WHAT MOVES YOUR WORLD
ADVANTAGES
• Highpowerandhighdynamicservomotorsprovidehighmachineproductivity
• Scalablesystemarchitecture,customizablehardwareandcollaborativeengineeringsupportreducemachinedevelopmenttimeandincreaseflexibility
• Integratedsystemincorporatesthelatestenergymanagementandmotioncontrolknowhowtoprovideyourcustomerswithworld-classperformance
• Collaborativeglobalsupportfromdesigntocommissioningtoaftermarketservicesincludestools(e.g.,sizing,exampledesign)andtrainingtohelpyourteams
• Qualifiedmotionsystemwithasupplychainabletomeetyourdeliverytimeframesanduptimeexpectations
KEY APPLICATION MARKETS
• Servopressforautomotiveandindustrialmarkets
• Marinedeckmachinery• Industrialmachinery• Oilandgasexploration
LARGE MOTOR SOLUTIONSDeliveringanintegratedsystembasedonaqualifiedarchitectureforhighservopressproductivity
Customersseekinghighthroughputfornextgenerationmachinesoftenexperiencechallengesfindingaqualifiedelectro-mechanicalsolutionwithhighdynamics,hightorqueandreliableoperation.Tohelpthesecustomers,Moogisofferinganewprimarymotionsystemforservocontrolfrom139kWto1MWwiththehighestdynamicsintheindustryandanintegratedsystemarchitecturethatprovidescost-savingenergymanagementandhigherproductivity.
Theresultisarobustservosolutiontohelpmachinebuildersdeliverhighperformanceservopressesfor300Tandlargermachineswiththeadvantagescustomersareseeking.Ourdesignisbasedonourprovenhardwareandyoucancountonthisqualifiedsolutiontooperatereliablywithminimaldowntime.
Ourintegratedsystemconsistsofhighpowerservomotors,servodrives,controllers,anenergymanagementsystem,powersuppliesandsoftwaretotransformelectricalenergyintomotion.Tominimizethetimerequiredtobringyournewmachinetomarket,ourofferingincludescollaborativeengineeringsupporttohelpyousimplifyintegrationchallengesandtoolstofacilitatequickermachinedesignandcommissioning.
Weknowmachinebuildersrequireflexibilitysooursystemiscustomizableatboththeproductandsystemlevel.Forexample,oursystemarchitecturescalesfrom139kWto1MWandweofferconvection,fan-cooledandwater-cooledoptions.Youcancountonourbest-in-classproductswithhighpowerandhighdynamicperformancetohelpyouimproveproductivity,minimizedowntimeandbringyournewmachinetomarketfaster.
Sizes630and1,000LargeMotorSolutionsfor300TandLargerServoPresses
SPECIFICATIONS
Motor Length G87 B010H(S)
B030H(S)
B011H(M)
B031H(M)
B012H(L)
B032H(L)
Cooling --- ForcedAir Liquid Forced
Air Liquid ForcedAir Liquid
PeakTorque(Mmax)Nm(lb-ft)
8,300(6,122)
12,500(9,220)
20,050(14,788)
PeakPower(Pmax)
kW(hp)
391(524)
589(790)
946(1,269)
PeakCurrent(Imax)
Arms 900 1,250 2,100
NominalTorque(Mrat)
Nm(lb-ft)
2,150(1,586)
3,400(2,508)
3,500(2,581)
5,400(3,983)
5,300(3,909)
8,150(6,011)
NominalSpeed(nN)
rpm 615 615 615
NominalCurrent(IN)
Arms 225 360 315 540 540 835
NominalPower(PN)
kW(hp)
139(186)
219(294)
225(302)
348(467)
342(459)
526(705)
ContinuousStallTorque(MCS)
Nm(lb-ft)
3,450(2,545)
4,150(3,061)
4,650(3,430)
6,300(4,647)
9,050(6,675)
10,450(7,708)
ContinuousStallCurrent(ICS)
Arms 365 440 420 560 930 1,075
MaximumSpeed(nmax)
rpm 710 695 705
VoltageConstant(kE)
Vrms/100rpm 66.7 71.5 68.6
MotorWeight kg(lbs)
1,375(3,031)
1,300(2,866)
1,650(3,638)
1,575(3,472)
2,150(4,740)
2,050(4,520)
Inertia(J) kg-m2(lb-ft2)
4.0(95)
5.8(138)
8.9(211)
Notes:
