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Telephone: (201) 267-8670www.modularprocess.com
KOCH MODULARPROCESS SYSTEMS
4 5 E i se n h o w er D r i v e , S u i te 35 0 , P ara m u s , N J 0 76 52 | Te l : (2 01 ) 26 7 - 86 70 | F a x : ( 20 1 ) 3 68 -8 98 9 | w ww. m o d u l ar p ro c es s . c o m
COMPANY INTRODUCTION
M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670www.modularprocess.com
OverviewKoch Modular Process Systems (KMPS) is a joint venture with Koch-Glitsch LP, one of the world's most prominent suppliers of mass transfer equipment. Koch-Glitsch's parent company is Koch Industries, one of the largest privately held corporations in the United States.
For over 20 years KMPS has successfully designed and constructed mass transfer systems for the worldwide Chemical Processing Industry. Our customer’s rely upon KMPS for our quality products and technical expertise.
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M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670www.modularprocess.com
Areas of Process Design Expertise
Continuous Distillation Liquid-Liquid Extraction
Azeotropic Distillation Gas Absorption
Extractive Distillation Reaction Kinetics
Batch Distillation Reactive Distillation
Steam Stripping Process Chemistry
High Vacuum Distillation Shell and Tube Exchangers
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We serve the Chemical, Electronics, Biofuel, Biochemical, Pharmaceutical, Petrochemical, Specialty Chemical and Flavor & Fragrance industries.
M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670www.modularprocess.com
Products & ServicesCustomer Inquiry Data
Startup Assistance and Training
Process Development (In Collaboration with Client’s Engineers
and Scientists)
Material Balance, PFD’s, Unit Operation Selection, Process Simulation
Process DesignEquipment Design, P&ID’s, Equipment
General Arrangement
Detailed EngineeringEquipment, Piping, Structural,
Electrical, Instrumentation & Controls
ConstructionModular System
Specialists in Process Design and Construction of Modular Mass Transfer Systems for the Chemical Processing Industry.
Pilot Plant Testing(If Required)
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M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670www.modularprocess.com
Who We AreChemical Engineers Other EngineersProcess MechanicalProject Civil / StructuralControl & Automation ElectricalBusiness Development Instrumentation Design Drafting Other TechnicalPiping Design Pilot Plant OperationsVessel Analytical ChemistStructural Quality ControlProcess / P&ID
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M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670www.modularprocess.com
Past Modular System Projects: KMPS projects range from pilot scale to commercial scale and from single mass transfer unit operations to complete raw-materials-in to finished-products-out scopes of supply.
• Complete process plant for the production of electronics grade silane.• High Vacuum Separation of Citrus Oils, Mint Oils and Food, Flavor &
Fragrance Products.• Purification of Pharmaceutical Intermediates and Solvent Recovery• Recovery and Purification of hydrocarbons from Bio-fermenters.• Purification of Alcohols from Biomass Reactor.• Biodiesel Purification.• Removal of Carbon Dioxide from Syngas and Flue Gas• Light Ends Purification for Petrochemical Industry.
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M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670www.modularprocess.com
Modular Construction: Scope of Supply
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Pre-fabricated to the maximum extent possible:
All equipment, piping, instrumentation, electrical, controls, insulation and safety systems fabricated and pre-installed within structural steel frames.
System is constructed off-site and shipped via roadway.
M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670www.modularprocess.com
Modular Construction: Benefits
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Lump Sum Fixed Price
Single Source Responsibility
Complete packaged system with mechanical and performance warranties.
M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670www.modularprocess.com
Modular Construction: Benefits (Continued)
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Schedule Compression:
Construction proceeds while waiting for permits.
Construction is performed in a controlled indoor environment
Plant site interruption is minimized; a benefit to production and safety.
M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670www.modularprocess.com
Modular Construction: Constraints
As the modules are shipped via roadway, height, length, width and weight on truck constraints exists.
General constraints to facilitate transportation:
Modular system footprint : 12’ x 14’
Modular system height: 70’ – 80’
Modular system weight: Less than 50 tons *Greater system heights and weights can be transported, but generally represent step changes in transportation costs and permitting challenges.
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M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670www.modularprocess.com
Modular Construction: Constraints (Continued)
Given the modular system structural steel frame size limitations presented above:
The maximum equipment (column, reactor, heat exchanger) diameter that readily fits within a module, allowing for adequate maintenance and operations access is nominally 6’-0”.
The following slides present the multiple hybrid approaches wherein modular construction may be utilized for various equipment sizes and process applications.
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M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670www.modularprocess.com
Tradition Modular Construction: All equipment and piping readily accommodated within the confines of the structural steel frames.
Commercial Scale System Pilot Scale System12
M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670www.modularprocess.com
Modular Construction Hybrid: Free standing column with balance of equipment and piping installed within structural steel frames.
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M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670www.modularprocess.com
Modular Construction Hybrid: Combination of freestanding column and nominal 120’ columns penetrating vertically beyond the structural steel frames.
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M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670www.modularprocess.com
Modular Construction Hybrid: Two vertical frames with spliced design to accommodate nominally 120’ tall column. All piping and equipment transversing the two vertical modules
mates via flanged connections upon installation.
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M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670www.modularprocess.com
Modular Construction Hybrid: System designed with for field installation of siding and roof enclosure.
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M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670www.modularprocess.com
Transportation: Via Roadway
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M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670www.modularprocess.com
Transportation: Via Ocean
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M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670www.modularprocess.com
Module Installation: Via Lead and Tailing Crane
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M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670www.modularprocess.com
Thank You!
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