAGE 4

    1.1.3.FFB QUALITY

    No. of Grading% Black% Underripe% Overnight% Rotten% Long Stalk% Pest Damaged% Empty Bunch

    KLKThisLastThisLastThisLastThisLastThisLastThisLastThisLastThisLast

    ESTATESMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonth

    Cendil--

    Buding--

    Total/Average0.000.00- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0

    No. of Grading% Black% Underripe% Overnight% Rotten% Long Stalk% Pest Damaged% Empty Bunch

    NON-KLKThisLastThisLastThisLastThisLastThisLastThisLastThisLastThisLast

    ESTATESMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonth

    Air Selumar--

    Air Seruk--

    Kacang Butor--

    Alam Karya Sejahtera24255.888.963.132.242.672.562.422.80

    PT.SWP (Kop.Mitra Utama)20191.303.222.050.500.200.394.555.00

    Plasma Air Selumar24255.175.681.881.646.638.124.503.48

    Plasma Air Seruk24247.089.711.580.339.839.173.884.33

    Plasma Kacang Butor24244.756.792.131.835.796.424.254.08

    Plasma AKS19216.638.001.950.673.162.333.162.52

    Total/Average135.00138.00- 0- 05.197.18- 0- 02.131.254.905.053.793.67- 0- 0

    No. of Grading% Black% Underripe% Overnight% Rotten% Long Stalk% Pest Damaged% Empty Bunch

    ThisLastThisLastThisLastThisLastThisLastThisLastThisLastThisLast

    OUTSIDERSMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonth

    Bantan69632.572.980.390.091.741.781.691.95

    Bantan Kampit48341.691.470.650.561.352.181.732.12

    Buluh Tumbang35333.062.850.030.241.802.451.771.82

    Bwana Loka642.833.75--0.503.753.503.50

    Cerucuk21222.673.14-0.141.572.361.902.18

    CV. Jaya Abadi35492.632.490.060.164.264.102.371.86

    CV. Padang Jaya Purnama36393.083.28-0.052.172.561.891.38

    CV. Sri Rejeki28342.792.590.180.244.003.092.962.56

    CV. Tiga Putri Mandiri15133.274.15--1.932.622.873.38

    CV. WD Jaya683.003.00--2.002.501.832.25

    KT. Guna Lestari21242.672.790.330.085.193.883.622.67

    KT. Subur Makmur15213.533.000.130.242.001.712.802.10

    Kop. Bumi Makmur42402.702.450.090.181.772.481.861.93

    KT. Cahaya Rawana22----3.003.501.502.50

    Ladang Petikan79-0.11--2.713.001.712.33

    PT. SCHG2262122.533.490.660.491.911.891.802.22

    Selinsing38400.150.25--2.782.981.702.35

    Penirukan810-0.10--1.752.001.632.00

    Air Rembikang37403.002.750.080.232.212.381.822.05

    CV.Dua Putra17182.532.83--1.792.391.421.56

    H.Maun Badau7143.003.430.430.291.292.361.861.86

    Tanjung Binga662.833.17-0.172.003.001.501.50

    Kepayang31282.614.670.090.172.273.281.422.67

    Kelekak Datuk30292.372.690.370.241.833.002.172.28

    Gadong Mandiri231.502.67--1.501.673.001.33

    Air Liuh16170.382.53-0.061.381.712.632.82

    Pelepak Putih17162.333.00-0.061.442.382.112.25

    KT. Gotong Royong8102.882.60-0.202.383.001.882.00

    CV.Puncak Jaya453.203.20--1.602.000.401.60

    Air Mungkui873.004.570.110.572.561.431.891.43

    Perawas692.003.000.14-1.863.222.141.67

    KT.Merta Sari332.002.33--1.007.002.003.00

    Mempiu14111.001.360.23-2.082.271.691.82

    KT.Bumi Betong663.172.83-0.171.001.334.173.33

    KT.Minding Jaya12114.205.090.10-2.301.912.703.18

    KD.Tanjung Rusa158.004.402.505.404.002.604.001.20

    PT.Sawit Alam Permai69581.071.270.650.201.931.551.801.52

    CV.Henco Bellitone41392.432.92-0.081.952.102.052.00

    Air Pelepak Putih324.006.50--1.672.001.371.50

    CV.Oktagon462.332.17-0.172.332.831.671.33

    KT.Maju Bersame4-1.40-0.20-1.60-2.80-

    KT.Palm Oil10-2.40-0.10-2.70-3.70-

    PT.Palmindo Billiton Berjaya48-17.85-0.19-5.31-7.17-

    Total/Average1062.001000.00- 0- 03.042.78- 0- 00.290.252.262.402.222.10- 0- 0

    1.1.4.% FFB ON FLOOR AND IN LOADING RAMP FOR GRADING

    LOADING RAMPFFB GRADING

    FFB INTAKE (MT)WEIGHT (MT)%WEIGHT (MT)%

    8,418.89082.421,796.00017.58

    Comments :

    Outsider Suppliers

    Deduction on poor quality from outsider was 6.30 % on 180.820 mt.

