27
Klass Mold Private Limited KLASS MOLD An ISO 9001:2008 company
Klass Mold Private Limited
KLASS MOLD An ISO 9001:2008 company
Klass Mold Private Limited
Klass Introduction
• Hassle free tool development. H
• Updates on regular basis during tool development. U
• Response should be quick. R
• Reliable toolmaker. R
• Responsibility of Complete tool validation and shipment. R
• Early Involvement – Tooling feasibility support during product design. I
• Conformance - Mold to comply with customer standard requirement. C
Klass Mold Private Limited
• With Klass Mold, Customer can expect all the solutions and services
required during tool lifecycle under one roof!!
• Founded by a team of professionals worked in NPD and tooling
department in various OEMs and TIER-1.
• A successful mold manufacturing program involves strategic planning.
Minor changes in part design could result in major cost increases.
Therefore our services starts from early involvement at design stage
itself with engineering team to release a robust design for the tooling.
• Klass Mold is an ISO 9001:2008 certified company by TUV Austria.
Klass Introduction
Klass Mold Private Limited
Klass Services
Mold Services we can offer:
– Serial tools for regular part production.
– Soft tools for limited part production / part validation.
– Multi-cavity molds for high-volume production.
– Hot runner molds.
– Gas injection molds.
– 2k & Over mold
– Insert molds
– Three plate molds
– Unscrew molds
“We specialize in small, medium and large size tools capable of running on injection molding machines of various tonnages.”
Klass Mold Private Limited
Klass Services
KLASS TPM (Tool Program Management) – End to End tooling services
Tool Engineering
services
Tool Manufacturing
services
Tool after sale support
•Product design review
•Tool DFM
•Tool concept
•Mold flow analysis
•Tool Design & validation
•Tool Manufacturing
•RM Management
•Tool Trial
•Part inspection report
•Tool buyoff & delivery
•EC management
• Spare management
• Support for PTR
Klass Mold Private Limited
Klass Manufacturing
EQUIPMENT LIST
VMC M/c – BFW make ( Agni ++ )
Mitsubishi M 720 controller
BT40 Spindle with 12000 rpm with
internal Chiller unit for spindle accuracy.
Steel cutting ability up to 62HRC.
Specially customised for highly precise
A-surface machining.
Klass Mold Private Limited
Klass Manufacturing
EQUIPMENT LIST
CNC EDM M/c – CHMER make
• Linear drive Die Sinker EDM • High machining speed • Less electrode wear • High Productivity
CNC EDM M/c – Sparkonix make
Klass Mold Private Limited
Klass Manufacturing
EQUIPMENT LIST
MNTR 4S M/c – Micromill make
Surface Grinder M/c – BMT make
Lath M/c – BMC make
Klass Mold Private Limited
Klass Manufacturing
CMM machine – Electronica make ( Saphire 464)
Stage wise tool inspection to assure
alignment with 3D CAD.
