[Lathe Series] 0iTD, 18i_21iTB (02)(1).pdf

OPERATION MANUAL

OPERATION MANUAL

OPERATION MANUAL BNC/LT/T/HT SERIES

Version: 04 Date: April.16, 2012

1

Operation Procedure



2

POWER ON ...................................................................................................................................................................... 4MAIN POWER SWITCH ON ................................................................................................................................................ 4MACHINE READY ............................................................................................................................................................ 4AXES REFERENCE ............................................................................................................................................................ 4

WARMING UP .................................................................................................................................................................. 5WARMING UP PROCEDURE ............................................................................................................................................... 5

MAIN OPERATION PANEL .......................................................................................................................................... 6POWER ON / POWER OFF .................................................................................................................................................. 7EMERGENCY STOP ........................................................................................................................................................... 7SPINDLE LOAD METER ..................................................................................................................................................... 7MODE SELECTION ........................................................................................................................................................... 8SPINDLE CW & SPINDLE JOG ................................................................................................................................... 11SPINDLE STOP ................................................................................................................................................................ 11SPINDLE CCW .............................................................................................................................................................. 12SPINDLE ORIENTATION .................................................................................................................................................. 12AUTO. ZRN ................................................................................................................................................................... 13DRY RUN ....................................................................................................................................................................... 13MACHINE LOCK ............................................................................................................................................................. 14M.S.T. LOCK ................................................................................................................................................................. 14SINGLE BLOCK FUNCTION ............................................................................................................................................. 15OPTIONAL STOP FUNCTION ............................................................................................................................................ 15BLOCK SKIP FUNCTION .................................................................................................................................................. 15TURRET CW/CCW........................................................................................................................................................ 16WORKING LIGHT ........................................................................................................................................................... 16COOLANT SWITCH ......................................................................................................................................................... 16OVER TRAVEL RELEASE ................................................................................................................................................. 17CYCLE START ................................................................................................................................................................ 17FEED HOLD .................................................................................................................................................................... 18FEED RATE OVERRIDE & JOG FEED RATE ........................................................................................................................ 18RAPID OVERRIDE ........................................................................................................................................................... 19SPINDLE OVERRIDE ....................................................................................................................................................... 19ALARM SIGNAL ............................................................................................................................................................. 20PROGRAM STOP (M00, M01) ......................................................................................................................................... 20OD/ID KEY SWITCH (OPTION)-ONLY WHEN HYDRAULIC CHUCK SUPPLIED .................................................................... 20PENDING FUNCTION ...................................................................................................................................................... 21MEMORY PROTECT KEY ................................................................................................................................................. 21

OPTION ........................................................................................................................................................................... 22



3

CHIP CONVEYOR CW/STOP/CCW (OPTION) ................................................................................................................ 22CHIP WASH DOWN DEVICE (OPTION) .............................................................................................................................. 22PROGRAM RESTART (OPTION) ........................................................................................................................................ 23MANUAL ABSOLUTE (OPTION) ....................................................................................................................................... 23AUTO POWER OFF (OPTION) ........................................................................................................................................... 23FIX TYPE MPG SELECT (OPTION) ................................................................................................................................... 242ND TURRET CW/CCW (OPTION) ................................................................................................................................... 24TOOL SETTER - MANUAL AND AUTOMATIC (OPTION) ..................................................................................................... 25BAR FEEDER & DESCRIPTION (OPTION) ......................................................................................................................... 29PROGRAMMABLE TAILSTOCK BODY DESCRIPTION (OPTION) .......................................................................................... 32C-AXIS DESCRIPTION (OPTION) ..................................................................................................................................... 33TOOL LIFE MANAGEMENT DESCRIPTION (OPTION) ......................................................................................................... 37

M CODE LIST & DESCRIPTION ............................................................................................................................... 39



4

Power on

Main power switch on

Item Operation Location

1 Check the machine condition and interface - Machine panel & all switches plugs connection

2 Main power switch on - Electric cabinet

3 CNC power on - Main operation panel

Machine ready


1 Release EMG stop switch - main operation panel - Hand-wheel operation panel- Chip conveyor panel

Axes reference

+ Mode selection


1 Select Mode - Control panel

2 Push function key - Control panel



5

Warming up It is necessary to warm up the machine after it has been stopped for hours, especially over night. Please ensure to let the machine running free for at least 30-45 minutes before you do accurate cutting.