I. MotortestedwithQty.2or4MoogHTDServoDriveswithoptimumcontrolstrategy.
II. Performancesaredeclaredat700VDCbusvoltage.
III. Differentlowerandhigherspeedoptionsareavailable.
IV. Liquid-cooledmotorperformancesaredeclaredat25°C(77°F)waterinlettemperatureand25l/min(6.6gpm)flowrate.
V. Fancooledmotorsperformancesaredeclaredat25°C(77°F)ambienttemperature.
1. S2Duty–NTCurvewithoutFieldWeakening(FW)2. S2Duty–NTCurvewithFW3. NPCurvewithFW4. NPCurvewithoutFW5. S1Duty–LiquidCooled6. S1Duty–FanCooled
LMS 630 MOTOR - TECHNICAL DATA
DIMENSIONAL DETAILS
LMS630 FAN COOLED
LMS630 LIQUID COOLED
MODEL A(mm(in)) SHAFTEXTENSIONTYPES*
G87-B010H-XXX 792(31.2) SlotandKey,PlugOnShaft,Spline,BlindHollowShaftG87-B011H-XXX 912(35.9) SlotandKey,PlugOnShaft,Spline,BlindHollowShaftG87-B012H-XXX 1,142(45.0) Spline,BlindHollowShaft
MODEL A(mm(in)) SHAFTEXTENSIONTYPES*
G87-B030H-XXX 792(31.2) SlotandKey,PlugOnShaft,Spline,BlindHollowShaftG87-B031H-XXX 912(35.9) SlotandKey,PlugOnShaft,Spline,BlindHollowShaftG87-B032H-XXX 1,142(45.0) BlindHollowShaft
*ContactMoogformoreinformationondimensionaldetails
*ContactMoogformoreinformationondimensionaldetails
SPECIFICATIONS
Motor Length G87- C010H (S)
C030H(S)
C011H(M)
C031H(M)
C012H(L)
C032H(L)
Cooling --- ForcedAir Liquid Forced
Air Liquid ForcedAir Liquid
PeakTorque(Mmax)Nm(lb-ft)
28,500(21,021)
50,000(36,878)
71,500(527,357)
PeakPower(Pmax)kW((hp)
812(1,089)
1,202(1,612)
1,309(1,755)
1,423(1,908)
PeakCurrent(Imax) Arms 1,860 2,657 3,100 3,100
NominalTorque(Mrat)Nm(lb-ft)
7,337(5,411)
9,366(6,908)
15,500(11,432)
20,000(14,751)
25,000(18,439)
30,500(22,496)
NominalSpeed(nN) rpm 320 475 320 235NominalCurrent(IN) Arms 450 825 942 1,275 1,025 1,275
NominalPower(PN)kW(hp)
246(330)
466(625)
519(696)
670(898)
615(824)
751(1,007)
ContinuousStallTorque(MCS)
Nm(lb-ft)
10,350(7,634)
13,520(9,972)
20,750(15,304)
24,000(17,701)
29,200(21,537)
30,500(22,496)
ContinuousStallCurrent(ICS)
Arms 635 1,200 1,140 1,300 1,200 1,275
MaximumSpeed(nmax) rpm 390 550 435 265VoltageConstant(kE) Vrms/100rpm 76.2 108.9 120 163
MotorWeight kg(lbs)
3,330(7,341)
3,230(7,121)
4,400(9,700)
4,300(9,480)
5,475(12,070)
5,375(11,850)
Inertia(J) Kg-m2(lb-ft2)
26.4(626)
43.4(1,030)
60.6(1,438)
Notes:
1) MotortestedwithQty.5MoogHTDServoDriveswithoptimumcontrolstrategy.
2) Performancesaredeclaredat700VDCbusvoltage.
3) Liquid-cooledmotorperformancesaredeclaredat25°C(77°F)waterinlettemperatureand50l/min(13.2gpm)flowrate.
4) Fan-cooledmotorsperformancesaredeclaredat25°C(77°F)ambienttemperature.
