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FORM # LAT-FS-0012-03 DCN No. LAT-XR-04681-01 LAT PROJECT DOCUMENT CHANGE NOTICE (DCN) SHEET 1 OF 1 ORIGINATOR: Dave Nelson PHONE: 650-926-4652 DATE: 10/29/04 CHANGE TITLE: DCN for TPS Validation Test Procedure ORG.: DOCUMENT NUMBER TITLE NEW REV. LAT-TD-04080 Tower Power Supply (TPS) Validation Test Procedure 01 CHANGE DESCRIPTION (FROM/TO): Initial release REASON FOR CHANGE: ACTION TAKEN: Change(s) included in new release DCN attached to document(s), changes to be included in next revision Other (specify): DISPOSITION OF HARDWARE (IDENTIFY SERIAL NUMBERS): DCN DISTRIBUTION: No hardware affected (record change only) List S/Ns which comply already: List S/Ns to be reworked or scrapped: List S/Ns to be built with this change: List S/Ns to be retested per this change: SAFETY, COST, SCHEDULE, REQUIREMENTS IMPACT? YES NO If yes, CCB approval is required. Enter change request number: APPROVALS DATE OTHER APPROVALS (specify): DATE ORIGINATOR: D. Nelson (signature on file) 10/28/04 ORG. MANAGER: G. Haller (signature on file) 10/28/04 PSA- Darren Marsh (signature on file) 10/29/04 Manufacturing- Jerry Clinton (signature on file) 10/29/04 DCC RELEASE: Natalie Cramar (signature on file) 10/29/04 Doc. Control Level: Subsystem LAT IPO GLAST Project DCN No: LAT-XR-04681-01
Transcript

FORM # LAT-FS-0012-03

DCN No.

LAT-XR-04681-01

LAT PROJECT DOCUMENT CHANGE NOTICE (DCN) SHEET 1 OF 1

ORIGINATOR: Dave Nelson PHONE: 650-926-4652 DATE: 10/29/04

CHANGE TITLE: DCN for TPS Validation Test Procedure ORG.:

DOCUMENT NUMBER TITLE NEW REV.

LAT-TD-04080 Tower Power Supply (TPS) Validation Test Procedure 01

CHANGE DESCRIPTION (FROM/TO): Initial release

REASON FOR CHANGE:

ACTION TAKEN: Change(s) included in new release DCN attached to document(s), changes to be included in next revision Other (specify):

DISPOSITION OF HARDWARE (IDENTIFY SERIAL NUMBERS): DCN DISTRIBUTION:

No hardware affected (record change only)

List S/Ns which comply already:

List S/Ns to be reworked or scrapped:

List S/Ns to be built with this change:

List S/Ns to be retested per this change:

SAFETY, COST, SCHEDULE, REQUIREMENTS IMPACT? YES NO If yes, CCB approval is required. Enter change request number:

APPROVALS DATE OTHER APPROVALS (specify): DATE

ORIGINATOR: D. Nelson (signature on file) 10/28/04

ORG. MANAGER: G. Haller (signature on file) 10/28/04

PSA- Darren Marsh (signature on file) 10/29/04

Manufacturing- Jerry Clinton (signature on file) 10/29/04

DCC RELEASE: Natalie Cramar (signature on file) 10/29/04 Doc. Control Level: Subsystem LAT IPO GLAST Project

DCN No: LAT-XR-04681-01

Hard copies of this document are for REFERENCE ONLY and should not be considered the latest

revision.

Document # Date effective

LAT-TD-04080-01 10/28/2004

Author(s) Supersedes

Dave Nelson

Subsystem/Office

Electronics & DAQ Subsystem Document Title

Safe Process for TPS EGSE Validation

Safe Process for TEM EGSE Validation

Hard copies of this document are for REFERENCE ONLY and should not be considered the latest

revision.

CHANGE HISTORY LOG

Revision Effective Date Description of Changes

01 10/28/04 Initial Revision

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revision. LAT-TD-04080-01 Page 3

Table of Contents -TOC

1. SCOPE .......................................................................................................................................... 5

2. DEFINITIONS AND ACRONYMS ............................................................................................ 6

2.1 Definitions............................................................................................................................. 6

2.2 Acronyms.............................................................................................................................. 7

3. REFERENCES ............................................................................................................................. 8

3.1 Applicable Documents.......................................................................................................... 8

4. REQUIREMENTS........................................................................................................................ 9

4.1 General.................................................................................................................................. 9

4.2 Test Personnel and Descriptions........................................................................................... 9

4.3 Test Readiness Review (TRR) and Post Test Review (PTR) ............................................... 9

4.4 Environmental Conditions .................................................................................................. 10

4.5 Contamination Control........................................................................................................ 10

4.6 Handling and Transportation .............................................................................................. 11

4.7 ESD..................................................................................................................................... 11

4.8 Mate/Demate Connectors.................................................................................................... 11

4.9 Test Equipment ................................................................................................................... 11

4.10 Test Data and Review ......................................................................................................... 12

4.11 Flight Hardware Log Book ................................................................................................. 12

4.12 Nonconforming Test Data, Equipment and Software......................................................... 12

4.13 Redlining and Blacklining Documents ............................................................................... 12

4.14 Quality Assurance............................................................................................................... 13

4.14.1 Product Assurance Requirements ............................................................................... 13

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4.15 Warnings, Cautions, and Notes........................................................................................... 14

4.16 Safety .................................................................................................................................. 14

5. PROCEDURE............................................................................................................................. 15

5.1 Test Procedure Instructions/Information ............................................................................ 15

5.1.1 Test Prerequisites ........................................................................................................ 15

5.1.2 Test Sequence ............................................................................................................. 15

5.1.3 Test Equipment ........................................................................................................... 16

5.1.4 Participant List ............................................................................................................ 18

5.2 Pre-Operation Verifications ................................................................................................ 19

5.3 Automated Non Powered Validation .................................................................................. 28

5.3.1 TPS Tester Board Interface Connection, J1................................................................ 28

5.3.2 TPS Test Board Interface Connection, J2................................................................... 32

5.4 Automated Powered Validation.......................................................................................... 36

5.4.1 TPS Tester Board Interface Connection, J1................................................................ 36

5.4.2 TPS Tester Board Interface Connection, J2................................................................ 41

5.5 Functional Test.................................................................................................................... 46

Appendix A (Data Sheets and Covers) ............................................................................................... 47

Appendix B (Automated Full Test Referenced Section) .................................................................... 60

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revision. LAT-TD-04080-01 Page 5

1. SCOPE

The purpose of this document is to provide directions to perform a validation which verifies that the

EGSE is safe to mate to the applicable flight equipment.

Note: This document shall be considered subordinate to any AIDS that is used in conjunction

with this testing process.

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revision. LAT-TD-04080-01 Page 6

2. DEFINITIONS AND ACRONYMS

The following terms, abbreviations, and acronyms are used in this document:

2.1 Definitions

A, An Analog

A Analysis

cm centimeter

D, Dg Digital

DR Data Rate

Eff Efficiency

F Functional

Hz Hertz, unit of frequency

kHz kilohertz, 103 Hz

MHz Megahertz, 106 Hz

msec millisecond, 10-3 Second

mV millivolt, 10-3 Volt

P Performance

p-p peak-to-peak

P/F Pass/Fail

s, sec seconds

Ti Time

µ 10-6

V Volt

W Watt

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2.2 Acronyms

AIDS Assembly Instruction Data Sheets

AFEE Analog Front End Electronics

BOB Break Out Box

BOC Break Out Cable

CAL Calorimeter

CSAM Computer Scanning Acoustic Microscopy (computer sweeps the EUT with a tone to

detect any voids in the ASIC)

DMM Digital Multimeter

EGSE Electrical Ground Support Equipment

EICIT Electrical Interface Continuity and Isolation Test (cold checks)

ETech Electrical Technician

EUT Equipment Under Test

GASU Global trigger Anti-collision Spacecraft Unit

GLAST Gamma Ray Large Area Space Telescope

HAST Highly Accelerated Stress Test

LAT Large Area Telescope

MGSE Mechanical Ground Support Equipment

MTech Mechanical Technician

PTR Post Test Review

STM Safe To Mate

SVT Stray Voltage Test (hot checks)

T&DF Trigger and Data Flow

TC Test Conductor

TD Test Director

TEM Tower Electronics Module

TKR Tracker

TPS Tower Power Supply

TRR Test Readiness Review

QAE Quality Assurance Engineer

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3. REFERENCES

The list below provides documents that are to be used as references for this procedure:

3.1 Applicable Documents

Document Number Description

SPECIFICATIONS

LAT-TD-00778 LAT Environmental Specification

PROCEDURES

LAT-TD-01652 TPS Performance Test.