Warming up

1. Load free operation more than 30 minutes (longer in winter time)

2. Check spindle rotation and orientation function

3. Check tool change function

4. Check lubrication and coolant device function

5. Make sure all these are working properly.

Warming up procedure 3


1 Check machine condition and interface - Machine

2 Select automatic mode and search a program - Refer to Fanuc operation manual

3 Push cycle start button



6

Main operation panel

TS O P

YE

REM

NEG C

102030

4050

60 70 80 90 100110

1201301401500

%

F025 50

100

%

LM

50

60

7080 90

100

110

120

SP LOAD METER

?

X%

%



7

Power on / Power off

Item Operation Remark

1 Push this button to switch on CNC power - Main power switch needs switch on


1 Push this button to switch off CNC power

Emergency stop


1 Push this button can stop any function

Spindle load meter

SP LOAD METER

LM %

Item Description Location

1 To check the load condition of spindle motor



8

Mode selection

1. The machine has 8 types of selection mode.

8 modes (from right to left, down to up)

a. ZRN uses for the three axes for returning to the MECHANICAL REFERENCE POINT.

b. RAPID In this mode, the specify axis will be moved as per the feed rate of the rapid

override rate (please refer to the rapid override rate for detail)

When execute this mode, a. choose a rapid override rate b. choose a axis c. press [AXIS/DIRECTION] key, keep the finger on the key. (the

movement will stop while un-press). The specify axis will be moving according to the rapid rate.

c. JOG This mode is for using the feed rate selection toggle to set a axiss feed rate.

Please refer to feed rate selection toggle for detail.

When execute this mode, choose a feed rate from the feed rate toggle. Choose a moving axis, press [AXIS/DIRECTION] key, keep the finger on

the key (the movement will stopped while un-press), the specify axis will be move accordingly.



9

d. MPG In this mode, uses of MPG to control the moving speed of the 3 axes. When executes this mode

Choose a moving axis. Choose a feed rate

After finishing of above steps, this can be used MPG to control movement When using handle, please refer to the description of the sub control panel

for MPG.

e. MDI In this mode, a simple program can be input directly and execution. In this mode, a simple program can not be memorized. It will be

disappeared after execution.

In this mode, input a simple program. f. AUTO (MEM)

Program execution mode CNC program only can be run under this mode. Please refer to the detail of feed rate override toggle for feed rate override of

this mode.

g. EDIT By editing, alter, inset or delete for the program This mode is only use for editing, can not be used for execution. For editing a new program, must be turned to AUTO. After finishing the editing, the control will automatically keep it and thus no

need for doing any saving.

h. TAPE (DNC) For uses of connection program through computer with software.

Note : Please make sure of the operation mode before operating, after the toggle and work continued to be done.



10

Axis direction

Item

Operation Remark

1 To move an axis in the JOG and RAPID mode. Use these buttons, select the axis to be moved and the direction of movement. The indicated lamp ON the push button of moving axes will light on.

-Z

X

X

+Z

-C

+C



11

Spindle CW & Spindle jog


1 Only be used during manual mode - Spindle rotate in clockwise direction

2 It will not be effective during Auto. mode

3 During effective condition, the built-in bulb will be light on, and it will be off when SPINDLE STOP or SPINDLE CCW effective.

Spindle stop


1 Under normal condition, it will be effective while spindle stop.

- The spindle will be stopped by pressing of this key no matter of spindle CW or CCW.

2 It will be only effective during manual mode.


4 During effective condition, the built-in bulb will be light on, and it will be off when SPINDLE CW or SPINDLE CCW is effective



12

Spindle CCW


1 Only be used during manual mode. - Spindle rotate in counter clockwise direction


3 During effective condition, the built-in bulb will be light on, and it will be OFF when SPINDLE STOP or SPINDLE CW is effective.

Spindle orientation


1 It will be effective during manual mode.

- Before too change, spindle indexing key unit is turned to a specify degree. The spindle will be turned to a specify indexing place by pressing of this key.

2 When this key is effective, spindle bulb will be light on.

3 The indexing function and bulb will be cancelled by pressing the RESET key on the NC control panel.



13

Auto. ZRN


1 Turn the model selection toggle to ZRN mode

- Manual operation key for zero return of the three axes

2 Press this key

3 The bulb of ZRN indicated lamp on the display panel will be light on while reaching the reference point.

4 The built-in bulb of key will be also light on.

Dry run

Item Function Remark

1 Program can be only executed by CYCLE START when this function is on. During the thread canned cycle ON is useless. Each axis will be moved as per the setting of the program

- F setting on the program is useless, each axis will be moved according to the specified feed rate of the jog feed rate.



