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2006 ANSYS, Inc. All rights reserved. 1 ANSYS, Inc. Proprietary
Free Surface FlowFree Surface Flow
Dr. Alan D. Burns
Senior Software Developer
ANSYS Europe Ltd.
Dr. Alan D. Burns
Senior Software Developer
ANSYS Europe Ltd.
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2006 ANSYS, Inc. All rights reserved. 2 ANSYS, Inc. Proprietary
Free Surface Flow: OutlineFree Surface Flow: Outline
Introduction to Free Surface Flow
Homogeneous Multiphase
Implementation and Examples
Surface Tension
Advanced Topics Inhomogeneous Free Surface Flow
Validation Examples
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2006 ANSYS, Inc. All rights reserved. 3 ANSYS, Inc. Proprietary
What is Free Surface FlowWhat is Free Surface Flow
Free surface flow separated multiphase flow
fluids separated by distinct resolvable interface
examples: open channel flow, flow around ship hulls, water
jet in air (Pelton wheel), tank filling, etc.
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Dimensionless Groups (1)Dimensionless Groups (1)
Froude number
L=h (water depth) for shallow water flow
L=P/2T (wavelength) for sinusoidal wave train in deep water
for flow around ship hulls, there is not a single wave velocity,but we can still define a Froude number based on the ship
geometry
Analogies with Mach number flow can be subcritical, transcritical, or supercritical
hydraulic jump is a shock
Supercritical outlet analogous to Supersonic outlet
speedwavespeedconvective!!
gLVFr
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Dimensionless Groups (2)Dimensionless Groups (2)
Eotvos (Bond) number:
Affects shapes of drops and bubbles.
Weber number
Affects breakup of drops and bubbles.
Capillary number:
Marangoni number:
Marangoni effect = convection on a free surface due to surface tensiondifferences.
forcetensionsurface
forcegravity2!!
W
VgLEo
forcetensionSurface
forceInertialWe
2
!! W
V LU
forcetensionSurface
forceViscous
Re
WeCa !!!
W
QU
PCK
LT
T Q
W Ma
(
x
x!
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2006 ANSYS, Inc. All rights reserved. 6 ANSYS, Inc. Proprietary
Homogeneous MPF (1)Homogeneous MPF (1)
Homogeneous MPF model Air and water are separated by a distinct free surface interface (may be
smeared by numerics)
Only one velocity at each point in space: bulk velocity
Sufficient to solve for this bulk velocity field
iiiiUUrUU !!! E
E
EFE
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2006 ANSYS, Inc. All rights reserved. 7 ANSYS, Inc. Proprietary
Homogeneous MPF (2)Homogeneous MPF (2)
Other Applications in the limit of infinite interphase drag.
Hence also valid when: interphase drag is very large, and
body forces are neglible.
E.g. Cavitation Bubbles: Cavitation bubbles are very small
Cavitation usually occurs in high speed flow situations,
where bubble drift velocity due to gravity is negligible.
iiUU FE !
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2006 ANSYS, Inc. All rights reserved. 8 ANSYS, Inc. Proprietary
Homogeneous MPF: MomentumHomogeneous MPF: Momentum
Phasic momentum equations:
Sum over phases, and assume
Essentially a single-phase momentum equationwith mixture density and viscosity
E
E
EEEEEEEEEE
XV
VVM
x
rgr
x
pr
x
UUr
t
Urj
jii
ij
iji
x
x
x
x!
x
x
x
x )()()(
j
ji
i
ij
iji
xg
x
p
x
UU
t
U
x
x
x
x!
x
x
x
x XV
VV )()(
jiji
rr EE
EEE
E XXVV !!
EE
! ii UU
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2006 ANSYS, Inc. All rights reserved. 9 ANSYS, Inc. Proprietary
Homogeneous MPF: ContinuityHomogeneous MPF: Continuity
Phasic continuity:
If homogeneous:
Still need to solve for separate volume fraction fields.
