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    2006 ANSYS, Inc. All rights reserved. 1 ANSYS, Inc. Proprietary

    Free Surface FlowFree Surface Flow

    Dr. Alan D. Burns

    Senior Software Developer

    ANSYS Europe Ltd.

    Dr. Alan D. Burns

    Senior Software Developer

    ANSYS Europe Ltd.

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    2006 ANSYS, Inc. All rights reserved. 2 ANSYS, Inc. Proprietary

    Free Surface Flow: OutlineFree Surface Flow: Outline

    Introduction to Free Surface Flow

    Homogeneous Multiphase

    Implementation and Examples

    Surface Tension

    Advanced Topics Inhomogeneous Free Surface Flow

    Validation Examples

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    2006 ANSYS, Inc. All rights reserved. 3 ANSYS, Inc. Proprietary

    What is Free Surface FlowWhat is Free Surface Flow

    Free surface flow separated multiphase flow

    fluids separated by distinct resolvable interface

    examples: open channel flow, flow around ship hulls, water

    jet in air (Pelton wheel), tank filling, etc.

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    2006 ANSYS, Inc. All rights reserved. 4 ANSYS, Inc. Proprietary

    Dimensionless Groups (1)Dimensionless Groups (1)

    Froude number

    L=h (water depth) for shallow water flow

    L=P/2T (wavelength) for sinusoidal wave train in deep water

    for flow around ship hulls, there is not a single wave velocity,but we can still define a Froude number based on the ship

    geometry

    Analogies with Mach number flow can be subcritical, transcritical, or supercritical

    hydraulic jump is a shock

    Supercritical outlet analogous to Supersonic outlet

    speedwavespeedconvective!!

    gLVFr

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    2006 ANSYS, Inc. All rights reserved. 5 ANSYS, Inc. Proprietary

    Dimensionless Groups (2)Dimensionless Groups (2)

    Eotvos (Bond) number:

    Affects shapes of drops and bubbles.

    Weber number

    Affects breakup of drops and bubbles.

    Capillary number:

    Marangoni number:

    Marangoni effect = convection on a free surface due to surface tensiondifferences.

    forcetensionsurface

    forcegravity2!!

    W

    VgLEo

    forcetensionSurface

    forceInertialWe

    2

    !! W

    V LU

    forcetensionSurface

    forceViscous

    Re

    WeCa !!!

    W

    QU

    PCK

    LT

    T Q

    W Ma

    (

    x

    x!

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    2006 ANSYS, Inc. All rights reserved. 6 ANSYS, Inc. Proprietary

    Homogeneous MPF (1)Homogeneous MPF (1)

    Homogeneous MPF model Air and water are separated by a distinct free surface interface (may be

    smeared by numerics)

    Only one velocity at each point in space: bulk velocity

    Sufficient to solve for this bulk velocity field

    iiiiUUrUU !!! E

    E

    EFE

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    2006 ANSYS, Inc. All rights reserved. 7 ANSYS, Inc. Proprietary

    Homogeneous MPF (2)Homogeneous MPF (2)

    Other Applications in the limit of infinite interphase drag.

    Hence also valid when: interphase drag is very large, and

    body forces are neglible.

    E.g. Cavitation Bubbles: Cavitation bubbles are very small

    Cavitation usually occurs in high speed flow situations,

    where bubble drift velocity due to gravity is negligible.

    iiUU FE !

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    2006 ANSYS, Inc. All rights reserved. 8 ANSYS, Inc. Proprietary

    Homogeneous MPF: MomentumHomogeneous MPF: Momentum

    Phasic momentum equations:

    Sum over phases, and assume

    Essentially a single-phase momentum equationwith mixture density and viscosity

    E

    E

    EEEEEEEEEE

    XV

    VVM

    x

    rgr

    x

    pr

    x

    UUr

    t

    Urj

    jii

    ij

    iji

    x

    x

    x

    x!

    x

    x

    x

    x )()()(

    j

    ji

    i

    ij

    iji

    xg

    x

    p

    x

    UU

    t

    U

    x

    x

    x

    x!

    x

    x

    x

    x XV

    VV )()(

    jiji

    rr EE

    EEE

    E XXVV !!

    EE

    ! ii UU

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    2006 ANSYS, Inc. All rights reserved. 9 ANSYS, Inc. Proprietary

    Homogeneous MPF: ContinuityHomogeneous MPF: Continuity

    Phasic continuity:

    If homogeneous:

    Still need to solve for separate volume fraction fields.

