Kingspan Daylighting Systems - · PDF file2 Kingspan Daylighting Systems 3 Introduction...

Let the Sunshine and brighten your building IN

Kingspan Daylighting SystemsThe simplest way to save energy, money and environment

2 3Kingspan Daylighting Systems

Introduction Content

Daylighting is essential for healthy living, it is an established fact

that ample daylight improves a general feeling of health and well-

being in the workforce and improves productivity and safety.

Using as much natural light in buildings as possible

has many advantages over using artifi cial lights, if

its penetration is appropriately controlled.

Light is not only an amount of energy,

it also provides us with the eans to reveal spaces

and volumes and interact with our environment.

Let the Sunshine in and brighten your building

Daylight savings

4KS1000

Hybrid

Thermalight

6KS1000 Polycarb Roofl ight

14KS1000Wall-Lite

22Tubular skylights

32Roof Insulated Upstands

34Energy

Effi cient

Buildings

36

4 5Kingspan Daylighting Systems Let the Sunshine in and brighten your building

In a typical building, lighting accounts

for 25-40% of energy consumption!

By allowing more natural light to penetrate

and controlling both its light and heat

components, the fi nancial savings could be con-

siderable.

Daylighting cuts energy use and pollution.

Power plants fueled by oil, coal and gas dump

thousands of tons of pollutants into the environ-

ment every day. By cutting demand for energy

production, we cut pollution, too.

Studies have proven daylighting makes

employees more comfortable and productive.

Reduced absenteeism, employee satisfaction and

higher productivity are all bottom line benefi ts

from the use of natural daylighting. An increase

of just 1% in productivity provides enough

fi nancial savings to a company to pay their entire

energy bill.

In addition to its health and fi nancial benefi ts,

natural light also provides an almost “perfect

white light” that has a number of visual benefi ts.

Best of all, natural light is “of course, plentiful.

People love natural light. Subconsciously, unknowingly, we seek out sunlit places and enjoy spending time in

natural light. Beyond this desire, however, are some tangible benefi ts to adding natural daylighting into build-

ings: Bright Benefi ts

The primary reason for including wall&roofl ights

is to provide a bright, naturally lit interior and re-

duce the requirement for artifi cial lighting.

Daylight has many advantages over artifi cial

light - not least the fact that it is a completely

free, unlimited natural resource. Whilst artifi cial

light is essential, it’s provision uses a lot of energy,

so reducing the requirement will dramatically cut

energy use, and the CO2 emissions which result

from this.

Light panels save energy

and reduce carbon emissions.

Can replace electric lighting 70 to 80%

of the daylight hours while producing

much less heat than electric lighting.

Improve employee morale

Reduce absenteeism

Reduce errors

Improve product quality

Increase productivity

Increase sales in retail stores up to 40%

Daylight savingsKingspan Roof & Wall Light Panels

TABLE 2

Climate Zone City Offi ce School Warehouse RetailMDS Athens, GR 1.91 2.38 2.55 5.09MDN Split, CR 2.07 2.55 2.55 4.45ALS Innsbruck, AT 1.82 2.07 2.07 3.51PAN Debrecen, HU 1.75 1.91 1.85 3.33CON Warsaw, PL 1.60 1.70 1.70 3.03ATN Bremen, DE 1.44 1.55 1.48 2.69

Energy Cost Savings €/yr/m2, by Climate Zone, City and Building Type*

TABLE 1 Simple Payback Period, years, by Climate Zone and Building Type

Climate Zone City School Warehouse Retail MDS Athens, GR 36 30 6.2 3.9MDN Split, CR 37 31 7.7 4.5ALS Innsbruck, AT 40 37 9.6 5.6PAN Debrecen, HU 41 38 10.2 6.1CON Warsaw, PL 43 40 10.8 6.6ATN Bremen, DE 44 41 11.4 7.2

of roof area (prismatic daylighting) reduces lighting

energy demand by during daylight hours.

Depending on climate and building type, toplighting can save between 1,4 - 5,0 EUR/ m2 per year!

MDS - Mediterranean South, MDN - Mediterranean North, ALS - Alpine South, PAN - Pannonian, CON - Continental, ATN - Atlantic North* Calculated taking into consideration average energy cost of 1 kWh =0,16 € for all these cities/countries

(Source: Eurostat)


IntroductionEvery workplace should have suitable and suffi cient

lighting, which should, so far as is reasonably practi-

cal, be by natural light. The most eff ective method

of providing even, consistent daylight, particularly

in large buildings, is through roofl ights, which are

up to three times more eff ective than windows

around the perimeter of the building.

Diff used lighting should be used to provide

even light distribution and avoid glare.

Energy savings is the most easily quantifi ably

of the benefi ts. We found that an economically

optimum toplighting system using skylights saved

35-55% of annual lighting energy while having

a much smaller impact on both heating

and cooling energy consumption.

Lower your energy bills up to 55 % with Kingspan

Hybrid Roofl ights.

ApplicationKS1000 RW/HTL is a translucent roof element

that allows natural daylight into buildings,

whilst maintaining thermal effi ciency and

aesthetic appearance. This is a product

with GRP top sheet and polycarbonate

bottom sheet combination for buildings

with Kingspan RW Roof panel where

the thermo insulation and the designed

surface is required.

