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Large Vehicle Scale RFID Is it now viable for use? Antti Permala Technical Research Centre of Finland (VTT) 12 June 2008
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Page 1: Large Vehicle Scale RFID Is it now viable for use? · 2013-11-06 · Identification and tracking of goods • Radio Frequency Identification (RFID) will replace manual identification

Large Vehicle Scale RFIDIs it now viable for use?

Antti PermalaTechnical Research Centre of Finland (VTT)

12 June 2008

Page 2: Large Vehicle Scale RFID Is it now viable for use? · 2013-11-06 · Identification and tracking of goods • Radio Frequency Identification (RFID) will replace manual identification

VTT TECHNICAL RESEARCH CENTRE OF FINLAND

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Contents

• Development during last years• Technology• Applications• Cases

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Three years after - Development since 2005

• Last Mile solutions - Bestufs 22. April 2005• MIT developments• Wal-Mart, Metro – first big cases

Since that• Standardisation has proceeded –> EPC Gen2• Technology is still developing -> longer read distances, more capacity in

chip memory -> more powerful solutions• How can we benefit?• When the RFID identification works the next questions deal with ERP

integration and visibility along the supply chain• A lot of closed applications; big roll outs on product, pallet or vehicle level

are still in “starting block”

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Vision for Transport Telematics ArchitectureVision for Transport Telematics Architecture

Real-time information about the location, contents andconditions of identified shipments, goods items, parcels andtransport vehicles can be collected in a controlled manner.The collected information can be combined with planninginformation and refined appropriately to be used during variousparts of the process and distributed efficiently and timely toactors.By collecting, refining and distributing information efficientlyorganizations can boost their goods transport logisticsprocesses, lower their operational costs and improve theirportfolio of logistics services.

Real-time information about the location, contents andconditions of identified shipments, goods items, parcels andtransport vehicles can be collected in a controlled manner.The collected information can be combined with planninginformation and refined appropriately to be used during variousparts of the process and distributed efficiently and timely toactors.By collecting, refining and distributing information efficientlyorganizations can boost their goods transport logisticsprocesses, lower their operational costs and improve theirportfolio of logistics services.

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Logistics processes

Slightly significant

Significant

Highly significant

Essential

Logisticsservice

management

Logisticsservice

management

Tracking& tracingTracking& tracing

Supply chain tracking & tracingSupply chain tracking & tracing

Logistics serviceplanning

Logistics serviceplanning

Strategic and tacticalplanning of supply

chains

Strategic and tacticalplanning of supply

chains

Strategic andtactical planning oflogistics services

Strategic andtactical planning oflogistics services

Obtaining logisticsservices

Obtaining logisticsservices

Logistics serviceorder

Logistics serviceorder

Supply chainplanning

Supply chainplanning

Consigner productionprocess

Consigner productionprocess

Consignee productionprocess

Consignee productionprocess

Consignee production managementConsignee production managementConsigner production managementConsigner production management

Supply chain managementSupply chain management

Goods tradeGoods trade

ReceiptReceipt

Logisticsservice

management

Logisticsservice

management

Tracking& tracingTracking& tracing

Trans-shipmentTrans-

shipmentTransportTransportShipmentShipment

http://www.vtt.fi/rte/projects/fits/julkaisut/hanke1/fits25_2003.pdf

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Identification and tracking of goods

• Radio Frequency Identification (RFID) will replace manualidentification as well as bar code technology in many applicationsduring the coming years

• Different types of units such as vehicles, containers, roller cages,pallets, plastic boxes and wooden boxes will be equipped withRFID tags

• The tag may contain only ID such as an EAN code or licence plate,the whole transport label or even all transport documents

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Radio Frequency Identification (RFID)

• RFID is a wireless identification technology that connects objectsto Internet, so they can be tracked, and companies can share dataabout them.

• Concept: Place a transponder—a microchip with an antenna—onan item and then use a reader—a device with one or moreantennas—to read data off of the microchip using radio waves. Thereader passes the information to a computer, so that the data canbe used to create business value.

• Ultra High Frequency UHF-RFID Standards• International Standardisation Organisation ISO-18000-6:

UHF (860-960 MHz), ePC (electronic Product Code) -ePCglobal / GS1

• Potential in transport and supply chains e.g. in transport corridorimprovements, terminal management and border crossingoperations

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EPC Memory

• Divided in four parts :• Tag-ID

• Permanent• EPC-memory

(or UII=Unique ItemIdentifier) memory

• 96-bit• Can be 495 bit ->

• Reserved parts:• Kill password• Access password

• User Memory

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ISO vs EPC global• ISO

• Unique Item Identifier• All information can be in the

tag

• EPC/networked• Electronic Product Code• GS1 (EAN.UCC) number

SSCC, SGTIN• All other information in the net• Daily consumer goods• EPCglobal membership

includes fee

• ISO/"perinteinen"

