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Kitchen Installation Manual - Innovate Concepts...8 www .howdens .com Planning dimensions - Standard...

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Kitchen Installation Manual June 2018
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Page 1: Kitchen Installation Manual - Innovate Concepts...8 www .howdens .com Planning dimensions - Standard cabinets Kitchen installation manual Planning dimensions - Deep wall cabinets 170mm

www.howdens.com

KitchenInstallation Manual

June 2018

Page 2: Kitchen Installation Manual - Innovate Concepts...8 www .howdens .com Planning dimensions - Standard cabinets Kitchen installation manual Planning dimensions - Deep wall cabinets 170mm

2 www.howdens.com

Page 3: Kitchen Installation Manual - Innovate Concepts...8 www .howdens .com Planning dimensions - Standard cabinets Kitchen installation manual Planning dimensions - Deep wall cabinets 170mm

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Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4 Supplied products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4 Guide - Hints and tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5 Cabinet installation fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6 Additional installation fittings in pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7 Planning dimensions Standard cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8 Deep wall cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9 Profile kitchens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10 Profile kitchens - Larder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 11 Cabinet corner - Standard wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 12 Cabinet corner - Deep wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 13 Section 1: Kitchen installation - base cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 15

Section 2: Profile kitchens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 35

Section 3: Linear Look . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 53

Section 4: Kitchen installation (excluding base cabinets) . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 59

Section 5: Integrated handle design kitchen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 111

Section 6: Appliance tower shelf configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 121 Bosch washing machine installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 169 Bosch washer dryer installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 170

Section 7: Midi-tower shelf configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 175

Section 8: Curved units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 193

Section 9: Inclusive kitchens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 201

Section 10: Contract kitchens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 211

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 214

Section pagesKitchen installation manual

Page 4: Kitchen Installation Manual - Innovate Concepts...8 www .howdens .com Planning dimensions - Standard cabinets Kitchen installation manual Planning dimensions - Deep wall cabinets 170mm

4 www.howdens.com

Guide - Hints and tipsIntroduction

Supplied products

Kitchen installation manual

This manual has been produced to give information on how to effectively install a Howdens Joinery kitchen . It contains not only installation information, but also assembly details on some products and components such as drawer boxes, corner base cabinets and other specific items .The manual is a complete guide to the assembly and installation of the kitchen and we would encourage you to keep this for reference when installing Howdens Joinery kitchens in the future . Your Howdens depot will be able to advise you on any installation queries you may have, but please refer to this manual in the first instance .Whilst you may have installed many kitchens in the past, please ensure you are familiar with the basics of installation before starting the build .One main point to note is the new Linear style of kitchen which can be created using new and existing components . Please refer to the linear section 3 .Howdens has also has a profile system enabling the opening of the slab doors and drawers whilst maintaining the clean lines and linear look of the handle-less frontal . The profiles are simple to fit and are covered in section 2 .The profiles secure to the front of the base cabinets and the sides of the cabinets in larder/appliance tower applications .Profiles are supplied in specific lengths and should be cut down to the appropriate size to fit to the cabinet run . The planning section of this manual shows examples of the different profile applications and the principles for installation which can be applied to your cabinets . It also covers the profile packs and fittings provided with them .

Cabinets are supplied with a fittings pack which contains the fittings required for installation . NOTE: There may be some additional items in the pack such as worktop fixing brackets which will not be required for this handle-less kitchen installation .Profiles for the various applications are packaged separately and are supplied with the fittings required for installation .Appliance towers are supplied in a standard format and will require modification depending on the appliance you’re using . Follow the appliance tower section of the manual for the different configurations and adjust the cabinet accordingly .If you are installing a solid timber or solid surface worktop (such as granite), please refer to the separate installation instructions for these worktop types which are available from the Howdens Joinery Depot .

Recycle packaging in a safe environmentally friendly way .

Choking hazard, keep away from young children .

Panels can be multi-drilled, use only correct hole location .

Protective eye wear required .

GENERAL NOTES:

- If fitting plinth drawers to base cabinet, these must be fitted before cabinet installation .- The appliance tower back panel must be removed from the cabinet before installing an appliance . The back panel is only required behind a cupboard area, as the aperture for the appliance must not be enclosed due to ventilation .- When adjusting the feet on base cabinets, ensure the thread is not extended too high .- When routering laminate worktops, care should be taken not to burn the laminate . Always ensure the tooling is not blunt and the wheel bearings are moving freely .- When cutting profiles, ensure tooling is not blunt so as not to damage profile .Secure to wall (additional fittings may be required) .