The KS1000 RW/HTL is UV resistant, lightweight

and off ers better U-value (1,34 - 2,12 W/m2k),

designed surface and form off ering designers

and installers choice of freedom to create energy

effi cient buildings of distinction.

System Benefi ts U-value is 1,34 W/m2K

(with 32 mm polycarb sheet)

Better light transmission

UV resistant

Available of the range of colours

(clear, opal, brass)*

Factory manufactured

Available lengths from 1 m up to 6,25 m

(total length with cutback)

Modular width is 1000 mm

(the same as roofpanel)

Lightweight and durable

Factory fi tted PET spacers to facilitate faster

installation and reduce site wastage

Manufactured sites are ISO 9001: 2008,

ISO 14001 (Environmental)

KS1000 Hybrid Thermalight Natural Light Trapezoidal

Translucent System

APPLICATION FACTORY, WAREHOUSE ENVIRONMENTS

ROOF PITCH 6 DEGREES OR ABOVE

LIGHT TRANSMISSION 55-65 %

KS1000 RW/HTL off ers excellent interior

levels of natural light without compromising

the performance of the building. This can help

to lower both energy bills and CO2 emissions.

KS1000 RW/HTL


Detail Of The Profile

333mm 333mm 333mm

1000mm

GRP top sheet

sealant (site applied)

Closed cell PVC sealant

(factory applied)

Polycarb sheet with polycarb cover profiles on the two end part (factory applied)

sealant (site applied)

Filler foam in the end part of rooflight

Available LengthsStandard lengths are from 1,25 to 6,25 m.

The shape of the GRP top layer is same

as the shape of KS1000 RW roof panel.

Product Tolerances

Thermal PerformanceThe thermal insulation (U value) for KS1000 RW/HTL is

1,34 to 2,12 W/m2K.

Fire PerformanceFor detailed information please contact local

Kingspan Technical Department.

Light Transmission

Seals and FillersKS1000 RW/HTL is fi tted with PVC sealing tape on

side laps (factory applied) and anti-condenstation

tape P19 (30x8) on panel end laps (applied on site).

Product Data2 6644 222

Length +/- 10 mm (fi nished product)

Width +/- 10 mm (polycarbonate)

Thickness +/- 2 mm (fi nished product)

PackingThe Hybrid Roofl ights are stacked weather

side to weather side (to minimise palette

height), protected with foil and edge covers.

DeliveryAll deliveries (unless indicated otherwise)

are by road transport to project site.

Off loading is the responsibility of the client.

InstallationSite assembly instructions are available

from Kingspan.

Safety NOTE: In the interest of safety, you should NEVER walk on a roofl ight no matter what grade of construction it may be.

KS10

00 H

ybrid

The

rmal

ight

KS1000 Hybrid Thermalight approximately 55-65 %

Panel thickness 16 25 32

Weight (kg/m2) 5,0 5,9 6,6


at 300mm

at 300mm

at 300mm

PVC sealing tape (factory applied)

KS1000 RW

Roof purlin

at 300mm

KS 1000 RW/HTL

Roof purlin

KS1000 RW

KS 1000 RW/HTL

03P

19 P 243

K

08 P

08 P

21 P

21 P

29P

242 K

19 P

27 P

B

B

A

A

150 - 300

50

30

rivet "bulbtite" type between crowns

KS1000 RW/HTL

callote

"overlay"of distance profile

KS1000 RW

distance profile support

fasteners (distance profile to purlin)

additional support if purlin width is < 100 mm

27 P

08 P

04 P

21 P

at 300mm

Construction details

KS10

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ybrid

The

rmal

ight

Roofl ights KS1000 RW/HTLSide Laps

KS1000 RW panel to KS1000 RW/HTL

Side Laps

KS1000 RW/HTL to KS1000 RW panel

End Lap DetailUpslope - KS1000 RW panel to RW/HTL

Section A-A

Section B-B

Fastener Locations RW/HTL


KS1000 RW/HTL

calotte





30

50150 - 300

B

B

A

A

KS1000 RW

at 300mm

03 P

04 P

21 P

08 P

side flashing

side flashing

B

B

A

A

30

30

150 - 300





callote


rivet "bulbtite" type between crowns

21 P

21 P

27 P

08 P

04 P


KS10

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ybrid

The

rmal

ight

End Lap DetailDownslope - RW/HTL to KS1000 RW panel

End Lap DetailRW/HTL to RW/HTL

Section A-A

Section B-B

Section B-B


A

A

KS1000 RW/HTL

callote




04 P

08 P

Intermediate DetailRW/HTL

Section A-A



IntroductionSustainability is the latest buzzword in not just

the construction industry, but in the wider environ-

ment too. Sustainability however is far from just being

a ‘fad’ it is a way of living and constructing, to help

preserve the environment in which we live. There are

indeed many ways of acting sustainably, but one of

the easiest and cost effi cient ways is to reduce the

energy that we use.

How though, do you reduce the amount

of artifi cial light yet maintain a workable level

of lighting? The answer is to incorporate roofl ight

systems into roof constructions.

By allowing more natural light in to a building,

the need for artifi cial lighting is reduced.

The benefi ts of using roofl ights go further than

just reducing our energy consumption; research

has shown that increased levels of daylight can

aid health, learning and also increase productivity.

The Kingspan Polycarb Roofl ight allows natural

light to penetrate in to the building, therefore

reducing the need for artifi cial lighting.