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Increasing capability

Incr

easi

ng c

ost

RFID PRODUCT TYPES

Passive RFID tagsNo on-board powerVery low costRange up to 10 mMainly identificationNo continuous monitoringBackscatter communicationHigh required reader signalLow tag to reader signalModerate security level

Battery assisted RFIDBattery assistedModerate costModerate rangeSensor applicationsBackscatter communicationLow required reader signalLow tag to reader signalImproved security level

Active RFID (Sensors)Battery poweredHigher costActive transceiver comm.Higher data ratesExtended rangeSensor applicationsLocalisationLow required reader signalHigh tag to reader signalHigh security level

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RFID Reference Model

• Logistical Tracking & Tracing• Production, Monitoring and Maintenance• Product Safety, Quality and Information• Access Control and Tracking & Tracing of Individuals• Loyalty, Membership and Payment• eHealth Care• Sport, Leisure and Household• Public Services

CE RFID: Coordinating European Efforts for promotion the European RFID Value Chain

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Identification

• The target for the identification in a supply chain can be the product,transport unit or item, freight container or vehicle.

• Different parties in the supply chain may have very different interests inidentification, for example

• Shipper point of view - the control of the freight,• 3PL operator point of view – Managing the sub-contractors• Fleet management point of view – optimisation of vehicle fleet• Authorities – control of dangerous goods…

• Different tracking levels (vehicle, container, pallet, package) can belinked hierarchically to each other and each party can get theinformation needed.

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DIFFERENT TRACKING LEVELS IN THE SUPPLY CHAIN

Level 5

( )

Level 4

)ISO 17363

Returnabletransport itemISO 17364

Level 2

ISO 17365Level 1ProductpackagingISO 17366Level 0

Product

ISO 17367

Vehicle

Freight container

Transport unit

UH

FISO

18000-6c 13,56 MH

z

(433 MHz)Active

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Examples of RFID applications

A A A

B BC

D D

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Case plastic box

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Identification of pallets with passive RFID

• Case ABB: Tracking of Kanban boxes with suppliers• Success story• Better visibility, improved

operations such as fasterorder impulses and exceptionhandling, exact statistics aboutsupplies

• Result - better material controland lower inventories

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Loading / Unloading in a Terminal

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Your estimate - When RFID systems become common inFinland?

0 % 20 % 40 % 60 % 80 % 100 %

When RFID is used in identification ofreturnable transport items

When RFID is used in identification oftransport units (e.g. pallets etc.)

When RFID is used in identification ofpackages

When RFID is used in identification ofproducts

When big actors demand for tags intransport units

Within 2 yearsWithin 3-5 yearsAfter 6 yearsNeverCan not tell

This was done two years ago -> implementation takes time

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Results from enquiry with the people who had someexperience with the applications

• Doubts about the maturity of technology and standards are the biggestconcerns at the moment. Also costs and benefits which can not be verifiedslow down the implementation in logistics applications.

• The experts have the opposite opinion: according them technology andstandards are ready enough for implementations, but this message hasnot yet been assimilated by possible users.

• The introduction of RFID technology is expected to start from the side ofretail. The suppliers start to equip transport items and units with passiveUHF tags, mainly according to the mandates from big retail chains such asWal-Mart, Metro and Tesco.

• When tag prices come down, under 5 c, they can be integrated inconsumer packages. Also reader prices will go further down (100 – 200 €).

• No clear view on containers, trucks and trailers

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Cases

• Access control – identification of a heavy goods vehicle,identification of a driver, identification of the load

• Gates, areas, terminals, loading / unloading areas• Enables access to unmanned unloading areas• Automated reporting

• Automation of terminal operations• Vehicle, unit (e.g. pallet), worker identification• Loading / unloading

• Traffic monitoring (delivery vans, customer cars, people)• Toll collection

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Cases

Case parking (P-Innovations project)• Use of passive RFID in car/truck parks.

Passive tag is on the wind screen• Readers in entry and exit

Case Digia: real-time vehicle logisticsmanagement

• Temporary identification of vehicles, usingpassive UHF technology tags which arehanging from rear-view mirror. The systemuses mobile hand-held terminals (NordicID)

Case Prosec – Waste management

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Case Controlmatic

• Automated sensing, controlling and locating system for fleet operationalefficiency

• Fleet operational efficiency ensures overall quality of transportation andtransported goods as well as optimising utilisation of transportation assetsand security through automated capture and control of sensor data suchas position, movement and temperature information.

• System consists of wireless temperature sensors inside containers, unitsin truck cabins, masters in terminal areas, database and user interfaces.

• Trailer location, continuous temperature measurement, open doorsmonitoring, position with GPS, and acceleration

• Web based user interface• Passive and active RFID technology• Case Suomen Kiitoautot Oy,Wireless sensing and controlling system to

800 trucks, trailers, containers and 10 terminals

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Thank you for your attention

[email protected]


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