    Main Menu

    LF_TrashContent

    PAGE 4.1

    1.1.5.LOOSE FRUIT & TRASH CONTENT

    No. of Grading% LooseTrash Content inTrash Content in

    Fruit in LoadLoose Fruit (%)FFB %

    ThisLastThisLastThisLastThisLast

    NOESTATESMonthMonthMonthMonthMonthMonthMonthMonth

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    Average00- 0- 0- 0- 0- 0- 0

    NOOutsider Estate

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    13

    14

    15

    16

    17

    18

    19

    20

    21

    22

    23

    24

    25

    26

    27

    28

    29

    30

    31

    32

    33

    34

    35

    36

    37

    38

    39

    40

    41

    42

    43

    44

    45

    46

    47

    48

    49

    50

    51

    52

    53

    Average00- 0- 0- 0- 0- 0- 0

    1.1.6.LOOSE FRUITS TO FFB RATIO

    Total Tonnage% to FFB

    NOESTATESThis MonthLast MonthThis MonthLast Month

    1

    2

    3

    4

    5

    6

    7

    8

    1.1.7.STONES & TRASH IN FFB

    Trash

    NOESTATESStones (kgs) per 100 tn FFBTonnage (mt)% to FFB

    1

    2

    3

    4

    5

    6

    7

    8

    Comments :

    Main Menu

    ProductionQuality

    PAGE 5

    1.2.PRODUCTION QUALITY

    1.2.1.PRODUCTION OIL / DESPATCH OIL

    PRODUCTIONDESPATCHMarketing

    This MonthLast MonthThis MonthLast MonthSpecification

    XS.D.XS.D.XS.D.XS.D.

    4.490.004.220.005.090.1154.420.00

    FFA %< 5.0

    0.130.0100.120.0100.130.0050.120.009< 0.25

    Moisture (VM) %

    0.0230.0010.0210.0010.0230.0010.0210.001

    Dirt %

    --------

    Peroxide Value %

    2.730.0102.640.0102.572.572.670.010

    DOBI> 2.31

    ANALYSIS RESULT BY (KDC/TQCC)

    1st Week2nd Week3rd Week4th WeekTaiko

    SAMPLEAverageStandard

    FFA0.003.0 Max

    VM0.000.13 Max

    DIRT0.000.03 Max

    PEROXIDE VALUE0.000.60 Max

    IODINE VALUE0.0050 - 54

    DOBI VALUE0.003.0 Min

    CAROTENE0.00600 Min

    E233 (1% CORR.)0.001.20 Max

    E269 (1% CORR.)0.000.20 Max

    IRON0.005.0 - 3.0

    PHOSPHORUS0.008.0 - 5.0

    D.F. (Delta Y)0.0020.0 Min

    QUALITY RATING0.00NIL

    Comments :

    1.CPO quality were within in market spesification.

    Main Menu

    ProdDesKernel

    PAGE 6

    1.2.2.PRODUCTION / DESPATCH KERNEL

    PRODUCTIONDESPATCH

    THIS MONTHLAST MONTHTHIS MONTHLAST MONTHMARKETING

    XS.D.XS.D.XS.D.XS.D.SPECIFICATION

    MOISTURE %5.100.2355.550.2415.200.005.400.006%

    DIRT %6.430.2116.480.2106.740.007.050.007%

    FFA %1.310.0981.280.0761.950.002.200.00

    TOTAL BROKEN KERNEL %25.982.1227.602.8326.100.0026.100.00

    STONE CONTENT %1.131.241.340.181.200.001.450.00

    1.2.3.CPO DESPATCH

    BUYERMILLBUYER'S+ / -

    NETNETON MILL

    WEIGHTWEIGHTNET WEIGHT

    tntntn

    1-SWP REFINERY2061.6502060.620-1.030

    2-0.000

    3-0.000

    4-0.000

    5-0.000

    6-0.000

    7-0.000

    8-0.000

    9-0.000

    10-0.000

    2061.6502060.620-1.030

    1.2.4.PK DESPATCH

    BUYERMILL

    NET

    WEIGHT

    tn

    1-KCP SWP590.310

    2-

    3-

    4-

    5-

    6-

    7-

    Total :590.310

    1.2.5.CXC REPORT

    THIS MONTHLAST MONTH

    Total CPO tankers dispatched with active GPS (A)

