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Kinetics and mechanism of the hydrogenation of m-dinitrobenzene to m-phenylenediamine

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Kinetics and mechanism of the hydrogenation of m-dinitrobenzene to m-phenylenediamine Hugo Rojas Gloria Borda Marı ´a Brijaldo Patricio Reyes Jesu ´ s Valencia Received: 4 July 2011 / Accepted: 25 September 2011 / Published online: 7 October 2011 Ó Akade ´miai Kiado ´, Budapest, Hungary 2011 Abstract The hydrogenation of m-dinitrobenzene to m-phenylenediamine was carried out as a model hydrogenation reaction of importance to the pharmaceutical and fine chemicals industries with the aim of investigating the kinetics of the reaction. The effect of different conditions: hydrogen pressure, m-dinitrobenzene concentration, reaction temperature, and weight of catalyst on the conversion of m-dinitrobenzene and the yield of m-phenylenediamine were studied using Pt/TiO 2 catalyst. During the kinetic study, the intermediate m-nitroaniline was detected. Therefore, the overall reaction was treated as consecutive reactions: first the reduction of m-dinitrobenzene to m-nitroaniline and then, the reduction of m-nitroaniline to m-phenylenediamine. The apparent activation energies of the reaction were determined in each step, to be 33.4 ± 0.4 and 39.8 ± 0.6 kJ/mol. Those results indicated that the hydrogenation of m-nitroaniline toward m-phenylenediamine is the rate determining step in the hydrogenation of m-dinitrobenzene. Two rate equations assuming Langmuir– Hinshelwood mechanism provided the best fit to the experimental data. Keywords m-Dinitrobenzene Hydrogenation Catalyst Initial rate Kinetic study H. Rojas (&) G. Borda M. Brijaldo Grupo de Cata ´lisis (GC-UPTC) Universidad Pedago ´gica y Tecnolo ´gica de Colombia, Escuela de Quı ´mica, Facultad de Ciencias, Av. Norte, Tunja, Colombia e-mail: [email protected] P. Reyes Facultad de Ciencias Quı ´micas, Universidad de Concepcio ´n, Casilla 160-C, Concepcio ´n, Chile e-mail: [email protected] J. Valencia Centro de Cata ´lisis Heteroge ´nea, Departamento de Quı ´mica, Facultad de Ciencias, Universidad Nacional de Colombia, Bogota ´, Colombia e-mail: [email protected] 123 Reac Kinet Mech Cat (2012) 105:271–284 DOI 10.1007/s11144-011-0380-6
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Page 1: Kinetics and mechanism of the hydrogenation of m-dinitrobenzene to m-phenylenediamine

Kinetics and mechanism of the hydrogenationof m-dinitrobenzene to m-phenylenediamine

Hugo Rojas • Gloria Borda • Marıa Brijaldo •

Patricio Reyes • Jesus Valencia

Received: 4 July 2011 / Accepted: 25 September 2011 / Published online: 7 October 2011

� Akademiai Kiado, Budapest, Hungary 2011

Abstract The hydrogenation of m-dinitrobenzene to m-phenylenediamine was

carried out as a model hydrogenation reaction of importance to the pharmaceutical and

fine chemicals industries with the aim of investigating the kinetics of the reaction. The

effect of different conditions: hydrogen pressure, m-dinitrobenzene concentration,

reaction temperature, and weight of catalyst on the conversion of m-dinitrobenzene

and the yield of m-phenylenediamine were studied using Pt/TiO2 catalyst. During the

kinetic study, the intermediate m-nitroaniline was detected. Therefore, the overall

reaction was treated as consecutive reactions: first the reduction of m-dinitrobenzene

to m-nitroaniline and then, the reduction of m-nitroaniline to m-phenylenediamine.

The apparent activation energies of the reaction were determined in each step, to be

33.4 ± 0.4 and 39.8 ± 0.6 kJ/mol. Those results indicated that the hydrogenation of

m-nitroaniline toward m-phenylenediamine is the rate determining step in the

hydrogenation of m-dinitrobenzene. Two rate equations assuming Langmuir–

Hinshelwood mechanism provided the best fit to the experimental data.