14

Machine lock


1 When it is on, to execute a program or handle. The coordination point keep on showing , machine will hold on unmoved.

2 When execute G28, G29, G30 machine will not be moved to zero point if execute the zero return. Each axis return bulb still will not be light on.

3 Push this key is not merely machine lock, nor M.S.T. and B code can be executed. It wont be effective by the machine lock.

M.S.T. lock

M.S.T


1 When the M.S.T. lock switch is set to on (the indicated lamp on this push-button will light on), M,S, and T function operations are locked. Push this key does not affect machine lock function.



15

Single block function


1 Program can be only executed by CYCLE START. One single block can only be executed by pressing CYCLE START

Optional stop function


1 While execute a single block, a program will be stopped at specify block where mention a M01 command in order. To start the program, CYCLE START key have to be pressed.

Block skip function


1 Program will not be executed any single block while meeting a / symbol



16

Turret CW/CCW


1 Push this button CW turret one position - Working only when front door is closed

2 Push this button to CCW turret one position - Work only when front door is closed

Working light


1 Push this button to switch on - Under any mode

2 Push again then switch off

Coolant switch


1 Push this button to start - The pump will stop if the main door is opened.

2 Push again then stop

3 Use M8 to start - Use M9 to stop



17

Over travel release


1 When X Y or Z axes are over travel which dog touches the limit switch, the O.T. release indicated lamp is ON and alarm appears on CRT. Press continuously this button and use the MPG to move axis into safety area.

- This button must be pressed till axes move to correct position, and then can be released.

Cycle start

Item Function Condition

1 Program will be executed in Auto. model

- It will be only effective during auto. mode. - The built-in bulb will be light on when pressing

this key.



18

Feed hold

Item Function Condition

1 The three axes will be stopped during execution by pressing of this key.

- It will only be effective during auto mode. - It will not be effective during auto. mode. - It will not be effective during the operation of

canned cycle. The three axes will be only stopped until the end of the canned cycle operation.

Remark : during effective condition

The built-in bulb will be light on. The spindle will be continuous rotating. By pressing the CYCLE START key, the program will be re-operated.

Feed rate override & jog feed rate

1006050

0

40

2010

30

150140130

120110

8070

%90

1. This switch determines the feed rate by the scales.

2. Each scale has two readings.

a. the below reading represents the original programs set feed rate (F) percentage. I.E. when the switch is set at 60% F300 means that the feed rate is 300x60%-180mm/min.

b. The one upper represents the jog fee rate per minute. I.E. if the switch is set at 20, the feed rate displayed in screen.

3. The meaning of scales will very by the mode selection.

a. When the mode selection is set at auto. mode, the below reading represents the feed rate override of G01 execution.

b. When using DRY RUN in JOG or auto mode, the reading upper represents the



19

jog feed rate (mm/min.)

c. This switch is no effective during tapping cycle.

Rapid override

5025F0 100

%

1. In parameters, the high set feed rate of rapid override is set for G00 command. Also the low set feed rate of rapid override is set to be F0=400mm/min. (only for FANUC)

2. When in auto. mode, the actual feed rate of G00 command is the feed rate of this switch multiply the G00 feed rate.

3. When RAPID mode, the feed rate is the feed rate of this switch multiply the G00 feed rate.

4. Example : original G00 feed rate is 18000mm/min. when this switch is set at 50%, then the actual feed rate is 9000mm/min.

5. This switch has four steps (100%, 50%, 25%, F0) to be selected. F0 is set at 1000mm/min.

6. This switch is not effective during tapping cycle.

Spindle override

%

During spindle is running, speed can be adjusted by the switch (50% -120%)



20

Alarm signal

1. When it is light on, control has trouble or machine can not be operated.

2. Warning lamp activated.

Program stop (M00, M01)

When program is executed M00, M01 feed hold.

OD/ID key switch (option)-only when hydraulic chuck supplied

Select chuck direction for workpieces clamping by this key switch

Select chuck in CLAMP direction (for normal 3 jaw chuck),

Note :for some type of hydraulic collect, because clamp/unclamp mechanical

construction is opposite ,the key will make collect UNCLAMPING.