PLANS

LAT-MD-00039 Performance Assurance Implementation Plan

LAT-MD-00078 GLAST LAT System Safety Program Plan

LAT-MD-00228 CAL, TKR, and T& DF Contamination Control Plan

LAT-MD-00404 LAT Contamination Control Plan

LAT-MD-00408 LAT Program Instrument Performance Verification Plan

LAT-MD-01376 GLAST LAT Integration and Test Subsystem Test Plan

LAT-TD-00296 Trigger and Dataflow Test Plan

LAT-MD-02730 LAT Performance and Operations Test Plan

DRAWINGS

OTHER

LAT-MD-00091 GLAST Quality Manual

LAT-MD-00471 Control of Nonconforming Product

LAT-MD-00472 Corrective and Preventative Action

LAT-MD-00473 Handling, Storage, Packing, Preservation and Delivery

LAT-MD-03474 Redline/Blackline Engineering Documents

LAT-PS-04459 Mate and De-mate Workmanship Standards

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4. REQUIREMENTS

This section lists the requirements that shall be utilized during design, development, manufacture,

assembly, testing and storage.

4.1 General

The Performance Assurance Implementation Plan, LAT-MD-00039 shall be utilized to verify that

the products produced by the GLAST LAT project intended for design qualification, flight and

critical ground support equipment usage meet the required levels of quality and functionality for

their intended purposes.

This document shall follow the LAT Program Instrument Performance Verification Plan LAT-MD-

00408 which details the LAT and its subsystem verification test flow.

The LAT T & DF Test Plan, LAT-TD-00296 shall be utilized to address the overall requirements at

engineering model, qualification and production level phases. This document defines the time period

from post circuit board fabrication until electronic box delivery to LAT Integration and Test.

Testing within this document shall conform to the requirements stated in LAT Performance and

Operations Test Plan LAT-MD-02730 for all testing that relates to LAT I & T.

4.2 Test Personnel and Descriptions

Test personnel are described in GLAST LAT Integration and Test Subsystem Test Plan, LAT-MD-

01376. The test team members are defined with the following responsibilities:

4.3 Test Readiness Review (TRR) and Post Test Review (PTR)

The TRR and PTR are organizational meetings that shall be held at the appropriate times to inform

all parties about the testing that is to be accomplished and has been completed. The TRR and PTR

meetings are defined in the GLAST LAT Integration and Test Subsystem Test Plan, LAT-MD-

01376.

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4.4 Environmental Conditions

Testing performed in accordance with this document shall conform to standard environmental test

conditions unless specific test requirements within this document exist. Standard Environmental test

conditions are as follows:

• Dynamic Mechanical Conditions: No load, at rest

• Temperature: 18.3 to 25.7°C

• Atmospheric Pressure: Uncontrolled local conditions

• Humidity: 30% to 50% RH for testing when the Calorimeter or Engineering Model (EM)

Calorimeters are present. For all other testing 30% to 60% RH is required.

This document shall follow the LAT Environmental Specification, LAT-SS-00778 for all testing

where non standard environments are required. The Environmental Specification defines the

thermal, vibration and on-orbit exposure design and test environments for the LAT instrument and

its subsystems.

4.5 Contamination Control

The Contamination Control Plan defines the overall contamination control requirements necessary to

establish hardware cleanliness for the GLAST LAT program. When work is performed at SLAC

follow LAT-MD-01386. When work is performed elsewhere follow LAT-MD-00404.

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4.6 Handling and Transportation

This document shall follow the requirements found in the Handling, Storage, Package, Preservation

and Delivery document, LAT-MD-00473. This document establishes handling, storage, packaging

and transportation practices adequate to maintain the safety, reliability and quality of SLAC LAT

flight hardware items and achieve their damage free delivery to the place and time of ultimate use.

4.7 ESD

The CAL, TKR, T & DF Contamination Control Plan and the LAT Contamination Control Plan

define the ESD requirements for the GLAST LAT program. When work is performed at SLAC

follow LAT-MD-01386. When work is performed elsewhere follow LAT-MD-00404.

4.8 Mate/Demate Connectors

This document shall follow the requirements found in the Mate and Demate Workmanship Standard

LAT-PS-04459. The mate/demate process shall be followed for each and every connector mate. This

consists of a visual inspection of the interface, cleaning if required, and proper mating techniques.

4.9 Test Equipment

This document shall follow the requirements found in the LAT Program Instrument Performance

Verification Plan, LAT-MD-00408, which defines calibration, accuracy, substitutions, etc. for the

test equipment.

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4.10 Test Data and Review

This document shall follow the requirements found in the LAT Program Instrument Performance

Verification Plan, LAT-MD-00408, which defines the test data sheets and details the personnel that

reviews test data. Test data shall be recorded on the data sheets that are found in Appendix A of this

document. The data sheets and any supporting data shall use a cover sheet that is found in Appendix

A of this document.

4.11 Flight Hardware Log Book

The LAT Program Instrument Performance Verification Plan, LAT-MD-00408 requires that a log of

hardware installation, software installation, power ON and mates/demates to flight connectors shall

be kept for each flight unit. The log book is part of the package that is deliverable to the customer.

4.12 Nonconforming Test Data, Equipment and Software

This document shall follow the requirements found in the Control of Nonconforming Product, LAT-

MD-00471. This document establishes methods to identify and control nonconforming product

developed by the LAT project team.

4.13 Redlining and Blacklining Documents

The users of this document shall follow the requirements found in the Redline/Blackline Engineering

Documents, LAT-MD-03474.

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revision. LAT-TD-04080-01 Page 13

4.14 Quality Assurance

This document shall follow the requirements found in the Corrective and Preventative Action

document, LAT-MD-00472 and the GLAST Quality Manual, LAT-MD-00091 and LAT Program

Instrument Performance Verification Plan, LAT-MD-00408.

The Corrective and Preventative Action document establishes the method to be used to initiate,

implement, evaluate and record corrective and preventive actions. The GLAST Quality Manual

defines the methods implemented by the GLAST LAT project to ensure consistent quality of all

processes for procurement, design, development and production of flight hardware, flight software,

calibration and all associated ground support equipment interfacing with flight hardware and

software. The LAT Program Instrument Performance Verification Plan defines test configuration,

data sheets and review of test results.

4.14.1 Product Assurance Requirements

The QAE shall witness the initial test setup and validation operations. In the event of a failure a Non

Conformance Report (NCR) shall be written. The root cause and corrective action shall be identified

and there shall be QAE approval before the operation is continued. Any deviation from this

document requires approval from the QAE as well as the TC.

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4.15 Warnings, Cautions, and Notes

The following SAFETY ALERTS are intended to create awareness of the potential safety hazards

and the steps that must be taken to avoid accidents. These same alerts are used throughout this

document to identify specific hazards that may endanger personnel and/or equipment.

Identification of every conceivable hazardous situation is impossible. Therefore, all personnel have

the responsibility to diligently exercise safe practices whenever exposed to this equipment.

WARNING: Indicates a potential hazardous situation which, if not avoided, could result in

death or injury.

CAUTION: Indicates a potential hazardous situation which, if not avoided, could result in damage

to equipment.

Note: Indicates a notification of information that is important, but not hazard related.

4.16 Safety

This document shall follow the requirements found in the GLAST LAT System Safety Program

Plan, LAT-MD-00078. This document defines all phases of the LAT program including: design,

development, fabrication, handling, transportation, storage, test, assembly and operation.

WARNING: When high voltages are present extreme care should be exercised.

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5. PROCEDURE

This document provides a procedure for automated validation of EGSE that is used to test the TPS

units.

5.1 Test Procedure Instructions/Information

This section provides the general instructions and information that is used and required to perform

this procedure, including: test parameters, sequence, equipment and test participants.

5.1.1 Test Prerequisites

This section describes processes and procedures that must be completed prior to performing the tests

in this document.

