8/16/2019 KSKV Farming Equipment

1/27

December Edition 2013

MINISTRY OF EDUCATION, MALAYSIA

VOCATIONAL COLLEGE STANDARD CURRICULLUM

COURSE INFORMATION

COURSE NAME 

CODE NAME

:

:

FARMING EQUIPMENT MAINTENANCE

GMA 203

LEVEL : 1 SEMESTER 2

CREDIT UNIT : 4.0

CONTACT HOUR : FACE TO FACE : 4.0 HOURS/WEE !1T"#P$

NON FACE TO FACE :

COURSE TYPE : VOCATIONAL

PRE%REQUISITE : %

CORE REQUISITE : %

Last Edited 10-13 Nov 2013

Module Page 1/30 Document Page 1

8/16/2019 KSKV Farming Equipment

2/27

December Edition 2013

COURSE OUTCOMES

 At the end of the course, the students should be able to:-

• repair agricultural water pump• carry out power transmitting chain tension adjustment

• replace power transmitting belt & pulley

• replace stub-axle

• service roller compacter 

• service earth spike

COURSE DESCRIPTION

This unit identifies the competence reuired to repair agricultural water pump using hand tools set, water pump service manual, pump new

spare parts, measuring euipment and log books so that water pump service manual obtained, water pump components dismantled, water pump components replacement works execute, water pump components assembled and agricultural water pump operations tested inaccordance with manufacturer!s specification"

This unit identifies the competence reuired to carry out power transmitting chain tension adjustment using hand tools set, power transmittingservice manual, grease, straight edge, measuring tape and service checklist form so that power transmitting service manual obtained, chaintension adjusted and service checklist recorded in accordance with manufacturer!s specification"

This unit identifies the competence reuired to replace power transmitting belt & pulley using hand tools set, power transmitting service manual,straight edge, measuring tape, new belt and log book so that power transmitting service manual obtained, power transmitting pulley assemblyremoved, new power transmitting belt installed and power transmitting belt operation tested in accordance with manufacturer!s specification"

This unit identifies the competence reuired to replace stub-axle using hand tools set, stub- axle service manual, grease, new stub-axle, new

seal, new bearing and log book so that stub- axle service manual obtained, stub-axle assembly removed, stub-axle assembly installed and stub-

axle operations tested in accordance with manufacturer!s specification

This unit identifies the competence reuired to service roller compacter using hand tools set, roller compacter service manual, new roller 

Last Edited 10-13 Nov 2013

Module Page 2/30 Document Page 2  

8/16/2019 KSKV Farming Equipment

3/27

December Edition 2013

compacter components, grease and log book so that roller compacter manual obtained, roller compacter components removed, roller compacter servicing executed and roller compacter components installed and roller compacter condition tested in accordance withmanufacturer!s specification"

This unit identifies the competence reuired to service earth spike using hand tools set, reel and pick up service manual, new spare parts and

log book so that earth spike service manual obtained, earth spike removed, earth spike components dismantled, control valves componentsdefect checked, control valves components assembled, earth spike installed, hydraulic pump performance tested in accordance withmanufacturer!s specification"

Last Edited 10-13 Nov 2013

Module Page 3/30 Document Page 3

8/16/2019 KSKV Farming Equipment

4/27

December Edition 2013

CONTENT AND LEARNING STANDARDS

PROGRAM : AGRICULTURAL MECHANI&ATION

COURSE NAME : FARMING EQUIPMENT MAINTENANCE

CODE NAME : GMA 203

COMPETENCY : 1

CONTENT STANDARD LEARNING STANDARD PERFORMANCE CRITERIA

1 REPAIR AGRICULTURALWATER PUMP

#"# $btain water pump servicemanual

#"#"# %dentify source of water pump service manualaccording to manufacturer manual service book

#"#" 'escribe procedure of acuiring water pump service

manual according to manufacturer manual servicebook

#"#"( %dentify )ater pump service manual according tomanufacturer manual service book

#"#"* 'etermine source of cutting blade service manual according to manufacturer manual service book

#"#"+  Acuire adjusting cutting blade manual according tomanufacturer manual service book