The roofl ight system, which is designed for use

with the KS1000 RW system, is made from

polycarbonate, a lightweight, high performance, du-

rable plastic. It has superior UV resistance and will not

discolour over time coupled with a U-value

of 1.64W/m²K.

ApplicationThe following specifi cation is for the Kingspan

Polycarb Roofl ight system used for normal

factory or warehouse environments, with

a roof pitch of 7 degrees or above after

defl ection and where the occupants

or processes do not add signifi cant

quantities of water to the air.

System Benefi ts Thermal performance: U-value 1.64W/m2K

Excellent light transmission – up to 63%

to EN410 standard

Available as either clear or opal fi nish

Available in lengths of 1.8 – 6.44m

Fire Performance – Class 1Y

Single component: fast installation leading

to accelerated build speed

Simple to fi x: no glazing experience necessary

Lightweight and durable

Cost eff ective

KS1000 Polycarb Roofl ight Natural Light Trapezoidal

Translucent System

APPLICATION FACTORY, WAREHOUSE ENVIRONMENTS

ROOF PITCH 7 DEGREES OR ABOVE

LIGHT TRANSMISSION UP TO 63 %

One way of reducing the energy we use

is to reduce our reliance on artifi cial lighting

to light our buildings.

Recycling

The Kingspan Polycarb Roofl ight is 100%

recyclable, which means that at the end of its

life, it can be completely recycled unlike many

composite roofl ights in which only certain

elements can be recycled.

Substantial energy savings can be made

by using waste materials rather than raw materials,

these energy savings can be made from reducing trans-

portation emissions and the processing

of raw materials.

The amount of material that ends up in landfi ll

is reduced. This not only prolongs the life

of the currently diminishing landfi ll sites but

also reduces the amount of gases released

in to the atmosphere from this process.

Polycarbonate also has a scrap value, potentially ren-

dering the process of removing and disposing

of the panel at end of life cost neutral/positive.

Therefore using a 100% recyclable polycarbonate roof-

light has both economic and environmental benefi ts.Kingspan Polycarb Roofl ights allow natural light

to penetrate in to the building, therefore reducing the

need for artifi cial lighting.

Through recycling, a number of benefi ts can be achieved.


Polycarb Rooflight - Application with KS1000 RW1000mm333mm333mm

Dim

A

Dim

B

333mm

35m

m

End Lap Cut Back

StandardCut back150mm

Panel end lap

Available LengthsKingspan Polycarb Roofl ight panels are available

in standard lengths from 1,175 - 8,0 metres.

Longer lengths can be manufactured on request.

Dimensions & Weight

Product Tolerances

Thermal PerformanceThe thermal insulation (U value) for KS1000 PC

is 1.64 W/m2K.



Light Transmission

Seals and FillersA magnetic 0.9mm PVC 30 mm wide support

block is supplied loose and is to be fi tted at purlin

(Kingspan Multibeam) positions. 20mm vented

and blocking tapes are applied to either ends

of the polycarbonate box to reduce the risk

of condensation.


Cut to Length (mm) –3 +3

Liner Sheet Length (mm) –3 +3

Thickness (mm) –3 +3

End Square (mm) –5 +5

Dimension A - core thickness nominal (mm) 20

Dimension B - overall dimension (mm) 55

Weight kg/m2 3.3

Clear Polycarbonate

63% light transmission to EN410

76% solar transmission to DIN 67507

Opal Polycarbonate

59% light transmission to EN410

67% solar transmission to DIN 67507

Packing

Standard Packing

Kingspan Polycarb Roofl ights are stacked

interleaved (to minimise pack height). The top,

bottom, sides and ends are protected with

foam and timber packing and the entire pack is

wrapped in plastic. Spacers are provided loose

in packs, typical maximum pack height is 1100

mm.

Delivery

Road Freight

All deliveries (unless indicated otherwise) are

by road transport to project site. Unloading

is the responsibility of the customer.

Sea Freight

Fully timber crated packs are available on pro-

jects requiring delivery by sea freight shipping,

at additional cost. Alternatively, steel contain-

ers can be used. Special loading charges apply.

InstallationAll fasteners, seals and fi llers to be of correct

specifi cation and installed as indicated in the

Kingspan Polycarb Roofl ight Installation Guide.

Fasteners to be checked and adjusted if neces-

sary to ensure they are weather tight and exter-

nal roofl ight facing is not distorted.

Safety The contractor is to determine and use a safe system

of working throughout the installation and construction

period which complies with the HSA or HSE and CDM

requirements. Crawling boards should be used when

fi xing roofl ights.

NOTEIn the interest of safety, you should never walk on a roofl ight no matter what grade or construction it may be.

KS10

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Roofl

ight


End Lap DetailKingspan Polycarb Rooflight Panel Tail Stitcher Locations

Note: Project specific construction details must be used.