5.1.2 Test Sequence

This section describes the requirements of the event sequence for performing this procedure. Tests

will be performed in the order listed in this document unless otherwise specified. It is permissible

for Assembly Instruction Data Sheets (AIDS) to be used to change the order of tests or select a

single test paragraph to be performed. In that case, the data sheet for the test performed will be

included in the end item data package linked to the AIDS step that required it. Test sequencing can

also be changed in a TRR and black lined into the test procedure.

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5.1.3 Test Equipment

The test equipment listed below is necessary for the tests described in this procedure.

5.1.3.1 EGSE

Record the test equipment, cables, connector savers and software:

1) Record the information for all equipment on the data sheet. See the list below for descriptions

of the information to be recorded.

• Description and Manufacturer

• Model/LAT number (Data Logger and cards, etc)

• Serial/Revision number (for equipment, files and software)

• Calibration due date (enter NA for non calibrated equipment)

• Validation completion date for all EGSE

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The list below indicates the equipment that is known to be used to perform this procedure:

Test Equipment Description, Manufacturer Model/LAT Number Digital Voltmeter, Fluke 87 III

Power Supply (min. 26.0V to 40.0V capability), BK Precision 1697

TPS Tester Board LAT-DS-02938

VME crate Dawn VME Products, 11-1011777-2119 VME64x (series 767)

VME, TST-STP Trans card, SLAC LAT-DS-00999

VME SBC MVME2304 card, Motorola MVME2304-0123

VME SBC VMESC5 card, Dawn VME Products VMESC5

VME LCB Mezzanine card, SLAC LAT-TD-00860

PC, Dell

LCB Transition board cable, SLAC LAT-DS-03247

28 Volt supply cable, SLAC LAT-DS-03246

VME to test board cable (3 required), SLAC LAT-DS-03245

190 ohm resistor > 1 watt

GPIB- USB, Agilent 82357A

Ground jumper, Banana Pomona B-12-0

TPS Tester Board Cable, SLAC LAT-DS-03244

Data logger Y cable, TPS, SLAC LAT-DS-04616

Data logger cable (2), SLAC LAT-DS-04612

Data logger cable , SLAC LAT-DS-04614

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5.1.4 Participant List

This section provides a data sheet to record test participants.

1) Record all test participants.

Test Equipment Description, Manufacturer Model/LAT Number Data Logger, Agilent 34970A

Gender changer 78 pin, L-com DGBH78F

Gender changer 26 pin, L-com DGBH26M

Shorting Plug (2)

RS-232 Cable LAT-DS-04380

CAT5 Ethernet cable, TRD855PL-50 (LAN Network Option)

CAT Crossover cable (Local PC Network Option)

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revision. LAT-TD-04080-01 Page 19

5.2 Pre-Operation Verifications

This section details the pre-operation verification checks before testing the TPS Tester Board.

To perform the pre-operation verification checks:

CAUTION: Follow ESD processes during this checkout.

Note: Prior to the connection of any hardware to other electronics, it shall be verified that all

power supplies, signal generators, VME racks, and any other test and measurement

equipment shall be connected to the same AC ground. The simplest way to do this is

to connect all AC-powered equipment to the same power strip. In cases where this is

not practical (e.g. possibly a thermal-vacuum test), greater care must be taken to

ensure there are no floating grounds since this would represent a hazard to the

electronics.

Note: Leave all connector savers in place until the actual flight mate is to be made. The AIDS

provides authorization to install and remove connector savers.

Note: All flight mates and demates must be completed and entered into the mate demate log

before measurements are made or testing can start.

1) Notify QAE that testing is expected to start, so the QAE can arrange to be present for the

setup and start of testing. Record per the data sheet.

2) Verify that the Test Readiness Review has concluded and all parties have signed the cover

sheet. Record per the data sheet.

3) Record the serial numbers per the data sheet.

4) Verify the power to the LAT, or the EGSE is off. Record in the data sheet.

5) Set the DMM to the auto-ranging setting. Record in the data sheet.

6) Measure DMM lead resistance by connecting the two leads together. Record in the data sheet.

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5.2.1.1 Data Logger Continuity Test

2) Setup and connect the test equipment and cables per the Figure below (with the shorting

plugs, for continuity check).

Note: For a more complete detail operation of the data logger software refer to Appendix B.

3) Measure the resistance between the test equipment chassis and technical ground. Record in

the data sheet.

4) Click on the “BenchLink Data Logger” icon to start the Data Logger program and the

"Welcome to Agilent BenchLink Data Logger" window appears.

5) Select “Open an existing setup” and select the "continuity.xx" xx is the revision of the file

(use the most current revision number available).

6) Click on the "OK" button and the "Open" window appears.

Note: The actual window is populated with all the files that are used for your setup.

7) Click on the "Open" button and the "Setup..." window appears.

Note: The actual window is populated with all the channels, limits and selections.

8) Click on the "Graphics Setup 1" Tab at the bottom of the page and the "Data Grid" view(s) in

the "Setup..." window appears.

Note: The actual window is populated with all the channels and names.

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9) Press the “F5” key, and the "Start Scanning – Scan Status" window appears.

10) Click on the “Start" button.

Note: Downloading channel configurations takes about 5 minute the first time the program runs.

11) When the test is done the "Save Scan Data" window appears.

12) Click on the "OK" button and the "Data Browser" window appears.

13) Close the "Data Browser" window by clicking on the “X” in the upper right corner.

14) At the "Graphics Setup 1" Tab, ensure that the color(s) on the left edge of each data grid are

Green. Green indicates the test(s) have passed, red is over limit and pink is under limit.

15) At the File menu select “Export Data...” and the “Export Data” window appears.

16) Verify that “Save to Disk” is selected.

17) Change the default file name to "" continuity_xxx" xxx", xxx is the TPS S/N.

18) Verify that “Measurement Data” is selected in the “Data to export:” area.

19) Verify that “Comma delimited (CSV)" is selected in the “Output format:” area.

Click on the “Change Output Options...” button and a “Data Export Options” window appears.

20) Select “rows” in the “Channels in:” area.

21) Verify that "Time stamp" is deselected in the "Optional data fields:" area.

22) Verify that "Seconds" is deselected in the "Optional data fields:" area.

23) Verify that "Alarm flag" is selected in the "Optional data fields:" area.

24) Verify that "Units" is selected in the "Optional data fields:" area.

25) Click the “OK” button.

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26) At the “Export Data” window, click the “OK” command button and the “Agilent BenchLink

Data Logger” window appears.

27) Click on the “OK” button.

28) Go to the directory where the CSV file was saved.

29) Verify that the export was successful. To do this open the file and verify that the Alarm

column is all zeros.

Note: Good data is represented in the Alarm column as 0, out of tolerance data is represented as

1 (indicates that the low limit was exceeded) and 2 (indicates that the high limit was

exceeded).

30) With the CSV file open in Excel, open the "File" menu select "Page Setup..."

31) Click on the "Header/Footer" tab.

32) Click on the "Custom Header." button.

33) In the "Left section:" click on the (file) button.

34) In the "Center section:" click on the (date and time) buttons.

35) Click on the OK button.

36) Click on the "Custom Footer.." button.

37) In the "Center section:" click on the (pages) button.

38) Click on the OK button.

39) Click on the OK button.

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40) Print out the file and attach it to the data package.

41) At the File menu, select “Export Data...” and the “Export Data” window appears.

42) Verify that “Save to Disk” is selected.

43) Change the file name to reflect the specific test that you are running.

44) Select “Setup Information” in the “Data to export:” area.

45) Verify that “Comma delimited (CSV)" is selected in the “Output format:” area.

46) At the “Export Data” window, click the “OK” command button and the “Agilent BenchLink

Data Logger” window appears.

47) Click on the “OK” button.

48) Go to the directory where the CSV file was saved and open the file, print if needed.

49) The setup file contains the limits that are tested for the selected test.

50) Demate the shorting plugs from the Data Logger setup.

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5.2.1.2 Data Logger Isolation Test

1) Setup and connect the test equipment and cables per the Figure below (with no shorting plugs,

for isolation check).

2) Click on the “BenchLink Data Logger” icon to start the Data Logger program and the

"Welcome to Agilent BenchLink Data Logger" window appears.