    Total CPO tankers dispatched with non-active GPS (B)

    Total CPO tankers dispatched with no GPS installed (C)12097

    Total number of CPO tankers dispatched (A+B+C)12097

    No. of loads with the weight shortage of 80kg and above

    Comments :

    1. Kernel quality were within in house target.

    Main Menu

    CPODes

    PAGE 6.1

    EXTRACTED FROM CXC REPORT

    CPO Despatch Loads With Weight Shortage of 80kg and Above

    LOADS FROM MONTH: January 2014

    Weight Details (MT)Actual oil recovered (MT) at Mill (B)Charges to the transporters (MT) *Tanker with GPS

    Ticket NoDriverVehicleDateMillBuyerLoss (A)Buyer

    0.0000.000

    0.0000.000

    0.0000.000

    0.0000.000

    0.0000.000

    0.0000.000

    0.0000.000

    0.0000.000

    0.0000.000

    0.0000.000

    0.0000.000

    0.0000.000

    0.0000.000

    0.0000.000

    0.0000.000

    Total0.0000.0000.000

    * Chargeable to transporters when (A) - (B) is above 80kg. Quantity chargeable is net after minus the limit of 80kg.

    Comments

    Main Menu

    GPSRep

    PAGE 6.2

    GPS VIOLATION REPORT FOR KILANG KELAPA SAWIT PT.PARIT SEMBADA ON January 2014

    On Exit the Zone Grid of Authorized Route during CPO delivery to Buyers Only

    No.Tanker numberDateTimeAction Taken / RemarksNett Weight diff. with buyers (+/-) (MT)

    Total0.000

    Main Menu

    COP

    PAGE 7For amount fields, please fill up this section in Rupiah.

    1.3.COST OF PRODUCTIONExchange Rate (RM1)3679Rp

    (Basis : Cost per tonne CPO)Exchange Rate (RM1) for Todate3630.5Rp

    ThisThis

    MonthTodateYear ' sMonthTodateYear ' s

    January 20144 mthsEstimateJanuary 20144 mthsEstimate

    RM / tnRM / tnRM / tnRp / tnRp / tnRp / tn

    Indirect Cost75.9482.2028.05279,400.83298,412.92103,188.99

    Depreciation134.63138.7666.58495,291.54503,770.78244,948.04

    Manufacturing Cost103.1295.7577.89379,364.97347,619.65286,561.45

    Ex-Mill Cost313.69316.71172.521,154,057.341,149,803.35634,698.48

    Cooking Oil Cess0.000.000.00

    Palm Oil Stabilisation Cess0.000.000.00

    CPO (Sabah) Sales Tax0.000.001.264,648.19

    Despatch & Selling22.3019.0727.0282,035.3869,239.9399,411.45

    TOTAL EXPENDITURE335.99335.78200.801,236,092.721,219,043.28738,758.12

    A/cThis MonthEstimateCommentsThis MonthEstimate

    CodeRM/ton CPORM/ton CPODiff. (%)Rp/ton CPORp/ton CPO

    0.000.000.0%

    IC 113.780.4089.4%Over expenditure due to Medicine for Workers.13,888.781,472.29

    IC 124.840.4191.5%Over expenditure due to Worker Severance&Mill Prayer.17,810.121,506.79

    IC 163.072.1131.3%Over expenditure incurred of Electrical&Water Supply.11,304.067,770.18

    IC 194.192.3843.3%Over expenditure due to Salary and Overtime for Security.15,420.148,739.48

    IC 201.891.4125.2%Over expenditure due to Liesency & Inspection.6,950.505,199.12

    PK 429.696.8928.8%Over expenditure due to Salary for Workers.35,639.9425,362.03

    PK 4431.3816.3048.0%Over expenditure due to Diesoline for Gensets.115,437.4959,977.67

    PK 483.411.9742.3%Over expenditure due to Maintenance of Lab.Equipment.12,546.577,242.45

    PK 515.781.4974.2%Over expenditure due to Transmision Roller Chain&Renold Conveyor.21,249.205,482.93

    PK 5719.264.6775.8%Over expenditure due to Maintenance of Oil Purifiers.70,867.4517,171.19

    PK 584.202.1548.8%Over expenditure due to Maintenance of Hydrocyclone.15,465.947,915.33

    PK 637.084.9130.6%Over expenditure due to Salary and Overtime for Apprentice's.26,040.5318,059.32

    PK 643.081.8041.5%Over expenditure due to T-Shirt for Workers11,340.106,632.03

    IC 0244.388.9179.9%Over expenditure due to Exgratia Workers.163,261.1732,785.84

    0.000.000.0%

    0.000.000.0%

    0.000.000.0%

    Comments :

    1. High cost due to low crop processed.

    Please enter the exchange rate at the main screen

    Main Menu

    ProcPerf

    PAGE 8

    2PROCESS PERFORMANCE

    2.1.STERILIZATION

    Summary of sterilisation cycle for the month is tabulated as follows :-

    FunctionX (min)S.D.