Side Lap DetailKingspan Polycarb Rooflight Primary and Side Lap Fasteners

4 No. main fixings withstorm washers

4 No. main fixings withstorm washers

KS1000 RW insulated roof panel

Kingspan Polycarb Rooflight

Site appliedspacer

Direction of layPVC painted steel strip(factory fitted)

30 min

Site appliedmagnetic spacer4 No. main fixings with

storm washer in eachcrown location, perrooflight, per purlin

Kingspan PolycarbRooflight

Side lap stitched at 300mmcentres with 6.3mm x 25mmstitching screws with 19mmwashers

Side lap stitched at 300mmcentres with 6.3mm x 25mmstitching screws with 19mmwashers

Kingspan Polycarb Rooflight to Panel Side Lap Panel to Kingspan Polycarb Rooflight Side Lap

6 x 5mm butyl rubbersealant on weather side

6 x 5mm butyl rubbersealant on weather side

PVC painted steel strip(factory fitted)

6 x 5mm butyl rubber sealant appliedin continuous unbroken length at sidelap to weather side of stitching screw

6 x 5mm butyl rubber sealant appliedin continuous unbroken length at sidelap to weather side of stitching screw

Side laps stitched at max 300mm c/cs with“Mega-stitcher” screws (typ 6.3mm dia x

25mm long) with 19mm dia washers

Side laps stitched at max 300mm c/cs with“Mega-stitcher” screws (typ 6.3mm dia x25mm long) with 19mm dia washers

End lap stitchers onlyinserted where rooflight endlaps over KS1000 RW panel

PVC painted steelstrip (factory fitted)

End Lap DetailKingspan Polycarb Rooflight to KS1000 RW Panel

End laps crown stitched 2 timeswith “Mega-stitcher” screws(typ 6.3mm dia x 25mm long)with 19mm dia washers


150mm end lap

50mm

30 min 30 min

50mm


4 No. main fixings with storm washer in eachcrown location, per rooflight, per purlin

Site applied magnetic spacer

Additional run of 6 x 5mm butyl rubber sealant

3 runs of 6 x 5mm butyl rubbersealant applied in continuousunbroken lengths at end lap

KS1000 RW Panel to Kingspan Polycarb Rooflight

End laps crown stitched 2 timeswith “Mega-stitcher” screws(typ 6.3mm dia x 25mm long)with 19mm dia washers

150mm end lap

50mm

30 min 30 min

50mm

Nominal 15mm

Minimum 10mm


4 No. main fixings with stormwasher in each crown location,

per rooflight, per purlin





KS10

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arb

Roofl

ight


Note: Project specific construction details must be used.

End Lap DetailKingspan Polycarb Rooflight to Kingspan Polycarb Rooflight

Intermediate DetailIntermediate Purlin Fasteners

150mm end lap

50mm

30 min 30 min

50mm

Nominal 15mm

Minimum 10mm


4 No. main fixings with storm washer in each crownlocation, per rooflight, per purlin




Additional run of 6 x 5mmbutyl rubber sealantEnd laps crown stitched 2 times with “Mega-stitcher” screws

(typ 6.3mm dia x 25mm long) with 19mm dia washers


Site applied magnetic spacerPosition of 4 No. main fixings with 19mmdia. and storm washers to crowns

30 min

Construction details Intermediate Detail Intermediate Spacer Location

The innovative spacer is magnetic and supplied loose. This allowsroofl ights to be supplied without having to detail intermediate purlins and avoids problems with purlin misalignment.

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Roofl

ight


IntroductionThe Kingspan Wall-Lite is a translucent wall

panel that allows natural daylight into buildings,

whilst maintaining thermal effi ciency and aesthetic

appearance.

This can help to lower both energy bills and CO2 emis-

sions, whilst allowing occupants to enjoy

high levels of daylight. The system is suitable for

use as an alternative to traditional vertical daylighting

systems and need not restrict design options

as it integrates fully, with Kingspan’s range of

Architectural Wall panels, Kingspan OptimoTM,

and Kingspan’s range of complete wall and

façade systems including the ThermabrickTM,

Thermastone and Thermatile systems.

The Kingspan Wall-Lite is UV resistant,

lightweight and off ers a U-value of 1.26 W/m2K

off ering designers and installers choice of freedom to

create energy effi cient buildings of distinction.

KS1000 Wall-Lite Natural Light Architectural

Translucent System

APPLICATION ALL TYPES OF BUILDINGS

THERMAL RESISTANCE U = 1.26 W/m2K

LIGHT TRANSMISSION UP TO 55%

The Kingspan Wall-Lite off ers excellent interior levels of

natural light without compromising

the performance of the building.

ApplicationKingspan Wall-Lite is suitable for applications

on all types of buildings and is suitable for both

vertical and horizontal applications.

It is a single component system and does

not require glazing experience to fi t,

thereby reducing installation times and

the need to rely on skilled sub-contractors.

System Benefi ts U-value 1.26 W/m2K

Excellent light transmission - up to 55%

to EN410.

Up to 25 years life expectancy.

Fully recyclable at end of life with

minimal impact on the environment.

Factory manufactured: ensures

excellent fi t with all Kingspan

Architectural Wall Panel and Optimo™ sys-

tems.

Available in a range of colours.

High degree of colour fastness

over guaranteed period.

Available in lengths from 1.8m up to 8m.

Fire properties: Class 1Y to BS 476 Part 7.

Single component: fast installation

leading to accelerated build speed.

Simple to fi x and no glazing

experience necessary.

Lightweight and durable.

Excellent impact and thermal

performance compared to glass

glazing systems.

Factory fi tted aluminium spacers

to facilitate faster installation

and reduce site wastage.

Manufacturing sites are ISO 9001:2008 (Qual-

ity) and ISO 14001 (Environmental) accred-

ited.