Secure to wall (additional fittings may be required) .

PROFILE KITCHENS ONLY

Beware of sharp edges on profiles .

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Guide - Hints and tipsKitchen installation manual

Introduction

IMPORTANT: Before fixing any cabinets to the wall, ensure the construction of that wall is capable of taking the weight of the loaded cabinet and the appropriate fixings are used . If in any doubt, please consult a professional .

IMPORTANT: When fitting granite or quartz worktops, a metal bar should be fitted to support any unsupported spans . This may be where an appliance has been fitted between cabinets, where a gap has been left in a breakfast bar application or where the cabinet front support rail has been cut to accommodate a sink or hob . The metal bar can be fitted directly under the profile, or under the MDF worktop support rail where applicable . Please refer to the granite/quartz installation guides for details of the metal support bars and fitting method .

Glue: When using PVA wood glue, wipe away excess glue with a clean damp cloth . NOTE: EXCESSIVE USE OF GLUE IN PANEL HOLES MAY CAUSE SPLITTING .

Whilst the room is empty, check the position of the plumbing and electrical points .

You may need to remove skirting boards along the length/walls of the cabinets for some installations .

It is important that all cabinets are installed both plumb and level before starting .

Be aware of concealed plumbing and electrical wiring when drilling into walls .

Installation should start in a corner, working out along the walls . Base cabinets should be installed first, followed by tower cabinets and finally wall cabinets . Worktops, doors, door handles, drawer fronts, plinths, pelmets and cornice are best

fitted at the end of the installation .

Ensure this installation manual is retained for future use.

IMPORTANT: When tiling up to the curved wall cabinet, ensure sufficient gap is left to enable the door to open correctly.

NOTE: During transit, standard and deep wall cabinet shelves have been secured in the base of the cabinet with retaining clips . Before installation, remove the shelves from the cabinet by removing the clips . These clips can be discarded . Shelf pegs have been supplied in a separate fittings pack .

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Additional installation fittings in packCabinet installation fittingsKitchen installation manual

*NOTE: Hinge and hinge plate may vary depending on cabinet type .

Cabinet leg

Fixing bracket

*Hinge and hinge plate

13mm CSK screw

13mm CSK screw

2 Part plastic plinth clip

Metal shelf barrel peg

40mm CSK screw

16mm Flange head screw

Standard metal shelf peg

Suspension bracketDeep wall suspension bracket

13m CSK screw

*Hinge and hinge plate

The fittings shown on these pages are standard fittings that may have been supplied with the cabinet pack for installation .Other fittings may be shown in this manual for specific cabinet types . These will be referenced at the appropriate stages .

NOTE: Wall fixing screws have not been supplied due to different wall types requiring different fixings .

Wall and base cabinets

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Additional installation fittings in packKitchen installation manual

Cabinet installation fittings

Long steel jointing plate

Worktop connector bolts Corner cover cap

Integrated soft close hinge

170° Kitchen hinge

Screws and fixings

Deep wall cabinet shelf fixings

Brackets and jointsHinges Caps

45mm or 50mm CSK screw

Concealed shelf peg housing

25mm CSK screw

Concealed shelf peg

13mm Flange head screw

12mm Pan head screw

EURO screw

14mm screw

30mm CSK screw

Steel jointing plate

Stable door stop

Spring clip - Male

Spring clip - Female

Larder bracket

90° Die cast bracket110° Kitchen hinge

Slimline hinge

5mm Cover cap

Hinge hole cover cap

KD block

Bumpons (x2)

Screw cover cap

Self-adhesive cover cap

Steel jointing plate

Worktop fixing bracket

6 x 22 Wooden dowel

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Planning dimensions - Standard cabinetsKitchen installation manual

Planning dimensions - Deep wall cabinets

170mm

720mm

A

C

B

28/38/40mm

290mm

575mm

616mm

890m

m

1942

mm

2122

mm

720m

m (f

ull h

eigh

t)

557m

m (s

tand

ard) 90

0mm

(ext

ra ta

ll)

502m

m46

4mm

(bas

ed o

n 38

mm

wor

ktop

)

2112

mm

(sta

ndar

d)

2292

mm

(ext

ra ta

ll)

CONSIDERATIONS• Use 25mm screws for 12mm decor ends.

