LAFARGE - INTEGRATED POLICY

201-Nov-16

ENVIRONMENT ROADMAP

SN PROJECT TIME LINE COST (mINR)

1 Water Zero Discharge 2016-17 9.3

2 Stack Emission Reduction 2016-17 10.5

3 Fabrication & erection of covered storage 2017 23

301-Nov-16

ENVIRONMENT ORGANISATION

VICE PRESIDENT (JCP) SR. VICE PRESIDENT(Country Head-HSE)

401-Nov-16

Dy. GENERAL MANAGER (Optimization)

SENIOR MANAGER (Environment)

------- Functional reporting

ISO SYSTEM CERTIFICATIONS

01-Nov-16 5

ISO 14001:2015 ISO 9001:2015

CERTIFICATES & AWARDS

01-Nov-16 6

ISO 18001:2007

ENVIRONMENT PERFORMANCE IMPROVEMENT

1) Periodic inspection and maintenance of bag filters.2) Up-grading bag filters.3) Regular cleaning of RCC roads with the help of road seeping machine4) Regular water spray on roads.5) Construction of RCC wall in raw material yard to prevent run-off.6) Effective control measure to bring down spillages.7) Maintaining Sewage Treatment facility.8) Installed Online Ambient Air and Stack monitoring instruments to monitor and reduce

emission9) Water sprinkler in Gypsum yards10) Water spray on wagon tippler belt conveyor.11) Utilization of seepage water coming to our plant from outside by pumping it back to

circuit12) Plantation of tree saplings.13) Undertaken projects to reduce dust concentration in working areas.14) Improving Performance Factor of all production circuits.15) Reduction in CO2 emission by improving C/K ratio.16) Effective Implementation of Environmental Management System in operations as per17) International Standard ISO : 14001: 2015.18) Monitoring and Maintaining Quality, Environment and Occupational Health standards as

defined in ISO:9001:2015, ISO:14001:2015 and OHSAS : 18001: 2007.

7701-Nov-16

1) Periodic inspection and maintenance of bag filters.2) Up-grading bag filters.3) Regular cleaning of RCC roads with the help of road seeping machine4) Regular water spray on roads.5) Construction of RCC wall in raw material yard to prevent run-off.6) Effective control measure to bring down spillages.7) Maintaining Sewage Treatment facility.8) Installed Online Ambient Air and Stack monitoring instruments to monitor and reduce

emission9) Water sprinkler in Gypsum yards10) Water spray on wagon tippler belt conveyor.11) Utilization of seepage water coming to our plant from outside by pumping it back to

circuit12) Plantation of tree saplings.13) Undertaken projects to reduce dust concentration in working areas.14) Improving Performance Factor of all production circuits.15) Reduction in CO2 emission by improving C/K ratio.16) Effective Implementation of Environmental Management System in operations as per17) International Standard ISO : 14001: 2015.18) Monitoring and Maintaining Quality, Environment and Occupational Health standards as

defined in ISO:9001:2015, ISO:14001:2015 and OHSAS : 18001: 2007.

TOP ENVIRONMENT PROJECTS 2015-16

1) Reduction in ambient air quality emission : Bagfilter bag replacement with improvedperformance fabric to comply emission < 30 mg/Nm3

2) Zero discharge Project :3) Road Water sprinkler commissioning :4) Rain water harvesting pit renovation :5) Fresh water consumption reduction :6) Green belt covered increased along with species planted :

801-Nov-16

HOUSE KEEPING INFRSTRUCTURE

Vacuum cleaner for cleaning of fine dust Road sweeping machine

901-Nov-16

Vacuum cleaner for cleaning of fine dust Road sweeping machine

Water sprinkling on roads for dust suppression

DISASTER MANAGEMENT

Jojobera cement plant works on 5 pillar methodology of disaster/emergency management.Prevention : Action taken to prevent an emergency or disasterMitigation : Action taken to reduce the effect of an emergency or disaster.Preparedness : Action taken prior to an emergency or disaster to ensure an effective response.Response : Action taken to respond to an emergency or disaster.Recovery : Action taken to recover from an emergency or disaster.

