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Lankem SD BBP Bitumen V6

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 BUSINESS BLUEPRINT  Sales & Distribution Bitumen, BBP Page 1 of 46 Mr. Ravi Shankar Project Manager PRISM Informatics Ltd. Mr. Vimlesh Agrawal Functional Consultant PRISM Informatics Ltd.  Mr. Anushman Rajaratnam Managing Director LANKEM Ceylon Plc Mr. Lal Peiris Functional Head LANKEM Ceylon Plc Mr. C. Thurairajah Project Manager LANKEM Ceylon Plc Mr. Ishan Wijetunga SD Key User LANKEM Ceylon Plc PROJECT MISSION - IS [Implementation of SAP ERP 6.0 by Prism Informatics Ltd. for LANKEM CEYLON PLC.] Sign-off Business Blue Print  Sales and Distribution  
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BUSINESS BLUEPRINT

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Mr. Ravi Shankar

Project ManagerPRISM Informatics Ltd.

Mr. Vimlesh Agrawal Functional Consultant

PRISM Informatics Ltd.

Mr. Anushman Rajaratnam Managing Director

LANKEM Ceylon Plc

Mr. Lal Peiris Functional Head

LANKEM Ceylon Plc

Mr. C. Thurairajah Project Manager

LANKEM Ceylon Plc

Mr. Ishan Wijetunga SD Key User

LANKEM Ceylon Plc

PROJECT MISSION - IS[Implementation of SAP ERP 6.0 by Prism Informatics Ltd. for LANKEM CEYLON PLC.]

Sign-off Business Blue Print

Sales and Distribution

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Introduction

This Business Blueprint Document describes the following:Business requirements as given by the LANKEM Key Users.

Suggestions by PRISM consultants wherever SAP ERP 6.0 features are found to be useful to LANKEM ‟s business f un ct io nal ity . To-Be Process on SAP ERP 6.0 suggested by PRISM Consultants

Comments whether the requirement can be realized on the SAP ERP 6.0 or not.

Gaps which are at different stages of exploration

The following codes are given to each module that is within the scope of the agreement:

Module ID Module

1 Financial Accounting

2 Controlling

3 Production Planning

4 Materials Management

5 Quality Management

6 Sales and Distribution

Further processes, sub-process and activities i n each module are denoted by, say. 1.1, 1.1.1, 1.2.1 etc.A Business Blueprint document is prepared for each module and reference shall be made wherever required to other modules, whenever there is anoverlap of business processes across modules or a business process requires to be completed in more than one module. The reference to the businessprocess shall be made using the process numbers as described above;

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For e.g.:

As per the above notation, all processes in Sales and Distribution start with 3. * … So if a reference has to be made to proce ss in Accounts Receivable of Financial Accounting, then the reference is made using the notation say, 1.2. * … Where „1‟ refers to Financial Accoun t ing and 1.2 refers to AccountsReceivable and then further numbers denote the sub-processes and activities in the module.Step 1:The Module Owner shall identify various existing business processes at a broad level and make a list of them as described under section 1 of thisdocument

Step 2:Depending upon the various business processes thus identified in Step 1, various business scenario are described in the following way:As Is Business Processes: The current way of executing the business process shall be explained in detail with data/information flow along with the ITsystems / Manual Systems being used in the whole cycle. Business Requirement: Under this head, the module owner shall describe the requirements of the company vis-à-vis this business scenario, if necessarywith examples. Following situations can arise:

(a) The current provisions in the system are sufficient enough and additional configuration efforts are not required.(b) The current provisions are not sufficient and satisfactory and additional features need to be incorporated in the system(c) There is no current provision to handle this transaction at all.

The module owner shall identify each business scenario with the above classification.

Step 3:Based on the Business Requirement, PRISM consultant shall do a detailed Requirement Analysis and based on the analysis shall propose the best-fitbusiness process on the SAP ERP 6.0 system.

It may not be possible to decide the realization possibility of all Business requirements on the SAP ERP 6.0 immediately and hence the following legend isbeing followed for describing the statuses:

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Status of To-Be BusinessProcess Status Description A-Possible Can be implemented on SAP ERP 6.0

B-Possible with workaround Can be implemented on SAP ERP 6.0 through indirect means

C-Possible with ABAP Can be implemented on SAP ERP 6.0 through ABAP/4 development

D-Possible with ABAP (Butperformance issue) Can be implemented on SAP ERP 6.0 through ABAP/4 development but system performance may be effected

E-Not possible withoutMajor Modification Cannot be implemented on SAP ERP 6.0 without major system modification

F-Open for exploration Possibility of implementation will be explored in the development environment. Cannot be confirmed at this

stage G-Not possible Cannot be implemented on SAP ERP 6.0

H-Not in Scope Cannot be implemented because it is not part of the scope defined in the “S oftware S e rv ices Ag re e me n t ” between PRISM and LANKEM

The To-Be business process realization is dependent on the following aspects: Scope of services described in the Software Services Agreement signed by LANKEM and PRISM Scope of functionality described in the Software Services Agreement mentioned above. Capabilities and Limitations of SAP ERP 6.0

As-Is Business Knowledge Transfer from LANKEM Project Team members Business Requirements defined by the LANKEM Project Team members

LANKEM accepts that the decision to accept the „To -B e ‟ Business Processes is completely its own and not influenced by PRISM . PRISM shall not

b e responsible for the business consequences on LANKEM after the realization and usage of t he processes being suggested here.LANKEM shall indemnify PRISM from all responsibilities for any other business consequences during the framing of the To-Be Business processes, or atany time during or after the realization / implementation of these processes on SAP ERP 6.0 or while using the system.