    Deaeration2.000.00BarPsi

    1st. Peak(21.34 Bar / 20 psi)8.000.0021.3420

    1st. Peak exhaust5.000.00

    2nd. Peak(28.45 Bar / 25 psi)5.500.0028.4525

    2nd. Peak exhaust2.500.00

    3rd. Peak(35.56 Bar / 25 psi)8.000.0035.5625

    3rd. Peak exhaust--

    4th. Peak(1.7 Bar / 25 psi)--1.725

    Holding Time20.000.00

    Final exhaust9.000.00

    Steaming cycle60.000.00

    Door Open to Door Shut Time

    This MonthLast Month

    XS.D.XS.D.

    USB after 1st Threshing (%)1.510.1281.390.099

    USB after 2nd Threshing (%)0.470.1050.390.104

    Threshing Efficiency (%)68.89-71.94-

    STERILIZER CONDENSATE

    This MonthLast Month

    XS.D.XS.D.

    Steriliser condensate (Oil Content in Wet Basis)10.383.46712.381.006

    Condensate / FFB Ratio

    Absolute oil loss (kg/tn FFB)

    Comments :

    1. USB was below than in house target of 2%.

    2. Sterilizer condensate is being recycled to the sludge separator.

    Main Menu

    DigPressStation

    PAGE 9.0

    2.2.DIGESTING & PRESSING STATION

    2.2.1.DIGESTER TEMPERATURE OC

    ThisMonthLastMonth

    DIGESTERXS.D.XS.D.

    Digester No. 1950.00950.00

    Digester No. 2950.00950.00

    Digester No. 3950.00960.00

    Digester No. 4950.00950.00

    Digester No. 5

    Digester No. 6

    Digester No. 7

    Digester No. 8

    Digester No. 9

    Digester No. 10

    Digester No. 11

    2.2.2.PRESSING

    PressPressPressPressPressPressPressPressPressPressPressAverage

    No. 1No. 2No. 3No. 4No. 5No. 6No. 7No. 8No. 9No. 10No. 11

    OIL LOSS ON WET BASIS (OLWB)This MonthX4.744.534.644.604.63

    S.D.----0.00

    Last MonthX4.664.714.704.704.69

    S.D.----0.00

    OIL LOSS ON DRY BASIS (OLDB)This MonthX7.597.297.217.137.31

    S.D.0.1420.1930.1850.4150.23

    Last MonthX7.497.557.597.437.52

    S.D.0.3900.2060.1940.3990.30

    NUT BREAKAGE (%)This MonthX18.0718.7618.2018.7118.44

    S.D.----0.00

    Last MonthX18.1618.5619.1918.7618.67

    S.D.0.4090.4790.4900.3030.42

    PRESS RUNNING HOURSThis MonthX143.39130.59130.65120.62131.31

    S.D.----0.00

    Last MonthX106.35143.78143.74117.89127.94

    S.D.----0.00

    Comments :

    1. All digesters temperature were satisfactory.

    2. The oil losses ex-presses were maintained satisfactory.

    Main Menu

    DigPressStation2

    PAGE 9.1

    2.2.3.

    True Mesocarp (ripe)True Mesocarp (unripe)Oil in MesocarpOLWBNormal ParthenocarpAbnormal PartnenocarpTrue NutTrash

    This MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast Month

    X61.4461.56----11.2710.9349.1549.06

    S.D.

    N

    Main Menu

    EFBPressing

    PAGE 9.2

    2.2.4.EFB PRESSING

    PressPressPressPressSuperSuper

    No. 1No. 2No. 3No. 4Press 1Press 2

    PRESS RUNNINGThis Month

    HOURSLast Month

    DOWN TIMEThis Month

    Last Month

    2.2.5.