3) Select “Open an existing setup” and select the "isolation.xx" xx is the revision of the file (use

the most current revision number available).

4) Click on the "OK" button and the "Open" window appears.

Note: The actual window is populated with all the files that are used for your setup.

5) Click on the "Open" button and the "Setup..." window appears.

Note: The actual window is populated with all the channels, limits and selections.

6) Click on the "Graphics Setup 1" Tab at the bottom of the page and the "Data Grid" view(s) in

the "Setup..." window appears.

Note: The actual window is populated with all the channels and names.

7) Press the “F5” key, and the "Start Scanning – Scan Status" window appears.

8) Click on the “Start" button.

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Note: Downloading channel configurations takes about one minute the first time the program

runs.

9) When the test is done the "Save Scan Data" window appears.

10) Click on the "OK" button and the "Data Browser" window appears.

11) Close the "Data Browser" window by clicking on the “X” in the upper right corner.

12) At the "Graphics Setup 1" Tab, ensure that the color(s) on the left edge of each data grid are

Green. Green indicates the test(s) have passed, red is over limit and pink is under limit.

13) At the File menu select “Export Data...” and the “Export Data” window appears.

14) Verify that “Save to Disk” is selected.

15) Change the default file name to ""isolation_xxx", xxx is the TPS S/N.

16) Verify that “Measurement Data” is selected in the “Data to export:” area.

17) Verify that “Comma delimited (CSV)" is selected in the “Output format:” area.

18) Click on the “Change Output Options...” button and a “Data Export Options” window

appears.

19) Select “rows” in the “Channels in:” area.

20) Verify that "Time stamp" is deselected in the "Optional data fields:" area.

21) Verify that "Seconds" is deselected in the "Optional data fields:" area.

22) Verify that "Alarm flag" is selected in the "Optional data fields:" area.

23) Verify that "Units" is selected in the "Optional data fields:" area.

24) Click the “OK” button.

Safe Process for TPS EGSE Validation

Hard copies of this document are for REFERENCE ONLY and should not be considered the latest

revision. LAT-TD-04080-01 Page 26

25) At the “Export Data” window, click the “OK” command button and the “Agilent BenchLink

Data Logger” window appears.

26) Click on the “OK” button.

27) Go to the directory where the CSV file was saved.

28) Verify that the export was successful. To do this open the file and verify that the Alarm

column is all zeros.

Note: Good data is represented in the Alarm column as 0, out of tolerance data is represented as

1 (indicates that the low limit was exceeded) and 2 (indicates that the high limit was

exceeded).

29) With the CSV file open in Excel, open the "File" menu select "Page Setup....".

30) Click on the "Header/Footer" tab.

31) Click on the "Custom Header." button.

32) In the "Left section:" click on the (file) button.

33) In the "Center section:" click on the (date and time) buttons.

34) Click on the OK button.

35) Click on the "Custom Footer.." button.

36) In the "Center section:" click on the (pages) button.

37) Click on the OK button.

38) Click on the OK button.

Safe Process for TPS EGSE Validation

Hard copies of this document are for REFERENCE ONLY and should not be considered the latest

revision. LAT-TD-04080-01 Page 27

39) Print out the file and attach it to the data package.

40) At the File menu, select “Export Data...” and the “Export Data” window appears.

41) Verify that “Save to Disk” is selected.

42) Change the file name to reflect the specific test that you are running.

43) Select “Setup Information” in the “Data to export:” area.

44) Verify that “Comma delimited (CSV)" is selected in the “Output format:” area.

45) At the “Export Data” window, click the “OK” command button and the “Agilent BenchLink

Data Logger” window appears.

46) Click on the “OK” button.

47) Go to the directory where the CSV file was saved and open the file, print if needed.

Note: The setup file contains the limits that are tested for the selected test.

48) Record the completion of the Data Logger checks in the data sheet and verify the data is

attached to the data package.

49) Measure the resistance between the TPS Tester Board chassis and technical ground. Record

in the data sheet.

50) Verify that the test equipment and participant lists have been completed.

Safe Process for TPS EGSE Validation

Hard copies of this document are for REFERENCE ONLY and should not be considered the latest

revision. LAT-TD-04080-01 Page 28

5.3 Automated Non Powered Validation

This section provides the automated validation methods when there is no power applied to the TPS

EGSE.

5.3.1 TPS Tester Board Interface Connection, J1

There is one TPS Tester Board interface connector (J1) that is checked in this section. The Figure

below indicates the test configuration that is used for this connector. Use gender changes where

necessary.

TPSTESTERBOARD

PCGPIB-USB

J1LAT-DS-04616J1

J200

J100

Agilent 34970A

J100

40 CH CardJ200

LAT-DS-04612

LAT-DS-04612J1

J140 CH Card

LAT-DS-03244

Figure 1. TPS Tester Board J1 Interface Test Configuration

1) Setup and connect the test equipment to the EUT by connecting the cables and connector

savers in sequence as provided in the data sheet. Record in the data sheet.

Note: All mate logs shall be completed prior to taking measurements.

2) Click on the “BenchLink Data Logger” icon to start the Data Logger program and the

"Welcome to Agilent BenchLink Data Logger" window appears.

3) Select “Open an existing setup” and select the "TPS_TB_78_Pin_ohm.xx" xx is the revision

of the file (use the most current revision number available).

4) Click on the "OK" button and the "Open" window appears.

Safe Process for TPS EGSE Validation

Hard copies of this document are for REFERENCE ONLY and should not be considered the latest

revision. LAT-TD-04080-01 Page 29

Note: The actual window is populated with all the files that are used for your setup.

5) Click on the "Open" button and the "Setup..." window appears.

Note: The actual window is populated with all the channels, limits and selections.

6) Click on the "Graphics Setup 1" Tab at the bottom of the page and the "Data Grid" view(s) in

the "Setup..." window appears.

Note: The actual window is populated with all the channels and names.

7) Press the “F5” key, and the "Start Scanning – Scan Status" window appears.

8) Click on the “Start" button.

Note: Downloading channel configurations takes about 5 minute the first time the program runs.

9) When the test is done the "Save Scan Data" window appears.

10) Click on the "OK" button and the "Data Browser" window appears.

11) Close the "Data Browser" window by clicking on the “X” in the upper right corner.

12) At the "Graphics Setup 1" Tab, ensure that the color(s) on the left edge of each data grid are

Green. Green indicates the test(s) have passed, red is over limit and pink is under limit.

13) At the File menu select “Export Data...” and the “Export Data” window appears.

14) Verify that “Save to Disk” is selected.

15) Change the default file name to ""TPS_TB_78_Pin.xxx", xxx is the TPS S/N.

16) Verify that “Measurement Data” is selected in the “Data to export:” area.

17) Verify that “Comma delimited (CSV)" is selected in the “Output format:” area.

18) Click on the “Change Output Options...” button and a “Data Export Options” window appears.

Safe Process for TPS EGSE Validation

Hard copies of this document are for REFERENCE ONLY and should not be considered the latest

revision. LAT-TD-04080-01 Page 30

19) Select “rows” in the “Channels in:” area.

20) Verify that "Time stamp" is deselected in the "Optional data fields:" area.

21) Verify that "Seconds" is deselected in the "Optional data fields:" area.

22) Verify that "Alarm flag" is selected in the "Optional data fields:" area.

23) Verify that "Units" is selected in the "Optional data fields:" area.

24) Click the “OK” button.

25) At the “Export Data” window, click the “OK” command button and the “Agilent BenchLink

Data Logger” window appears.

26) Click on the “OK” button.

27) Go to the directory where the CSV file was saved.

28) Verify that the export was successful. To do this open the file and verify that the Alarm

column is all zeros. Record per the data sheet.

Note: Good data is represented in the Alarm column as 0, out of tolerance data is represented as

1 (indicates that the low limit was exceeded) and 2 (indicates that the high limit was

exceeded).

29) With the CSV file open in Excel, open the "File" menu select "Page Setup..."

30) Click on the "Header/Footer" tab.

31) Click on the "Custom Header." button.

32) In the "Left section:" click on the (file) button.

33) In the "Center section:" click on the (date and time) buttons.

Safe Process for TPS EGSE Validation

Hard copies of this document are for REFERENCE ONLY and should not be considered the latest

revision. LAT-TD-04080-01 Page 31

34) Click on the OK button.