1) S2Duty–NTcurvewithoutFieldWeakening(FW)2) S2Duty–NTcurvewithFW3) NPcurvewithFW4) NPcurvewithoutFW5) S1Duty–Liquidcooled6) S1Duty–Fancooled
Torque
& Pow
er
SpeednN 1.5 * nNnmax
MCS
MCS
Mmax
Pmax
Base Speed
1
Torque and Power Characteristics
2
3
4
5
6
LMS 1000 MOTOR - TECHNICAL DATA
DIMENSIONAL DETAILS
LMS1000 FAN COOLED
LMS1000 LIQUID COOLED
MODEL A(mm(in)) SHAFTEXTENSIONTYPES*
G87-C010H-XXX 1,115(43.9) SlotandKey,PlugOnShaft,Spline,BlindHollowShaftG87-C011H-XXX 1,415(55.7) SlotandKey,PlugOnShaft,Spline,BlindHollowShaftG87-C012H-XXX 1,715(67.5) Spline,BlindHollowShaft
MODEL A(mm(in)) SHAFTEXTENSIONTYPES*
G87-C030H-XXX 1,115(43.9) SlotandKey,PlugOnShaft,Spline,BlindHollowShaftG87-C031H-XXX 1,415(55.7) SlotandKey,PlugOnShaft,Spline,BlindHollowShaftG87-C032H-XXX 1,715(67.5) Spline,BlindHollowShaft
*ContactMoogformoreinformationondimensionaldetails
*ContactMoogformoreinformationondimensionaldetails
HIGH TORQUE DENSITY (HTD) SERVO DRIVE (G877-283)
SERVO DRIVE
TheHTDServoDriveisadigitalmotorcontrolplatformdesignedtooperatepermanentmagnetsynchronousmachinesfromacommonDCBusoverarangeofPWMfrequencies.
TheHTDServoDriveoffersrealtimeindustrialcontrolthroughEtherCATcommunicationsandsupportsmultiplepositionfeedbackprotocolsusinganencoderorrevolverinterface.TheuniquefeatureoftheHTDisitscustomopticalinterfacethatallowsupto16servodrivestobeoperatedinparallelonasinglemulti-windingmachine.
Highcontinuousandpeakcurrentscapabilitiesallowhighpeak-torquelevelstobeachievedfromstandardizedproducts.
Type
SwitchingFrequencyFSW
AmbientTemperature
TAmb
RatedVoltage
RatedOutputCurrentPeakOutputCurrent
Maximumheatsinktemperature45°C(113°F).ThermalfoldbackandRMSprotection
Continuous Stall/0Hz Continuous Stall/0Hz DurationkHz °C(°F) VDC Arms ADC Arms ADC s
G877-283
2
+40(+104)
750 283 400 640 905
23 750 240 339 600 8494 750 195 276 550 7785 750 160 226 520 735
Other Specifications
Torque/Velocity/PositionCommand Analog/EtherCAT
Self-protection DCBus:OvervoltageandUndervoltage,Bridge/AmbientandMotorThermalFaults,AmplifierShortCircuitProtection.
CommissioningInterface RS232,EthernetFault/Status FeedbackviaEtherCAT/DigitalI/O/7-SegmentDisplayEnvelope/Weight WxHxD270x660x370mm(10.6x26x14.6in)/~50kg(110lbs)Safetystandards ComplieswithEN61800-5-1/UL61800-5-1EMCStandard ComplieswithEN61800
OperationTemperature 0to+40°C(+32to+104°F)Humidity 5%to85%,non-condensing
CASE STUDY
WORKING TOGETHER FOR MAXIMUM PRODUCTIVITY
MOOG GLOBAL SUPPORT
MoogGlobalSupportisourpromisetouseadynamicandcollaborativeapproachtohelpyousolveyourmachinechallenges.Whetheryouaredevelopinganewgenerationmachineorneedideasandsupportforanexistingdesign,itreflectsourcommitmenttokeepingyourmotioncontrolproductsandsystemsrunningatpeakperformancebyprovidingresponsivesupport.Aroundtheglobein25countries,localteamsoftrainedMoogtechniciansareonstandbywiththeservicesyouneedfromexpressrepairstoexchangeprograms,andon-sitetechnicalsupport.
Therangeofservicesweofferisextensivetomatchyourneeds,yourindustryandthetechnologyofyourproduct.Ourcommitmenttoyougoesbeyondtheinitialcollaborationandinvolvesathoroughunderstandingofyourapplication,yourtechnicalneedsandyouroverallobjectives.GlobalSupportisasreliableandflexibleasourproducts.