    OIL RECOVERED

    This MonthLast Month

    F F A(%)

    DOBI

    VM(%)

    OLWB(%)

    Press Fibre (OLDB)

    Ratio EFB Liquor to FFB (%)

    2.2.6.SPLITTER

    Running HoursRUNNING HOURS

    This MonthLast Month

    No. 1

    No. 2

    Comments :

    Main Menu

    ClarificationStation

    PAGE 10

    2.3.CLARIFICATION STATION

    2.3.1.CLARIFICATION TANK

    This MonthLast Month

    Tank 1Tank 2Tank 3Tank 1Tank 2Tank 3

    Temperature OCX95909590

    S.D0.000.000.000.00

    % Oil in underflowX5.662.985.272.77

    (% OLWB)S.D0.6930.4670.2720.230

    2.3.2.SLUDGE SEPARATOR (S) / CENTRIFUGE (C)

    S1S2S3C1C2C3C4C5C6C7C8C9

    % Oil loss on wet basis (x)This MonthX0.521.030.890.890.960.870.880.890.89

    S.D0.1290.0670.0990.0870.2780.1060.0930.0820.076

    Last MonthX0.480.860.920.90-0.890.870.880.900.87

    S.D.0.0960.2540.0790.057-0.0800.0470.0630.0490.050

    Operating Hours (hrs)T MthX142.59114.76170.67149.93106.17146.02172.90172.5766.80

    L MthX155.29140.15167.93148.87-147.57170.26168.66168.7182.37

    Nozzle size (mm)T MthX1.901.601.701.70-1.701.701.701.701.70

    L MthX1.901.601.701.70-1.701.701.701.701.70

    Separate Waste Basculator (mt)T MthX

    L MthX

    Oil losses on Absolute Terms (Kg/tn FFB)T MthX

    L MthX

    Comments :

    1. The oil content in underflow for both CST were acceptable.

    2. Separator No.2 not in operation due fluid clutch sent for over haul (Medan Separatech).

    Main Menu

    Decanter

    PAGE 11

    2.3.2.DECANTER (D)

    InletSolid PhaseLight PhaseHeavy Phase

    Temperature (oC)This Month

    Last MonthD1D2D1D2D1D2

    Oil % (x)This MonthX

    S.D

    Last MonthX

    S.D.

    VM % (x)This MonthX

    S.D

    Last MonthX

    S.D.

    NOS % (x)This MonthX

    S.D

    Last MonthX

    S.D.

    Operating HoursT MthX

    L MthX

    Comments :

    Main Menu

    Dilution

    PAGE 12

    2.3.3.DILUTION RATE & ABSOLUTE OIL LOSS

    This MonthLast Month

    XS.D.XS.D

    DILUTION RATE %26.000.42626.100.308

    Separator Waste to FFB ratio

    Decanter cake to FFB ratio

    Absolute Oil loss in Separator/Centrifuge kg/mt FFB

    Absolute Oil loss in Decanter Cake kg/mt FFB

    Total Oil loss kg/MT FFB0.000.000.000.00

    2.3.4.OIL LOSSES AFTER DEOILING TANK TO EFFLUENT

    DescriptionThis MonthLast Month

    After Deoiling tank (OLWB)0.980.97

    After Cooling pond

    Comments :

    1. Satisfactory.

    Main Menu

    Purifier

    PAGE 13

    2.3.5.PURIFIER & VACUUM DRYER

    PURIFIERBefore PurifierAfter Purifier

    No: 1No: 2No: 1No: 2No: 3No: 4No: 5

    % VMThis MonthX0.45-0.45

    S.D0.025-0.025

    Last MonthX0.44-0.43

    S.D.0.001-0.001

    % DirtThis MonthX0.043-0.023

    S.D0.002-0.001

    Last MonthX0.046-0.021

    S.D.0.009-0.001

    VM Rem. EffThis MonthX-

    S.D46.51

    Last MonthX2.27

    S.D.-

    Dirt Rem. EffThis MonthX

    S.D

    Last MonthX54.35

    S.D.

    2.3.6.VACUUM DRYER

    VACUUM DRYERVacuum (-cm Hg)VM % Before DryerVM % After DryerVM. Removal Eff.

    XS.DXS.DXS.D

    No: 1This Month68.000.000.430.0250.130.01071.11

    Last Month68.000.000.4300.0010.120.01072.09

    No: 2This Month

    Last Month

    No: 3This Month

    Last Month

    Comments :

    1. Satisfactory performance.

    Main Menu

    NutKernelStation

    2.4.NUT & KERNEL STATIONPAGE 13.1

    2.4.1.NUT SILO & KERNEL SILOS

    DESCRIPTIONNo: 1No: 2No: 3No: 4

    % VM Fresh NutThis MonthX21.66

    S.D0.031

    Last MonthX21.70

    S.D.0.026

    % Dried NutThis MonthX19.40

    S.D0.029

    Last MonthX19.38

    S.D.0.126

    % Drying EfficiencyThis MonthX10.43

    S.D0.218

    Last MonthX10.69

    S.D.0.236

    2.4.2.KERNEL SILO

    This MonthLast Month

    1234512345

    Temperature oCTop

    Middle

    Bottom54.0052.0050.0054.0050.0052.00

    % VM Fresh KernelX21.5821.6821.5421.7021.7021.70

    S.D0.0370.0360.0330.0440.0440.044

    % Dried KernelX5.125.355.365.545.505.44

    S.D0.0610.1120.0720.0740.1060.082

    % Drying Efficiency76.2775.3275.1274.4774.6574.93

    Comments :