Select chuck in UNCLAMP direction(for normal 3 jaw chuck)

Note :for some type of hydraulic collect, due to clamp/unclamp mechanical

construction is opposite, the key will make collect CLMAPING.



21

Pending function

Function to be declared when it is ready.

Memory protect key

1. This key switch is used to prevent the programs from being edited, deleted, or modified.

2. Under normal circumstances, this switch should be at ON position to prevent the programs from being modified or deleted.

3. In case there are need to edit, delete, or modify the programs, set the switch at OFF position.

4. (Only for FANUC system) when the switch is at OFF position, the mode selection must be set at EDIT position, otherwise the programs are still protected.



22

OPTION

Chip conveyor CW/STOP/CCW (option)


1 Push CW button to execute function M24 chip conveyor ON M25 chip conveyor OFF

2 Push STOP button to stop CW action

3 Push CCW button to execute CCW. It is JOG movement.

- Function is effective only when button is push.

- Function fails to work when button is released.

Chip wash down device (option)


1 Push this button to start - When door is open, it will not be working

2 Push again then stop -

3 Use M12 to start - Use M9 to stop



23

Program restart (option)

RESTARTPROGRAM

Please refer to the operators manual of the CNC control.

Manual absolute (option)

MANNAL ABS


1 ON The move amount by manual operation is not counted to the present position ON.

2 OFF The move amount by manual operation is not counted to the present position on the work coordinate system.

Auto power off (option)

POWER OFFAUTO


1 When this switch is on (the indicated lamp will light on), the power supply circuit will be automatically cut off after a M30 command being read during the memory operation.



24

Fix type MPG select (option)


1 ON The Fix type MPG select. 2 OFF The Portable MPG select.

2nd Turret CW/CCW (option)

+ Item Operation Remark

1 Push this CW turret and center of jog key to turn 2nd turret one position

- Working only when front door is closed

2 Push this button to CCW turret and center of joy key to turn 2ND turret one position

- Work only when front door is closed

-Z

X

X

+Z

-C

+C

Fix type MPG select



25

Tool setter - Manual and Automatic (option) Tool setter operation procedure:

Note: Not suggest alternately using manual and auto. Tool setter, it may have 30~60u tolerance. (Reason 1- acceleration and deceleration for manual and automatic is different. 2- the measurement position is different.) 1. Manual tool setter operation procedure:

(1) Put the arm down, and under Manual JOG mode, comply with direction button to make X and Z axis moved to positive or negative. And confirm the traveling feed is F=32/mm/min. After tool touched the probe, the compensation value is created automatically into the tool data, then move X and X in opposite movement. (2) Move the arm back, install a work piece on the chuck, move the tool which has completed above compensation to work piece end surface,, and press Work Shift Setting, After light on, press it again, check the content of Work Shift is correct or not. The way to check:

After executing Work Shift Z=-600000+100000=-500000u(-500mm) (3) After doing cutting by program ,check the diameter ,if its incorrect, please follow any one of below to modify: By increasing or decreasing value into wear offset of relative tool data. If the

external diameter cutting is bigger than the program, set the value up to positive (+). And if the internal diameter cutting is smaller than the program, set the value up to positive (+). By increasing or decreasing value into work coordination(G54~G59)value. If the

external diameter cutting is bigger than the program, set the value up to negative (-). And if the internal diameter cutting is smaller than the program, set the value up to positive (+).

Tool

Turret Chuck

Work Piece

Z= 600mm

100mm



26

2. Program to operate manual tool setter for setting tool offset compensation procedure: Explanation of format of Automatic tool setter: G65 P9011 H** T** G65 : code for call macro. P9011: macro program no. for tool measurement K1 : For setting probe one direction position of X or Z axis.

(Note: the setting is done manually before shipment from factory, please do not use this function to set automatically)

K2 : Setting both direction (+/-) position automatically simultaneously according to #530 and #531.

(Note: the setting is done manually before shipment from factory, please do not use this function to set automatically)

H**: direction for tool nose.

T**: offset number for tool geometry

Rear mounted Turret

+X Front mounted

+Z

H5 H7

H8

H6 H1

H3

H2

H4

H5 H7

H6

H8 H4

H2

H3

H1



27

RELATIVE VARIABLE DESCRIPTION

#509: Offset type setting ,(Standard setting 1). 0 geometric and wear offset not separately 1 geometric and wear offset separately

#522: X+ cube position #523: X- cube position #524: Z+ cube position #525: Z- cube position

#530: Diameter cube for X (30=15*2, diameter) (Use K2 for emending) #531: Diameter cube for Z (15, diameter) (Use K2 for emending) Program to operate for setting tool offset compensation procedure:

(1) Before measuring, move tool to 6 mm away from cube. (2) Execute G65 P9011 H** T** to set every single compensation value for each tool. (3) Use the reference tool to set the part program zero position of cutting program by

conducting WORK SHIFT SETTING function button or WORK SHIFT function on control panel.