#"#" %nterpret adjusting cutting blade manual according tomanufacturer manual service book

Last Edited 10-13 Nov 2013

Module Page 4/30 Document Page 4

8/16/2019 KSKV Farming Equipment

5/27

December Edition 2013

CONTENT STANDARD LEARNING STANDARD PERFORMANCE CRITERIA

#" 'ismantle water pumpcomponents

#""# %dentify types of water pump such as

• entrifugal pump

•

.ariable stroke reciprocating pump• /et pump

• 0otary pump

according to manufacturer specification

#"" 1xplain operation of water pump according tomanufacturer specification

#""( 'escribe method of dismantling water pumpprocedure

#""* 'etermine types of water pump according tomanufacturer specification

#""+ 'etermine operation of water pump

#"" 'etermine types of pump connection according tomanufacturer specification

#"( 1xecute water pumpcomponents replacement works

#"("# %dentify types of pump component defects accordingto manufacturer specification

#"(" 'emonstrate replacing water pump componentsdefect procedure according to manufacturer manualservice book

#"("( 'etermine types of pump component defects according to manufacturer specification

Last Edited 10-13 Nov 2013

Module Page 5/30 Document Page 5  

8/16/2019 KSKV Farming Equipment

6/27

December Edition 2013

CONTENT STANDARD LEARNING STANDARD PERFORMANCE CRITERIA

#"("* %nspect pump component from defect according tomanufacturer manual service book

#"("+ 2easure parts from wear and teat according tomanufacturer manual service book

#"(" hange defective components according tomanufacturer manual service book

#"("3  Apply replacing water pump components defectprocedure according to manufacturer manual servicebook

 

#"* 1xecute assemble water pumpcomponents

#"*"# 'escribe 4unction of water pump according tomanufacturer manual service book

#"*" 'emonstrate 5rocedure of assembling water pump according to manufacturer manual service book 

#"*"( 'etermine function of water pump according tomanufacturer manual service book

#"*"* 0eassemble pump parts and components accordingto manufacturer manual service book

#"*"+ 0einstall pump cover  according to manufacturermanual service book

#"+ Test agricultural water pumpoperations

#"+"# 1xplain pumping procedure according to manufacturer manual service book

Last Edited 10-13 Nov 2013

Module Page /30 Document Page  

8/16/2019 KSKV Farming Equipment

7/27

December Edition 2013

CONTENT STANDARD LEARNING STANDARD PERFORMANCE CRITERIA

#"+" 'escribe method of testing agricultural water pumpoperation according to manufacturer manual servicebook

#"+"( 1xplain updating log book according to standard filingsystem"

#"+"*  Apply pumping procedure according to manufacturermanual service book

#"+"+  Apply testing agricultural water pump operationmethod according to manufacturer manual servicebook

#"+" onfirm water pump in function ability according tomanufacturer manual service book

"#"# 6pdate log book according to standard filing system"

#"+"3 2eticulous when recording maintenance check sheet according to manufacturer manual service book

Last Edited 10-13 Nov 2013

Module Page !/30 Document Page !  

8/16/2019 KSKV Farming Equipment

8/27

December Edition 2013

CONTENT AND LEARNING STANDARDS

PROGRAM : AGRICULTURAL MECHANI&ATION

COURSE NAME : FARMING EQUIPMENT MAINTENANCE

CODE NAME : GMA 203

COMPETENCY : 2

CONTENT STANDARD LEARNING STANDARD PERFORMANCE CRITERIA

2. CARRY OUT POWERTRANSMITTING CHAINTENSION AD'USTMENT

"# $btain power transmitting servicemanual

"#"# %dentify source of power transmitting service manual according to manufacturer manual service book

"#" 1xplain procedure to acuire power transmitting

service manual according to manufacturer manualservice book

"#"( 'escribe power transmitting service manual accordingto manufacturer manual service book

"#"* 'etermine source of power transmitting servicemanual according to manufacturer manual servicebook

"#"+  Acuire power transmitting service manual accordingto manufacturer manual service book

"#" %nterpret power transmitting service manual accordingto manufacturer manual service book

Last Edited 10-13 Nov 2013

Module Page "/30 Document Page "  