The Kingspan

Wall-Lite panel


Available LengthsStandard length of panels is from 1,0 m to 6,0 m.

Dimensions & Weight

Product Tolerances

Thermal PerformanceThe thermal insulation (U value) for KS1000 WL

is 1.26 W/m2K.



Light Transmission

Seals and FillersKS1000 WL is fi tted with PVC sealing tape on side laps

(factory applied) and anti-condenstation tape on

panel end laps (applied on site).


Cut to Length:

Panels up to 6 m ±4 mm

Panels from 6 to 12 m ±6 mm

Panels longer than 12 m ±8 mm

Panel Width ±3 mm

Panel Thickness:

Thickness d ≤ 50 mm ±2 mm

Thickness 50 mm < d < 100 mm +3 mm −2 mm

Thickness d ≥ 100 mm +3 mm −3 mm

Right angle cut end tolerance max. 5 mm

Panel bow (Δ1 + Δ2) / 2 ≤ 10 mm

D – core thickness [mm] 38

Weight [kg/m²] 4,7

KS1000 WLapproximately 55%

and are opaque

Packing

Standard Packing

KS1000 WL panels are packed in the stacks on

wooden pallets. The top, bottom, sides and

ends are protected with polystyrene spacers

and the whole package is wrapped with foil.

Delivery

Road Freight

All deliveries (unless indicated otherwise) are

by road transport to project site. Unloading

is the responsibility of the customer.

InstallationInstallation instructions are available in Kingspan

Technical Department. We also provide, on request,

trainings for contractors.

Colour Range

Kingspan Wall-Lite is available in a range of colours to give designers choice and freedom.

Safety The maximum spacing of supports for WL

panels installed as a single band highlight is 6 m.

Maximum spacing for WL panels installed

in series is 3 m.

BUILDING REGULATIONSKS1000 WL panels meet the requirements

of national building standards

and regulations.

Infra-red (IR) Absorbing LightsThis range of Kingspan Wall-Lites absorb greater levels of infra-red light which re-duces solar gain. These can allow for greater control of ambient temperature within the building providing a possible reduction in HVAC usage.

Clear Opal Blue Green

Purple Red Orange Yellow

IR Green IR Blue

*The only Standard color is Clear. If you need other colors, please contact Kingspan fi rst.

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K S1000 AWP 100a) AWP/WL (profile A) b) WL/WL (profile B) a) WL/AWP (profile A)




Available options for the junction Wall-Lite to AWP panel

KS1000 WLThickness Hight

KS1000 AWP Thickness

38 mm 60,5 mm 100 mm

38 mm 40,5 mm 80 mm

38 mm 30,5 mm 70 mm

38 mm 20,5 mm 60 mm

KS1000 WL

KS10

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1000Êmm

38Êm

m

*

*ÊAluminiumÊspacers ÊtoÊsuitÊadjacentÊinsulatedÊpanelÊthickness

40

60,5

60

40,5

80

30,5

20,5

80

40,5

40

40

30,5

50

20,5

60

60,5

WL100PD_A WL100PD_B

Aluminium Spacer Profiles

Joint Detail

WL080PD_A WL080PD_B

WL070PD_A WL070PD_B WL060PD_A WL060PD_B

female jointmale joint

factory applied sealant


Wall-Lite Male Joint

Steel support

KS1000 AWP architectural wall panel horizontally laid

Factory applied weather seal

Concealed stainless steel fastener (min. 2 at intermediate supports)

Factory fitted aluminium spacer A

KS1000 WL horizontally laid

PVC barrier tape neatly applied between aluminium spacer andKingspan Multibeam cladding rail to prevent bi-metallic corrosion

Wall-Lite Female Joint

Steel support

KS1000 AWP architectural wall panel horizontally laid

PVC barrier tape neatly applied between aluminium spacer andKingspan Multibeam cladding rail to prevent bi-metallic corrosion


Factory fitted aluminium spacer A

Factory applied weather seal

Concealed stainless steel fastener (min. 2 at intermediate supports)

Wall Abutment

Vertical Joint - Tophat Option A

Note: A vertically laid option is available from Kingspan enviro care® Technical Services on 0800 587 0090.

*Always ensure only polycarbonate compatible gun grade sealant is applied to Kingspan Wall-Lite.


Wall-Lite aluminium spacer

Stainless steel fastener

White profiled filler pushed between sheetingrail and bubble gasket after Wall-Lite is fixed in

place (fits between extruded aluminium spacers

Panel joint rail

Cladding rail

AWP joint filler and gun gradesealant sealed top and bottom*

‘Snap on’ receiver flashing

6mm dia. run of gun grade sealant*

4mm dia. butyl rubber sealant site applied

PIR board insulation site applied

KS1000 WV architectural wallpanel horizontally laid

Air seal - EPDM bubble gasket95x10mm.