28

3.Automatic tool setting execution: Its available to use M code to control Automatic tool setter Are up and down. (M74 for Arm

down ,M75 for Arm up) Besides, you have automatic tool offset and wear detect Explanation of code function:

G65 :code for call macro P9012: macro program no. for auto tool measurement and detect H**: direction for tool nose M**: wear detect alarm distance(mm) (Note: Before sing this format, it is essential the value of tool length compensation is completed or execution of G65 P911 H** T** is done. )

EXAMPLE: O3000 G28 U0. M74 (TOOL SETTER DOWN) T0202 (O.D. TOOL) G65 P9012 H3 (AUTO TOOL OFFSET) G28 U0. T0303 (DRILL TOOL) G65 P9012 H7 (AUTO TOOL OFFSET) G28 U0. T0404 (O.D. TOOL) G65 P9012 H3 M0.1 (When wear over +- 0.1 MM THAN get alarm) M75 (TOOL SETTER UP)

M30



29

Bar feeder & Description (option) 1. NC setup for BAR feeder procedure

(1) Check bar feeder connection and I/O signal (2) Check parameter 6083=70 (for use M70 code call O9023 macro) (3) Check O9023 PROGRAM (M70-BAR-FEEDER-MACRO) O9033 PROGRAM (REMAIN-BAR-EJECT-SUBROUTINE) O7000 PROGRAM (NEW-BAR-FACE-SUBROUTINE) (4) Check KEEP RELAY

K21.0 =1 (AUTO BAR FEEDER VALID) K21.1 =0 (spindle jog for new bar)

K21.2= 0 For short bar of bar feeder 1 Bar start for new bar only (normal select for long bar of bar feeder)

K22.0 =1 (PARTS CATCHER VALID) K22.1 =0 (NO IN SWITCH-PARTS CATCHER) K22.2 =0 (USE 2 VALVE-PARTS CATCHER)

2. Bar feeder setup procedure (refer to bar feeder manual)

(1) Assemble all accessories. (2) adjust same level to spindle center of chuck. (3) Select correct push bar and set bar diameter from hand wheel and bar stop dog. (4) Select correct spindle chuck and sleeve. (5) Set work-piece length/return stroke, bar end point, remain bar out point,

push bar position limit, safety length, shortest length, and longest length. (6) Push first bar through chuck to stopper position by manual mode and check if the bar moves smoothly.



30

3. Bar feeder operation procedure

(1) Set macro variable:

#580: Normal & new bar X obstruct point (machine coordinate) #581: Normal bar Z Obstruct point (machine coordinate)

#582: Obstruct tool number (SET 100 means T0100) #583: New bar Z obstruct point (machine coordinate)

(not valid for long bar of bar feeder. To set from bar feeder side) #585: SET 1 with face cutting by subroutine

(2) Set chuck direction key switch at operation panel (CLAMP:for normal 3 jaw chuck) Note :for some type of hydraulic collect, because clamp/unclamp mechanical construction is opposite (UNCLAMP:for hydraulic collect )

(3) Write program then press cycle start use M70 code to communication bar feeder example: O5000 M70 (Bar feeder enable & call O9023 push bar in position) G28 U0.

T0101 (parts programming start area) .

M99 O7000 (New-bar-face-subroutine) (when set macro variable #585=1) G28 U0. T0303 (for new bar face programming start area) .. .. M99

(4) Press auto mode and auto start from bar feeder panel

Obstruct Tool

#582

Turret Chuck

Work Piece

#581

#580 #583



31

4. Bar feeder trouble shooting (1) Remove alarm from bar feeder panel by manual mode, then push bar into position. (2) Refer to machine operation manual to reset alarm and then chuck close and press cycle start again. (3) After NC wait at stop position, press auto mode and auto start from bar feeder panel.



