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Korea Rail Network Authority,
Republic of Korea
Contents
Introduction Organizations - KRNA
Overview of KOREA’s High Speed Rail development
Background of Development
1
2 Definition of development targets
3 Major Accomplishment of Development Design Program
Core Parts
Test Equipment
Installation of test bed, test and verification
4 Conclusion
Korea Rail Network Authority
Construction
Organizations
MLTM(Ministry of Land, Transport and Maritime Affairs)
KRNA(Korea Rail Network Authority)
Korea Rail Network Authority
Government
Management Support & Safety
Planning &Innovation
Seoul Metropolitan
Engineering Facilities & Business Development
Yeongnam Honam Chungcheong Gangwon
H/Q
R/O
Organizations
Korea Rail Network Authority
Conventional Lines HSR Lines
Overview ofKorea’s High Speed Rail development
Korea Rail Network Authority
April. 2004.
- The 1st phase of 300km/h Gyeongbu high speed
rail (Seoul ~ Dongdaegu)
Nov. 2010.
- The 2nd phase of 300km/h Gyeongbu high speed
rail (Dongdaegu ~ Busan)
Dec. 2014. - Two additional high speed rail network (350km/h) (Honam & Seoul metropolitan high speed rail)
Overview ofKorea’s High Speed Rail development
Korea Rail Network Authority
World’s high speed railway market : 300km/h → 350km/h → 400km/h → ???km/h
To improve the speed : rolling stock & catenary system
400km/h Next-Generation high speed train (HEMU-430X) : KRNA ↔ KRRI(Korea Railroad Research Institute)
Background of Development
TGVTGV
ICEICE
HEMU-430XHEMU-430X
Korea Rail Network Authority
Target
Definition of development targets
Overlap section Neutral section
The Design CriteriaThe Design Program to build the system
- basic design on the system
- catenary system specification and the detail design
Design Program to design 400km/h Catenary system
- DeCATS400(Detail design of high speed catenary system 400km/h)
The Design CriteriaThe Design Program to build the system
- basic design on the system
- catenary system specification and the detail design
Design Program to design 400km/h Catenary system
- DeCATS400(Detail design of high speed catenary system 400km/h)
Korea Rail Network Authority
Target
Definition of development targets
HEMU-430X
Pantograph modeling
400km/h Catenary system requires : - tension increasing → contact wire & messenger wire changeCore component should be developed - tensioning device, fitting, movable bracket, dropper and steady arm. etc.
Interface with the rolling stock
- allowable uplift force should be increased
- system height, static and dynamic characteristic of steady arm. etc.
400km/h Catenary system requires : - tension increasing → contact wire & messenger wire changeCore component should be developed - tensioning device, fitting, movable bracket, dropper and steady arm. etc.
Interface with the rolling stock
- allowable uplift force should be increased
- system height, static and dynamic characteristic of steady arm. etc.
Korea Rail Network Authority
Target
Definition of development targets
Mast and bracket
Performance of core components and parts of 400km/h catenary system - identify the durability - configure the data base on electrical propertiesEvaluating measured values
Verifying through the simulation
Applying to the other projects
Performance of core components and parts of 400km/h catenary system - identify the durability - configure the data base on electrical propertiesEvaluating measured values
Verifying through the simulation
Applying to the other projects
Korea Rail Network Authority
fitting
Target
Definition of development targets
→ Test bed in KRRI
Actual car test is the best method for final performance assessment of the developed catenary system
- install separate test bed - upgrade existing high speed rail to 400km/h levelTest bed for static and dynamic test in KRRI
Plan to install a 56km-long test bed on Honam high speed rail
Test run for speed increase (on the 2nd phase of Gyeongbu high speed rail)
- verify the rolling stock performance and dynamic characteristics
Actual car test is the best method for final performance assessment of the developed catenary system
- install separate test bed - upgrade existing high speed rail to 400km/h levelTest bed for static and dynamic test in KRRI
Plan to install a 56km-long test bed on Honam high speed rail
Test run for speed increase (on the 2nd phase of Gyeongbu high speed rail)
- verify the rolling stock performance and dynamic characteristics
Korea Rail Network Authority
DeCATS400
Major accomplishment of development
<System Structure>
KRNA succeeded in independently developing a DeCATS400 - applicable, convenient and appropriate to 400km/h Catenary parameterCheck point - the plural number of designers to perform effective, rapid and precise design.