A

C

B

Wall hangingbrackets

Wall fixings

Base cabinetfixing bracket

Concealed wall hangingbracket (deep wall only)

A

Page 9: Kitchen Installation Manual - Innovate Concepts...8 www .howdens .com Planning dimensions - Standard cabinets Kitchen installation manual Planning dimensions - Deep wall cabinets 170mm

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Planning dimensions - Standard cabinets Planning dimensions - Deep wall cabinetsKitchen installation manual

170mm

720mm

A A

C C

BB

28/38/40mm

390mm

Concealed wallhanging brackets

Wall fixingback rail

Base cabinetfixing bracket

575mm

616mm

890m

m

1942

mm

2122

mm

720m

m (f

ull h

eigh

t)

557m

m (s

tand

ard)

900m

m (e

xtra

tall)

502m

m46

4mm

(bas

ed o

n 38

mm

wor

ktop

)

2112

mm

(sta

ndar

d)

2292

mm

(ext

ra ta

ll)

CONSIDERATIONS• Use 25mm screws for 12mm decor ends.

Page 10: Kitchen Installation Manual - Innovate Concepts...8 www .howdens .com Planning dimensions - Standard cabinets Kitchen installation manual Planning dimensions - Deep wall cabinets 170mm

10 www.howdens.com

Planning dimensions - Profile kitchensKitchen installation manual

Planning dimensions - Larder

170mm

720mm

30mm

A A

C

CB

B

290mm

390mm

Wall hangingbrackets

Wall fixings

Base cabinetfixing bracket

575mm

600mm

890m

m

920m

m

1942

mm

2122

mm

720m

m (f

ull h

eigh

t)

557m

m (s

tand

ard) 90

0mm

(ext

ra ta

ll)47

2mm

434m

m(b

ased

on

38m

m w

orkt

op)

2112

mm

(sta

ndar

d)

2292

mm

(ext

ra ta

ll)

Concealed wall hangingbracket (deep wall only)

CONSIDERATIONS• Worktop height is elevated by 30mm due to the profile application compared to other kitchen ranges.• Tower/larder applications require a 30mm spacing each side to allow for the profile fitting.• Pelmet rail should not be used on this handle-less style kitchen range.• Appliance/larder towers are left and right handed depending on the door opening preference.• When fitting two half height cabinets on top of each other, the top opening door will require a magnetic catch – push to open.• Use 25mm screws for 12mm decor ends.

A

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Planning dimensions - Profile kitchens Planning dimensions - LarderKitchen installation manual

End and mid larder profilesImportant fitting informationEnsure cabinets are perfectly aligned and level before fitting profiles.

Profiles must be fitted flush with the top edge of the cabinet end panels.

Fit the top door first so it is flush with the top edge of the profile.NOTE: If you have a low ceiling height which is touching the top of the profile, adjust the door down 2mm to give clearance.

Profile

Door DoorProfile Door

Low Ceiling

Door

2mm

Profile

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Planning dimensions - Cabinet cornerPlanning dimensions - Cabinet cornerKitchen installation manual

300mmopening 300

wall

300wall900/931 CNR base*

*931 corner applications canbe achieved by using the

900 base or the 931 cabinet.

600 wall300 FH door

31mm

300m

m

290mm

310mm

595mm

290mm

310mm

595mm

290m

m

310m

m

595m

m

331m

m30

0mm

300m

m575m

m

600mm

931mm

931m

m

400mmopening 400

wall

300wall1000 base

600 wall300 FH door

400FH wall

300FH wall

31mm

400m

m

290m

m

310m

m

595m

m 331m

m40

0mm

300m

m575m

m

600mm400mm

1031mm

1031

mm

300mm

290mm

310mm

595mm

500mmopening

500wall

300wall1000 base

600 wall500 FH door

500FH wall

31mm

500m

m

290m

m

310m

m

595m

m

331m

m50

0mm

300m

m575m

m

600mm500mm

1131mm

1131

mm

290mm

310mm

595mm

600mmopening

600wall

300wall1000 base

600 wall300 FH door

600FH wall

31mm

600m

m

290m

m

310m

m

595m

m

331m

m60

0mm

300m

m575m

m

600mm600mm

1231mm

1231

mm

300mmopening 300

wall

300wall900/931 CNR base*

*931 corner applications canbe achieved by using the

900 base or the 931 cabinet.