Volume continuity:
Incompressible case implies:
Solve for (N-1) volume fractions and treat the other as aballast
0)()( !x
xx
xj
j
xUr
tr EEEEE VV
0)()(!
x
x
x
x
j
j
x
Ur
t
rEEEE
VV
0!xx
j
j
xU
1!E
Er
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2006 ANSYS, Inc. All rights reserved. 11 ANSYS, Inc. Proprietary
Free Surface Flow: DiscretisationFree Surface Flow: Discretisation
MPF Model usually homogeneous MPF model
Advection and transient terms
H
igh resolution scheme is too diffusive for free surface flow Hence use Compressive discretization
interface typically smeared over 2-3 elements
Pressure-velocity coupling (Rhie-Chow) special treatment of buoyancy force to keep flow well-behaved at
interface
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2006 ANSYS, Inc. All rights reserved. 12 ANSYS, Inc. Proprietary
Example: Transcritical BumpExample: Transcritical Bump
Laboratory photo (Forbes, 1988)
Fr=0.32 Fr = 2.5
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2006 ANSYS, Inc. All rights reserved. 13 ANSYS, Inc. Proprietary
Example: Bump (Mesh)Example: Bump (Mesh)
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2006 ANSYS, Inc. All rights reserved. 14 ANSYS, Inc. Proprietary
Example: Bump (Upwind)Example: Bump (Upwind)
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Example: Bump (High Res)Example: Bump (High Res)
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Example: Bump (Compressive)Example: Bump (Compressive)
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Example: Maxwells ExperimentExample: Maxwells Experiment
2-D transient problem
Solved with hex and prismatic meshes
Hex mesh (~10000 nodes on plane)
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Example: Maxwells ExperimentExample: Maxwells Experiment
Upwind Compressive
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Free Surface Flow: Jet with AdaptionFree Surface Flow: Jet with Adaption
No adaption One step Two steps
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Free Surface Flow: Gear BoxFree Surface Flow: Gear Box
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2006 ANSYS, Inc. All rights reserved. 21 ANSYS, Inc. Proprietary
Sink & Trim ProblemSink & Trim Problem
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Free Surface Flow: Solution MethodFree Surface Flow: Solution Method
SVF = Segregated Volume Fractions CFX-10.0 and earlier releases.
Volume fraction coefficients frozen in continuity and gravitational
terms.
Solve 4x4 Momentum-Volume system simultaneously forU, V, W, P Solve phasic mass equations afterwards, for volume fractions, rE,
treating one as balast.
Time Step Restriction
Lagging of gravitational term implies a stability restriction on physicaltime scale.
Must be less than period of internal gravity waves.
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2006 ANSYS, Inc. All rights reserved. 23 ANSYS, Inc. Proprietary
Free Surface Flow: Solution MethodFree Surface Flow: Solution Method
CVF = Coupled Volume Fractions New option in CFX-11.0.
Volume fraction coefficients active in continuity due to Newton
linearisation of mass fluxes.
Volume fraction also active in gravitational term.
Solve (4+N)x(4+N) Momentum-V
olume system simultaneously forU
,V
,W, P, r1, r1, , rN.
Removes time step restriction on stability.