Keywords m-Dinitrobenzene � Hydrogenation � Catalyst � Initial rate �Kinetic study

H. Rojas (&) � G. Borda � M. Brijaldo

Grupo de Catalisis (GC-UPTC) Universidad Pedagogica y Tecnologica de Colombia,

Escuela de Quımica, Facultad de Ciencias, Av. Norte, Tunja, Colombia

e-mail: [email protected]

P. Reyes

Facultad de Ciencias Quımicas, Universidad de Concepcion, Casilla 160-C, Concepcion,

Chile

e-mail: [email protected]

J. Valencia

Centro de Catalisis Heterogenea, Departamento de Quımica, Facultad de Ciencias,

Universidad Nacional de Colombia, Bogota, Colombia

e-mail: [email protected]

123

Reac Kinet Mech Cat (2012) 105:271–284

DOI 10.1007/s11144-011-0380-6

Page 2: Kinetics and mechanism of the hydrogenation of m-dinitrobenzene to m-phenylenediamine

Introduction

The hydrogenation of mononitroaromatic compounds to aromatic amines is

ordinarily carried out in vapor-phase reactions using either a fixed bed or fluidized

catalyst. However, the low vapor pressures and thermal instability of dinitro and

higher polynitroaromatic compounds advise the use of a liquid-phase reaction [1].

The selective hydrogenation of nitro-compounds is commonly used to manufacture

amines, which are important intermediates for dyes, urethanes, agrochemicals and

pharmaceuticals, often produced on a large industrial scale [2].

The hydrogenation of m-dinitrobenzene (m-DNB) to m-phenylenediamine

(m-PDA) is one of the most common reactions in the fine chemicals and

pharmaceutical industries. The commercial importance of m-phenylenediamine has

long been recognized [3]. It is an intermediate in the manufacture of some polymers,

dyestuff and other materials. With the increasing application of engineering

materials, especially aromatic polyamide fibers and polyurethane, the demand for

m-phenylenediamine is growing [4]. Because of its wide applications, the

production of m-phenylenediamine is gaining importance; and hence has increased

the need for the reduction of m-dinitrobenzene to m-phenylenediamine.

The selective hydrogenation of the nitro group in the presence of other reducible

functional groups is an important reaction to produce functionalized anilines as

industrial intermediates for a variety of specific and fine chemicals [5]. For such

polynitroaromatics, the rate of reduction for the first nitro group is generally much

more rapid than the rate of reduction of the remaining nitro groups. In most cases,

the rate of subsequent reduction is so slow that the process is effectively stopped

after the first nitro group is reduced [6]. The search effectiveness of systems is

particularly marked in the synthesis of m-phenylenediamine (i.e., reduction of both

–NO2 groups) from m-dinitrobenzene where the formation of m-nitroaniline (m-NA)

is also promoted.

Conventional synthesis via Fe promoted reduction in HCl (the Bechamp process)

produces a sludge containing the target product and toxic by-products, which

require costly and difficult downstream separation/waste treatment steps where low

overall product yields have limited the viability of this production route [7]. In an

attempt to overcome these limitations, ‘‘green’’ syntheses based on noble metal

catalysts are currently under investigation. Supported noble metals are the best

catalysts for the catalytic hydrogenation of nitroarenes, which has replaced the old

Bechamp process [2]. Catalytic hydrogenation leads to products with higher purity

and at lower cost, been investigated in detail [8, 9].

The catalytic hydrogenation of m-DNB has been reported using catalysts based

on both base transition metals such as nickel, copper [10–12] and noble metals such

as palladium and ruthenium [13, 14], but they generally lead to the formation of

m-nitroaniline (m-NA), hence the development of a catalytic system to achieve a

high selectivity to m-PDA is highly desirable. As an important member of the

platinum group metals, platinum is well known as a novel catalyst for selective

hydrogenation of aromatic ring to cycloalkenes, halonitroaromatics to aromatic

haloamines [15]. Catalytic hydrogenation of m-dinitrobenzene using platinum group

272 H. Rojas et al.

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Page 3: Kinetics and mechanism of the hydrogenation of m-dinitrobenzene to m-phenylenediamine

catalysts is the actual method of producing m-phenylendiamine. This method

provides high selectivity and yields of m-PDA at low cost.

Although limited information is available in the literature on the kinetics of the

hydrogenation of m-dinitrobenzene, it is reasonable to assume that m-dinitrobenzene

behaves in a similar way to other aromatic nitro compounds [16]. Some researchers

used a Langmuir–Hinshelwood (L–H) type model to describe the kinetics of the

reaction [17]. A mechanism for the hydrogenation of nitro compound was suggested

by Cardenas et al. [18] who described the surface chemical kinetics of the reaction.