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Methodology adopted for preparing the Business Blueprint Documents:

Contents

# Topic Page numbers Start End

7.0 Enterprise Structure 06 11

7.1 Account Groups and Partner Functions 12 13

7.2 Master Data 14 20

7.3 Business Processes 21 39

7.4 Pricing 40 41

7.5 Taxation 41 41

7.6 Integration Points 42 43

7.7 Print Outputs 44 44

7.8 Reporting 45 46

7.9 SD list of Users 46 46

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Introduction:

Lankem group is a major manufacturing and trading group having its operations based in & out of Sri Lanka. The principal activity of the Company ismanufacturing of chemicals, CONSUMERS and consumer products. The company has now diversified its business to many other areas becoming marketleaders in many sectors of its diversified businesses. The major business segments Lankem operates in are:

Chemicals, which includes manufacturing, distribution and service activities relating to chemicals.Consumer, which includes manufacturing, selling and distribution of consumer products.Hardware, which includes manufacturing, selling and distribution of hardware products.Construction, which includes road construction, waterproofing and industrial flooring.Hotels, which include owning and operation of resort hotels.Plantations, which include cultivation and processing of tea and rubber, and agriculture, which includes farming and dairying.

The Company’s subsidiaries include Lankem Ceylon plc, Lankem Developments PLC, Sigriya Village Hotels PLC, Marawila Resorts PLC , Colombo Fort HotelsLtd., Lankem Plantation Holdings Ltd., Lankem Tea & Rubber Plantations (Pvt.) Ltd. and Lankem Plantation Services Ltd. Lankem Ceylon plc is a listedcompany in Colombo stock exchange (CSE) with a broad base of shareholders.

7.0 Enterprise Structure

Company Code: It is the smallest organizational unit of Financial Accounting for which a complete self-contained set of accounts can be drawn up for purposes of external reporting.

The Company Code have been bifurcated and codified in the following:

Old Company New Company (Coding)

Code Description Code Description

NA LANKEM CEYLON PLC LK01 LANKEM CEYLON PLC

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Credit Control Area:

It is an organizational unit that represents an area responsible for granting and monitoring credit. A credit control area is an organizational unit forspecifying and controlling customer credit limits. A credit control area can include one or more company codes.

The Credit control area have been bifurcated and codified in the following:

Old Credit Control Area New Credit Control Area

Code Description Codes Description NA NA LB01 LANKEM BITUMEN CREDIT CONTROL AREA

Sales Organization: It is an organizational unit in Logistics that structures the company according to its sales requirements. A sales organization is responsible for selling

materials and services.

The Sales Organisations have been bifurcated and codified in the following:

Sales Organisations (Old) Sales Organisations (New) Code Description Code Description NA LANKEM SALES ORGANISATION LK01 LANKEM CEYLON PLC

Distribution Channels: They are the channels through which saleable materials or services reach customers. Distribution channels include wholesale, retail, and direct sales.

The Distribution channel have been bifurcated and codified in the following:

Old Distribution Channels New Distribution Channels Code Description Code Description

NA DISTRIBUTOR DS DISTRIBUTOR NA DIRECT DEALER DD DIRECT DEALER NA INSTITUTIONS IN INSTITUTIONS

NA DIRECT CUSTOMER IC INTER COMPANY

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Division:

It is an organizational unit based on responsibility for sales or profits from saleable materials or services. It is the product line.

The divisions have been bifurcated and codified in the following:

OLD DIVISIONS NEW DIVISIONS Code Description Code Description

XA EMULSIONS BE EMULSIONS XB CUTBACK BT BITUMENXC BITUMEN 60/70 HP HARDWARE PRODUCTXD BITUMEN 80/100 OT OTHERXE SHIELDCOAT -3,5,7XF DPC TAR

Sales Office: It is an organizational unit in a geographical area of a sales organization. A sales office establishes contact between the firm and the regional market.The sales offices have been bifurcated and codified in the following:

OLD SALES OFFICES NEW SALES OFFICES Code Description Code Description NA NA ASST. SALES MANAGER

Sales Group: It is an organizational unit that performs and is responsible for sales transactions. Sales representatives will be assigned to sales groups in their

masters.The sales groups have been bifurcated and codified in the following:

OLD SALES GROUPS NEW SALES GROUPS Code Description Code Description

NA NA AREA MANAGER SALES EXECUTIVE

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SALES STRUCTURE AS IS :

DIRECTOR - BITUMEN

ASST GENERAL MANAGER

ASST SALES MANAGER

AREAMANAGER

SALESREP(vacant)

SALESEXECUTIVE -I

SALESREP(vacant)

SALESEXECUTIVE -

II(Vacant)

SALESREP(vacant)

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Plants:

In Logistics a plant is an organizational unit where materials are produced, or goods and services are provided. The plants in the sy stem will be identified by the codes as listed below:

Old Plants New Plants Code Description Codes Description

NA SAPUGASKANDA LK30 SAPUGASKANDA

Shipping Point: It is an organizational unit in Logistics that performs shipping processing. The shipping point is the part of the company responsible for the type of shipping, the necessary shipping materials and the means of transport.

The shipping points have been bifurcated and codified in the following:

PLANTS OLD SHIPPING POINTS PLANTS NEW SHIPPING POINTS

Codes Description Codes Plant Code Codes DescriptionNA NA NA LK30 LK30 SAPUGASKANDA

Storage Locations:They are the organizational units allowing differentiation between the various stocks of a material in a plant.

The storage locations have been bifurcated and codified in the following:

Old Storage Locations New Storage Locations Codes Description Code Description

XA RAW MATERIAL WAREHOUSE 0001 RAW MATERIAL WAREHOUSE XA PACKAGING WAREHOUSE 0002 PACKAGING WAREHOUSE XA FINISHED GOODS WAREHOUSE 0004 FINISHED GOODS WAREHOUSE XA SEMI FINISHED GOODS WH 0003 SEMI FINISHED GOODS WH XA ENGINEERING GOODS WH 0008 ENGINEERING GOODS WH

XA CONSUMABLES ITEM WH 0009 CONSUMABLES ITEM WH

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DISTRIBUTIONCHANNEL-DD,DN,IN

SALES ORGANISATION LK01

DIVISION (BE)

DISTRIBUTION PLANTLK30

STORAGE LOCATIONFINISH GOODS

STORAGE LOCATIONRETURNS GOODS

SHIPPING POINTLK30

COMPANY CODE LK01

CREDIT CONTROL AREA LB01

TO BE ENTERPRISE STRUCTURE:

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Business Partners Code Description

SP Sold to Party SH Ship to Party BP Bill to Party PY Payer PE Sales Representative

7.1 Account Groups and Partner Functions

7.1 Account Groups and Partner Functions

AS IS Business Process: TO BE Business Process:

Account Group: When you create a master record for acustomer, you must enter an account group. The accountgroup determines:

Which screens and fields are necessary for enteringmaster data.Whether you can or must make an entry in thesefieldsHow master record numbers are assigned(externally by you or internally by the system) andthe number range from which they are assignedWhich partner functions are validWhether the customer is a one-time customer

No account groups defined in the system. Numbers are e n t e r e dm a n u a l l y for customer master in legacy. Number ranges are

operative on customer groups of legacy.