600 wall300 FH door

31mm

300m

m

290mm

310mm

595mm

290mm

310mm

595mm

290m

m

310m

m

595m

m

331m

m30

0mm

300m

m575m

m

600mm

931mm93

1mm

400mmopening 400

wall

300wall1000 base

600 wall300 FH door

400FH wall

300FH wall

31mm

400m

m

290m

m

310m

m

595m

m 331m

m40

0mm

300m

m575m

m

600mm400mm

1031mm

1031

mm

300mm

290mm

310mm

595mm

500mmopening

500wall

300wall1000 base

600 wall500 FH door

500FH wall

31mm

500m

m

290m

m

310m

m

595m

m

331m

m50

0mm

300m

m575m

m

600mm500mm

1131mm

1131

mm

290mm

310mm

595mm

600mmopening

600wall

300wall1000 base

600 wall300 FH door

600FH wall

31mm

600m

m

290m

m

310m

m

595m

m

331m

m60

0mm

300m

m575m

m

600mm600mm

1231mm

1231

mm

300mmopening 300

wall

300wall900/931 CNR base*

*931 corner applications canbe achieved by using the

900 base or the 931 cabinet.

600 wall300 FH door

31mm

300m

m

290mm

310mm

595mm

290mm

310mm

595mm

290m

m

310m

m

595m

m

331m

m30

0mm

300m

m575m

m

600mm

931mm93

1mm

400mmopening 400

wall

300wall1000 base

600 wall300 FH door

400FH wall

300FH wall

31mm

400m

m

290m

m

310m

m

595m

m 331m

m40

0mm

300m

m575m

m

600mm400mm

1031mm

1031

mm

300mm

290mm

310mm

595mm

500mmopening

500wall

300wall1000 base

600 wall500 FH door

500FH wall

31mm

500m

m

290m

m

310m

m

595m

m

331m

m50

0mm

300m

m575m

m

600mm500mm

1131mm

1131

mm

290mm

310mm

595mm

600mmopening

600wall

300wall1000 base

600 wall300 FH door

600FH wall

31mm

600m

m

290m

m

310m

m

595m

m

331m

m60

0mm

300m

m575m

m

600mm600mm

1231mm

1231

mm

300mmopening 300

wall

300wall900/931 CNR base*

*931 corner applications canbe achieved by using the

900 base or the 931 cabinet.

600 wall300 FH door

31mm

300m

m

290mm

310mm

595mm

290mm

310mm

595mm

290m

m

310m

m

595m

m

331m

m30

0mm

300m

m575m

m

600mm

931mm93

1mm

400mmopening 400

wall

300wall1000 base

600 wall300 FH door

400FH wall

300FH wall

31mm

400m

m

290m

m

310m

m

595m

m 331m

m40

0mm

300m

m575m

m

600mm400mm

1031mm

1031

mm

300mm

290mm

310mm

595mm

500mmopening

500wall

300wall1000 base

600 wall500 FH door

500FH wall

31mm

500m

m

290m

m

310m

m

595m

m

331m

m50

0mm

300m

m575m

m

600mm500mm

1131mm

1131

mm

290mm

310mm

595mm

600mmopening

600wall

300wall1000 base

600 wall300 FH door

600FH wall

31mm

600m

m

290m

m

310m

m

595m

m

331m

m60

0mm

300m

m575m

m

600mm600mm

1231mm

1231

mm

931 Corner 1031 Corner

1131 Corner 1231 Corner

Standard wall cabinetAlways plan your kitchen/start the installation from a corner .Movable centre uprights are fitted to the cabinets to give flexibility to the configurations . Ensure consideration is given to cabinet alignment and lighting .NOTE: 600mm corner wall and adjacent cabinet can be replaced using a 631 L shaper wall as required .

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Planning dimensions - Cabinet cornerPlanning dimensions - Cabinet cornerKitchen installation manual

300mmopening

500wall

900/931CNR base*

*931 corner applications canbe achieved by using the

900 base or the 931 cabinet.

700 wall300 FH door

31mm

300m

m

390mm

410mm

595mm

390mm

410mm

595mm

390m

m

410m

m

595m

m

431m

m50

0mm

575m

m

931mm

931m

m

400mmopening

300wall

300wall

1000 base

700 wall300FH wall 300 FH door

31mm

400m

m

390m

m

410m

m

595m

m 431m

m30

0mm

300m

m

575m

m

700mm300mm

1031mm

1031

mm

700mm200mm

200FH

wall

390mm

410mm

595mm

500mmopening

400wall

300wall

1000 base

700 wall400FH wall 300 FH door

31mm

500m

m

390m

m

410m

m

595m

m 431m

m40

0mm

300m

m

575m

m

700mm400mm

1131mm

1131

mm

390mm

410mm

595mm

600mmopening

500wall

300wall

1000 base

700 wall500FH wall 300 FH door

31mm

600m

m

390m

m

410m

m

595m

m 431m

m50

0mm

300m

m

575m

m

700mm500mm

1131mm

1131

mm

300mmopening

500wall

900/931CNR base*

*931 corner applications canbe achieved by using the

900 base or the 931 cabinet.