They have demonstrated that the nitro-group reduction m-DNB can proceed via a

consecutive and/or parallel mechanism. The two possible pathways are identified in

the reaction; the formation of m-PDA can take place via a consecutive (with m-NA

as reaction intermediate) and/or a parallel.

The effects of reaction temperature and hydrogen pressure were examined [15].

Both variables affect the reaction rate but not the selectivity. m-NA could be

obtained at a very high selectivity. Maximum yield of m-NA (97.9%) was obtained

in methanol and in the presence of a low concentration of the Sn4? modifier. Veena

[19] reported that the m-DNB gave 90% overall conversion at 95% selectivity with

respect to m-NA in 2.5 h. If catalyst loading increases, selectivity with respect to m-

NA decreases, and therefore lower catalyst loading (0.1% w/v) is used. Hydrogen

pressure did not show effect on the reaction rate in the range of 1.0–3.4 MPa.

In this work, titania supported platinum catalysts have been examined for the

liquid-phase hydrogenation of m-dinitrobenzene. The effects of hydrogen partial

pressure, initial concentration, catalyst loading and temperature on the catalytic

performance were intensively investigated. Kinetic data were interpreted using the

Langmuir–Hinshelwood model.

Experimental

Synthesis of Pt/TiO2 catalyst

Pt/TiO2 catalyst was prepared by impregnation of TiO2 (DEGUSA P-25) with an

aqueous solution of H2PtCl6 to give a Pt loading of 5 wt%. The obtained solid was

dried at 393 K for 6 h, calcined in air at 663 K for 4 h, and reduced in situ at 773 K

for 2 h prior to the characterization or catalyst testing. Additional information

dealing with preparation procedure and characterization has been previously

reported [20].

Characterization

The characterization of the catalyst by nitrogen adsorption at 77 K and hydrogen

chemisorption at 298 K was carried out in a Micromeritics ASAP 2010 apparatus.

Metal particle size was determined by TEM micrographs obtained in JEOL Model

JEM-1200 EXII. Reduction programmed temperature (H2-TPR) was carried out in a

Micromeritics TPD/TPR 2900 apparatus.

Hydrogenation of m-dinitrobenzene to m-phenylenediamine 273

123

Page 4: Kinetics and mechanism of the hydrogenation of m-dinitrobenzene to m-phenylenediamine

Kinetic measurements

The substrate, m-dinitrobenzene, used in the present study was provided by Merck

([99%). Reactions were conduced in a in a batch reactor at a constant stirring rate

(1,000 rpm). For all the reactions, 50 cm3 of ethanol solution was used. Prior the

experiment, all catalysts were reduced in situ under hydrogen flow of 20 cm3/min at

atmospheric pressure and temperature of 773 K. The absence of contact between air

and the catalyst before the reaction was assured through He purge. Additionally,

when the reactor was loaded with the catalyst and reactants, the absence of oxygen

was assured by flowing He through the solution during 30 min. In all reactions,

internal diffusion limitations were also shown to be absent by applying the Weisz–

Prater parameter [21, 22] which gave a value maximum of 0.19. Therefore, all these

result indicate the absence of any transport limitations from the kinetic data included

in this paper. To carry out the kinetic study over the catalyst only one variable

was modified in each experiment, keeping constant all the others. The effect of

m-dinitrobenzene concentration was studied in the concentration range from 0.025 to

0.2 M; hydrogen partial pressure in the range from 0.41 to 0.82 MPa; reaction

temperature between 333 and 363 K; and the catalyst weight, ranged from 0.05 to

0.2 g. Reaction products were analyzed on a gas chromatograph (GC) (Varian 3400)

furnished with an HP5 capillary column of (30 m 9 2.5 mm 9 0.25 lm). The GC

analyses were performed using a flame ionization detector using He as carrier. Under

these analytical conditions, the retention time of the reported reactants and products

were: m-DNB: 13 min; m-NA: 17 min and m-PDA: 8 min.