It is suggested that following account groups will be created in SAP:1. Direct Dealer2. Distributor3. Institutional4. Inter Company

Following Partner Functions maintained in the system for LANKEM.

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Customer Number Range

Customer Account Group No Range From To

Direct Dealers 03 30000 39999

Distributors02

20000

29999

Institutional 01 10000 19999

Inter Company 06 50000 59999

In legacy there is single number series for each group. TO BE number series as mentioned below.

Partner function:In legacy no as such partner functions maintained. All the functionsare ca rr ie d out by a single party i.e. order placing, shipmentreceiving, accepting invoice and payment of invoice amount is

done by same customer f un ct io n . Most of the times, its

cu st o m e r ’ s responsibility to receive goods from plant or distribution

point. Gaps: A

Business Requirement :

Customer Number Range Customer Account

Group Customer Type From To

NA Distributors

NA Direct Dealers

NA Institutional

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7.2 Master Data 7.2 Maintenance Of masters

AS IS Business Process: TO BE Business Process: All the masters would be maintained in the SAP system as below.

Master Data is maintained in the legacy system but withoutsufficient data provided for reports and integration. Customer Groups :

Business requirement: 1. Distributors

Following Masters should be maintained in the system: 2. Direct Dealers

1. Business partners (customers) 3. Institutional2. Materials3. Sales representatives, supervisors, area sales managers. 4. Inter Company4. Price Conditions. There is account groups maintained in the SAP for all above customers.

These customers would be grouped under account groups mentionedabove.Other partners will be maintained as below

1. Asst. Sales Manager: As discussed above, sales Office will be actingas Asst. Sales Manager in sap.

2. Area Manager/Executive : In SAP sales groups will be acting as areamanager /Sales Executive.

3. Sales representative master will be created in SAP underpartner function PE, as sales employee and will be attached toeach customer master.

4. Pricing condition records will be created in the system for differentcombinations of fields.

Gaps: A

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7.2.1 Maintenance of Business Partners 7.2.1.1 Maintenance of Customers

AS IS Business Process:

Master Data is maintained in the legacy system. But it doesnot accommodate all the information.

1. The customers is NOT classified & distributed in sales distributioncenters. NO customer groups in legacy.

2. Numbering of the customer is alpha- numeric.

Business requirement:

1. Different account groups for Distributors, Institutional & General Customers should be maintained in SAP with differentnumber series.

2. For new customer creation there should be four level of authorization. First by ASM, second by AGM, Third by Directorand lastly by Finance dept.

TO BE Business Process:

Standard masters would be maintained in SAP with all integration pointsrequired in other modules like reconciliation account, tax category,payment terms, account assignment group for FI and delivery priority,shipping condition for LE.

Account groups will define which fields amongst below are required andwhich are to be suppressed/optional. For each master name, address,region, mobile number will be required fields in general data.Reconciliation account is required data under company code data section.

Sales office, sales di stricts, sales group, customer group, currency,Customer pricing procedure will be required fields for sales tab undersales area data section. Shipping condition will be required field inshipping tab under sales area data section.

Account assignment group and tax category will be required fields forbilling data tab under sales area data section.

Sales Office will indicate Asst. Sales Managers.Sales Groups will indicate Area Managers/Sales Executive.

Account assignment group for customer will be only “ 01 ” as domesticrevenues.

For Authorization of New Customer, work flow need to bedeveloped. Refer Annexure – 1.

Gaps: D

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7.2.1.2 Sales Representative As Is Business Process:

Sales representative master is maintained in the current system.

Business requirement:

Sales representative should be maintained in the system.

TO BE Business Process:

1. Basic HR personnel administration configuration will be done in SAPto create sales representative.

2. Sales representative master will be created in SAP with assignmentto sales group.

3. Each sales representative (sales representative) will be assigned toone distributor/customer.

4. Number series for sales representative will be external & numeric.

Gaps: A 7.2.2 Maintenance of materials

7.2.2.1 Materials AS IS Business Process:

Materials are maintained in legacy system. But it does notaccommodate all the information for PP and MM aspects.

Business requirement:

1. Raw materials, Finished goods, packing materials, consumables,and semi finished goods are required t o b e maintained in SAPsystem.

2. Finished Goods number series is internal .

TO BE Business Process:

Materials will be created in the SAP system in required material type.For finish goods material type will be used as FERT. FERT material typewill contain sales data views to accommodate all sales related data. Alsoit will contain availability checking group in sales/plant data view.

Following fields will be maintained in material master.1. Availability check as 01 daily requirements2. Material statistic group3. Account assignment group4. Tax category5. Sales UoM6. Profit centre assignment

Gaps: A

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7.2.3 Maintenance of Conditions 7.2.3.1 Price elements (basic price, discount, freight, VAT)

AS IS Business Process:

Conditions: Condition type in SAP is the unit of specifying pricingconditions such as material selling price, discounts, surcharges,freight, taxes etc.

1. Pricing is maintained in the legacy system. Standard price list isavailable per material in the system.

2. Discounts maintained in records as a fixed % for Dealers,Distributors etc.

3. Promotional discount given to match the negotiated price.4. Freight is NOT charged.5. VAT is charged only for materials sold through Lankem Ceylon.

Business requirement :

For change in Price of product (permanently), Asst. General Managerfills the form and send it to Director for approval. Once approved bydirector it is sent to Finance dept for approval. MIS update the price inthe system once it is approved by finance dept.