35) Click on the "Custom Footer.." button.

36) In the "Center section:" click on the (pages) button.

37) Click on the OK button.

38) Click on the OK button.

39) Print out the file and attach it to the data package.

40) At the File menu, select “Export Data...” and the “Export Data” window appears.

41) Verify that “Save to Disk” is selected.

42) Change the file name to reflect the specific test that you are running.

43) Select “Setup Information” in the “Data to export:” area.

44) Verify that “Comma delimited (CSV)" is selected in the “Output format:” area.

45) At the “Export Data” window, click the “OK” command button and the “Agilent BenchLink

Data Logger” window appears.

46) Click on the “OK” button.

47) Go to the directory where the CSV file was saved and open the file, print if needed.

Note: The setup file contains the limits that are tested for the selected test.

48) Record the completion of the checks in the data sheet and verify the data is attached to the

data to the data package.

49) Demate the test setup.

Safe Process for TPS EGSE Validation

Hard copies of this document are for REFERENCE ONLY and should not be considered the latest

revision. LAT-TD-04080-01 Page 32

5.3.2 TPS Test Board Interface Connection, J2

There is one TPS Tester Board interface connector (J2) that is checked in this section. The Figure

below indicates the test configuration that is used for these interface connectors. Use gender changes

where necessary.

J2

TPSTESTERBO AR D

PC G PIB-U SB

LAT-D S-04614

J1

Agilent 34970A

J10040 C H C ardLAT-D S-04612

J2 J1

Figure 2. TPS Tester Board J2 Interface Test Configuration

1) Setup and connect the test equipment to the EUT by connecting the cables and connector

savers in sequence as provided in the data sheet. Record in the data sheet.

Note: All mate logs shall be completed prior to taking measurements.

2) Click on the “BenchLink Data Logger” icon to start the Data Logger program and the

"Welcome to Agilent BenchLink Data Logger" window appears.

3) Select “Open an existing setup” and select the "TPS_TB_26_Pin_ohm.xx" xx is the revision

of the file (use the most current revision number available).

4) Click on the "OK" button and the "Open" window appears.

Note: The actual window is populated with all the files that are used for your setup.

5) Click on the "Open" button and the "Setup..." window appears.

Safe Process for TPS EGSE Validation

Hard copies of this document are for REFERENCE ONLY and should not be considered the latest

revision. LAT-TD-04080-01 Page 33

Note: The actual window is populated with all the channels, limits and selections.

6) Click on the "Graphics Setup 1" Tab at the bottom of the page and the "Data Grid" view(s) in

the "Setup..." window appears.

Note: The actual window is populated with all the channels and names.

7) Press the “F5” key, and the "Start Scanning – Scan Status" window appears.

8) Click on the “Start" button.

Note: Downloading channel configurations takes about 5 minute the first time the program runs.

9) When the test is done the "Save Scan Data" window appears.

10) Click on the "OK" button and the "Data Browser" window appears.

11) Close the "Data Browser" window by clicking on the “X” in the upper right corner.

12) At the "Graphics Setup 1" Tab, ensure that the color(s) on the left edge of each data grid are

Green. Green indicates the test(s) have passed, red is over limit and pink is under limit.

13) At the File menu select “Export Data...” and the “Export Data” window appears.

14) Verify that “Save to Disk” is selected.

15) Change the default file name to ""TPS_TB_26_Pin.xxx", xxx is the TPS S/N.

16) Verify that “Measurement Data” is selected in the “Data to export:” area.

17) Verify that “Comma delimited (CSV)" is selected in the “Output format:” area.

18) Click on the “Change Output Options...” button and a “Data Export Options” window

appears.

19) Select “rows” in the “Channels in:” area.

Safe Process for TPS EGSE Validation

Hard copies of this document are for REFERENCE ONLY and should not be considered the latest

revision. LAT-TD-04080-01 Page 34

20) Verify that "Time stamp" is deselected in the "Optional data fields:" area.

21) Verify that "Seconds" is deselected in the "Optional data fields:" area.

22) Verify that "Alarm flag" is selected in the "Optional data fields:" area.

23) Verify that "Units" is selected in the "Optional data fields:" area.

24) Click the “OK” button.

25) At the “Export Data” window, click the “OK” command button and the “Agilent BenchLink

Data Logger” window appears.

26) Click on the “OK” button.

27) Go to the directory where the CSV file was saved.

28) Verify that the export was successful. To do this open the file and verify that the Alarm

column is all zeros.

Note: Good data is represented in the Alarm column as 0, out of tolerance data is represented as

1 (indicates that the low limit was exceeded) and 2 (indicates that the high limit was

exceeded).

29) With the CSV file open in Excel, open the "File" menu select "Page Setup..."

30) Click on the "Header/Footer" tab.

31) Click on the "Custom Header." button.

32) In the "Left section:" click on the (file) button.

33) In the "Center section:" click on the (date and time) buttons.

34) Click on the OK button.

Safe Process for TPS EGSE Validation

Hard copies of this document are for REFERENCE ONLY and should not be considered the latest

revision. LAT-TD-04080-01 Page 35

35) Click on the "Custom Footer.." button.

36) In the "Center section:" click on the (pages) button.

37) Click on the OK button.

38) Click on the OK button.

39) Print out the file and attach it to the data package.

40) At the File menu, select “Export Data...” and the “Export Data” window appears.

41) Verify that “Save to Disk” is selected.

42) Change the file name to reflect the specific test that you are running.

43) Select “Setup Information” in the “Data to export:” area.

44) Verify that “Comma delimited (CSV)" is selected in the “Output format:” area.

45) At the “Export Data” window, click the “OK” command button and the “Agilent BenchLink

Data Logger” window appears.

46) Click on the “OK” button.

47) Go to the directory where the CSV file was saved and open the file, print if needed.

Note: The setup file contains the limits that are tested for the selected test.

48) Record the completion of the test in the data sheet and verify the data is attached to the data

to the data package.

49) Demate the test setup.

Safe Process for TPS EGSE Validation

Hard copies of this document are for REFERENCE ONLY and should not be considered the latest

revision. LAT-TD-04080-01 Page 36

5.4 Automated Powered Validation

This section provides the automated validation methods for when there is power applied to the TPS

EGSE. Use gender changes where necessary.

5.4.1 TPS Tester Board Interface Connection, J1

There is one TPS Tester Board interface connector (J1) that is checked in this section. The Figure

below indicates the test configuration that is used for this connector.

T P ST E S T E RB O A R D

P C G P IB - U S B

J 1

J 6

P 1

L A T - D S - 0 4 6 1 6J 1

J 2 0 0

J 1 0 0

A g i le n t 3 4 9 7 0 A

J 1 0 0

4 0 C H C a r dJ 2 0 0

L A T - D S - 0 4 6 1 2

L A T - D S - 0 4 6 1 2J 1

J 14 0 C H C a r d

B K P o w e r S u p p ly

1 6 9 7

1 9 0 o h m sJ 1J 2

R e d ( + )

G r e e n

B la c k ( - )

Figure 3. TPS Tester Board JP 1 Interface Test Configuration

1) Setup and connect the test equipment to the TPS Tester Board by connecting the cables.

Record in the data sheet.

Note: DO NOT connect the P1 side of cable LAT-DS-03246 to connector saver J6 of the TPS

Test Board.

Note: All mate logs shall be completed prior to taking measurements.

Safe Process for TPS EGSE Validation

Hard copies of this document are for REFERENCE ONLY and should not be considered the latest

revision. LAT-TD-04080-01 Page 37

J P 1

M A N U A L

A U T O

T P S T E S T E R B O A R D J P L a y o u t

ππππ

ππ

πππ

πππ

πππ

πππ

πππ

πππ

Figure 4. TPS Tester Board J1 Jumper Setting

2) Move JP 1 jumper position from AUTO to MANUAL on the Tester Board. Refer to the

Figure above.

3) Turn on the external power supply.

4) Set external power supply to Channel 1.

5) Verify the output of the external power supply. Record per the data sheet.

6) Turn off the external power supply.

7) Connect P1 side of cable LAT-DS-03246 to J6 of the TPS Tester Board

8) Turn on the external power supply.

9) Verify the output of the external power supply. Record per the data sheet.