Results and discussion

Catalyst characterization

The BET surface area, H/Pt ratio and Pt average particle size of the used Pt/TiO2

catalyst were determined. The BET surface area of Pt/TiO2 catalyst (60.2 m2/g) is

slightly lower than the titania support (61.5 m2/g) which may be attributed to a

partial blockage of the pore structure of the support by metallic crystallites. This

behavior is in agreement with some earlier research [23, 24]. However, Shimizu

et al. [25] found that with metallic impregnation of supports, the surface area not

was affected. The H/Pt ratio (0.11) is low compared with others results obtained in

research using metallic catalysts supported on titania, reduced at low temperature

(473 K). This behavior is explained by the SMSI effect (strong metal-support

interaction) [26]. This occurs because titania is a partially reducible oxide and at

high temperature reduction, a slight reduction may take place leading to partially

reduced species (TiO2-x) which can easily migrate over small metal particles.

Similar results have been reported by Rojas et al. [27] and Reyes et al. [28] using

Ir/TiO2 and Ir/TiO2–SiO2 catalysts in hydrogenation reactions of a–b unsaturated

aldehydes. The average particle size (6.5 nm) was determined through transmission

electronic micrographs. The H2-TPR results exhibited signals ascribed to the

presence of surface oxychloroplatinum complex (PtClxOy) at 340 K [29]; signals

274 H. Rojas et al.

123

Page 5: Kinetics and mechanism of the hydrogenation of m-dinitrobenzene to m-phenylenediamine

related with the reduction of surface PtOx to metallic platinum at 440 K [30]; and

signals assigned at partially reduced titania lead to surface TiO2-x species after

hydrogen at high temperatures (above 673 K) [31].

Effect of hydrogen partial pressure

The effect of hydrogen partial pressure on the hydrogenation activity was studied by

varying the partial pressure (0.41, 0.54, 0.68, and 0.82 MPa), keeping constant the

m-dinitrobenzene concentration (0.1 M), the reaction temperature (343 K) and the

catalyst weight (0.1 g). Fig. 1 shows the evolution of the conversion level with time

at temperature of 343 K. It can be seen that the activity increases as hydrogen

pressure increases. In the same way, it can be seen that at low pressures (0.41 and

0.54 MPa), the formation to m-phenylenediamine does not occur. At a pressure of

0.63 MPa, the formation of aromatic amine begins, and when the hydrogen pressure

is much higher (0.82 MPa), the yield of m-phenylenediamine at 7 h of reaction

reaches 71.2% (Fig. 2). It has been reported that the hydrogen pressure affects the

reaction rate at pressures lower than 1 MPa but if the pressure increases to reach the

pressure range of one at 4 MPa [15], no further effect was detected. Similar trends

have been observed in the nitrobenzene hydrogenation on Ni catalysts [32].

Fig. 3 displays a typical concentration plot of m-dinitrobenzene hydrogenation

as a function of time over the studied catalyst at hydrogen pressure (0.82 MPa),

temperature (343 K) and weight of catalyst (0.1 g). It can be seen that the only

products in m-dinitrobenzene hydrogenation over Pt/TiO2 catalyst were m-nitroan-

iline (intermediate) and m-phenylenediamine (final product) which correspond to

the partial and total NO2 groups hydrogenation. The m-dinitrobenzene concentration

decreases with time, while the m-nitroaniline concentration increases, attains a

maximum value and then decreases. The m-phenylenediamine concentration

continuously increases whit time. In the m-dinitrobenzene hydrogenation, a linear

Fig. 1 Evolution of the conversion with time at different pressures

Hydrogenation of m-dinitrobenzene to m-phenylenediamine 275

123

Page 6: Kinetics and mechanism of the hydrogenation of m-dinitrobenzene to m-phenylenediamine

dependency in the initial reaction (r0) rate with hydrogen partial pressure was found

as can be seen in Table 1.

The initial reaction rate can be determined using the initial rate method [33], by

the following equation:

r0 ¼ � dcAð Þ= dtð Þt¼0 ð1ÞHere, r0 is the initial reaction, cA is the initial substrate concentration (m-DNB)

and t is reaction time. By a plot of concentration of m-DNB versus reaction time

(until 30 min), the initial rate was obtained from the slope a time near zero.