TO BE Business Process:

Sales price, discounts, freight, taxes will be maintained in the conditiotype in SAP system. This will be responsible for pricing of a sales ordein SAP system.

1. Sales price will be fixed and can be changed in sales order as andwhen required.

2. Discounts (%)will be maintained in condition types.3. Discount (value based) will be maintained so that can be used as

Promotional discount.3. Freight is NOT charged but will be maintained so that cane be used asand when required.

4. Tax code defined in FI will take care of VAT=12% and NBT=3% which will be same for all finish materials.

5. There will be two types of tax codes as V0= Zero tax, V1 = Full tax.

For Authorization of Price Change of Product, work flow needto be developed. Refer Annexure - 2

Gaps: D

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7.2.4 Sub process Scope: Maintenance of Other Master Records 7.2.4.1 Terms of Payment

AS IS Business Process: Terms of payment: Key for defining payment terms composed of cash discount percentages and payment periods. I t‟s helpful for

Cash managementDunning proceduresInterest calculation.Payment transactions

1. Payment terms are maintained in the Legacy system.2. Bank guarantee is taken for credit given to customers and postdated cheques are taken against Invoice.

Business requirements:

Payment terms required for Cash, Credit- 45 days,60 days terms.

TO BE Business Process:

1. Payment terms can be changed in the master as well as in the salesdocument whenever required.

2. Master records have separate areas for Financial Accounting, Sales,and Purchasing. You can specify different terms of payment keys ineach of these areas. When you then enter a business transaction,the application in question will use the key specified in its area of the

master record.3. Posting date of document will be the baseline date for calculatingpayment term.

Terms of payment will be defined in the system as below:

Code Payment Terms

D000 Advance Payment

D001 Cash Payment

D030 Thirty Days Credit

D045 Forty-five Days Credit

D060 Sixty Days Credit

Gaps: A

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7.2.4.2 Incoterms

AS IS Business Process:

Incoterms: The ICC in Paris developed the IN ternationalCO mmercial TERMS (INCOTERMS) as a uniform set of rules that areused to help define costs, risks and obligations of buyers and sellersin international trade.

Commonly used INCOTERMS are :

EXW: Ex WorksCFR: Cost and FreightCIF: Cost, Insurance and FreightFOB: Free on board

Inco terms are not maintained in the current sales system.

Business requirements:

TO BE Business Process:

Incoterms will be maintained in the system as per standard.

1. Inco terms specify certain internationally recognised procedures thatthe shipper and the receiving party must follow for the shippingtransaction to be successfully completed.

2. All the Inco terms will be maintained in the system.

Standard Inco terms like -CFR : Costs and freightCIF : Costs, insurance & freightEXW : Ex worksFOB : Free on board

Gaps: A

7.2.4.3 Credit Master

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AS IS Business Process:

Maintained in legacy system.

Business requirements:

1. Credit limit for customer should be fixed as per the bankguarantee.

2. Authorization to specific users only for changing the creditmaster.

3. Automatic credit check for all customers.4. For change in Credit Limit of customer (permanently), Asst.

General manager first approves and send it to Director forapproval. Once approved by director it is sent to Finance dept forapproval. MIS update the limit in the system once it is approved.

TO BE Business Process:

Each customer will be assigned to credit control area through riskcategory attached to him in credit master. Credit management will beactive for sales document through credit group assigned to salesdocument type.

1. Credit control area will be assigned to customer master in sales areadata billing view.

2. It will be activated at sales document type level and item category too.3. Credit master for all customers will be maintained in the system by

the finance department after consultation with the sales department.4. Credit limit will be assigned to customer at credit control area level

and will be valid for all company codes and credit limit for customerwill be decided by GM sales & to the extent of bank guarantee forthat customer.

5. Automatic credit check for all customers using risk categories asunder:a. High risk customersb. Low risk customers

6. Authorization to create or to change credit master will be provided tothe authorized users only. The authorized person should change themaster data only after he has received due approvals.

7. Credit management will be active at the time of sales order creationand it will give error if the credit limit is exceeded and the user wont beable to create delivery for that order.

8. Authorization to release blocked documents will be provided tothe authorized users only.

For Authorization of Credit Limit change of Customer, workflow need to be developed. Refer Annexure -3Gaps: D

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7.3 Business Processes ID PROCESS DISCRIPTION

7.3.1 Standard Sales 7.3.1.1 Create Inquiry 7.3.1.2 Create Quotation 7.3.1.3 Create sales order 7.3.1.4 Delivery Creation (pick slip) 7.3.1.5 Post Goods Issue from plant 7.3.1.6 Invoice Creation 7.3.2 Cash Sales

7.3.2.1 Create sales order 7.3.2.2 Delivery Creation (pick slip) 7.3.2.3 Post Goods Issue from plant 7.3.2.4 Invoice Creation 7.3.3 Free of Cost(FOC) Sales

7.3.3.1 Create sales order 7.3.3.2 Delivery Creation (pick slip) 7.3.3.3 Post Goods Issue from plant 7.3.3.4 Invoice Creation 7.3.4 Customer return order

7.3.4.1 Create return order 7.3.4.2 Create return delivery 7.3.4.3 Create goods receipt 7.3.4.4 Create credit memo 7.3.5 Scrap Sales

7.3.5.1 Create sales order 7.3.5.2 Delivery Creation (pick slip) 7.3.5.3 Post Goods Issue from plant 7.3.5.4 Invoice Creation

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7.3.1 Standard Sales

7.3.1.1 Inquiry Creation

AS IS Business Process:

1. Inquiries are usually made over the phone .2. Inquiry generation in the current system is absent.

Business requirements:

Inquiry Creation should be done in the system.

TO BE Business Process:

1. Inquiry will be created in SAP as per standard but only if required.2. Document type ZZIN will be used for the same.3. Number will be internally generated for inquiry by system.

Gaps: A

7.3.1.2 Quotation Creation

AS IS Business Process:

1. Quotations are generally created manually as and when the needarises.

2. Quotation is valid for 30 days.

Business requirements:

Quotation should be created in the system.