1001-Nov-165 pillars of Disaster Management

EMERGENCY PREPAREDNESS

1101-Nov-16

EMERGENCY PREPAREDNESS

1201-Nov-16

FIRE FIGHTING & RESCUE EQUIPMENT

Fire fightingequipment briefing &display

1301-Nov-16

Fire hydrant Hose pipe, fire extinguisher & accessories CO2 bank for coal mill

Fire fighting trainingto employees

SPILL PREVENTION

Major source of spillage in cement industries are material transport belt conveyors.Jojobera cement plant focuses on effective preventive maintenance & time bound rectification.Spillage control is achieved by –1) Covered belt conveyors2) Effective side skirting & scrapper installation3) Covering of belt hood box by rubber skirting4) Belt conveyor belt sway installation & maintenance

1401-Nov-16

EMISSION CONTROL

Major source of emission in cement industries are stacks & raw material transport transfer towers.Jojobera cement plant focuses on effective preventive maintenance & time bound rectification.Emission control is achieved by –1) Total of 111 numbers of bag filters have been installed in all process circuits and transfer

points. They are being regularly maintained.2) Fixed type Water sprinklers have been installed in coal yard3) Online Ambient Air Quality Monitoring instrument have been installed, data of same is being

continuously transferred to CPCB and JSPCB, Ranchi servers.4) Highly powerful Vacuum Cleaning Machine is used to collect spilled dust, if any and is

recycled back to the system ….

1501-Nov-16

Major source of emission in cement industries are stacks & raw material transport transfer towers.Jojobera cement plant focuses on effective preventive maintenance & time bound rectification.Emission control is achieved by –1) Total of 111 numbers of bag filters have been installed in all process circuits and transfer

points. They are being regularly maintained.2) Fixed type Water sprinklers have been installed in coal yard3) Online Ambient Air Quality Monitoring instrument have been installed, data of same is being

continuously transferred to CPCB and JSPCB, Ranchi servers.4) Highly powerful Vacuum Cleaning Machine is used to collect spilled dust, if any and is

recycled back to the system ….

OCCUPATIONAL HEALTH CENTRE

Fully equipped ambulance & healthcheckup facility for permanent &contract employees

Fully equipped ambulance & healthcheckup facility for permanent &contract employees

1601-Nov-16

Area ownership concept has been initiated and being followed for area and sub-area to takecare of Housekeeping and day to day status of the area. In this concept, all officers as well asworkmen work together for upkeep of their area.

CAPACITY BUILDING ACTIVITY- PLANT TEAM

Sample of Housekeeping drive done by team is displayed above.

1701-Nov-16

Area ownership team

Tree plantation is carried out at all possible opportunities.Asst. Deputy Commissioner was the chief guest during one of the occasions.

CAPACITY BUILDING ACTIVITY- PLANT TEAM

GREEN COVER1801-Nov-16

RAIN WATER HARVESTING

Rain Water harvesting system implemented at site. Total 6 rain water harvesting pits havebeen constructed all across the plant. This helps in charging rain water to aquifer.

6 recharge pits constructed in plant

1901-Nov-16

WASTE WATER PURIFICATION ARRANGEMENT

Sewage Treatment Plant has been installed to take care of plant sewerage as well canteenwaste water. Treated water is being used for gardening purpose.

2001-Nov-16

SOLID WASTE MANAGEMENT

No in-process solid waste is generated by the plant. However, for day to day wasteproduct management, we have colour coded waste bin system.Red – Plastic wastesGreen – Bio-degradable wastesBlue - Electrical filingsYellow - Iron piecesLight blue – Oil soaked jute / rag

Wastes are collected by specific vehicle and stored in scrap yard in segregated mannerand are disposed as per guidelines

2101-Nov-16

SOx, NOx andCO monitoring

Online PM 10PM 2.5 Monitoring Online PM 10

Monitoring

ENVIRONMENTAL LABORATORY

1. Stack Monitoring Kit2. AAQ Monitoring Kit3. Noise Monitoring instrument4. Online Stack Monitoring devices5. Online PM 10 Monitoring at 3

locations6. Online PM 2.5 Monitoring at 3

location7. SOx, NOx and CO monitoring at 1

location

SOx, NOx andCO monitoring

Weather monitoring station Noise monitoringOnline stack monitoring

Online PM 10Monitoring

2201-Nov-16

1. Stack Monitoring Kit2. AAQ Monitoring Kit3. Noise Monitoring instrument4. Online Stack Monitoring devices5. Online PM 10 Monitoring at 3

locations6. Online PM 2.5 Monitoring at 3

location7. SOx, NOx and CO monitoring at 1

location

EMMISION MONITORING EQUIPMENTS

Online stack monitoring station

2301-Nov-16

Other instruments for stack monitoring

Surakshit Bharat – Under the ‘Surakshit Bharat’ program, we undertake following activities – RoadsafetyAwareness in school , Safety message wall painting in rural area, quiz Completion &domestic Safety for village women through ladies club.