    1. Satisfactory performance.

    Main Menu

    NutCrackingEff

    2.4.3.NUT CRACKING EFFICIENCYPAGE 13.2

    R I P P L E M I L L

    Nut Composition before Cracker (INPUT)No: 1No: 2No: 3No: 4No: 5No: 6No: 7No: 8No: 9No: 10No: 11

    XSDXSDXSDXSDXSDXSDXSDXSDXSDXSDXSD

    Whole Nut (%)82.200.928

    Broken Nut (%)11.290.928

    Whole Kernel (%)2.570.729

    Brokern Kernel (%)3.940.288

    R I P P L E M I L L

    Mixture Composition after CrackerNo: 1No: 2No: 3No: 4No: 5No: 6No: 7No: 8No: 9No: 10No: 11

    XSDXSDXSDXSDXSDXSDXSDXSDXSDXSDXSD

    Whole Kernel (%)23.441.06321.950.07122.550.97523.520.904

    Broken Kernel (%)22.851.23324.650.21223.931.11222.830.984

    Uncracked Nut (%)0.310.2530.200.1820.230.0980.330.242

    Half cracked Nut (%)1.890.2881.500.2821.700.1731.980.253

    Nut Cracking Eff.Kernel Recovery Eff.

    XSDXSD

    Ripple Mill No: 197.770.39699.370.165

    Ripple Mill No: 298.390.31199.460.254

    Ripple Mill No: 398.050.13299.400.175

    Ripple Mill No: 497.670.28299.420.188

    Ripple Mill No: 5

    Ripple Mill No: 6

    Ripple Mill No: 7

    Ripple Mill No: 8

    Ripple Mill No: 9

    Ripple Mill No: 10

    Ripple Mill No: 11

    Comments :

    1. Nut cracking efficiency of the ripple mills were satisfactory.

    Main Menu

    KernelLosses

    PAGE 14

    2.4.4.KERNEL LOSSES / COST

    This MonthLast Month

    Line 1Line 2Line 3Line 1Line 2Line 3

    XSDXSDXSDXSDXSDXSD

    Cyclone Fibre0.990.0310.980.0290.980.0220.970.029

    LTDS1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage

    0.960.0320.970.0350.900.0590.960.036

    Hydrocyclone (PK in wet shell)3.650.582--4.080.463--

    Claybath0.900.074--0.910.073--

    2.4.5.RUNNING COST

    This MonthLast MonthTodate

    Kernel Produced (mt)470.782483.605

    Total Kaolin or Calcium Carbonate Cost (RM)Rp4,552,495.51Rp3,993,745.51

    Other Cost e.g Sodium Silicate (RM)

    Cost / MT of PK (RM)Rp.9,670.07Rp.8,258.28

    Cost / MT of FFB (RM)Rp.445.67Rp.404.16

    Comments :

    1. Hydrocyclone crack mixture recycled to the claybath.

    2. Cost of CaCO3 was higher than last month by Rp 41/MT FFB.

    Main Menu

    BoilerPowerHouse

    PAGE 15

    2.5.BOILER / POWER HOUSE

    2.5.1.BOILER HOUSE

    DescriptionThis MonthLast MonthTodate

    Boiler Chemical Cost (Rupiah)Rp2,820,114.07Rp2,562,102.11Rp12,486,405.73

    Cost / MT FFB (Rupiah)Rp276.10Rp259.30Rp316.20

    2.5.2.POWER HOUSE

    DescriptionOperating HoursTotal KwH GeneratedDiesel Consumption (Litres)KwKwHr / LitTurbine / Dieset Gen Set Kw

    This MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast Month

    Turbines>ShinkoAllan KKKDresser RandElliotShinkoTurbodyneNadrowskiOthers

    No. 1 (2000 KW)209.9195.3199.980188.2202000

    No. 2 (2000 KW)2000

    No. 3 (0 KW)0

    No. 4 (0 KW)0

    Diesel Gen Set >CaterpillarCaterpillarCumminsListerOthers

    No. 1 (250 KW)333.7298.814.33612.5605579.04944.02.572.54250

    No. 2 (640 KW)215.4262.030.30032.9488408.09498.03.603.47640

    No. 3 (640 KW)640

    KwHr / mt FFB (Turbine + Genset)Steam Consumption per KwHr (Turbine)

    2.5.3.TNB POWER SUPPLY

    This MonthLast MonthTodate

    KwHrRpKwHrRpKwHrRp

    Palm Oil Mill

    Rubber Factory

    Ecomat Plant

    Total0.000.000.000.000.000.00

    Comments :

    1.Cost of boiler chemical was higher than last month by Rp 16/MT FFB.