Moogprovidestoolstosupportthedesignandcommissioningofyourmachinesandbyworkingtogetherweminimizethetimetobringnewmachinestomarket.
• Ourglobalonsitecommissioningsupportteamswillbetherewhenyouneedthem• Wewillensureyourengineershavetheknowledgetoapplylargepowerservosystemsthoughourspecializedtraining
• Globalpresencewithsupportavailableinpersonandthroughouronlineportals• LocalsalesandapplicationsengineeringteamsaretrainedtoapplyLMSandarereadytoworkwithyou
Visitwww.moogglobalsupport.com tofindaservicecenternearyou.
AKoreanmanufacturerofmechanicalmetalformingpressesrangingfrom100Tto1,200TwasseekingtodevelopitsfirstelectricServoPress.Thedriverwastheintroductionofhighstrengthsteelsandalloysintotheautoindustryrequiringtheuseofservocontroltechnologyinmechanicalpressestopreventfatigueinitiationsitesintheformedparts.
The Request
DevelopanelectricalsolutionthatprovidesfullservomotioncontroloftheServoPresswhiledelivering1,200Tofforceat30strokesperminute.Thesystemmustmanageenergytransferfromthepowergridandstoreenergytodeliverpeakpower.
The Solution
Moogleverageditsscalablemotioncontrolarchitectureandhighpowerservomotorstodelivera
solutiontothecustomerthatmanagesupto2MWofinstan-taneouspowerandprovidesfullmotioncontroloftheServoPress.Ourengineersworkedcloselywiththecustomerduringthedesignphaseofthemachine,sharingelectricalschematicsandpowermanagementstrategieswiththecustomer’sengineeringteam.
Moog’shighpowerServoMotorshavethehighestdynamicresponseintheindustry,enablingthemachineproductivitytobemaximizedandachievethetargetof30strokesperminute.
The Result
Bycloselycollaboratingwithourcustomersfromdesignthroughcommissioning,thedevelopmenttimeforthemachinewasreducedandthecustomerwasabletointroduceanewrangeofServoPressMachineswithminimalcommercialrisk.
Moog has offices around theworld.Formore information or the officenearest you, contact us online.
[email protected] Moog is a registered trademark of Moog Inc. and its subsidiaries. All trademarks as indicated herein are the property of Moog Inc. and its subsidiaries. ©2017 Moog Inc. All rights reserved. All changes are reserved.
LMS Series Servo Motor Laasner/Rev. B, August 2017 CDL49471-en
This technical data is based on current available information and is subject to change at any time. Specifications for specific systems or applications may vary.
Forproductinformation,visitmoog.com/industrialForserviceinformation,visitmoogglobalsupport.com
ENERGY MANAGEMENT STRUCTURE
Energy Topology Available Moog Building Blocks Customer's Press Machine
Public Grid
Large Motor
ApplicationSoftware
MotionController
Sub Station
Plant Light, Heatand Cooling etc.
Servo Drive
• Flow of Engery and Regenerative Energy• Flow of Control Signal
EnergyStorage
Power SupplyUnit
ENERGY MANAGEMENT STRUCTURE TO REDUCE THE COST OF ENERGY IN YOUR MACHINE
ThelocalenergymanagementsystemthatMooghasdesignedfortheLargeMotorSolutionshastwoprimarybenefitsforcustomers:
• Minimizestheenergyrequirementsfromthepublicnetworktosaveenergycosts• Providesthehighestdynamicperformanceforhigherproductivityandsmoothoperationforbetterfinishedpartquality
TheadvancedregenerativepowersupplydesignedbyMoogengineersmeetstheenergyrequirementsofamodernservopressandenablescustomerstorecoverenergyfromthesystem.Therecoveredenergycanbeusedinotherpartsofthefacilityorreturnedtothepublicnetwork(Grid),providingsignificantenergycostsavings.
Moog’sdedicatedservopressapplicationsoftwarehas13motiontypesandsixoperationmodeswithmotionderivedfromposition,speedandtime.Anintegratedjerkcontrolstrategyguaranteessmoothoperationthroughoutthemovementoftheservopress.Theapplicationsoftwareincombinationwiththemotioncontrollerandservodriveprovidetheoptimumuseofenergywiththehighestperformancepossible.
Findouthowourmotioncontrolexpertiseandworldclassproducts,solutionsandservicescanhelpsolveyourmachinechallenges.