TO BE Business Process:

1. Quotation will be created in the system with document type ZZQT.2. Quotation will be created in the system with reference to

manual quotation .3. The system will assign a number automatically to the quotation with

the use of internal number range.

Gaps: A

7.3.1.3 Create sales order

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AS IS Business Process:

1. When customer/Distributor/dealer or sales personnel confirm theorder by Fax /email/letter sales pool direct the order to therelevant parties (Sales Manager/ Senior AdministrationManager/Director/Finance manager/Credit controller) for approvaland then invoice is raised /it is printed at the factory.

2. If the sales person confirm the order by over the phone it ismanually recorded in the order form and then invoice is raisedafter getting approval from the relevant parties.

3. During Sales Order creation(only if there is Credit issue) , sales

order is authorized by Three persons. First by AGM second byDirector, third by Finance Dept but Manually.

Business requirement: During Sales Order creation(only if there is Credit issue) , sales order isauthorized by Three persons. First by AGM second by Director, third byFinance Dept.

TO BE Business Process:

1. Customer purchase order on Pre-printed format will be given tosales admin by sales representative.

2. Sales admin will create a sales order in the system with requireddelivery date.

3. All other details required will be automatically fetched from customerand material masters. Remaining if any and required will be manuallyentered in the order by sales admin.

4. Sales admin may change payment terms, required delivery date andprice if required. He can al so change any partner function otherthan sold to party if required.

5. With the help of internal number range, the system will generate anumber for the sales order automatically.

6. Daily created sales orders can be seen in standard report in SAP.

Document type used for creating sales order will be ZORD .For Authorization of blocked sales order work flow need to bedeveloped. Refer Annexure -4

Gaps: D

7.3.1.4 Delivery Creation (delivery note)

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AS IS Business Process:

No delivery note is created.

Business requirement:

TO BE Business Process:

1. On the Basis of the sales order, a delivery is created. All thedetails get copied from the sales order. The shipping point needsto be specified along with the sales order number in the initialscreen.

2. With the help of internal number range, the system will generate a number for the delivery note automatically.

3. The print out of the delivery note will be the loading invoice.4. No. Of copies can be printed of delivery note.5. Batch number for the shipment material will be available from

production dept and will be printed on the finished product.

Batch management in SD will be activated in SAP.

Document type used for Delivery will be LF .Gaps : A

7.3.1.5 Post Goods Issue From Plant

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AS IS Business Process:

According to the generated invoices, FGS will do the needful todeliver the goods accordingly.

Business requirement:

TO BE Business Process:

1. It can be done through delivery change mode.2. As soon as Goods Issue is posted in the system, the inventory of the

material will reduce and the Delivery will be removed from PendingDelivery List.

3. The system will generate a material document for the goodsdelivered. Against this material document the system will generatethe finance document where the G/L entries will be shown inthe accounting document.Inventory account : credit Cost of goods sold : debit

Gaps: A

7.3.1.6 Invoice Creation

AS IS Business Process:

Invoice is raised as per the PO and it gets printed in the factory. Itconsist of 5 copies ( Customer copy/Stores copy/account Copy/ GatePass/ Delivery copy).

Business requirement:

TO BE Business Process:

1. The system will generate the invoice with reference to the delivery incase of delivery relevant items.

2. The system with the help of internal number range will assign anumber automatically.

3. Accounting entries will be passed automatically in the system.

Customer account : debit Sales account : credit

4. The printout of the invoice can be taken directly from the system.

Gaps: A

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7.3.2 Cash Sales 7.3.2.1 Create Sales order

AS IS Business Process:

1. Currently the customer comes to the HO, pays the amount andcollects the goods from the factory.

2. Sales to Lankem Employees are done ONLY in cash.3. Sales from Color Studios will be ONLY in cash.

Business Requirement:

TO BE Business Process:

1. Customer will come to HO/Color studio, pay the amount. 2. Sales admin will create the sales order in the system upon receipt of

the cash.3. With the help of internal number range, the system will generate a

number for the cash sales order automatically.

Document type used for creating sales order will be ZCSD.

Gaps: A

7.3.2.2 Delivery Creation

AS IS Business Process:

No delivery is created.

Business Requirement:

TO BE Business Process:

1. Delivery will be created automatically in the system when salesorder is saved.

2. The system will internally assign a number to the delivery document.

Gaps: A

7.3.2.3 Post Goods Issue from Plant

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AS IS Business Process:

1. Currently there is NO PGI done in legacy system.2. Customer carries the copy of Invoice along with the cash receipt

to the factory and collects the goods from there.

Business Requirement:

TO BE Business Process:

1. It can be done through delivery change mode.2. As soon as Goods Issue is posted in the system, the inventory of the

material will reduce and the Delivery will be removed from PendingDelivery List.

3. The system will generate a material document for the goodsdelivered. Against this material document the system will generatethe finance document where the G/L entries will be shown inthe accounting document.Inventory account : credit Cost of goods sold : debit

Gaps: A

7.3.2.4 Invoice Creation

AS IS Business Process:

Invoice is Created in the HO/Color studio itself.

Business Requirement:

TO BE Business Process:

1. The system will generate the invoice with reference to the deliveryin case of delivery relevant items.

2. The system with the help of internal number range will assign anumber automatically.

3. Accounting entries will be passed automatically in the system.

Customer account : debit Sales account : credit

4. The printout of the invoice can be taken directly from the system.

Gaps: A

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7.3.3 Free Of Charge Order (FOC)7.3.3.1 Create Sales order

AS IS Business Process:

There is no such provision in the current system.

Business Requirement:

As per SAP best practice.

TO BE Business Process:

1. The free of charge order will be created whenever goods are givenFree of cost or as Sample.

2. The system will assign a number automatically to the FOC order.3. Document type used for creating sales order will be ZFDO. 4. There will be Delivery Block whenever order is saved. Authorised

person needs to remove and then only delivery can be created.

Gaps: A

7.3.3.2 Delivery Creation

AS IS Business Process:

There is no such provision in the current system.

Business Requirement:

As per SAP best practice.

TO BE Business Process:

1. FOC delivery will be created with reference to the FOC sales order.2. The system will automatically assign a number to the FOC delivery.