    Volume continuity:

    Incompressible case implies:

    Solve for (N-1) volume fractions and treat the other as aballast

    0)()( !x

    xx

    xj

    j

    xUr

    tr EEEEE VV

    0)()(!

    x

    x

    x

    x

    j

    j

    x

    Ur

    t

    rEEEE

    VV

    0!xx

    j

    j

    xU

    1!E

    Er

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    2006 ANSYS, Inc. All rights reserved. 11 ANSYS, Inc. Proprietary

    Free Surface Flow: DiscretisationFree Surface Flow: Discretisation

    MPF Model usually homogeneous MPF model

    Advection and transient terms

    H

    igh resolution scheme is too diffusive for free surface flow Hence use Compressive discretization

    interface typically smeared over 2-3 elements

    Pressure-velocity coupling (Rhie-Chow) special treatment of buoyancy force to keep flow well-behaved at

    interface

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    2006 ANSYS, Inc. All rights reserved. 12 ANSYS, Inc. Proprietary

    Example: Transcritical BumpExample: Transcritical Bump

    Laboratory photo (Forbes, 1988)

    Fr=0.32 Fr = 2.5

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    2006 ANSYS, Inc. All rights reserved. 13 ANSYS, Inc. Proprietary

    Example: Bump (Mesh)Example: Bump (Mesh)

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    2006 ANSYS, Inc. All rights reserved. 14 ANSYS, Inc. Proprietary

    Example: Bump (Upwind)Example: Bump (Upwind)

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    2006 ANSYS, Inc. All rights reserved. 15 ANSYS, Inc. Proprietary

    Example: Bump (High Res)Example: Bump (High Res)

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    2006 ANSYS, Inc. All rights reserved. 16 ANSYS, Inc. Proprietary

    Example: Bump (Compressive)Example: Bump (Compressive)

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    2006 ANSYS, Inc. All rights reserved. 17 ANSYS, Inc. Proprietary

    Example: Maxwells ExperimentExample: Maxwells Experiment

    2-D transient problem

    Solved with hex and prismatic meshes

    Hex mesh (~10000 nodes on plane)

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    Example: Maxwells ExperimentExample: Maxwells Experiment

    Upwind Compressive

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    2006 ANSYS, Inc. All rights reserved. 19 ANSYS, Inc. Proprietary

    Free Surface Flow: Jet with AdaptionFree Surface Flow: Jet with Adaption

    No adaption One step Two steps

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    2006 ANSYS, Inc. All rights reserved. 20 ANSYS, Inc. Proprietary

    Free Surface Flow: Gear BoxFree Surface Flow: Gear Box

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    2006 ANSYS, Inc. All rights reserved. 21 ANSYS, Inc. Proprietary

    Sink & Trim ProblemSink & Trim Problem

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    2006 ANSYS, Inc. All rights reserved. 22 ANSYS, Inc. Proprietary

    Free Surface Flow: Solution MethodFree Surface Flow: Solution Method

    SVF = Segregated Volume Fractions CFX-10.0 and earlier releases.

    Volume fraction coefficients frozen in continuity and gravitational

    terms.

    Solve 4x4 Momentum-Volume system simultaneously forU, V, W, P Solve phasic mass equations afterwards, for volume fractions, rE,

    treating one as balast.

    Time Step Restriction

    Lagging of gravitational term implies a stability restriction on physicaltime scale.

    Must be less than period of internal gravity waves.

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    2006 ANSYS, Inc. All rights reserved. 23 ANSYS, Inc. Proprietary

    Free Surface Flow: Solution MethodFree Surface Flow: Solution Method

    CVF = Coupled Volume Fractions New option in CFX-11.0.

    Volume fraction coefficients active in continuity due to Newton

    linearisation of mass fluxes.

    Volume fraction also active in gravitational term.

    Solve (4+N)x(4+N) Momentum-V

    olume system simultaneously forU

    ,V

    ,W, P, r1, r1, , rN.

    Removes time step restriction on stability.

    *****

    *****

    \\

    \\**

    \\**

    \\**

    2Mass

    1Mass

    Volume

    mom-

    mom

    mom

    W

    V

    U

    2

    1

    r

    r

    P

    W

    V

    U

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    2006 ANSYS, Inc. All rights reserved. 24 ANSYS, Inc. Proprietary

    Example: Wigley HullExample: Wigley Hull

    Mesh

    Coarse mesh: 100 000 nodes

    Fine mesh: 500 000 nodes

    Boundary Conditions Inlet: Velocity-specified

    Top: Entrainment opening Far-field: slip walls

    Outlet: hydrostatic pressureprofile

    Scale information Hull length = 3 m

    Speed = 1.45 m/s (Froude number=0.267)

    Flow timescale (L/V) = 2 s

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    2006 ANSYS, Inc. All rights reserved. 25 ANSYS, Inc. Proprietary