8/16/2019 KSKV Farming Equipment

9/27

December Edition 2013

CONTENT STANDARD LEARNING STANDARD PERFORMANCE CRITERIA

"  Adjust chain tension ""# 7ist types of power transmitting chain according tomanufacturer specification

"" 1xplain function of power transmitting chain accordingto manufacturer manual service book

""( %dentify location of power transmitting chain accordingto manufacturer manual service book

""* 'efine chain tension adjustment works according tomanufacturer manual service book

""+ 'etermine types of power transmitting chain accordingto manufacturer specification

"" 'etermine function of power transmitting chain according to manufacturer manual service book

""3 'etermine location of power transmitting chain according to manufacturer specification

""8  Apply chain tension adjustment procedure accordingto manufacturer specification

"( 0ecord service checklist "("#  Acuire service checklist format according to standard

filing system"

"(" 'efine techniue to fill in service checklist accordingto standard filing system"

"("( 'etermine service checklist format according to 

Last Edited 10-13 Nov 2013

Module Page #/30 Document Page #

8/16/2019 KSKV Farming Equipment

10/27

December Edition 2013

CONTENT STANDARD LEARNING STANDARD PERFORMANCE CRITERIA

standard filing system"

"("* 4ill in service checklist according to standard filingsystem"

"("+  Apply techniue to fill in service checklist according to standard filing system"

"(" 2eticulous in fill in checklist according to standardfiling system"

Last Edited 10-13 Nov 2013

Module Page 10/30 Document Page 10  

8/16/2019 KSKV Farming Equipment

11/27

December Edition 2013

CONTENT AND LEARNING STANDARDS

PROGRAM : AGRICULTURAL MECHANI&ATION

COURSE NAME : FARMING EQUIPMENT MAINTENANCE

CODE NAME : GMA 203

COMPETENCY : 3

CONTENT STANDARD LEARNING STANDARD PERFORMANCE CRITERIA

3. REPLACE POWERTRANSMITTING (ELT )PULLEY

("# $btain power transmitting servicemanual

("#"# %dentify source of power transmitting service manual according to manufacturer specification

("#" 'escribe procedure to acuire power transmitting

service manual according to manufacturer specification

("#"( 1xplain power transmitting service manual according tomanufacturer specification

("#"* 'etermine source of power transmitting service manualaccording to manufacturer specification

("#"+  Acuire power transmitting service manual accordingto manufacturer specification

("#" 5erform power transmitting service manual according

to manufacturer specification

(" 0emove power transmitting pulleyassembly

(""# 7ist types of power transmitting system according tomanufacturer specification

("" 1xplain function of power transmitting system

Last Edited 10-13 Nov 2013

Module Page 11/30 Document Page 11

8/16/2019 KSKV Farming Equipment

12/27

December Edition 2013

CONTENT STANDARD LEARNING STANDARD PERFORMANCE CRITERIA

according to manufacturer manual service book

(""( %dentify location of power transmitting system according to manufacturer manual service book

(""* 7ist types power transmitting belt according tomanufacturer specification

(""+ 'escribe removing power transmitting pulley procedure

("" 7ist type of power transmitting pulley assembly defect according to manufacturer specification

(""3 'etermine types of power transmitting systemaccording to manufacturer specification

(""8 'etermine function of power transmitting systemaccording to manufacturer manual service book

(""9 'etermine location of power transmitting system according to manufacturer manual service book

(""# 'isconnect power transmitting belt according tomanufacturer manual service book

(""## 6ninstall power transmitting pulley according tomanufacturer manual service book

(""# 5erform inspect power transmitting pulley from defect according to manufacturer manual service book

CONTENT AND LEARNING STANDARDS

Last Edited 10-13 Nov 2013

Module Page 12/30 Document Page 12  

8/16/2019 KSKV Farming Equipment

13/27

December Edition 2013

PROGRAM : AGRICULTURAL MECHANI&ATION

COURSE NAME : FARMING EQUIPMENT MAINTENANCE

CODE NAME : GMA 203

COMPETENCY : 4

CONTENT STANDARD LEARNING STANDARD PERFORMANCE CRITERIA

4. REPLACE STU( A*LE *"# $btain stub- axle service manual *"#"# %dentify source of stub-axle service manual accordingto manufacturer manual service book