Gaps: A

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7.3.3.3 Post Goods Issue from PlantAS IS Business Process:

There is no provision in the current system.

Business requirement:

As per SAP best practice.

TO BE Business Process:

1. As soon as Goods Issue is posted in the system, the inventory of thematerial will reduce and the Delivery will be removed from PendingDelivery List.

2. The system will generate a material document for the goodsdelivered. Against this material document the system will generatethe finance document where the G/L entries will be shown in theaccounting document.

Gaps: A

7.3.3.4 Invoice Creation

AS IS Business Process:

No separate order type for FOC sales in legacy system.

Business requirement:

As per SAP best practice.

TO BE Business Process:

1. Invoice with respect to delivery number will be created in thesystem.

2. Internal number will be assigned to invoice saved.

Gaps: A

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7.3.4 Customer return order 7.3.4.1 Create return order for customer

AS IS Business Process:

Request is made by relevant sales person to return the goods statingthe reason , Invoice number , if a complaint was made with thecomplaint number , for the approval of BM – IC. Upon the approval of the BM-IC , factory will collect the return from the customer.

Business Requirement:

For Returns AM authorizes at customer point and it is approved byTwo persons. First by AGM, second by Director. Once this is done thenonly goods are received in the factory.

TO BE Business Process:

1. Return order will be created for customer returned material in SAPsystem under ZCRE order type.

2. Returns in SAP can be created with or without reference to Invoice.3. There is will be Delivery block & Billing block activated for all the

Returns orders.4. This Delivery block needs to be removed before creating delivery

(Asst. General Manager will be authorized to remove this block).

5. Credit Note will not be created unless and until Billing block isremoved (Director will be authorized to remove this block).

6. Once Billing block is removed Finance dept will be able to createCredit Note.

7. The system will assign a number to the return order.8. G/L accounts will be updated at the invoice level (after credit memo

saved in this case).

Gaps: A 7.3.4.2 Return Delivery Creation

AS IS Business Process: No return delivery note is created.

Business Requirement:

TO BE Business Process:

1. Return delivery will be created in the system with reference to thereturn sales order.

2. The system will assign a number to the return delivery.

Gaps: A

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7.3.4.3 Post Goods Receipt in Plant

AS IS Business Process:

Once the goods received the SRN is raised by the factory.

Business Requirement:

TO BE Business Process:

1. Return goods are accepted in return storage location of individual distribution plants as soon as goods receipt done.

2. The system will create a material document for the goodsreceipt done without any account document.

Gaps: A

7.3.4.4 Credit Note Creation

AS IS Business Process:

1. Two types of SRN raised – Verified & Non Verified.2. Verified – Directly credited to the relevant Invoice no.3. Non Verified – Credited to the customer account and the

allocation to be done accordingly.

Business Requirement:

TO BE Business Process:

1. After releasing the billing block from the return sales order, it will bepossible to create a credit memo (note).The system will assigna number automatically to the credit note.

2. The authorized user needs to release the credit note so that the accounting entries will be automatically created in the system.

Customer account : credit Sales account : debit

Gaps: A

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7.3.5 Scrap Sales

7.3.5.1 Order creation

AS IS Business Process:

1. No order is currently created in the system.2. There are different customers for defected/damaged materials

and expired material food.3. Rate is sometimes decided by the management but only FI

invoice is created in the current system.4. No quantity records available since for return also no inbound

delivery is made in the system.5. All records are maintained outside system. Only incoming

payment for scrap sales is shown in trial balance.

Business Requirement:

As per SAP best practice.

TO BE Business Process:

1. Scrap sales order will be created in SAP under order type ZSCR.2. Quotation will be issued to the customer bidding high value for the

stock but outside SAP.3. According to the quotation issued, scrap sales order will be created in

SAP.4. System will assign an internal number to order. Sales order created

once will be seen under sales order list.

Gaps: A

7.3.5.2 Delivery creation

AS IS Business Process:

No delivery document is created in current system for scrap sales.

Business Requirement:

As per SAP best practice.

TO BE Business Process:

1. Delivery will be created in the system.2. Internal number will be assigned to system for the delivery created.3. Delivery note print can be taken from the system.

Gaps: A

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7.3.5.3 Post goods issue from Plant

AS IS Business Process:

Warehouse manager issue the material to customer and send manualreport to accounting for recording revenue.

Business Requirement:

As per SAP best practice.

TO BE Business Process:

1. It can be done through delivery change mode.2. As soon as Goods Issue is posted in the system, the inventory of the

material will reduce from welfare storage location of plant.3. The system will generate a material document for the goods

delivered.4. Against this material document the system will generate the finance

document where the G/L entries will be shown in the accountingdocument.Inventory account : credit

Cost of goods sold : debit

Gaps: A

7.3.5.4 Invoice Creation

AS IS Business Process:

No invoice is created for sales of scrap material. Accountingdepartment records the revenue in FI as per records given bywarehouse manager.

Business Requirement:

As per SAP best practice.

TO BE Business Process:

1. Invoice with respect to delivery number will be created in the system.2. Internal number will be assigned to invoice saved.3. Values will be passed to accounting automatically.

Customer account : debit

Sales account : credit

Gaps: A

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AS IS FLOW DIAGRAM FOR STANDARD SALES:

START

Customer PurchaseOrder

Sales Order

Loading Invoice

SALES REPRESENTATIVE COLLECTS THE ORDERS FROM ALLOCATED DISTRIBUOTRS TO HIM IN A PR I-PRINTED

FORM WHICH IS CONSIDERED AS CUSTOMER PURCHASE ORDER. HE ASLO MENTIONS REQUIRED DELIVERY DATE

AND OTHER REQUIRED DETAIL FOR SHIPMENT COMPLETION. HE ALSO ENSURES THE STOCK AVAILABLE

AT DISTRIBUTION LOCATION AND IF NOT SUFFICIENT THEN INFORMS HIS S UPERIOR AND THE CUSTOMER

TOO ABOUT THE SAME.

