Telephone: (201) 267-8670www.modularprocess.com
KOCH MODULAR PROCESS SYSTEMS
COMPANY INTRODUCTION
45 E isenhow er Dr ive , Su i te 350 , Paramus , NJ 07652 | Te l : ( 201 ) 267 - 8 6 7 0 | F ax : (201 ) 368 - 8 9 8 9 | w w w.modu la rp roce ss .com
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OVERVIEW
Koch Modular Process Systems (KMPS) is a joint venture with Koch-Glitsch LP, one of the world's most prominent suppliers of mass transfer equipment. Koch-Glitsch's parent company is Koch Industries, one of the largest privately held corporations in the United States.
For over 20 years KMPS has successfully designed and constructed mass transfer systems for the worldwide Chemical Processing Industry. Our customer’s rely upon KMPS for our quality products and technical expertise.
M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670www.modularprocess.com
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What We DoSpecialists in Process Design and Construction of Modular Mass Transfer Systems for Solvent Recovery, Wastewater Stripping, Product Purification, Organic Chemical Separations, Acid Gas Treating and Environmental Applications. KMPS also provides engineered components and engineering services, including equilibrium data development, process development and pilot plant testing.
Objective:
Provide economic solutions to separation problems.
M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670www.modularprocess.com
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How We Do It Customer Inquiry Data
Startup Assistance & Training
ConstructionModular Mass Transfer Systems
Detailed Engineering
Process DesignOptimize Capital and Energy Usage
Pilot Plant TestingEquilibrium Data Development
M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670www.modularprocess.com
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Who We AreChemical Engineers Other Engineers
Process Mechanical
Project Civil / Structural
Control & Automation Electrical
Business Development Instrumentation
Design Drafting Other Technical
Piping Design Pilot Plant Operations
Vessel Analytical Chemist
Structural Quality Control
Process / P&ID
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Telephone: (201) 267-8670www.modularprocess.com
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Areas of Expertise
Process Simulation Liquid‐Liquid Extraction
Continuous Distillation Gas Absorption
Steam Stripping Reaction Kinetics
Batch Distillation Reactive Distillation
High Vacuum Distillation Process Chemistry
Azeotropic Distillation Thermal Design of Shell/Tube Exchangers
Extractive Distillation
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Telephone: (201) 267-8670www.modularprocess.com
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Process ApplicationsWe service the Chemical, Photovoltaic & Polysilicon, Alternative Energy, Pharmaceutical, Petrochemical, Biotech, Food and Flavor & Fragrance with typical applications such as:
Purification of Silicon & Silanes Separations for Biomass
Fermentor Products &Cellulosic Ethanol Production
High Vacuum Separations of Citrus Oilsand Flavor & Fragrance Products
Solvent Recovery Systems Aqueous Waste VOC Removal
Pharmaceutical Intermediates Multicomponent Separations Solvent Drying Pilot Plants/Semi‐Works Purification of Organic/Inorganic Products Organic/Inorganic Chemical Manufacture Acid Gas (e.g., CO2 & H2S) Removal from
Syngas, Natural Gas, Flue Gas or LPG
M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670www.modularprocess.com
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Products Modular Mass Transfer Systems Liquid‐Liquid Extractors
KARR® Column, SCHEIBEL® Column Engineered Equipment Process Control Systems – DeltaV, PLC & DCS Engineering Services:Process Development & Process Simulations VLE Data Generation/Regression
Process Feasibility Studies Heat Exchanger Thermal Design
Engineering Packages Troubleshooting Existing Equipment
Pilot Plant Testing Startup Assistance and Operator Training
KARR® and SCHEIBEL® are registered trademarks of Koch‐Glitsch, LP.
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Telephone: (201) 267-8670www.modularprocess.com
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Worldwide Experience The Americas – United States, Canada, Mexico, Puerto Rico,
Trinidad
Pacific Rim – China, Korea, Singapore, Australia, Malaysia , Taiwan
Western Europe – UK, Italy, Luxembourg, Spain, The Netherlands, Germany, Scotland, Denmark
Africa – South Africa, Equatorial Guinea
Middle East – Saudi Arabia, Israel, Kuwait, Turkey
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Telephone: (201) 267-8670www.modularprocess.com
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Advantages of Modular Construction1. Schedule Compression
2. Lower Cost/Lump Sum Bid
3. Construction Proceeds While Waiting for Permits
4. Minimal Plant Site Interruption
5. Single Source Responsibility
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Telephone: (201) 267-8670www.modularprocess.com
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Schedule Compression Efficiencies realized from construction inside a shop, under
controlled conditions
Series of fabrication steps occur in sequential order
Learning curve already mastered from having built many previous modular systems
Typical delivery is 6‐7 months from date of order
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Telephone: (201) 267-8670www.modularprocess.com
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Lower Cost/Lump Sum Bid Efficiencies realized from construction inside a shop under closely
project‐managed conditions
Waste is minimized due to accurate pre‐planning/3‐D modeling
Model review with customer eliminates changes in assembly phase
Typically, cost of building an operating unit in modular fashion is 70‐80% of cost to field assemble the same scope
M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670www.modularprocess.com
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Construction Proceeds While Waiting for Permits Often permits of various types (environmental, construction,