Min. steel bearing face 130mm

Air seal - 6mm dia. bead of gun grade sealant*

Air seal - gun grade sealant to male joint*

Air seal - gun grade sealant to male joint

PVC barrier tape neatlyapplied between aluminiumspacer and cladding rail toprevent bi-metallic corrosion

Stainless steel fastener

Abutment flashing

Polyethylene backing rodwith silicone sealant

Air seal - 6mm dia. bead ofgun grade sealant

Wall-Lite aluminium spacer

4mm dia. butyl rubber sealant site applied

6mm dia. run of gun grade sealant*Bulb-Tite rivet @ 450mm centres to fix flashing toWall-Lite with optional coloured cap


White profiled filler bedded ingun grade sealant*

Internal closure flashing with 100mmoverlapped and air sealed joints

AWP joint filler and gun grade sealantsealed top and bottom*

‘Snap on’ cover flashing oroptional recessed cover flashing


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Horizontal Wall-Lite Junction with Verge

Air seal - 8mm dia. butyl rubber sealant

Air seal - 8mm dia. butyl rubber sealant

9mm x 3mm butyl rubber sealant


Cleader angle

Galvanised steel pressing fixed to cleader angle

Apply film faced butyl tape to site rake cut

Face-fix @ max. 500mm centres

4mm dia. butyl rubber sealant


Panel joint rail

Concealed stainless steel fastener(min. 2 at intermediate supports

6mm dia. run of gun grade sealant*

Bulb-Tite rivet @ 450mm centres to fix flashingto Wall-Lite with optional coloured cap

Above Floor Level Drip Detail


Panel joint rail

Galvanised drip support angle

PIR board insulation

Apply PVC isolation tape betweenaluminium spacer and flashing

Panel bearer at ends of Wall-Lite@ max. 1500mm centres between

Optional internal closure flashing tomask insulation from view

PIR board insulation with fire-rated canisterapplied insulation used to fill gaps, if required

Kingspan drip flashing

Air seal - continuous bead of gun grade sealant

Air seal - 6mm dia. bead of gun grade sealant

*Always ensure only polycarbonate compatible gun grade sealant is applied to Kingspan Wall-Lite.


KS10

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TUBULAR SKYLIGHTS SUNPIPE®

SUNIZERTM

APPLICATION ALL TYPES OF BUILDINGS

ROOF PITCH 0-30 DEGREE

LIGHT TRANSMISSION UP TO 98 %

SUNPIPE®

ApplicationThe SUNPIPE® is a revolutionary

new way to pipe natural daylight down from rooftop

into the building - to brighten areas from dawn

to dusk where daylight from windows cannot reach.

through adjustable bends and has an internal mirror

delivering free outdoor light to a room or area below

ability to distribute the light in every direction, giving

an even spread of light throughout the room.

Sunpipes are supplied as complete system, with roof

aluminum insulated upstands and applicable with

Kingspan roof insulated panels. Due to the shape

of the Diamond dome, the SUNPIPE is self-cleaning,

are no crevices for dirt to collect.

tween joists and rafters.

No maintenance required and will not leak.

Top dome is self-cleaning due to its shape and elimi-

nates condensation problems.

All SUNPIPE® systems are guaranteed for 10 years

against faulty manufacture.

of system.

Joints are sealed using aluminium tape.

Investment payback – 5-6 years.

Applicable with Kingspan roof insulated panels.

ApplicationSUNIZER is absolutely unique structural

element distinguishing mainly for its utilization

Its uniqueness consists in using Fresnel lenses which

favourably. Fresnel lenses multiply sunbeams

entering the system and then direct them

to the desired place.

and pitched roofs. Suitable also for low-energy build-

ings – the closed air column combined

with the thermal insulation around the tube acts

as an excellent insulating material.

Brings healthy daylight into the interior.

Excellent light multiplication and dispersion

thanks to the Fresnel lenses

Helps to meet the norms for illumination

of buildings with daylight.

Easy instalation - perfect installation system

into the roofs (0 -30°).

energy.

Up to 90% energy saving – during the day

Night service – by LED diodes

A SUNPIPE can be almost any length

that you wish, but loses 6% of light for every

metre of SUNPIPE. For very long SUNPIPEs,

a larger diameter should be used

Product Data

21P

spád

AL insulated upstand

a a

50 50

min. 300

d

min 500

polyca rbonatehead

crystalline head

L

D

Al sheet with layer of pure silver

Length (L): minimum 300 mm

Loss of lightness: 6 % for every 1 m

SUNIZERTM Tubular Skylight

Type Diameter (D) Illuminated area

SP230 230 mm 7,0 m2

SP300 300 mm 14 m2

SP450 450 mm 22 m2

SP530 530 mm 40 m2

SP750 750 mm 50 m2 ROOF PITCH


ROOF UPSTANDS

APPLICATION ALL TYPE OF BUILDINGS

ROOF PITCH 0,5 DEGREE OR ABOVE

FAST INSTALLATION SINGLE COMPONENT

Aluminum Products

ApplicationAlumnum products, which are very eff ective

and easy for installation with faultless functionality,

can highlight the originality of any building.

Primary material used is aluminium sheet

with fi nal comaxit coating. This guarantees

a high quality and life time of the parts as well

as a colour range according to the request

of a customer.

Aluminum Upstands allow trouble

free sealing for installation on the roof.

As a fi nal product it does not require any

other fi nishing works.

System Benefi ts High shape variability

Non standard shapes

Upstands for RW, FF, Top-dek and X-dek panels

Production to individual needs of a customer

Komaxit coating

Finished product, no other completion works

Insulated or non insulated

Optimal usage of Upstands is for RW panels

or for fl at roofs (TOP-DEK panels / X-dek),

alternatively according to the needs of a customer.

It is possible to produce various dimensions

to fit the building, for Velux and Fenestra roof

windows.

Can optionally be equipped with units for daily

ventilation (pneumatical or electrical).