SALES REPRESENTATIVE SENDS THE DETAILS RECEIVED FROM DISTRIBUTOR TO SALES MANAGER.SALES

MANAGER PURELY AT HIS DICRETION ALLOCATES THE REQUIRED STOCK AFTER REVISITING THE CREDIT

WORHINESS OF THE CUSTOMER & AVAILABILITY OF STOCKS. AFTER THIS SALES ADMIN CREATES ORDER IN

THE SYSTEM.

HAVING RECEIVED THE PRINTED INVOICE WHICH CARRY 5 COPIES, THE SUPERVISOR AT THE FINISHED GOODS GO

DOWN PEROFMS THE ISSUING OF THE GOODS TO THE TRANSPORT AGENTS. AFTER ISSUING THE GOODS,THE

INVOICE DETAILS ARE POSTED INTO THE SYSTEM TO COMPLETE THE TRANSACTION. FIVE COPIES INCLUDE

CUSTOMER COPY, STORES COPY, DELIVERY COPY, FINANCE COPY & SECURITY COPY(GATE PASS).

Sales Invoice

INVOICE CLERK KEY IN THE DETAILS OF THE AMENDED ORDER REQUISITION TO GENERATE THE INVOICE WHICH IN

TURN IS PRINTED AT THE FINISHED GOODS WAREHOUSE.

Posting To FI

ACCOUNTING EXECUTIVE MANUALLY KEY IN ALL AMOUNTS IN A SEPARATE SYSTEM MAINTAINED FOR

ACCOUNTING.

END

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REJECTION REASON =UNAVAILABILITY OF STOCK CLOSE SALES ORDER (LOST SALES)

TO BE PROCESS FLOW DIAGRAM FOR STANDARD SALES

START

PRI-PRINTEDPURCHASE ORDER

SALES ORDER CUSTOMER AGREEMENTFOR PARTIAL QUANTITY

MATERIAL AVAILABILITY NOORDER QTY = CONFIRMED QTY

DELIVERY

YES

DELIVERYMATERIAL DOCUMENT

INVENTORY : CREDITCOGS: DEBIT

POST GOODS ISSUEPOST GOODS ISSUE

INVOICE

ACCOUNTING DOCUMENT

CUSTOMER : DEBITSALES ACCOUNT: CREDIT

END

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AS IS FLOW DIAGRAM FOR RETURN SALES :

START

Return Intimation

Return Collection in CWH

REQUEST IS MADE BY THE RELEVANT SALES PERSON TO RETURN THE GOODS

STATING THE REASON, INVOIVE NUMBER, IF THE COMPLAINT WAS MADE THEN

WITH COMPLAINT NUMBER FOR THE APPROVAL OF BM.

UPON APPROVAL OF THE BM, FACTORY WILL COLLECT THE RETURNS FROM

THE CUSTOMER. ONCE THE GOODS IS RECEIVED THE SRN IS CREATED BY THE

FACTORY.

THESE GOODS ARE THEN SENT FOR INSPECTION.

Inspection

Resale of return but freshgoods

IF THE RETURNED MATERIAL IS OK, IT IS SENT TO FRESH GOODS STOCK FOR

RESALE.

DAMAGED, DEFECTIVE GOODS ARE SCRAPPED.

Scrapped

Credit memo

TWO TYPES OF SRN IS RAISED – VERIFIED & NON VERIFIED.VERIFIED – DIRECTLY CREDIT TO THE RELEVANT INVOICE NIMBER.

NON VERIFIED – CREDITED TO THE CUSTOMER ACCOUNT AND ALLOCATION

TO BE DONE ACCORDINGLY.

END

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TO BE PROCESS FLOW DIAGRAM FOR RETURN SALES (CUSTOMER RETURN)

START

SALESREPRESENTATIVE

REPORT

FINISH STOCK

OK

CUSTOMER RETURN ORDER QUALITY CHECK

RETURN DELIVERY NOT OK

REWORK

POST GOODS RECEIPT

CREDIT MEMO MATERIAL DOCUMENT

INVENTORY : DEBITCOGS: CREDIT

ACCOUNTING DOCUMENT

CUSTOMER : CREDITSALES ACCOUNT: DEBIT

END

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Scrap sales flow chart

MATERIAL DOCUMENT

INVENTORY: CREDIT

SCRAP MATERIALFROM QUALITY DEPT

SALES ORDER

START

DELIVERY

POST GOODS ISSUE

INVOICE

ACCOUNTING DOCUMENT

CUSTOMER: DEBIT

END

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Document Types & Number Ranges

Document Types & Number Ranges

Sr. No. Transaction Document type Number Range Code From To Internal External

1 LANKEM Inquiry ZZIN 01 00001 9999 √

2 LANKEM Quotation ZZQT 03 10000 19990 √

3 Standard Sales Order ZORD 05 30000000 99999999 √

4 Cash Sales Order ZCSD 07 200000 299999 √

5 Free of Charge(FOC) Sales Order ZFDO 09 300000 399999 √

6 Customer Return Sales Order ZCRE 15 400000 499999 √ 7 Scrap Sales Order ZSCR 17 800000 899999 √

8 Standard Invoice ZF2 19 1000000 9999999 √

9 Cash Invoice ZBV 21 900000 999999 √

10 Customer Credit Memo ZCRE 25 100000 199999 √ 11 Scrap Invoice ZSCR 27 10000 99999 √

12 LANKEM Delivery LF 29 8000000000 9999999999 √ 13 Cash Delivery BV 15 75000000 79999999 √

14 Return Delivery LR 31 6000000000 6999999999 √

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7.4 PRICING:

7.4 Pricing 7.4.1 Price Matrix for Standard Sales

Process Description Pricing Elements Dependent factors Automatic

/Manual Header/

Item

Changes allowed/not

allowed

GL A/C to be debited

GL A/C to becredited

StandardSales Pricing

1) LANKEM Price.(ZPR0)

It is mandatory .Lankem has only ONE price for the eachproduct. Condition record is maintainedfor the Price. This price is charged to theall the customer irrespective of customerclass.

Automatic Item Not Allowed Sales revenue Sales revenue

2) Discount on %basis(ZDIP) The discount is automatically given inthe sales document. Automatic Item Not Allowed Sales deductions Sales deductions

3) Discount on Fixed value basis

(ZDIV).