Effect of the m-dinitrobenzene concentration

The effect of m-dinitrobenzene concentration on the hydrogenation rate was

examined by using four different m-dinitrobenzene concentrations (0.025, 0.05, 0.1,

Fig. 2 Evolution of the yield of m-phenylenediamine with time at different pressures

Fig. 3 m-Dinitrobenzene concentration and hydrogenate products over Pt/TiO2 catalyst (0.82 MPa,334 K, 0.1 M and 0.1 g of catalyst)

276 H. Rojas et al.

123

Page 7: Kinetics and mechanism of the hydrogenation of m-dinitrobenzene to m-phenylenediamine

and 0.2 M). The catalyst was previously reduced at 773 K. Fig. 4 shows the

evolution of the conversion with time at constant hydrogen pressure (0.82 MPa),

temperature (343 K) and weight of catalyst (0.1 g). The detected products were m-

nitroaniline and m-phenylenediamine. An increase in the activity can be observed as

the m-dinitrobenzene concentration (0.025 M) decreases. This behavior is explained

considering those at lower reactant concentration, a higher fraction of active sites

are available to adsorb m-dinitrobenzene and hydrogen molecules and consequently

the conversion increases.

Table 1 shows the yield of m-phenylenediamine with the effect of m-dinitroben-

zene concentration; the yield of m-phenylenediamine increases with lower

m-dinitrobenzene concentrations. These results may be explained considering

that when an important fraction of the active sites are covered by the adsorbed

m-dinitrobenzene molecules, the sites containing adsorbed hydrogen decreases then

the hydrogenation ability is reduced leading mainly to m-nitroaniline.

Table 1 Initial rates (r0) and

yields for m-phenylenediamine

(%), at different hydrogen

pressures, m-dinitrobenzene

concentrations and weights of

catalyst

a Yield to m-phenylenediamine

at reaction time of 7 h

Parameter Initial rate/g

cat [r0 (mol/Lg s)]

Yielda (%)

H2 pressure (MPa) 0.41 6.0 9 10-5 –

0.54 7.0 9 10-5 –

0.68 1.0 9 10-4 9.5

0.82 1.4 9 10-4 71.2

Concentration (M) 0.025 6.1 9 10-4 87.3

0.05 1.1 9 10-4 81.4

0.1 1.4 9 10-4 71.2

0.2 1.5 9 10-5 3.5

Weight catalyst (g) 0.05 1.2 9 10-4 49.2

0.1 1.4 9 10-4 71.2

0.2 1.7 9 10-4 97.3

Fig. 4 Evolution of the conversion with time at different m-dinitrobenzene concentration

Hydrogenation of m-dinitrobenzene to m-phenylenediamine 277

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Page 8: Kinetics and mechanism of the hydrogenation of m-dinitrobenzene to m-phenylenediamine

Effect of the weight of catalyst

The effect of the catalyst weight was studied using 0.05, 0.1 and 0.2 g of catalyst,

while keeping the other experimental conditions constant. Fig. 5 shows the

evolution of the conversion level with time at a constant temperature (343 K), for

the studied catalyst. An increase in the activity can be noted as the catalyst weight

increases. In the m-dinitrobenzene hydrogenation, the maximum yield of aromatic

amine reaches employing the higher weight of catalyst (0.2 g). This fact is in

agreement with the conversion results. A similar behavior in the research of Veena

[19] was reported. They observed that a reduction in the m-nitroaniline formation

occurred with an increases in the weight of catalyst; therefore, this generated an

increase in the m-phenylenediamine. As expected, a linear dependency is seen in the

initial reaction rate with the catalyst weight, as can be seen in Table 1. This result

suggests the absence of mass transfer process.

Effect of the reaction temperature

The effect of reaction temperature on the hydrogenation activity was studied by

varying the reaction temperature (333, 343, 353, and 363 K), keeping constant the

m-dinitrobenzene concentration (0.1 M), hydrogen pressure (0.82 MPa) and the

catalyst weight (0.1 g). Fig. 6 shows the evolution of the conversion with time at

different reaction temperatures for the Pt/TiO2 catalyst. An enhancement in the

catalytic activity as reaction temperature increases can be noted. The yield of

m-phenylenediamine slightly increases with the reaction temperature.