TEST EQUIPMENT
Digital Height Gauge – 1
Digital Vernier Caliper – 4
Mechanical Vernier caliper – 2
Digital Micrometer – 3
Pin Gauge Set - 1
Slip Gauge - 1
Filler Gauge – 2
Plunger dial indicator – 2
Lever dial indicator – 4
Klass Mold Private Limited
Klass Manufacturing
MOLDS
REAR DOOR HANDLE HOUSING 1+1
MIC LEVER 1+1
Klass Mold Private Limited
Klass Manufacturing
MOLDS
HONDA 2CW - HOUSING AND SEAL OVERMOLDING
B562 BELLCRANK
Klass Mold Private Limited
HEADREST SLEEVE ASSEMBLY
W201 BRACKET
INSIDE DOOR HANDLE ASSEMBLY • TOOL 1 – HOUSING – 1+1 • TOOL 2 – LEVER – 1+1 • TOOL 3 – KNOB – 1+1
Klass Manufacturing
Klass Mold Private Limited
INSIDE DOOR HANDLE ASSEMBLY INSIDE DOOR HANDLE LEVER – LH+RH
INSIDE DOOR HANDLE KNOB – 2LH+2RH INSIDE DOOR HANDLE HOUSING – LH+RH
Klass Manufacturing
Klass Mold Private Limited
OVERHEAD LAMP HOUSING INSIDE DOOR HANDLE HOUSING
INSIDE DOOR HANDLE LEVER – LH+RH INSIDE DOOR HANDLE KNOB – LH+RH
Klass Manufacturing
Klass Mold Private Limited
Headrest KNOB Headrest SLEEVE ACTIVE + PASSIVE
Klass Manufacturing
Klass Mold Private Limited
Grip Assist Handle Bracket Grip Assist Handle Bracket with Hook
Klass Manufacturing
Klass Mold Private Limited
3RD ROW BEZEL ARMREST CLOSEOUT RING
Klass Manufacturing
Klass Mold Private Limited
LT CABLE BRACKET
Klass Manufacturing
Klass Mold Private Limited
Steel Insert & Moldbase
BOHLER
ASSAB ( Uddeholm )
PCK BUDERUS
KALYANI
Components
SYNVENTIVE
Mold Master
THERMOPLAY
YUDO
HASCO
MISUMI
MATERIAL STANDARDS
Klass Manufacturing
* We also adhere to customer specific requirement
Klass Mold Private Limited
• With Klass mold, You can expect:
• Shortest lead-time with competitive price & excellent quality.
• Professional Technical Support & Tool Management Services.
• Quick response to your queries & requirements.
• Excellent communication during development.
• Conformance to your Technical specifications and Quality Standards.
• Timely project updates with snaps.
• EC management
• Any specific requirement you are welcome !!
Klass “Advantage”
Klass Mold Private Limited
Design Team
• We have an in-house design team of 4 designers with 2 Unigraphics 3D software and 2 AutoCAD workstations.
• Apart from In-house design facility we also have design support and review from our Chinese counterpart and partner.
Klass “Advantage”
Klass Mold Private Limited
OEM customer
• Our Indirect OEM Customers are:
• FORD –
• B562 plastic parts
• B515 Gas assist Coat hook & Cap
• HONDA – 2CW fuel adaptor Housing and Seal tool ( common parts to 5 cars and supplied to 6 countries from India)
• RENAULT - NISSAN – XBB HRS sleeve and Knob plastic injection tools.
• TATA -
• X302 IDH housing, Lever and knob tools.
• EAGLE 3rd Row headlamp housing tool.
• X104 Bracket with hook & without Hook
• FIAT C556 - Seat tools
• MAHINDRA –
• U321 Inside door handle plastic tools.
• M-REVA rear door outside door handle tools
• W201 Coat hook bracket tools
Klass “Advantage”
Klass Mold Private Limited
Tool manufacturing process flow
Business confirmation for the tool
Tool Design In-house
Core – Cavity, Sliders , Lifters, Inserts and Sub – Inserts manufacturing In-house
EDM sparking rough and finishing In-house
Suiting , Matching , assembly and Polishing in-house.
T0, T1 and T2 trials at Molding machine supplier end.
Tool dispatch from Klass Mold after Customer approval.
Electrodes from Supplier with CMM inspection report
Moldbase from reputed suppliers with all certifications and reports
Klass Mold Private Limited
Manufacturing facility
Klass Mold Private Limited
Manufacturing facility
Klass Mold Private Limited
Mr. Vinod Kumar Kulhari
E-mail : [email protected]
E-mail: [email protected]
Mob : +91-9657120652
Klass Contact
Manufacturing Unit:
KLASS MOLD PRIVATE LIMITED PLOT NO.- 110, SECTOR – 7
PCNTDA, BHOSARI, PUNE – 411026 MAHARASHTRA, INDIA
Klass Mold Private Limited