This is rarely given but provision is given in SAP for future requirements.

Manual Item/ Header

Yes Sales deductions Sales deductions

4) Freight(ZFRI) Currently NO Freight charged.The user will select & key in theamount as per the requirement.

Manual Item/ Header

Yes Freight Freight

5) V.A.T. (ZVAT) This is automatic as per tax code effective .

Automatic Item No V.A.T V.A.T

6) N.B.T.(ZNBT) National building tax is charged on net

value before vat and is automaticallyactive through output tax code.

Automatic Item No N.B.T. N.B.T.

7) Cost of Goods (VPRS)

The amount of the condition will be directly picked from the materialmaster.

Automatic Item No

8) Gross Profit Difference between the discounted price & the cost of goods.

Calculated Item No No No

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Pricing Matrix for Standard Sale

Step Conditions Charged on Condition Value

A Sales Price Value

B Discount A %

C Discount Fixed value

D VAT (as applicable) A Fixed %

E N.B.T. (National Building Tax) A Fixed %

F Total Value (A – B - C)+ D + E

7.5 TAXATION:

7.5 Taxation

ID Process Name Process Description Comments/Gaps

3.5.1 Levels There are two type of Tax. V.A.T – across all SriLanka provinces & N.B.T. (national building tax).

These taxes will be incorporated in the pricing procedure of LANKEMwith tax conditions mentioned above.

3.5.2 Tax Classification Customer/Material classification

Tax classification of material and customer will be the responsiblefactors in deciding taxes determination & will be maintained in taxdetermination. There will be only two types of cl ass if icat io n i.e. “0” will indicate no tax & “1 ” will indicate full t ax .

3.5.3 Tax codes One tax code for output is used forLANKEM.

Tax codes for calculation of taxes on sales will be codified in SAP in FI in the consultation with SD. Taxpercentage will be assigned to tax code.Tax code for output tax will be coded as Z0 and Z1.

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7.6 Integration Points:

7.6 Integration Points Integration Aspects

Sr. No. Process Name FI CO MM QM PP

Master Data Maintenance

1 MaintainingCustomer

Currency setting,Reconciliation Account,Payment terms, AccountAssignment Group forCustomer

2 MaintainingMaterials

Valuation category,valuation class, valuationtype, Account assignmentgroup, Moving average priceor standard price

Costing details Procurement data such asprocurement type, MRPdata and purchasing data

Inquiry Processing 3 Inquiry

Creation If totally new item then,new item to be created.

Quotation Processing 4 Quotation

Creation Availability check done

Sales Order Processing & Execution 5 Sales Order

Creation Availability of material willbe checked

Requirement istransferred dependingupon customization done.

Delivery 6 Delivery

Creation Material availabilityCheck

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7 Post GoodsIssue

Accounting document will begenerated on the base of

material Document (Cost of goods sold account Dr.,Inventory FG account Cr.)

Material document will begenerated through PGI andInventory is updated.

Requirement eliminated

Billing 8 Invoice

Creation Customer A/C Dr & all otherelements like revenue,freight, V.A.T will Cr.

All sales values,discounts, taxes,charges, freight, arecaptured from theBilling Document.

Customer Complaints 9 Customer

Returns Cost of goods sold accountCr & Inventory FG accountDr;

All sales values,recoveries, rebates,commissions, exportbenefits, any accrualexpenses like freight,insurances arecaptured from theBilling Document innegative values.

On the basis of PGRInventory is Updated.

At the time of post goodsreceipt material will bereceived in return storagelocation. An Inspection lotwill be created for returnmaterial. After inspectionmaterial will eithertransferred to finishmaterial stock if it ’s OK or material to materialtransfer will be done toconvert it in scrap.

10 Credit Memo Customer Account: CrSales Discounts Account: Dr

All credit notes postedare also updated in PA-customer wise credits

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7.7 Print outs

7.7 Print Outs

Type of Sale / Stageof Sale Inquiry Quotation Sales Order

Delivery Note (Loadingadvice)

Invoice Credit Note

Standard Sales No No No YES YES -

Cash Sales - - NO - YES -

Return Sales No No No YES - YES

Free of Charge Sales - - NO YES YES -

Scrap Sales - - NO YES YES -

Note: ABAP developments will be required to design output formats as desired. It will be considered as a separate development. Inabove chart there will be total Nine developments e.g. Quotation, Delivery note, Invoice print & Credit Memo.

Key user is hereby requested to finalise format of above print outputs within 15 days after signing of BBP document.

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7.8 Reports

7.8 Reports

Sr. No Name Description Comments (Standard SAP/ABAP/BIW)

1 Sales Summary Reports(All location, By location, and per journeycycle i.e. per month)

Sales summary reports are nothing but analysisreports in standard SAP for sales. Standard

2

Customer sales report summary and details, product wise sales reports,combination of distributor and productsales report

Reports can be from analysis reports or invoicelist . Standard

3 Product category wise sales and ratio Material sales analysis. Standard

4 Distributor sales summary Customer sales analysis Standard

5 Sale contribution by products Material sales analysis Standard

6 Sales based product ranking Top notch in material sales analysis Standard

7 Sales volume (area wise, territory wise,customer wise)

Total sales per area, per territory, per d istributor. Standard

8 Sales volume by months Monthly invoice summary report Standard

9 Sales summary only quantity (category) Invoice summary report Standard

10 Sales summary area wise Sales volume sales representative wise,supervisor wise, ASM wise Standard

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14 Market returns summary details Return summary report Standard

15 Market return product wise, productcategory wise, Distributor product wise Detail returns report Standard

16 Market returns territory wise Territory wire reports Standard

18 Market return product (sales/ratio) Return summary report Standard

19 Market returns Distributor (sales/ratio) Return summary report Standard

20 Lost sales report (product wise, distributorwise, product and quantity) Return summary report Standard

21 Credit note summary Invoice report Standard

7.9 SD List of users:

Sr. No. Key/Functional users E-Mail Id1 Mr. Ishaan Wiratunga [email protected]


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