KRNA succeeded in independently developing a DeCATS400 - applicable, convenient and appropriate to 400km/h Catenary parameterCheck point - the plural number of designers to perform effective, rapid and precise design.
Korea Rail Network Authority
<Data base Structure>
<DeCATS400 Mounting diagram on screen>
Key point
Major accomplishment of development
Enhanced strength, conductivity and Easily manufacturedDurable to withstand the design load and Convenient for fabricationTest at independent international test agent - ILAC (International Laboratory Accreditation Cooperation) - KOLAS (Korea Laboratory Accreditation Scheme). etc.
Enhanced strength, conductivity and Easily manufacturedDurable to withstand the design load and Convenient for fabricationTest at independent international test agent - ILAC (International Laboratory Accreditation Cooperation) - KOLAS (Korea Laboratory Accreditation Scheme). etc.
Korea Rail Network Authority
<Development of core parts>
Alloy melting
Process of Contact wire (trial manufacture)
Major accomplishment of development
Korea Rail Network Authority
Raw materials
Adding element(Cr, Zr, Mg, FeP .etc.)
1250℃
Molten materialtreatment
castingBilletExtrudable material (28mmΦ)
Wire drawing(150mm2)
Cu-Mg-Fe-P trial manufacture
Tension test
Key point
Major accomplishment of development
Test equipment to prove and verify the core parts independently was developed.Performance tests of trial manufactured core parts.
Test equipment to prove and verify the core parts independently was developed.Performance tests of trial manufactured core parts.
Korea Rail Network Authority
<Fabrication of test equipment>
Wt.% Mg
0.083
0.649
Tensi
le S
tren
gth
(M
Pa)
Cond
uct
ivit
y (
IAC
S
%)
Conductivity
Tensile Strength
0.40~0.45 wt.% Mg
<Various test results (Creep, Strength, Conductivity etc) >
3 step of test
Major accomplishment of development
Test track has been installed at KRRI. - verify the static & dynamic characteristics of catenary system & rolling stock
Test track has been installed at KRRI. - verify the static & dynamic characteristics of catenary system & rolling stock
Korea Rail Network Authority
The speed increase test on 2nd phase of Gyeongbu high speed rail. - 2 days per week for a month from Nov 29 till Feb 3, 2013
The speed increase test on 2nd phase of Gyeongbu high speed rail. - 2 days per week for a month from Nov 29 till Feb 3, 2013
A test bed installation on Honam high speed rail.A test bed installation on Honam high speed rail.
Speed increase test
Major accomplishment of development
Increasing the speed from 350km/h to 400km/h by 10km/h interval.
The max and min contact force (UIC code).Video monitoring.
Increasing the speed from 350km/h to 400km/h by 10km/h interval.
The max and min contact force (UIC code).Video monitoring.
Korea Rail Network Authority
<20Hz Low pass Filter at 380km/h>
<Speed and current graph at 401 ㎞ /h ><381km/h Monitor screen><Variation of mean contact force>
Conclusion
Korea Rail Network Authority
Full scale performance test - Verify the system stability and dynamic
characteristics of developed material - From March 2014 on Honam high speed
rail
Full scale performance test - Verify the system stability and dynamic
characteristics of developed material - From March 2014 on Honam high speed
rail
The data on R&D to be integrated in database
Enhance the competitiveness with core components so as to introduce our state-of-the-art catenary system to the global market.
The data on R&D to be integrated in database
Enhance the competitiveness with core components so as to introduce our state-of-the-art catenary system to the global market.
Establishing the design & construction guideline for 400km/h catenary system
Providing a milestone in independently developing a 400km/h catenary system.
Establishing the design & construction guideline for 400km/h catenary system
Providing a milestone in independently developing a 400km/h catenary system.
Korea Rail Network Authority
Thank You !