Sakcham Bharat – 208 hrs comprehensive training (Theory & Practical)(a) Jojobera Cement Plant started Mason Training in Partnership With IL&FS.(b) Trained & placed 300 unemployed rural youth.(c) Post placement cheques – 2000 Rs provided to all trained & placed students.

Funded by Ministry of Rural Development.Sakshar Bharat - Tribal Children Education (Sunderhatu Village): We have started with 10 students in

2001, today it has 115 students on its roll from nursery to std III.Basic Computer Training Programme - The programme was started in 2005 with Bankati Middle School,

Ghatshila and was later expanded in AVN School Govindpur and Adarse Madhya Vidyalaya,Sarzamda.2500Students continuing their education and 85% students are tribal.

Swasth Bharat - Health & Hygiene : Mobile Van is well equipped with variety of medicines and othermedical aids to facilitate proper medical checkup, diagnosis of the diseases and treatment free ofcost at regular intervals. It visits Sunderhatu ,Govindpur , Krishna Nagar, Gadra , Rahargora &Pershudih Village. This helps in treating ailments, promoting child & mother care and health careof the villagers.50,000 people are benefited from this initiative. We are also organizing Camp forcontractor’s laborers and their family members.HIV / AIDS Awareness Programme, CommunitySanitary Complex & Blood Donation camp.H

Other Initiative –Drinking Water facilities , street Light facilities and supporting stakeholders fororganizing cultural programme. Providing Support to villagers during crises.

SERVICE TO COMMUNITY

Surakshit Bharat – Under the ‘Surakshit Bharat’ program, we undertake following activities – RoadsafetyAwareness in school , Safety message wall painting in rural area, quiz Completion &domestic Safety for village women through ladies club.

Sakcham Bharat – 208 hrs comprehensive training (Theory & Practical)(a) Jojobera Cement Plant started Mason Training in Partnership With IL&FS.(b) Trained & placed 300 unemployed rural youth.(c) Post placement cheques – 2000 Rs provided to all trained & placed students.

Funded by Ministry of Rural Development.Sakshar Bharat - Tribal Children Education (Sunderhatu Village): We have started with 10 students in

2001, today it has 115 students on its roll from nursery to std III.Basic Computer Training Programme - The programme was started in 2005 with Bankati Middle School,

Ghatshila and was later expanded in AVN School Govindpur and Adarse Madhya Vidyalaya,Sarzamda.2500Students continuing their education and 85% students are tribal.

Swasth Bharat - Health & Hygiene : Mobile Van is well equipped with variety of medicines and othermedical aids to facilitate proper medical checkup, diagnosis of the diseases and treatment free ofcost at regular intervals. It visits Sunderhatu ,Govindpur , Krishna Nagar, Gadra , Rahargora &Pershudih Village. This helps in treating ailments, promoting child & mother care and health careof the villagers.50,000 people are benefited from this initiative. We are also organizing Camp forcontractor’s laborers and their family members.HIV / AIDS Awareness Programme, CommunitySanitary Complex & Blood Donation camp.H

Other Initiative –Drinking Water facilities , street Light facilities and supporting stakeholders fororganizing cultural programme. Providing Support to villagers during crises.

ENVIRONMENT PERMITS

LEGAL COMPLIANCE STANDS COMPLIED

Emission and Discharge consents for 4.6 MTPA capacity of plant has been obtained fromJharkhand

State Pollution Control Board (JSPCB) vide their letter no. JSPCB/HO/RNC/CTO-600181/2016/348 dated 04.08.2016 and is valid from 01.07.16 to 30.06.2021.

Authorization for use of Hazardous waste has been obtained from Jharkhand StatePollution Control

Board vide their letter ref. no. G-5914 dated 28.12.15 for a period of five year i.e. from01.07.2015 to 30.06.2020

LEGAL COMPLIANCE STANDS COMPLIED

Emission and Discharge consents for 4.6 MTPA capacity of plant has been obtained fromJharkhand

State Pollution Control Board (JSPCB) vide their letter no. JSPCB/HO/RNC/CTO-600181/2016/348 dated 04.08.2016 and is valid from 01.07.16 to 30.06.2021.

Authorization for use of Hazardous waste has been obtained from Jharkhand StatePollution Control

Board vide their letter ref. no. G-5914 dated 28.12.15 for a period of five year i.e. from01.07.2015 to 30.06.2020

2501-Nov-16

Authorisation forHazardous Waste 01.07.2

Consent toOperate 01.07.2016 to 30.06.20

THANK YOU