10) Select “Open an existing setup” and select the "TPS_TB_78_Pin volt.xx" xx is the revision

of the file (use the most current revision number available).

11) Click on the "OK" button and the "Open" window appears.

Note: The actual window is populated with all the files that are used for your setup.

12) Click on the "Open" button and the "Setup..." window appears.

Note: The actual window is populated with all the channels, limits and selections.

Safe Process for TPS EGSE Validation

Hard copies of this document are for REFERENCE ONLY and should not be considered the latest

revision. LAT-TD-04080-01 Page 38

13) Click on the "Graphics Setup 1" Tab at the bottom of the page and the "Data Grid" view(s) in

the "Setup..." window appears.

Note: The actual window is populated with all the channels and names.

14) Press the “F5” key, and the "Start Scanning – Scan Status" window appears.

15) Click on the “Start" button.

Note: Downloading channel configurations takes about 5 minute the first time the program runs.

16) When the test is done the "Save Scan Data" window appears.

17) Click on the "OK" button and the "Data Browser" window appears.

18) Close the "Data Browser" window by clicking on the “X” in the upper right corner.

19) At the "Graphics Setup 1" Tab, ensure that the color(s) on the left edge of each data grid are

Green. Green indicates the test(s) have passed, red is over limit and pink is under limit.

20) At the File menu select “Export Data...” and the “Export Data” window appears.

21) Verify that “Save to Disk” is selected.

22) Change the default file name to ""TPS_TB_78_Pin volt.xxx", xxx is the TPS S/N.

23) Verify that “Measurement Data” is selected in the “Data to export:” area.

24) Verify that “Comma delimited (CSV)" is selected in the “Output format:” area.

25) Click on the “Change Output Options...” button and a “Data Export Options” window

appears.

26) Select “rows” in the “Channels in:” area.

27) Verify that "Time stamp" is deselected in the "Optional data fields:" area.

Safe Process for TPS EGSE Validation

Hard copies of this document are for REFERENCE ONLY and should not be considered the latest

revision. LAT-TD-04080-01 Page 39

28) Verify that "Seconds" is deselected in the "Optional data fields:" area.

29) Verify that "Alarm flag" is selected in the "Optional data fields:" area.

30) Verify that "Units" is selected in the "Optional data fields:" area.

31) Click the “OK” button.

32) At the “Export Data” window, click the “OK” command button and the “Agilent BenchLink

Data Logger” window appears.

33) Click on the “OK” button.

34) Go to the directory where the CSV file was saved.

35) Verify that the export was successful. To do this open the file and verify that the Alarm

column is all zeros.

Note: Good data is represented in the Alarm column as 0, out of tolerance data is represented as

1 (indicates that the low limit was exceeded) and 2 (indicates that the high limit was

exceeded).

36) With the CSV file open in Excel, open the "File" menu select "Page Setup..."

37) Click on the "Header/Footer" tab.

38) Click on the "Custom Header." button.

39) In the "Left section:" click on the (file) button.

40) In the "Center section:" click on the (date and time) buttons.

41) Click on the OK button.

42) Click on the "Custom Footer.." button.

Safe Process for TPS EGSE Validation

Hard copies of this document are for REFERENCE ONLY and should not be considered the latest

revision. LAT-TD-04080-01 Page 40

43) In the "Center section:" click on the (pages) button.

44) Click on the OK button.

45) Click on the OK button.

46) Print out the file and attach it to the data package.

47) At the File menu, select “Export Data...” and the “Export Data” window appears.

48) Verify that “Save to Disk” is selected.

49) Change the file name to reflect the specific test that you are running.

50) Select “Setup Information” in the “Data to export:” area.

51) Verify that “Comma delimited (CSV)" is selected in the “Output format:” area.

52) At the “Export Data” window, click the “OK” command button and the “Agilent BenchLink

Data Logger” window appears.

53) Click on the “OK” button.

54) Go to the directory where the CSV file was saved and open the file, print if needed.

Note: The setup file contains the limits that are tested for the selected test.

55) Turn off external power supply.

56) Move JP 1 jumper position from MANUAL to AUTO on the Tester Board.

57) Record the completion of the Data Logger checks in the data sheet and verify the data is

attached to the data to the data package.

58) Demate the test setup.

Safe Process for TPS EGSE Validation

Hard copies of this document are for REFERENCE ONLY and should not be considered the latest

revision. LAT-TD-04080-01 Page 41

5.4.2 TPS Tester Board Interface Connection, J2

There is one TPS Tester Board interface connector (J2) that is checked in this section. The Figure

below indicates the test configuration that is used for this connector. Use gender changes where

necessary.

J2

TPSTESTERBOARD

PC

LAT-DS-04614

J1

J6

P1

Agilent 34970A

J10040 CH Card

BK Power Supply

1697

190 ohmsJ1J2Red(+)Black (-)

Green

LAT-DS-04612

J1J2

LAT-DS-03246

GPIB-USB

Figure 5. TPS Tester Board J2 Interface Test Configuration

1) Setup and connect the test equipment to the TPS Tester Board by connecting the cables.

Record in the data sheet.

Note: DO NOT connect the P1 side of cable LAT-DS-03246 to connector saver J6 of the TPS

Test Board.

Note: All mate logs shall be completed prior to taking measurements.

Safe Process for TPS EGSE Validation

Hard copies of this document are for REFERENCE ONLY and should not be considered the latest

revision. LAT-TD-04080-01 Page 42

2) Move JP 1 jumper position from AUTO to MANUAL on the TPS Tester Board.

J P 1

M A N U A L

A U T O

T P S T E S T E R B O A R D J P L a y o u t

≅≅≅≅

≅≅

≅≅≅

≅≅≅

≅≅≅

≅≅≅

≅≅≅

≅≅≅

Figure 6. TPS Tester Board JP 1 Setting

3) Turn on the external power supply.

4) Set external power supply to Channel 1.

5) Verify the output of the external power supply. Record per the data sheet.

6) Turn off the external power supply.

7) Connect P1 side of cable LAT-DS-03246 to J6 of the TPS Tester Board

8) Turn on the external power supply.

9) Verify the output of the external power supply. Record per the data sheet.

10) Select “Open an existing setup” and select the "TPS_TB_26_Pin volt.xx" xx is the revision

of the file (use the most current revision number available).

11) Click on the "OK" button and the "Open" window appears.

Note: The actual window is populated with all the files that are used for your setup.

12) Click on the "Open" button and the "Setup..." window appears.

Note: The actual window is populated with all the channels, limits and selections.

Safe Process for TPS EGSE Validation

Hard copies of this document are for REFERENCE ONLY and should not be considered the latest

revision. LAT-TD-04080-01 Page 43

13) Click on the "Graphics Setup 1" Tab at the bottom of the page and the "Data Grid" view(s) in

the "Setup..." window appears.

Note: The actual window is populated with all the channels and names.

14) Press the “F5” key, and the "Start Scanning – Scan Status" window appears.

15) Click on the “Start" button.

Note: Downloading channel configurations takes about 5 minute the first time the program runs.

16) When the test is done the "Save Scan Data" window appears.

17) Click on the "OK" button and the "Data Browser" window appears.

18) Close the "Data Browser" window by clicking on the “X” in the upper right corner.

19) At the "Graphics Setup 1" Tab, ensure that the color(s) on the left edge of each data grid are

Green. Green indicates the test(s) have passed, red is over limit and pink is under limit.

20) At the File menu select “Export Data...” and the “Export Data” window appears.

21) Verify that “Save to Disk” is selected.

22) Change the default file name to ""TPS_TB_26_Pin volt.xxx", xxx is the TPS S/N.

23) Verify that “Measurement Data” is selected in the “Data to export:” area.

24) Verify that “Comma delimited (CSV)" is selected in the “Output format:” area.

25) Click on the “Change Output Options...” button and a “Data Export Options” window

appears.

26) Select “rows” in the “Channels in:” area.

27) Verify that "Time stamp" is deselected in the "Optional data fields:" area.

Safe Process for TPS EGSE Validation

Hard copies of this document are for REFERENCE ONLY and should not be considered the latest

revision. LAT-TD-04080-01 Page 44

28) Verify that "Seconds" is deselected in the "Optional data fields:" area.