*****
*****
\\
\\**
\\**
\\**
2Mass
1Mass
Volume
mom-
mom
mom
W
V
U
2
1
r
r
P
W
V
U
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2006 ANSYS, Inc. All rights reserved. 24 ANSYS, Inc. Proprietary
Example: Wigley HullExample: Wigley Hull
Mesh
Coarse mesh: 100 000 nodes
Fine mesh: 500 000 nodes
Boundary Conditions Inlet: Velocity-specified
Top: Entrainment opening Far-field: slip walls
Outlet: hydrostatic pressureprofile
Scale information Hull length = 3 m
Speed = 1.45 m/s (Froude number=0.267)
Flow timescale (L/V) = 2 s
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2006 ANSYS, Inc. All rights reserved. 25 ANSYS, Inc. Proprietary
Wigley Hull (1) SVFWigley Hull (1) SVF
Physical Timescale 0.05 s for momentum
0.01 s for volume fraction
small relative to L/Vtimescale
Required for SVF stability
False TimestepLinearisation On
Observations Residuals do not
converge Drag never settles down
Coarse Fine
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2006 ANSYS, Inc. All rights reserved. 26 ANSYS, Inc. Proprietary
Wigley Hull (1) Coarse, CVFWigley Hull (1) Coarse, CVF
Physical Timescale 0.05 s for momentum
0.01 s for volume fraction
Same as for SVF
Observations Residuals converge slowly
Drag converges slowly
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Wigley Hull (2)Wigley Hull (2)
Coarse mesh Fine mesh
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Wigley Hull (3)Wigley Hull (3)
Coarse mesh Fine mesh
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Surface TensionSurface Tension
An attractive force at the free surface
interface
Normal component smooths regions of high curvature
induces pressure rise within droplet: Tangential component
moves fluid along interface toward region of high W
often called Marangoni effect (Wdecreases with temperature)
L
F !F
WO!(p
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Surface Tension: Wall AdhesionSurface Tension: Wall Adhesion
Non-wetting Wetting
Wall adhesion is responsible for capillary rise in
tubes
o90Uo90"U
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2006 ANSYS, Inc. All rights reserved. 34 ANSYS, Inc. Proprietary
Surface Tension: ModellingSurface Tension: Modelling
Conceptually a surface force at interface
awkward to deal with interface topology
Reformulate as a continuum force Brackbill, Kothe, Zemach 1992
Wall contact angle specifies direction of
normal at wall
WWO ss nf ! T
rrn
n
r
fF
s
sss
!
!
!
!
/
O
H
HTT
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2006 ANSYS, Inc. All rights reserved. 35 ANSYS, Inc. Proprietary
Surface Tension: Extreme angleSurface Tension: Extreme angle
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Surface Tension: Colliding dropsSurface Tension: Colliding drops
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Surface Tension: Colliding dropsSurface Tension: Colliding drops
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2006 ANSYS, Inc. All rights reserved. 38 ANSYS, Inc. Proprietary
Inhomogeneous Free Surface (1)Inhomogeneous Free Surface (1)
Possible to use full inhomogeneous Eulerianmultiphase for free surface problems. Computationally more expensive than homogeneous model.
Recommended for problems with unstableoverturning waves (Splashing). Homogeneous model may develop smeared interfaces over
several cells which persist in the solution.
Inhomogeneous model allows light and heavy phases toseparate due to non-zero slip velocities induced by gravity.
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Inhomogeneous Free Surface (2)Inhomogeneous Free Surface (2)
Extreme Example: Rayleigh-Taylor Instability. Inhomogeneous Model:
Homogeneous Model:
Heavy Fluid
Light Fluid
Light Fluid
Heavy Fluid
Heavy Fluid
Light Fluid
Homogeneous
Mixture
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2006 ANSYS, Inc. All rights reserved. 40 ANSYS, Inc. Proprietary
Inhomogeneous Free Surface (3)Inhomogeneous Free Surface (3)
Suggested Implementation Set Liquid Phase Morphology = Continuous.
Set Gas Phase Morphology = Dispersed Bubbles.
Set Drag Law = Grace.
Hence, smeared region is modelled as entrained bubbles in
continuous liquid
Alternative
Set both Phases Morphologies = Continuous.
Set Drag Law = Mixture Model.
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Example: Weir overflow (1)Example: Weir overflow (1)
Homogeneous
model fails when
splashing occurs
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Example: Weir overflow (2)Example: Weir overflow (2)
Inhomogeneousmodel results
Air bubbles with
Grace drag law
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Example: Slug Flow (1)Example: Slug Flow (1)
Experiments by Th. Lex et al,
TD, TU Munich.
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Example: Slug Flow (2)Example: Slug Flow (2)
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Slug Flow Simulation (2)Slug Flow Simulation (2)
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Slug Flow Simulation (3)Slug Flow Simulation (3)