    2. Satisfactory.

    Main Menu

    WaterTreatment

    PAGE 16

    2.6.WATER TREATMENT PLANT

    2.6.1.WATER CONSUMPTION

    Water consumed

    %

    DescriptionThis MonthLast MonthThis MonthLast Monthm3/mt FFB

    DomesticOwn1029.101056.107.187.690.10

    Estate268.70235.501.881.720.03

    Mill13029.1012435.8090.9490.591.27

    FC

    TOTAL14326.9013727.40100.00100.001.40

    2.6.2.WATER TREATMENT COST

    This MonthLast MonthTodate

    Chemical Cost (RM)8083302.698399706.25

    Cost /m3 water (cts / m3)564.20611.89

    Cost /mt FFB (cts / mt FFB)791.33850.04

    Water Consumption (m3 / mt FFB)1.281.26

    2.6.3.MONTHLY LICENCE COST

    PUMPING RAW WATER FROM RIVER

    This MonthLast MonthTodate

    Total Volume of water (m3) consumed

    Total Cost (RM)

    Comments :

    1. The cost was lower than last month by Rp 46/MT FFB.

    Main Menu

    General

    PAGE 17

    2.7.General (Visitors / Security / Training Programme / Details of Breakdown, etc)

    2.7.1.Visitation

    DatePersonRemarks

    2.7.2.Training

    DateRemarks

    2.7.3.Security

    DateRemarks

    2.7.4.OSH Matter

    DateRemarks

    2.7.5.RSPO Matter

    DateRemarks

    2.7.6.Amenities

    DateRemarks

    2.7.7.Water Supply

    DateRemarks

    2.7.8.EFB DISPOSAL

    Balance b/f (mt)Production (mt)Collected (mt)Balance c/f (mt)

    2.7.9.DECANTER CAKE DISPOSAL

    Balance b/f (mt)Production (mt)Collected (mt)Balance c/f (mt)

    Main Menu

    General2

    PAGE 17.1

    2.8.0.Effluent Treatment

    DateRemarks

    2.8.1Mill Downtime

    Line 1Line 2

    DateHoursDetailsDateHoursDetails

    Total00

    2.8.2Housekeeping / Beautification / Linesite / Compound

    DateRemarks

    2.8.3.Others

    DateRemarks

    Comments

    Main Menu

    General3

    PAGE 17.2

    2.8.4.Effluent Result For January 2014

    DOE LimitTQCC Result

    apH

    bBOD (mg / l)

    cCOD (mg / l)

    dTotal Nitrogen (mg / l)

    eAmmonical Nitrogen (mg / l)

    fTotal Solids (mg / l)

    gSuspended Solids (mg / l)

    hOil & Grease (mg / l)

    2.8.5Trailing Report

    Main Menu

    ManPower

    PAGE 18

    3.0MANPOWER

    3.1.EMPLOYEES

    INDOCHINESEINDIANSOTHERSTOTAL

    Executives22

    Subordinate Staff1111

    PBT0

    KHT9393

    KHL0

    TOTAL106000106

    3.2.SUBORDINATE STAFF LEAVE STATUS

    LeaveLeaveLeaveLeave Taken Todate (C)

    B/F fromEarned TodateTaken

    Year '13for Year '14(A+B)ThisBal

    No.NAMEPosition(Days)-A(Days)-BTotalMonth(A+B-C)

    1Iwan SetiawanProd.Supervisor012122210

    2ApriandyChief Clerk012122210

    3HaryadiLab.Assistant212141113

    4Asnawi AzizaChargeman812202218

    5Zuli EffendiStore Clerk012122210

    6Regison SurosoSupervisor B0121211111

    7Herriy GustantoStaff Office012121111

    8RobaniSupervisor A012121111

    9Yeniati LaiaStaff Office01212339

    10DedyForeman1312253322

    11Joni SuhendarStaff Umum012120012

    1200

    1300

    1400

    1500

    1600

    1700

    1800

    1900

    2000

    2100

    2200

    2300

    2400

    2500

    2600

    2700

    2800

    Comments :

    Main Menu

    Employee

    PAGE 18.1

    3.3EMPLOYEE (MILL WORKERS)