*"#" 'escribe procedure to acuire stub-axle servicemanual according to manufacturer manual service

book

*"#"( 1xplain stub-axle service manual according tomanufacturer manual service book

*"#"* 'etermine source of stub-axle service manualaccording to manufacturer specification

*"#"+  Acuire stub-axle service manual according tomanufacturer manual service book

*"#" %nterpret stub-axle service manual according to

manufacturer manual service book

Last Edited 10-13 Nov 2013

Module Page 13/30 Document Page 13

8/16/2019 KSKV Farming Equipment

14/27

December Edition 2013

CONTENT STANDARD LEARNING STANDARD PERFORMANCE CRITERIA

*" 0emove stub-axle assembly *""# 7ist types of stub-axle according to manufacturerspecification

*"" 1xplain function of stub-axle according tomanufacturer manual service book

*""( %dentify location of stub-axle according tomanufacturer manual service book

*""* 'escribe removing stub-axle procedure according tomanufacturer manual service book

*""+ ;tate types of stub-axle defect according tomanufacturer specification

*"" 'etermine types of stub-axle according tomanufacturer specification

*""3 'etermine function of stub-axle according tomanufacturer manual service book

*""8 'etermine location of stub-axle according tomanufacturer manual service book

*""9 5erform uninstall stub-axle procedure according tomanufacturer manual service book

*""# %nspect stub-axle, seal and bearing from defectaccording to manufacturer specification

Last Edited 10-13 Nov 2013

Module Page 14/30 Document Page 14

8/16/2019 KSKV Farming Equipment

15/27

December Edition 2013

CONTENT STANDARD LEARNING STANDARD PERFORMANCE CRITERIA

*"( %nstall stub-axle assembly *"("# 1xplain function of stub-axle according tomanufacturer manual service book

*"(" 'escribe installing new stub-axle procedure accordingto manufacturer manual service book

*"("( %dentify types of seal and bearing according tomanufacturer specification

*"("* 'etermine function of stub-axle according tomanufacturer specification

*"("+  Apply installing new stub-axle procedure according tomanufacturer specification

*"(" hange new seal and bearing according tomanufacturer manual service book

*"("3 onfirm installation of new stub-axle according tomanufacturer manual service book

*"* Test stub-axle operations *"*"# 1xplain operation of stub-axle according tomanufacturer manual service book 

*"*" ;tate testing stub-axle operation method according to

manufacturer manual service book

*"*"( %dentify operation of stub-axle according tomanufacturer specification

*"*"*  Apply testing stub-axle operation method according to

Last Edited 10-13 Nov 2013

Module Page 15/30 Document Page 15  

8/16/2019 KSKV Farming Equipment

16/27

December Edition 2013

CONTENT STANDARD LEARNING STANDARD PERFORMANCE CRITERIA

manufacturer manual service book

*"*"+ 6pdate log book according to according to standardfiling system"

*"*" 2eticulous in fill in checklist according to standardfiling system"

Last Edited 10-13 Nov 2013

Module Page 1/30 Document Page 1  

8/16/2019 KSKV Farming Equipment

17/27

December Edition 2013

CONTENT AND LEARNING STANDARDS

PROGRAM : AGRICULTURAL MECHANI&ATION

COURSE NAME : FARMING EQUIPMENT MAINTENANCE

CODE NAME : GMA 203

COMPETENCY : +

CONTENT STANDARD LEARNING STANDARD PERFORMANCE CRITERIA

+. SERVICE ROLLERCOMPACTER

+"# $btain roller compacter manual +"#"#  Acuire sources of roller compacter manual according to manufacturer manual service book

+"#" %dentify procedures of acuiring roller compactermanual according to manufacturer manual servicebook

+"#"( 'escribe types of roller compacter manual accordingto manufacturer specification

+"#"* 'etermine source of roller compacter manual according to manufacturer manual specification

+"#"+  Acuire roller compacter manual according tomanufacturer specification

+"#" %nterpret roller compacter manual according tomanufacturer specification

+" 0emove roller compactercomponents

+""# %dentify types of roller compacter components according to manufacturer specification

Last Edited 10-13 Nov 2013

Module Page 1!/30 Document Page 1!  