32

Programmable tailstock body Description (option) 1.NC setup for programmable tailstock body procedure

(1) Check parameter 6076=76 (for use M76 code call O9006 macro) Check parameter 6077=77 (for use M77 code call O9007 macro)

Check parameter 6078=78 (for use M78 code call O9008 macro) (2) Check O9006 PROGRAM (M76-TAILSTOCK-POSITION-RECORD) O9007 PROGRAM (M77-TAILSTOCK-GOTO-POSITION) O9008 PROGRAM (M78-TAILSTOCK-PIN-BACKWARD) (3) Check KEEP RELAY K20.2 =1 (PROGRAM TAILSTOCK PIN VALID) K20.0 =0 (no tailstock quill) (4) Set programmable tailstock Stored stroke limit (positive direction)

Parameter 1326 :X-axis set same as parameter1320, Z-axis set about -10000 Set programmable tailstock Stored stroke limit (negative direction) Parameter 1327 :X-axis set same as parameter1321, Z-axis depend on machine

2.M code description: M77: Tailstock body search position and Tailstock body unlock M78: Tailstock body lock M76: Tailstock body pin position memory (for maintenance only) M79: Tailstock body unlock (for maintenance only)

3.example: O300 G28 U0. M77 G01 W-90. F1440 M78 M03S500 G00 Z3.0 X50. G01X48. Z-50. . . M05 M30

Programmable Tailstock body position miss adjustment procedure:: 1. In MPG mode, look at the tailstock body pin and move Z axis let it approach the

position of carriage hooker. 2. In MDI mode, execute M79 Tailstock body unlock. Pin is out and use handlewheel to move Z

axis. Then let the pin plug into the hole for carriage hooker. 3. In MDI mode, execute M76 Tailstock body pin position memory to record the Z axis

position for programmable tailstock. 4. In MDI mode, execute M78 Tailstock body lock. After that, the setting is finish.



33

C-Axis Description (option) C-Axis button and M cod description

1. Button description Rotary tool spindle select


1 When the Rotary tool spindle switch is set to on (the indicated lamp on this push-button will light on), life tool spindle on turret function. Push the button again first spindle function.

2. M code description M45: First C axis ON M46: First C axis OFF M68: C axis high brake ON M69: C axis high brake OFF M113: Rotary tool forward M114: Rotary tool reverse M119: Rotary tool orientation M5: Spindle stop /rotary tool rotation stop M29: Rigid tapping for live tool spindle(only available M45 execution)

3.C-Axis operation notes: (1) Instruction for adjust C axis braking pressure

Rotary tool Spindle

Breaking pressure gauge

Solenoid valve of high pressure (left)

Solenoid valve of low pressure (right)

Adjusting valve for low pressure braking (top)

Adjusting valve for high pressure braking (bottom)



34

.Solenoid action explanation : When high pressure solenoid is not electrified , but low pressure

solenoid is electrified and the light is on---C-axis low braking is active. When both high pressure solenoid and low pressure solenoid are electrified and light is on-----C-axis high braking is active.

To adjust the high & low pressure instruction : Select MDI mode, execute below program and confirm the action of

low pressure solenoid. After that, adjust the low pressure: M45 ; M114 S2000 ; Adjust low pressure valve, confirm the pressure is between 0.5-1.5kg/cm2.

Select MDI mode, execute below program and confirm the action of high pressure solenoid. After that, adjust the high pressure: M45; M114 S200 M68; Adjust the valve of high pressure, then confirm the pressure is 30kg/cm. After adjustment, select MDI mode, execute M69. Then finish adjustment.

Attention: (1) For some model, we design the high braking system by use in totally pressure, so you

dont need adjustment. And the pressure gauge is only display when it is in low pressure. So, please only check the high pressure solenoid if it is active or braking plate is completely stop

(2) Some model, the braking system of high/low pressure was design in same set, so please only check braking pressure gauge is matching the pressure requirement.



35

(2) When use C-Axis in program by M 45 CODE, after M code finish the next block,

you need make zero return by G28 C0. for C-axis otherwise it will get alarm.