700 wall300 FH door

31mm

300m

m

390mm

410mm

595mm

390mm

410mm

595mm

390m

m

410m

m

595m

m

431m

m50

0mm

575m

m

931mm

931m

m

400mmopening

300wall

300wall

1000 base

700 wall300FH wall 300 FH door

31mm

400m

m

390m

m

410m

m

595m

m 431m

m30

0mm

300m

m

575m

m

700mm300mm

1031mm

1031

mm

700mm200mm

200FH

wall

390mm

410mm

595mm

500mmopening

400wall

300wall

1000 base

700 wall400FH wall 300 FH door

31mm

500m

m

390m

m

410m

m

595m

m 431m

m40

0mm

300m

m

575m

m

700mm400mm

1131mm

1131

mm

390mm

410mm

595mm

600mmopening

500wall

300wall

1000 base

700 wall500FH wall 300 FH door

31mm

600m

m

390m

m

410m

m

595m

m 431m

m50

0mm

300m

m

575m

m

700mm500mm

1131mm

1131

mm

300mmopening

500wall

900/931CNR base*

*931 corner applications canbe achieved by using the

900 base or the 931 cabinet.

700 wall300 FH door

31mm

300m

m

390mm

410mm

595mm

390mm

410mm

595mm

390m

m

410m

m

595m

m

431m

m50

0mm

575m

m

931mm93

1mm

400mmopening

300wall

300wall

1000 base

700 wall300FH wall 300 FH door

31mm

400m

m

390m

m

410m

m

595m

m 431m

m30

0mm

300m

m

575m

m

700mm300mm

1031mm

1031

mm

700mm200mm

200FH

wall

390mm

410mm

595mm

500mmopening

400wall

300wall

1000 base

700 wall400FH wall 300 FH door

31mm

500m

m

390m

m

410m

m

595m

m 431m

m40

0mm

300m

m

575m

m

700mm400mm

1131mm

1131

mm

390mm

410mm

595mm

600mmopening

500wall

300wall

1000 base

700 wall500FH wall 300 FH door

31mm

600m

m

390m

m

410m

m

595m

m 431m

m50

0mm

300m

m

575m

m

700mm500mm

1131mm

1131

mm

300mmopening

500wall

900/931CNR base*

*931 corner applications canbe achieved by using the

900 base or the 931 cabinet.

700 wall300 FH door

31mm

300m

m

390mm

410mm

595mm

390mm

410mm

595mm

390m

m

410m

m

595m

m

431m

m50

0mm

575m

m

931mm

931m

m

400mmopening

300wall

300wall

1000 base

700 wall300FH wall 300 FH door

31mm

400m

m

390m

m

410m

m

595m

m 431m

m30

0mm

300m

m

575m

m

700mm300mm

1031mm

1031

mm

700mm200mm

200FH

wall

390mm

410mm

595mm

500mmopening

400wall

300wall

1000 base

700 wall400FH wall 300 FH door

31mm

500m

m

390m

m

410m

m

595m

m 431m

m40

0mm

300m

m

575m

m

700mm400mm

1131mm

1131

mm

390mm

410mm

595mm

600mmopening

500wall

300wall

1000 base

700 wall500FH wall 300 FH door

31mm

600m

m

390m

m

410m

m

595m

m 431m

m50

0mm

300m

m

575m

m

700mm500mm

1131mm

1131

mm

Deep wall cabinetAlways plan your kitchen/start the installation from a corner .Movable centre uprights are fitted to the cabinets to give flexibility to the configurations . Ensure consideration is given to cabinet alignment and lighting .NOTE: 700mm corner wall and adjacent cabinet can be replaced using a 731 L shaper wall as required .

931 Corner 1031 Corner

1131 Corner 1231 Corner

Page 14: Kitchen Installation Manual - Innovate Concepts...8 www .howdens .com Planning dimensions - Standard cabinets Kitchen installation manual Planning dimensions - Deep wall cabinets 170mm

14 www.howdens.com


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