    Wigley Hull (1) SVFWigley Hull (1) SVF

    Physical Timescale 0.05 s for momentum

    0.01 s for volume fraction

    small relative to L/Vtimescale

    Required for SVF stability

    False TimestepLinearisation On

    Observations Residuals do not

    converge Drag never settles down

    Coarse Fine

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    2006 ANSYS, Inc. All rights reserved. 26 ANSYS, Inc. Proprietary

    Wigley Hull (1) Coarse, CVFWigley Hull (1) Coarse, CVF

    Physical Timescale 0.05 s for momentum

    0.01 s for volume fraction

    Same as for SVF

    Observations Residuals converge slowly

    Drag converges slowly

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    Wigley Hull (2)Wigley Hull (2)

    Coarse mesh Fine mesh

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    Wigley Hull (3)Wigley Hull (3)

    Coarse mesh Fine mesh

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    2006 ANSYS, Inc. All rights reserved. 32 ANSYS, Inc. Proprietary

    Surface TensionSurface Tension

    An attractive force at the free surface

    interface

    Normal component smooths regions of high curvature

    induces pressure rise within droplet: Tangential component

    moves fluid along interface toward region of high W

    often called Marangoni effect (Wdecreases with temperature)

    L

    F !F

    WO!(p

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    2006 ANSYS, Inc. All rights reserved. 33 ANSYS, Inc. Proprietary

    Surface Tension: Wall AdhesionSurface Tension: Wall Adhesion

    Non-wetting Wetting

    Wall adhesion is responsible for capillary rise in

    tubes

    o90Uo90"U

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    2006 ANSYS, Inc. All rights reserved. 34 ANSYS, Inc. Proprietary

    Surface Tension: ModellingSurface Tension: Modelling

    Conceptually a surface force at interface

    awkward to deal with interface topology

    Reformulate as a continuum force Brackbill, Kothe, Zemach 1992

    Wall contact angle specifies direction of

    normal at wall

    WWO ss nf ! T

    rrn

    n

    r

    fF

    s

    sss

    !

    !

    !

    !

    /

    O

    H

    HTT

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    2006 ANSYS, Inc. All rights reserved. 35 ANSYS, Inc. Proprietary

    Surface Tension: Extreme angleSurface Tension: Extreme angle

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    2006 ANSYS, Inc. All rights reserved. 36 ANSYS, Inc. Proprietary

    Surface Tension: Colliding dropsSurface Tension: Colliding drops

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    2006 ANSYS, Inc. All rights reserved. 37 ANSYS, Inc. Proprietary

    Surface Tension: Colliding dropsSurface Tension: Colliding drops

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    2006 ANSYS, Inc. All rights reserved. 38 ANSYS, Inc. Proprietary

    Inhomogeneous Free Surface (1)Inhomogeneous Free Surface (1)

    Possible to use full inhomogeneous Eulerianmultiphase for free surface problems. Computationally more expensive than homogeneous model.

    Recommended for problems with unstableoverturning waves (Splashing). Homogeneous model may develop smeared interfaces over

    several cells which persist in the solution.

    Inhomogeneous model allows light and heavy phases toseparate due to non-zero slip velocities induced by gravity.

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    2006 ANSYS, Inc. All rights reserved. 39 ANSYS, Inc. Proprietary

    Inhomogeneous Free Surface (2)Inhomogeneous Free Surface (2)

    Extreme Example: Rayleigh-Taylor Instability. Inhomogeneous Model:

    Homogeneous Model:

    Heavy Fluid

    Light Fluid

    Light Fluid

    Heavy Fluid

    Heavy Fluid

    Light Fluid

    Homogeneous

    Mixture

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    2006 ANSYS, Inc. All rights reserved. 40 ANSYS, Inc. Proprietary

    Inhomogeneous Free Surface (3)Inhomogeneous Free Surface (3)

    Suggested Implementation Set Liquid Phase Morphology = Continuous.

    Set Gas Phase Morphology = Dispersed Bubbles.

    Set Drag Law = Grace.

    Hence, smeared region is modelled as entrained bubbles in

    continuous liquid

    Alternative

    Set both Phases Morphologies = Continuous.

    Set Drag Law = Mixture Model.

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    2006 ANSYS, Inc. All rights reserved. 41 ANSYS, Inc. Proprietary

    Example: Weir overflow (1)Example: Weir overflow (1)

    Homogeneous

    model fails when

    splashing occurs

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    Example: Weir overflow (2)Example: Weir overflow (2)

    Inhomogeneousmodel results

    Air bubbles with

    Grace drag law

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    Example: Slug Flow (1)Example: Slug Flow (1)

    Experiments by Th. Lex et al,

    TD, TU Munich.

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    Example: Slug Flow (2)Example: Slug Flow (2)

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    Slug Flow Simulation (2)Slug Flow Simulation (2)

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    Slug Flow Simulation (3)Slug Flow Simulation (3)


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