29) Verify that "Alarm flag" is selected in the "Optional data fields:" area.

30) Verify that "Units" is selected in the "Optional data fields:" area.

31) Click the “OK” button.

32) At the “Export Data” window, click the “OK” command button and the “Agilent BenchLink

Data Logger” window appears.

33) Click on the “OK” button.

34) Go to the directory where the CSV file was saved.

35) Verify that the export was successful. To do this open the file and verify that the Alarm

column is all zeros.

Note: Good data is represented in the Alarm column as 0, out of tolerance data is represented as

1 (indicates that the low limit was exceeded) and 2 (indicates that the high limit was

exceeded).

36) With the CSV file open in Excel, open the "File" menu select "Page Setup..."

37) Click on the "Header/Footer" tab.

38) Click on the "Custom Header." button.

39) In the "Left section:" click on the (file) button.

40) In the "Center section:" click on the (date and time) buttons.

41) Click on the OK button.

42) Click on the "Custom Footer.." button.

Safe Process for TPS EGSE Validation

Hard copies of this document are for REFERENCE ONLY and should not be considered the latest

revision. LAT-TD-04080-01 Page 45

43) In the "Center section:" click on the (pages) button.

44) Click on the OK button.

45) Click on the OK button.

46) Print out the file and attach it to the data package.

47) At the File menu, select “Export Data...” and the “Export Data” window appears.

48) Verify that “Save to Disk” is selected.

49) Change the file name to reflect the specific test that you are running.

50) Select “Setup Information” in the “Data to export:” area.

51) Verify that “Comma delimited (CSV)" is selected in the “Output format:” area.

52) At the “Export Data” window, click the “OK” command button and the “Agilent BenchLink

Data Logger” window appears.

53) Click on the “OK” button.

54) Go to the directory where the CSV file was saved and open the file, print if needed.

Note: The setup file contains the limits that are tested for the selected test.

55) Turn off external power supply.

56) Move JP 1 from MANUAL to AUTO setting on the TPS Tester Board

57) Record the completion of the Data Logger checks in the data sheet and verify the data is

attached to the data to the data package.

58) Demate the test setup.

Safe Process for TPS EGSE Validation

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revision. LAT-TD-04080-01 Page 46

5.5 Functional Test

This section provides instructions to perform a Functional test:

1) Mate the golden TPS unit to the TPS Test Board connections.

2) Perform the TPS Performance Test Procedure per LAT-TD-01652.

3) Complete the data sheets per the referenced document and attach them to this data package

4) Record per the data sheet in this document that the referenced procedure has been completed.

Safe Process for TPS EGSE Validation

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revision. LAT-TD-04080-01 Page 47

Appendix A (Data Sheets and Covers)

Safe Process for TPS EGSE Validation

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revision. LAT-TD-04080-01 Page 48

COVER SHEET

Program: GLAST

Procedure Number: LAT-TD-04080

Procedure Title: Safe Process for TPS EGSE Validation

Paragraph Number: 5.1

Paragraph Title: Test Procedure Instructions/Information

Controlling Document Number:

Controlling Document Step Number:

Unit S/N:

Descriptive Comment:

TEST READINESS REVIEW COMPLETED AND APPROVED BY THE FOLLOWING:

Test Director: Date:

Quality Assurance: Date:

Test Conductor: Date:

REVIEWED AND APPROVED BY THE FOLLOWING:

Test Director: Date:

Quality Assurance: Date:

Test Conductor: Date:

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revision. LAT-TD-04080-01 Page 49

TEST DATA SHEET Unit S/N:

Date/Temperature:

Title: 5.1.2 EGSE Operator:

QA:

Para Test Equipment Description and Manufacturer

Model/LATNumber

Serial/Rev. Number

*Cal./Val. Date

5.1.3 - 1 Record Model/LAT number, Serial/Revision number, Calibration due dates and Validation date for all equipment used in this procedure:

Digital Voltmeter, Fluke 87 III

Power Supply (min. 26.0V to 40.0V capability), BK Precision 1697

TPS Tester Board LAT-DS-02938

VME crate Dawn VME Products, 11-1011777-2119 VME64x S-(767)

VME, TST-STP Trans card, SLAC LAT-DS-00999

VME SBC MVME2304 card, Motorola MVME2304-0123

VME SBC VMESC5 card, Dawn VME Products VMESC5

VME LCB Mezzanine card, SLAC LAT-TD-00860

PC (local PC, provided by I&T), Dell

LCB Transition board cable, SLAC LAT-DS-03247

28 Volt supply cable, SLAC LAT-DS-03246

VME to test board cable (3 required), SLAC LAT-DS-03245

190 ohm resistor > 1 watt

GPIB- USB, Agilent 82357A

Ground jumper, Banana Pomona B-12-0

TPS Tester Board Cable, SLAC LAT-DS-03244

Data logger Y cable, TPS, SLAC LAT-DS-04616

Data logger cable (2), SLAC LAT-DS-04612

Data logger cable , SLAC LAT-DS-04614

Data Logger, Agilent 34970A

RS-232 Cable

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revision. LAT-TD-04080-01 Page 50

TEST DATA SHEET Unit S/N:

Date/Temperature:

Title: 5.1.2 EGSE Operator:

QA:

Para Test Equipment Description and Manufacturer

Model/LATNumber

Serial/Rev. Number

*Cal./Val. Date

5.1.3 - 1 Record Model/LAT number, Serial/Revision number, Calibration due dates and Validation date for all equipment used in this procedure:

Gender changer 78 pin, L-com DGBH78F

Gender changer 26 pin, L-com DGBH26M

Shorting Plug (2) LAT-DS-04380

Network Connections Options

CAT5 Ethernet cable, TRD855PL-50 (LAN Network)

CAT 6 Crossover Cable (Local PC)

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revision. LAT-TD-04080-01 Page 51

TEST DATA SHEET Unit S/N:

Date/Temperature:

Title: 5.1.3 Participant List Operator:

QA:

Para Title Print Name Signature

Record names of all personnel that take part in the test/operation:

5.1.3 - 1

Safe Process for TPS EGSE Validation

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revision. LAT-TD-04080-01 Page 52

COVER SHEET

Program: GLAST

Procedure Number: LAT-TD-04080

Procedure Title: Safe Process for TEM EGSE Validation

Paragraph Number: 5.2

Paragraph Title: Pre Operations Verifications

Controlling Document Number:

Controlling Document Step Number:

Unit S/N:

Descriptive Comment:

TEST READINESS REVIEW COMPLETED AND APPROVED BY THE FOLLOWING:

Test Director: Date:

Quality Assurance: Date:

Test Conductor: Date:

REVIEWED AND APPROVED BY THE FOLLOWING:

Test Director: Date:

Quality Assurance: Date:

Test Conductor: Date:

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revision. LAT-TD-04080-01 Page 53

TEST DATA SHEET Unit S/N:

Date:

Title: 5.2 Pre Operations Verifications Operator:

QA:

Step Description Limits Unit Data

5.2 Pre-Operation Verifications -1 Notify QAE. OK OK/NG -2 Test Readiness Review is done. OK OK/NG -3 Record the EUT equipment: Part number NA NA Serial number NA NA

-4 Power to the LAT or EGSE is off. OFF ON/OFF -5 Set DMM to autoranging for resistance. OK OK/NG -6 Measure DMM lead resistance. < 2.0 Ω

5.2.1.1-2 Measure test equipment to ground. < 2.0 Ω -29 Verify that the data all passed OK OK/NG

5.2.1.2

-28

Verify that the data all passed OK OK/NG

-48 Data Logger continuity and isolation checks are complete.

OK OK/NG

-49 Measure TPS Tester Board to ground. < 2.0 Ω -50 The test equipment and participant lists have

been completed. OK OK/NG

Safe Process for TPS EGSE Validation

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revision. LAT-TD-04080-01 Page 54

COVER SHEET

Program: GLAST

Procedure Number: LAT-TD-TBD

Procedure Title: Safe Process for TEM EGSE Validation

Paragraph Number: 5.3

Paragraph Title: Automated Non Powered Validation

Controlling Document Number:

Controlling Document Step Number:

Unit S/N:

Descriptive Comment:

TEST READINESS REVIEW COMPLETED AND APPROVED BY THE FOLLOWING:

Test Director: Date:

Quality Assurance: Date:

Test Conductor: Date:

REVIEWED AND APPROVED BY THE FOLLOWING:

Test Director: Date:

Quality Assurance: Date:

Test Conductor: Date:

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revision. LAT-TD-04080-01 Page 55

TEST DATA SHEET Unit S/N:

Date:

Title: 5.3 Automated Non Powered Validation

Operator:

QA:

Para. Description Limits Unit Data

5.3.1 J1 TPS Tester Board Connector Checks -1

Verify configuration and connection of the TPS

Tester Board.