8/16/2019 KSKV Farming Equipment

18/27

December Edition 2013

CONTENT STANDARD LEARNING STANDARD PERFORMANCE CRITERIA

+"" 0ecogni

8/16/2019 KSKV Farming Equipment

19/27

December Edition 2013

CONTENT STANDARD LEARNING STANDARD PERFORMANCE CRITERIA

according to manufacturer manual service book

+"(" 'escribe procedure of roller compacter servicingaccording to manufacturer manual service book

+"("3 %nspect component to be serviced according tomanufacturer manual service book

+"("8 %nspect roller compacter component condition according to manufacturer manual service book

+"("9 5erform =rease oil component parts according tomanufacturer manual service book

+"("# hange worn out parts according to manufacturer

manual service book

+"("##  Apply techniue of handling servicing tools accordingto manufacturer manual service book

+"("# 4ollow procedure of roller compacter servicingaccording to manufacturer manual service book

+"("#( 2eticulous when servicing roller compacter  according to manufacturer manual service book

+"* %nstall roller compactercomponents

+"*"# 0ecogni

8/16/2019 KSKV Farming Equipment

20/27

December Edition 2013

CONTENT STANDARD LEARNING STANDARD PERFORMANCE CRITERIA

book

+"*"( 'efine methods of placing roller compacter tolocation according to manufacturer manual service

book

+"*"* 5erform support roller compacter assembly withhydraulic jack according to manufacturer manualservice book

+"*"+  Apply installing roller compacter assembly procedure according to manufacturer manual service book

+"*"  Apply method of placing roller compacter to location according to manufacturer manual service book

+"*"3 2eticulous when fixing engine to gearbox assembly according to manufacturer manual service book

+"+ Test roller compacter condition +"+"# 1xplain starting engine procedure according tomanufacturer manual service book

+"+" %dentify testing roller compacter condition method according to manufacturer manual service book

+"+"(  Apply starting engine procedure according to

manufacturer manual service book

+"+"*  Apply testing roller compactercondition method according to manufacturer manual service book

+"+"+ 5erform inspect roller compacter function ability 

Last Edited 10-13 Nov 2013

Module Page 20/30 Document Page 20  

8/16/2019 KSKV Farming Equipment

21/27

December Edition 2013

CONTENT STANDARD LEARNING STANDARD PERFORMANCE CRITERIA

according to manufacturer manual service book

+"+" 6pdate log book according to standard filling logbook

Last Edited 10-13 Nov 2013

Module Page 21/30 Document Page 21

8/16/2019 KSKV Farming Equipment

22/27

December Edition 2013

CONTENT AND LEARNING STANDARDS

PROGRAM : AGRICULTURAL MECHANI&ATION

COURSE NAME : FARMING EQUIPMENT MAINTENANCE

CODE NAME : GMA 203

COMPETENCY : #

CONTENT STANDARD LEARNING STANDARD PERFORMANCE CRITERIA

#. SERVICE EARTH SPIE "# $btain earth spike service manual "#"#  Acuire source of earth spike service manual according to manufacturer specification

"#" 'escribe procedures of acuiring earth spike servicemanual according to manufacturer specification

"#"( 1xplain earth spike service manual according tomanufacturer specification

"#"* 'etermine source of earth spike service manual according to manufacturer manual service book

"#"+  Acuire earth spike service manual according tomanufacturer manual service book

"#" %nterpret earth spike service manual according to

manufacturer manual service book

"#"3 %nterpret earth spike circuit according to manufacturermanual service book

Last Edited 10-13 Nov 2013

Module Page 22/30 Document Page 22  

8/16/2019 KSKV Farming Equipment

23/27

December Edition 2013

CONTENT STANDARD LEARNING STANDARD PERFORMANCE CRITERIA

" 0emove earth spike ""# 'escribe types of hydraulic valves according tomanufacturer specification