    (A)CHECKROLL

    EmployeesDependants (Resident)Total

    (1) INDONESIANMaleFemaleSub TotalMaleFemaleSub Total

    Chinese- 0- 0- 0

    Indian- 0- 0- 0

    Others91293- 093

    Grand Total91293- 0- 0- 093

    (2) NON-INDONESIAN

    Sri Lanka- 0- 0- 0

    India- 0- 0- 0

    Indonesia- 0- 0- 0

    Bangladeshi- 0- 0- 0

    Thai- 0- 0- 0

    Filipino- 0- 0- 0

    Grand Total- 0- 0- 0- 0- 0- 0- 0

    Total Checkroll91293- 0- 0- 093

    (B)CONTRACT / TEMPORARY

    EmployeesDependants (Resident)Total

    (1) INDONESIANMaleFemaleSub TotalMaleFemaleSub Total

    Chinese- 0- 0- 0

    Indian- 0- 0- 0

    Others- 0- 0- 0

    Grand Total- 0- 0- 0- 0- 0- 0- 0

    Main Menu

    Appendix1

    PAGE 19

    Appendix 1

    PROGRESS REPORT FOR THE MONTH

    OF JANUARY 2014

    UnitThis MonthLast MonthTodatePrevious Todate

    1.0FFB

    1.1.1Weight of FFB processedMT10,214.8909,881.53039,487.83029,272.940

    1.1.2EstimateMT22,007.00022,007.00085,480.00063,473.000

    1.1.3Shift HoursHrs334.00316.501,260.00926.00

    2.0OIL MANUFACTURE

    2.1.1Weight of Oil ProducedMT2,127.9392,042.0898,368.4906,240.551

    2.1.2EstimateMT4,732.0004,732.00018,380.00013,648.000

    2.1.3Oil Extraction Rate%20.8320.6721.19

    2.1.4Estimate%21.5021.5021.50

    2.1.5Press Running HoursHrs.525.25511.762,023.381,498.13

    2.1.6Production HoursHrs.171.75166.25665.50493.75

    2.1.7Downtime (Line 1)Hrs.- 0- 0

    2.1.8Downtime (Line 2)Hrs.- 0- 0

    2.1.9Press Capacity per unitMT / hr19.4519.3119.52

    2.2.0F.F.B. Manufactured / HoursMT / hr59.4859.4459.34

    2.2.1Oil Recovered / HoursMT / hr- 0- 0

    3.0KERNEL MANUFACTURE

    3.1.1Weight of kernel ProducedMT470.782483.6051,858.3071,387.525

    3.1.2EstimateMT1,100.0001,100.0004,273.0003,173.000

    3.1.3Kernel Extraction Rate%4.614.894.71

    ;3.1.4Estimate%5.005.005.00

    3.1.5Production HoursHrs.249.50185.50852.00602.50

    3.1.6Kernel Recovered / HrMT / hr1.892.612.18

    4.0DESPATCH AND STOCK

    4.1.1Oil DespatchedMT2,060.6201,634.8308,131.1806,070.560

    4.1.2Oil in StockMT728.630661.311- 0- 728.630

    4.1.3Kernels DespatchedMT590.310419.6401,904.6741,314.364

    4.1.4Kernels in stockMT93.791213.319- 0- 93.791

    - Packed / Bulk SiloMT93.791213.319- 0- 93.791

    - Kernel in BagMT- 0- 0

    Remarks :

    Main Menu

    MajorMaintRep1

    PAGE 20

    MAJOR MAINTENANCE REPORT FOR THE MONTH OF JANUARY 2014

    (1) RECEPTION STATION / (2) LOADING PUMP / (3) STERILISER STATION

    (4) HOISTING / TIPPER AND THRESHING STATION

    Main Menu

    MajorMaintRep2

    PAGE 21

    MAJOR MAINTENANCE REPORT FOR THE MONTH OF JANUARY 2014

    (5) PRESS AND DIGESTER STATION / (6) EFB PRESSING STATION / (7) KERNEL PLANT STATION

    (8) CLARIFICATION STATION

    Main Menu

    MajorMaintRep3

    PAGE 22

    MAJOR MAINTENANCE REPORT FOR THE MONTH OF JANUARY 2014

    (9) RAW WATER HOUSE AND WATER TREATMENT PLANT STATION / (10) POWER STATION / (11) BOILER STATION

    (12) EFFLUENT STATION

    Main Menu

    MajorMaintRep4

    PAGE 23

    MAJOR MAINTENANCE REPORT FOR THE MONTH OF JANUARY 2014

    (13) MILL BUILDING UPKEEP / (14) VEHICLE / (15) WORKSHOP / (16) GENERAL

    Main Menu

    Sheet1


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