An automatic, weather-activated control helps

to ease the operation.

Available in diff erent dimensions and can be

also fi tted with electromotor. Light transmis-

sion form 63 -73 %. Thermal insulation from 1,6

-2,7 W/(m²K).

For delivery possibilities please contact Kingspan Accessories department.

For delivery possibilities please contact

Kingspan Accessories department.

Upstands for roof windows

Fire Dampers

Dome roofl ights

78 × 98 78 × 118 78 × 140 78 × 160

window frame sizes:

100x100100x200120x120150x150

Production sizes (size of hole in the roof):

100x100100x200120x120150x150

Production sizes (size of hole in the roof):


The development of sources of renewable energy is a crucial part of the strategy

to cut carbon emissions.

One of the key aspects for the success of integrating sources of renewable energy into

construction programmes is the ease with which they can be incorporated into building design.

Kingspan has a number of solutions which meet this criterion, starting with the building envelope itself.

Kingspan is a leader in the fi eld of sustainable development.

Our long-time commitment to the issues of sustainability and energy

effi ciency is best characterized by the Trias Energetica model,

which promotes three steps towards sustainable energy production:

Reduce use

Use renewables

Be effi cient with the remaining resources

2 Maximise the use of renewable energy sources

1 Reduce demand (energy saving)

3 Use fossil fuels in the cleanest possible way

ENERGY DEMAND

STEP ONE

Energy Effi cient Buildings Renewable Energy

The implementation of Energy Performance

of Buildings Directive has forced energy effi ciency

into the design and operation of residential,

commercial and industrial buildings. The EPBD

requires that all buildings are labelled to show

their energy effi ciency.

With closed-cell, high performance insulation

constituting and integral part of the panel systems,

the IPN-insulated panels provide a particularly thermally effi -

cient and economic method of constructing walls and roofs

of buildings, and ensure an unrivalled thermal performance

throughout the building’s operational lifetime.

The simplest way to reduce energy demand

and assure an A rating for a building is to use

IPN-insulated panel systems.

Testing and fi eld results show that IPN-insulated panels -

Kingspan core product - contribute

to sustainability and energy effi ciency in a variety

of ways.

Energy effi ciency. Insulated panels have a core

of continuous, rigid insulation for industry leading

R- and U-values with superior airtightness

performance, thereby preventing unnecessary

heat transfer.

Recycled and recyclable. The exterior skins

contain a substantial amount of recycled content,

and the panels themselves are recyclable.

Life cycle benefi ts. Insulated panels last as long

as the service life of a typical commercial building,

and continue to provide excellent thermal performance

throughout the building’s operational lifetime, which

is a key requirement for any sustainable solution.

Energy Effi ciency

RatingKingspan designs, manufactures and supplies approximately

20 million m2 of insulated roof, wall and façade panels per

annum and works in close conjunction with leading building

investors, owners, developers, designers and construction

teams for the property market.

This capability has enabled us to introduce a range of fully inte-

grated solar photovoltaic solutions for roofs, walls and façades

from a single, trusted provider, eliminating multi-sourcing,

installation and building envelope integration risks.

Photovoltaic (PV) systems generate clean, infl ation proof

electricity, reduce energy costs and can generate electricity to

be fed into the national grid or used within the building itself.

Even if the sky is overcast, PV is proven to produce electricity.

Every kW produced has zero-carbon emissions,

which signifi cantly reduces the carbon footprint. It limits

dependency on fossil or nuclear fuels and facilitates meet-

ing corporate social responsibility needs. Such an investment

could increase the saleable / rentable value of the building and

would enhance the building’s energy ratings.

Kingspan EnergiPanel is an innovative insulated solar

air heating system designed for roof and wall applications

as a supplement to the main heating system.

Profi led hollows beneath the crowns allow air movement

up through the panel and the air is warmed by

the simple process of using the outer steel skin as

a solar energy absorber. The darker the external colour of

the panel the greater the solar absorption.

Because it is a single component system, Kingspan

EnergiPanel allows fast track construction, so the overall

carbon footprint associated with the instal lation is

minimised. The system integrates seamlessly with other

panel systems from the Kingspan range and is available in

a range of colours.

The Kingspan EnergiPanel combines Kingspan’s exist-

ing state of the art insulated panel techno-logy with a

tested and proven solar air heating capability.

The EnergiPanel Solar Air Heating System has

the fl exibility of being either integrated with the existing

HVAC system or utilised in a standalone heating capacity.

It is available with the Kingspan Total Guarantee covering

both the thermal and structural performance.

STEP TWO


The final step is to be efficient with our remaining resources – where fossil fuels have to make up

the shortfall in energy supply, this should be done as cleanly and as sparingly as possible.

The aim of safeguarding the natural resources has led Kingspan to develop a range of solutions that instead

of consuming fossil-depleting energy, capitalize on the most natural of resources – sunlight.

STEP THREE

Reduce demand

The simplest way to save the energy is just to turn off the

lights.

This vision has compelled Kingspan to introduce a range of

products that bring the natural light into the buildings, thus

reducing the need for artificial, energy-consuming lighting.

The Kingspan Polycarb Rooflight is designed for use with

the KS1000 RW insulated panel system.

polycarbonate – a lightweight, high performance,

durable plastic, which will not discolour over time.

excellent light transmission, which makes it pos-

sible to fully exploit the benefits of natural light.

efficient light diffusion, which helps avoid hot

spots and disperse light evenly in sections between roof-

lights.