"" %dentify earth spike according to manufacturerspecifications

""( 0ecogni

8/16/2019 KSKV Farming Equipment

24/27

December Edition 2013

CONTENT STANDARD LEARNING STANDARD PERFORMANCE CRITERIA

components according to manufacturer spacification

"("( hoose type of hand tools according to manufacturerspecification

"("* 'isassemble hydraulic control valve components inseuence according to manufacturer spacification

"("+ 2eticulous when removing internal parts of control.alves according to manufacturer spacificatio

"* heck control valves components "*"# 7ist types of earth spike components defect according to manufacturer specification

"*" 'escribe procedure of %nspection of control valvesfrom defect according to manufacturer specification

"*"( 1xplain how to measuring worn out parts techniue according to manufacturer specification

"*"* 1xplain changing defect parts according tomanufacturer specification

"*"+ 'etermine types of earth spike components defect according to manufacturer specification

"*" %nspect control valves components defects accordingto manufacturer service manual

"*"3 2easure worn out parts according to manufacturerservice manual

Last Edited 10-13 Nov 2013

Module Page 24/30 Document Page 24

8/16/2019 KSKV Farming Equipment

25/27

December Edition 2013

CONTENT STANDARD LEARNING STANDARD PERFORMANCE CRITERIA

"*"8 hange defect parts according to manufacturerservice manual book

"+  Assemble control valvescomponents

"+"# %dentify procedure of assembling control valves partsand components according to manufacturer servicemanual book

"+" 'escribe inserting control valves inner parts techniueaccording to manufacturer manual service book

"+"( 4ollow procedure of reassembling control valves partsand components according to manufacturer manualspecification book

"+"* 5erform to insert control valves inner parts accordingto manufacturer manual service book

" %nstall earth spike ""# %dentify types of earth spike according to manufacturer specification

"" 1xplain function of earth spike according tomanufacturer specification

""( 'escribe method of reinstalling earth spike assembly according to manufacturer manual service book

""* 'etermine types of earth spike according tomanufacturer specification

""+  Apply method reinstall earth spike assembly accordingto manufacturer manual service book

Last Edited 10-13 Nov 2013

Module Page 25/30 Document Page 25  

8/16/2019 KSKV Farming Equipment

26/27

December Edition 2013

CONTENT STANDARD LEARNING STANDARD PERFORMANCE CRITERIA

"" 4ix hydraulic linkages accordance service manual according to manufacturer manual service book

""3 2eticulous when removing internal parts of controlvalves according to manufacturer manual servicebook

"3 Test hydraulic pump performance "3"# 1xplain engine starting procedure according tomanufacturer manual service book

"3" %dentify operating hydraulic system according tomanufacturer specification

"3"( 1xplain procedure of testing hydraulic performance

according to manufacturer manual service book

"3"*  Apply engine starting procedure and set tomanufacturer recommended load according tomanufacturer manual service book

"3"+ 0ecogniydraulic flow in different situation such as

• ?ero pressure

• + p"s"i

according to manufacturer manual service book

"3" %dentify checking system from leakage according to

manufacturer manual service book

"3"3 ;tate switching of engine according to manufacturermanual service book

Last Edited 10-13 Nov 2013

Module Page 2/30 Document Page 2  

8/16/2019 KSKV Farming Equipment

27/27

December Edition 2013

CONTENT STANDARD LEARNING STANDARD PERFORMANCE CRITERIA

"3"8 1xplain how to updating log book according to standard filing system"

"3"9 1xplain setup flow meter at outlet port of reservoir  

according to manufacturer 

"3"# 'escribe to operate earth spike system or implementfunction according to manufacturer manual servicebook

"3"## $pen hydraulic tester load valve according tomanufacturer manual service book

"3"#  Apply procedure of engine starting and set tomanufacturer recommended load according tomanufacturer specification

"3"#( 'etermine hydraulic flow in different situation according to manufacturer specification

"3"#* 5erform check system from leakage according tomanual service book

"3"#+ ;witch of engine according to manufacturer manualservice book

"3"# 5erform to update log book according to standard

filing system"

Last Edited 10-13 Nov 2013

Module Page 2!/30 Document Page 2!