OK OK/NG

-28 Verify that the data all passed. OK OK/NG

-48 Tests are complete. OK OK/NG

5.3.2 J2 TPS Tester Board Connector Checks -1

Verify configuration and connection of the TPS

Tester Board.

OK OK/NG

-28 Verify that the data all passed. OK OK/NG

-48 Tests are complete. OK OK/NG

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revision. LAT-TD-04080-01 Page 56

COVER SHEET

Program: GLAST

Procedure Number: LAT-TD-04080

Procedure Title: Safe Process for TPS EGSE Validation

Paragraph Number: 5.4

Paragraph Title: Automated Powered Validation

Controlling Document Number:

Controlling Document Step Number:

Unit S/N:

Descriptive Comment:

TEST READINESS REVIEW COMPLETED AND APPROVED BY THE FOLLOWING:

Test Director: Date:

Quality Assurance: Date:

Test Conductor: Date:

REVIEWED AND APPROVED BY THE FOLLOWING:

Test Director: Date:

Quality Assurance: Date:

Test Conductor: Date:

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revision. LAT-TD-04080-01 Page 57

TEST DATA SHEET Unit S/N:

Date:

Title: 5.4 Automated Powered Validation

Operator:

QA:

Para. Description Limits Unit Data

5.4.1 J1 TPS Tester Board Connector Checks -1

Verify configuration and connection of the TPS

Subassembly to TEM interface checks.

OK OK/NG

-5 External power supply display reads +27.8 - +28.2 Volts

-7 Connect P1 side of cable LAT-DS-03246 to J6 of the TPS

Tester Board. OK OK/NG

-9 External power supply display reads +27.8 - +28.2

+26.5 - +29.5

Volts

m Amps

-35 Verify that the data all passed. OK OK/NG

-57 Tests are complete OK OK/NG

5.4.2 J2 TPS Tester Board Connector Checks -1

Verify configuration and connection of the TPS

Subassembly to TEM interface checks.

OK OK/NG

-4 External power supply display reads +27.8 - +28.2 Volts

-6 Connect P1 side of cable LAT-DS-03246 to J6 of the TPS

Tester Board. OK OK/NG

-8 External power supply display reads +27.8 - +28.2

+26.5 - +29.5

Volts

m Amps

-35 Verify that the data all passed. OK OK/NG

-57 Test are complete OK OK/NG

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revision. LAT-TD-04080-01 Page 58

COVER SHEET

Program: GLAST

Procedure Number: LAT-TD-TBD

Procedure Title: Safe Process for TPS EGSE Validation

Paragraph Number: 5.5

Paragraph Title: Performance Test

Controlling Document Number:

Controlling Document Step Number:

Unit S/N:

Descriptive Comment:

TEST READINESS REVIEW COMPLETED AND APPROVED BY THE FOLLOWING:

Test Director: Date:

Quality Assurance: Date:

Test Conductor: Date:

REVIEWED AND APPROVED BY THE FOLLOWING:

Test Director: Date:

Quality Assurance: Date:

Test Conductor: Date:

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revision. LAT-TD-04080-01 Page 59

TEST DATA SHEET Unit S/N:

Date/Temperature:

Paragraph: 5.6 Functional Test Operator:

QA:

Step Description Requirement Units Data

5.5 - 4 The performance test in LAT-TD-01652 is

complete and good.

OK OK/NG

Safe Process for TPS EGSE Validation

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Appendix B (Automated Full Test Referenced Section)

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Automated Test

This section describes the general setup and operation of the automated test procedure. This is

referenced by the specific test that is to be run for the EUT.

1) Setup and connect the test equipment and cables per the applicable interconnect diagram for

each specified connector.

2) Click on the “BenchLink Data Logger” icon to start the Data Logger program and the

"Welcome to Agilent BenchLink Data Logger" window appears as shown in the Figure

below.

3) Select “Open an existing setup”.

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4) Click on the "OK" button and the "Open" window appears as shown in the Figure below.

Note: The actual window is populated with all the files that are used for your setup.

5) Select the appropriate file that is specified for the connector under test.

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6) Click on the "Open" button and the "Setup..." window appears as shown in the Figure below.

Note: The actual window is populated with all the channels, limits and selections.

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revision. LAT-TD-04080-01 Page 64

7) Click on the "Graphics Setup 1" Tab at the bottom of the page and the "Data Grid" view(s) in

the "Setup..." window appears as shown in the Figure below.

Note: The actual window is populated with all the channels and names.

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8) Click on the “F5” key, and the "Start Scanning – Scan Status" window appears as shown in

the Figure below.

9) Click on the “Start" button.

Note: Downloading channel configurations takes about one minute the first time the

program runs.

10) When the test is done the "Save Scan Data" window as shown below appears.

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11) Click on the "OK" button and the "Data Browser" window appears as shown in the Figure

below.

12) Close the "Data Browser" window by clicking on the “X” in the upper right corner.

13) At the "Graphics Setup 1" Tab, ensure that the color(s) on the left edge of each data grid are

Green. Green indicates the test(s) have passed, red is over limit and pink is under limit.

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14) At the File menu, select “Export Data...” and the “Export Data” window appears as shown in

the Figure below.

15) Verify that “Save to Disk” is selected.

16) Change the file name per instructions from the specific test that you are running.

17) Verify that “Measurement Data” is selected in the “Data to export:” area.

18) Verify that “Comma delimited (CSV)" is selected in the “Output format:” area.

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revision. LAT-TD-04080-01 Page 68

19) Click on the “Change Output Options...” button and a “Data Export Options” window appears

as shown in the Figure below.

20) Select “rows” in the “Channels in:” area.

21) Verify that "Time stamp" is deselected in the "Optional data fields:" area.

22) Verify that "Seconds" is deselected in the "Optional data fields:" area.

23) Verify that "Alarm flag" is selected in the "Optional data fields:" area.

24) Verify that "Units" is selected in the "Optional data fields:" area.

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revision. LAT-TD-04080-01 Page 69

25) Verify the selection in the Data Export Options” window appears as shown in the Figure

below then click the “OK” button.

26) At the “Export Data” window, click the “OK” command button and the “Agilent BenchLink

Data Logger” window appears as shown in the Figure below.

27) Click on the “OK” button.

28) Go to the directory where the CSV file was saved.

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29) Verify that the export was successful. To do this open the file and verify that the Alarm

column is all zeros. The file should look similar to the Figure below.

Note: Good data is represented in the Alarm column as 0, out of tolerance data is

represented as 1 (indicates that the low limit was exceeded) and 2 (indicates that the

high limit was exceeded).

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To setup (with header information) and print out the excel file:

30) With the CSV file open in Excel, open the "File" menu select "Page Setup..."

31) Click on the "Header/Footer" tab.

32) Click on the "Custom Header.." button.

33) In the "Left section:" click on the (file) button.

34) In the "Center section:" click on the (date and time) buttons.

35) Click on the OK button.

36) Click on the "Custom Footer.." button.

37) In the "Center section:" click on the (pages) button.

38) Click on the OK button.

39) Click on the OK button.

40) Print out the file and attach it to the data package.

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revision. LAT-TD-04080-01 Page 72

To create and print out the Setup file configuration:

41) At the File menu, select “Export Data...” and the “Export Data” window appears.

42) Verify that “Save to Disk” is selected.

43) Change the file name to reflect the specific test that you are running.

44) Select “Setup Information” in the “Data to export:” area.

45) Verify that “Comma delimited (CSV)" is selected in the “Output format:” area.

46) At the “Export Data” window, click the “OK” command button and the “Agilent BenchLink

Data Logger” window appears.

47) Click on the “OK” button.

48) Go to the directory where the CSV file was saved and open the file, print if needed.

Note: The setup file contains the limits that are tested for the selected test.


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