The economy of using the Kingspan Polycarb Rooflights is

amplified by savings on lifecycle costs – once installed, the

rooflights do not require spare parts or vigilant maintenance.

The Kingspan Polycarb Rooflight is 100% recyclable and has a

scrap value, potentially rendering the process of removing and

disposing of the panel at end of life cost neutral/positive.

Harvesting daylight…

We could reduce our demand for electricity by thou-

sands of megawatts just by opening up our buildings to

daylight – and the Kingspan Wall-Lite, a translucent wall

panel, does exactly that.

A novel concept in sandwich panel façades, the Kingspan

Wall-Lite presents designers with a freedom to create

energy efficient buildings of distinction. It is simple to fix,

light and durable, features superior light transmission and

diffusion combined with excellent insulation properties.

The Kingspan Wall-Lite provides a brilliant alternative to

traditional vertical daylighting systems. It is suitable for

both horizontal and vertical application on all types of

buildings, and integrates fully with Kingspan Architectur-

al Wall panels, Kingspan OptimoTM, and Kingspan’s range

of complete wall and facade systems.

Fully recyclable, the Kingspan Wall-Lite helps lower both

energy operating costs and CO2 emissions, whilst allow-

ing the buildings’ occupants to enjoy and benefit from

high levels of daylight.

Research has shown that increased levels of daylight can

aid health, facilitate learning and increase productivity.

Polycarb Rooflight Wall-Lite

Kingspan Insulated Panels is fully

committed to developing products

that are sustainable throughout their

lifecycle, from manufacture and

application to their disposal.

Kingspan continues to work with

BRE and leading waste management

companies to further quantify and

reduce the impact of its products.

Vision

Energy Efficient Buildings

The research found that demolition results

in the insulation generally going to landfill – whether

it be PUR, PIR, rock fibre or glass fibre. In the light

of this conclusion, Kingspan Insulated Panels continues

to actively explore ways of stimulating the end-of-life

management of its panels, including an on-going

reduction in the environmental footprint of new

products to reduce the future legacy.

Kingspan Insulated Panels has adopted BRE’s

Environmental Profiles Assessment Methodology

to quantify the environmental impact of its panels.

Kingspan Insulated Panels is delighted that its

Architectural Wall Panel and Trapezoidal Roof and

Wall product range have all been reassessed under

the latest Green Guide to Specification and achieved

‘A+’ ratings.

Roof Specification*High Performing Specifications Poor Performing Specifications

A+ A B C D EBest WorstPerforming PerformingRoof Roof SpecificationsSpecifications

Wall Specification†

High Performing Specifications Poor Performing Specifications

A+ A B C D EBest WorstPerforming PerformingRoof Roof SpecificationsSpecifications

Kingspan KS1000 RW 0.42 Ecopoints

Kingspan KS1000 RW 0.47 Ecopoints

KS600/900/1000 AWP 0.53 Ecopoints

Low Pitched Roof: KS1000 RW Panel with insulation core manufactured at Holywell. Supported on cold rolled steel purlins and structural sections. Steel facings; generic organic coatings. Insulation 120mm core thickness.

External Wall: KS1000 RW Panel with insulation core manu-factured at Holywell, vertically laid. Supported on cold rolled steel rails. Steel facings; generic organic coatings. Insulation 70mm core thickness. KS600/900/1000 AWP Panel with insulation core manufactured at Holywell, horizontally laid. Supported on cold rolled steel rails and struc-tural frame. Steel facings; generic organic coatings. Insulation 80mm core thickness.

Commercial Cradle to Grave Diagrams

Kingspan Insulated Roof, Wall & Facade Systems

IPN Core

Roof Systems

KS1000 RTRoofTile

KS1000 X-DEKFlat

KS1000 TOP-DEKFlat

KS1000 RWTrapezoidal

Mineral Fibre Core Roofl ights

KS1000 RW/GRPTrapezoidal

KS1000 FF/HTLTrapezoidal

KS1000 PCTrapezoidal

KS1000 RW/HTLTrapezoidal

KS1000 FFTrapezoidal

IPN Core

Architectural Wall Systems

Mineral Fibre Core

KS1000/1150/1200 FRThrough Fix

KS1000 WL Wall-Lite

KS1000 FHSecret Fix

KS1150 FA AcousticThrough Fix

KS1000 RWTrapezoidal

KS1150 TLThrough Fix

KS1000 AWPSecret Fix

KS1150 TFThrough Fix

Kingspan EnergiPanelSolar AirHeating System

Kingspan Sp. z o.o.20 Przemysłowa St.

27-300 Lipsko

Poland

Phone: +48 48 378 31 00

Fax: 48 48 378 13 30

[email protected]

www.kingspan.pl

Kingspan, a.s.Vážní 465

500 03 Hradec Králové

Czech Republic

Phone: +420 495 866 111

Fax: +420 495 866 100

[email protected]

www.kingspan.cz

Kingspan Kft. 2367, Újhartyán

Horka dűlő 1

Hungary

Phone: +36 29 573 400

Fax: +36 29 573 410

[email protected]

www.kingspan.hu

Production plants:

Contact details for the other countries of Central&Eastern Europe can be foundon our website www.kingspan.info

02-2012

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