Therefore the overall kinetics of m-dinitrobenzene hydrogenation to m-phenyl-

enediamine can be split into two rate equations derived for the one consecutive

reaction with steps shown in Fig. 7. The rate constants of each step in the

m-dinitrobenzene hydrogenation were evaluated: m-nitroaniline formation (k1) and

m-phenylenediamine formation (k2). In this case, the formulism of consecutive

reaction was employed [34]. Constants k1 and k2 progressively increase with the

Fig. 5 Evolution of the conversion with time at weight catalyst

278 H. Rojas et al.

123

Page 9: Kinetics and mechanism of the hydrogenation of m-dinitrobenzene to m-phenylenediamine

increases of the reaction temperature (Table 2). In all cases, k1 [ k2 always holds,

indicating that the m-dinitrobenzene hydrogenation occurs faster than the

m-nitroaniline hydrogenation to m-phenylenediamine. The formation of m-phenyl-

enediamine is slow because m-nitroaniline keeps the presence of nitro group in meta

position, which deactivates the benzene ring. This is due to the conversion of nitro

groups (electrons withdrawing groups) to amine groups (electrons donating groups),

which generates a decrease the electronic deficiency of the ring, therefore hinder the

reduction of the second nitro group. Similar observations were reported by

Udayakumar et al. [35]. They detected m-phenylenediamine in the reaction mixture

when m-dinitrobenzene was converted to intermediate m-nitroaniline and this may

be due to the competition between the m-dinitrobenzene and the newly formed m-

nitroaniline for the available coordination sites on the catalyst. From the rate

constants, an Arrhenius plot was obtained (Fig. 8) and the activation energy was

evaluated (Table 2). The obtained activation energy for the m-dinitrobenzene

hydrogenation to m-nitroaniline was 33.4 ± 0.4 kJ/mol, and the activation energy

for the m-nitroaniline hydrogenation to m-phenylenediamine was 39.8 ± 0.6

kJ/mol. The activation energies measured in this work are in agreement with those

Fig. 6 Evolution of the m-dinitrobenzene conversion with time at different temperatures

Fig. 7 m-Dinitrobenzene hydrogenation to m-phenylenediamine

Hydrogenation of m-dinitrobenzene to m-phenylenediamine 279

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Page 10: Kinetics and mechanism of the hydrogenation of m-dinitrobenzene to m-phenylenediamine

usually reported for the hydrogenation of nitro compounds, (31 kJ/mol for the

nitrobenzene reduction [36], 40.5 kJ/mol for 2-nitrotoluene [37]). The m-phenyl-

enediamine formation is the rate limiting step in the m-dinitrobenzene hydrogena-

tion. Therefore, this step has higher activation energy. These results are in

agreement with some research for other polynitroaromatics: the rate of reduction of

the first nitro group is generally much more rapid than the rate of reduction of the

remaining nitro groups. In most cases, the rate of subsequent reduction is so slow

that the process is effectively stopped after the first nitro group is reduced [6].

Kinetic model

In order to identify the rate limiting step in this catalytic process, the conventional

Langmuir–Hinshelwood model (L–H) was used. The L–H procedure involves

several elementary steps in which one is the rate limiting step being the others in

quasi-equilibrium. The following form of the kinetic model, assuming a dissociative

hydrogen adsorption on reaction sites and the surface reaction as the rate limiting

step, has been used in agreement with previous results in the hydrogenation of other

nitro compounds [38].

Table 2 Rate constants at

different reaction temperatures

and activation energies

Reaction temperature k1 (mol/L s) k2 (mol/L s)

333 K 7.0 ± 0.43 9 10-5 1.2 ± 0.20 9 10-5

343 K 1.0 ± 0.21 9 10-4 4.0 ± 0.11 9 10-5

353 K 1.5 ± 0.10 9 10-4 5.0 ± 0.17 9 10-5

363 K 2.3 ± 0.22 9 10-4 6.3 ± 0.40 9 10-5

Activation energy

(kJ/mol)

33.4 ± 0.4 39.8 ± 0.6

Fig. 8 Arrhenius plot for the temperature dependence of the rate constants of m-dinitrobenzenehydrogenation

280 H. Rojas et al.

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As was discussed earlier, the overall reaction was considered to comprise two

consecutive reactions in this study, one leading to the formation of m-nitroaniline,

and the other leading to the formation of m-phenylenediamine. The model for two

situations of the m-dinitrobenzene hydrogenation was proposed: the first is when

only the m-nitroaniline is formed (mechanism I). This occurs at lower hydrogen

pressures (0.41 and 0.54 MPa). A second mechanism, when the m-phenylenedi-

amine is formed, this occurs at higher hydrogen pressures (0.63 and 0.82 MPa). The

models consisting of competitive adsorption between m-dinitrobenzene and

hydrogen was considered. The following steps were considered:

In mechanism I, the reaction between the adsorbed hydrogen (HS) and the

adsorbed reactive (m-DNBS) is assumed to be the limiting step reaction. In

mechanism II, the reaction between the adsorbed hydrogen and adsorbed

intermediate (m-NAS) is assumed to be the limiting step reaction. Based on the

above criteria, the rate equations (rI and rII) that best fitted the experimental data for

mechanisms I and II are compiled in Table 3, being S is the adsorption site, C is the

concentration of the substrate or the product (m-DNB, m-NA and m-PDA,

respectively), k1 and k2 are the rate constants for the mechanisms I and II,

respectively; K0 is the adsorption term, KH2 is the adsorption constants of hydrogen,

PH2 is the partial pressure of hydrogen.

In order to estimate the kinetic constants, the individual rate equations were

subjected to a nonlinear regression analysis such that the difference between the

experimental and the predicted rate has a minimum value. The sum of the residual

squares (SRS) give information about the quality of the fit of the model proposed.

The objective function to be minimized was:

SRS ¼ rexp � rtheo

� �2 ð2ÞHere, rexp is the experimental reaction rate, and rtheo is the theoretical reaction

rate. The kinetic constants in each case were calculated (Table 4). A comparison of

Table 3 Rate expressions for

the L–H mechanisms proposedLangmuir–Hinshelwood model Rate expression

Mechanism I. (m-nitroaniline formation)

H2 ? 2S $ 2HS

m-DNB ? S $ m-DNBS

2HS ? m-DNBS ? m-NAS rI ¼ k1PH2Cm�DNBð Þ= K1KH2

PH2ð Þ2

m-NAS $ m-NA ? S

Mechanism II. (m-phenylenediamine formation)

H2 ? 2S $ 2HS

m-DNB ? S $ m-DNBS

2HS ? m-DNBS $ m-NAS

m-NAS $ m-NA ? S

H2 ? 2S $ 2HS

m-NAS ? 2HS ? m-PDAS rII ¼ k2PH2Cm�NAð Þ= K2KH2

PH2ð Þ2

m-PDAS $ m-PDA ? S

Hydrogenation of m-dinitrobenzene to m-phenylenediamine 281

123

Page 12: Kinetics and mechanism of the hydrogenation of m-dinitrobenzene to m-phenylenediamine

the rates predicted by each model and the experimentally observed rates for

m-dinitrobenzene hydrogenation is shown in Figs. 9 and 10. The predicted values

are in reasonable agreement with each other.

Table 4 Rate constants for

mechanisms I and IIParameter Mechanism I Parameter Mechanism II

k1 (mol/L s) 1.63 9 10-6 k2 (mol/L s) 3.00 9 10-7

KH2(L/mol) 3.13 9 10-1 KH2

(L/mol) 2.95 9 10-2

K01 (L/mol) 1.52 9 10-1 K02 (L/mol) 2.42 9 10-1

Fig. 9 Comparison of predicted rates (mechanism I) with experimental rates for m-dinitrobenzenehydrogenation

Fig. 10 Comparison of predicted rates (mechanism II) with experimental rates for m-dinitrobenzenehydrogenation

282 H. Rojas et al.

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Page 13: Kinetics and mechanism of the hydrogenation of m-dinitrobenzene to m-phenylenediamine

Conclusions

The m-phenylenediamine formation is influenced by the m-dinitrobenzene conver-

sion; the higher m-dinitrobenzene conversion, higher the yield of aromatic amine.

The yield to m-phenylenediamine progressively increases with the partial pressure

of hydrogen and reaction temperature. In the m-dinitrobenzene reaction, the rate

constants for each step were determined; it can be seen that k1 [ k2, so the rate

determining step is the m-nitroaniline hydrogenation to m-phenylenediamine. The

estimated values of activation energies of both consecutive reactions correspond to

the usual values of liquid phase hydrogenation of nitroaromatic compounds.

Acknowledgments The authors acknowledge to DIN-UPTC for financial support (SGI 683). RECIEND

COMPANY-Colombia, by donation of titania P-25 Lot. 41680882698.

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