operating, etc.) are required BEFORE construction can begin at the customer’s site
Permits typically take 3‐6 months to obtain
If modular unit is ordered at the same time permits are applied for then modular unit can be delivered by the time permits arrive, thus saving several months off the entire project schedule
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M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670www.modularprocess.com
Minimal Plant Site Interruption Only interruption to plant site
occurs when module is brought in on a truck for field erection
Minimal safety hazards are created, as compared with a lengthy field assembly project where the risks are considerably greater over the entire length of the field assembly process
M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670www.modularprocess.com
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Single Source Responsibility Placement of single purchase order instead of many
Expediting of suborders performed by KMPS instead of end user
Project management performed by KMPS instead of end user
KMPS has all engineering disciplines on staff, preserving end user resources and precluding necessity of end user to subcontract some disciplines that may not be on end user staff
M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670www.modularprocess.com
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Proven Separations ExperienceAcetaldehyde Aniline Carbon TetraCl Esters
Acetic Anhydride Benzene Chloroform Ethanol
Acetic Acid Benzophenone Cyclohexane Ethyl Acetate
Acetone BHT Cresols Ethylbenzene
Acetonitrile Br Hydrocarbons Cumene Ethyl Dichloride
Acrylonitrile Butadiene DCPD Formaldehyde
Amines Butanol Dioxane Formic Acid
Ammonia Butyl Acetate DMAC Furfural
Amyl Acetate Caffeine DMF
Amyl Alcohol Carbon Dioxide DMSO
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Telephone: (201) 267-8670www.modularprocess.com
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Proven Separations ExperienceGeraniol Isopropyl Ether Napthalenes Pyridines
Glycols Isopropyl Acetate n‐methyl Pyrrolidone Refrigerants
H2S Isopropyl Alcohol Nitroethane Styrene
Hexane Limonene Nitromethane THF
HMDO Linalool Nitrophenol Thionyl Chloride
Heptane MEK Perfumes Toluene
Indene Methanol Phenol Trichloroethane
Ionones Methyl Acetate Phenylenediamine Trichloroethylene
IPA Methylene Chloride Piperidine Water
Isophorone MIBK Propanol Xylene & Xylenols
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Telephone: (201) 267-8670www.modularprocess.com
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Major Customer List3M Corp. BOC Gases Croda ExxonMobil Corporation
Advanced Aromatics Borden Chemical Co. Cytec Corp. Firmenich Corporation
Ag Processing (AGP) BP Amoco Dakota Gasification Co Flint Hills Resources
Air Products & Chemicals BP Oil Diamond Shamrock Florida Chemical
American Home Products Cabot Corporation Dow Chemical Fluor Enterprises
Amfine Corp Carbonyl Corporation DuPont Gencorp
Archer Daniels Midland Cargill Eastman Chemical General Electric Energy
Arizona Chemical Chemtura Eli Lilly and Company Givaudan Flavors
BASF Corporation Chicago Bridge & Iron Evonik Glaxo Smith Kline
Bayer Corporation Coca Cola Corporation Emerald Performance Materials
Goodyear Chemicals
KMPS has over 200 modular systems installed and operating. Here are a few of the customers we serve.
M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670www.modularprocess.com
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Major Customer ListHoneywell Corporation Lyondell Basell Corp. Pfizer, Inc. Stepan Chemical
Huntsman Chemical Mallinckrodt Plastics Engineering Co. Takasago International
IFF Milliken Corporation Procter & Gamble Tate & Lyle
INVISTA Merck & Co. Roche Vitamins Inc. Tyco Corporation
Kawasaki Heavy Industries Nalco Sasol Vertellus Specialties
Koppers Company National Refrigerants Saudi Aramco The Washington Group
Kyowa Foods Nisseki Chemicals of Texas Shaw Stone & Webster Wellman, Inc.
Lederle Laboratories Noramco, Inc./J&J Siliken SL
Linde, AG Oleon N.V. Solutia
Lonza PCS Nitrogen Staflex Corporation
KMPS has over 200 modular systems installed and operating. Here are a few of the customers we serve.
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M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670www.modularprocess.com
Chemical IndustryExtensive experience providing azeotropic distillation systems designed to recover high purity chemicals
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M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670www.modularprocess.com
Photovoltaic & PolysiliconState‐of‐the‐art complete plant technology for the production of Silane and Granular Polysilicon
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M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670www.modularprocess.com
PharmaceuticalConsistently delivering cost effective and on‐time solvent recovery and wastewater stripping systems to the world’s leading pharmaceutical companies
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Telephone: (201) 267-8670www.modularprocess.com
Biofuel & BiochemicalOur liquid‐liquid extraction and distillation technologies are critical resources for the product recovery and purification needs of this important and developing sector of the industry
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M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670www.modularprocess.com
PetrochemicalRecovery and purification of valuable hydrocarbons compounds
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M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670www.modularprocess.com
Food, Flavor & FragranceOur proven expertise includes Citrus Oil folding and fractionation, Mint Oil purification and other deep vacuum and thermo‐sensitive distillation applications
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M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670www.modularprocess.com
Liquid-Liquid Extraction
KARR® reciprocating plate glass lined column designed to extract an acid from a benzene compound using water as the solvent
KARR® and SCHEIBEL® are registered trademarks of Koch‐Glitsch, LP.