4.example: O317 (polar coordinate contours cutting with C axis low pressure braking) G28U0. T0202 G54 G98 G18 M45 G28C0. M113S4500 N1 G0X200. N2G12.1 G01X190.F1440 G01C95. G01X-190. G01C-95. G01X190. G01C95. G01X300.F10000 G13.1

Braking system: There is one set braking system for low and high braking on this photo. (But for some model, the braking system is separated, you will find two sets)



36

M46 M30

example: O316 (drilling hole with C axis high pressure braking) G28U0. G98 M45 G28C0. G00X200Z2M113S1500 G83X200C0Z-8.R0Q5000F150M68 C45. C90. C135. C180. C225. C270. C315. G80 M69 M46 M30

example: O318 (Rigid tapping by live tool with C axis high braking) G99 M68 M45 G28C0. M113 S400 (Select direction for Rigid tapping) G0X70.Z0. M29S400 G84Z-15.R5 F1.25 C45. C90. M69; G80; M05; M46; M30



37

Tool life management Description (option) I. NC setup for tool life management procedure Set parameter 8132#0 =1 tool life management is used(for 0iTB/C controller only) If set parameter 6800#2 =0 tool life specified by the number of times

=1 tool life specified by the time(unit :minute) 2.M cod description

M27: Tool Skip ON (When use tool group to call tools in tool life management, if the current tool is broken before the tool life arrival, you can use the M code to skip it and use next tool)

3. operation procedure Program of tool life data:

Tape format Meaning O_ _ _ _; G10L3;: P_ _ _ _L_ _ _ _; T_ _ _ _; T_ _ _ _; . . P_ _ _ _L_ _ _ _; T_ _ _ _; T_ _ _ _; . . G11; M30;

Program number G10L3: Start of setting tool life data P___: Group number(1 to 128) L___: Tool life (1 to 9999)

T____ :Tool number Tool are select from (1) to (2) to ..to(n) Data for the next group G11: End of setting tool life data End of program

example: O3000 for setting tool life data

O3000 ; G10L3 ; P1L2 ; (Set Group 1 ,Tool life 2 times or 2 minutes) T0404; T0505; P2L2 ; (Set Group 2 ,Tool life 2 times or 2 minutes) T0606; T0707; G11; M30;



38

Specifying a tool group in a machine program

Tape format Meaning

.

. T99 . . T88 . . M30;

Ends the tool used by now ,and start to use the tool of the 01 group. 99 distinguishes this specification from ordinary specification Cancel the offset of the tool of the 01 group. 88 distinguishes this distinguishes this specification from ordinary specification End of program

example: O3001 for tool life use O3001; G28U0.; T0199; Ends the previous tool ,and start to use the tool of the 01 group.

.

. T0188; Cancels the offset of the tool of the 01 group.

. T0508; Ends the tool of the 01 group. Selects tool number 05 and offset number 08

.

. T0500; Cancels the offset of the tool number 05.

.

. T0299; Ends the tool number05,and start to use the tool of the 02 group.

.

. T0299; Ends the tool number05,and start to use the tool of the 02 group.

.

. T0199; Ends the tool of the 02 group ,and start to use the tool of the 01 group.

. if more than one offset number is specified for the tool, the second offset numbers is select. Otherwise ,the previous offset number is used

M30; NOTE: Please refer controller operation or program manual for details operation.



39

M CODE LIST & DESCRIPTION S:STANDARD O:OPTION

NO. FUNCTION S/ NO. FUNCTION S/

M00 Program stop S M24 Chip conveyor ON OM01 Optional stop S M25 Chip Conveyor OFF O

M02 End of program S M26

M03 Spindle forward S M27 Tool Skip ON O

M04 Spindle reverse S M28

M05 Spindle stop /rotary tool rotationstop S M29Rigid tapping (Fanuc only) O

M06 M30 Program end &Rewind S

M07 M31 X AXIS Mirror IMAGE ON S

M08 Coolant ON S M32 Z AXIS Mirror IMAGE ON S

M09 Coolant/M07/M50 OFF S M33 X,Z, AXIS MIRROR IMAGE OFF S

M10 Chuck clamp O M34 O

M11 Chuck unclamp O M35 O

M12 Chip wash down coolant ON O M36 O

M13 Spindle forward &Coolant ON S M37 O

M14 Spindle reverse &Coolant ON S M38

M15 Work door close O M39

M16 Work door open O M40

M17 M41 Spindle gear 1 O

M18 M42 Spindle gear 2 O

M19 Spindle orientation S M43 Spindle gear 3 O

M20 Quill advance O M44 Spindle gear 4 O

M21 Quill retract O M45 First C axis ON O

M22 M46 First C axis OFF O

M23 M47



40

S: STANDARD O: OPTION

NO. FUNCTION S/ NO. FUNCTION S/

M48 Override ON S M71 Turret change at any position an position

S

M49 Override cancel ( = 100 % ) S M72 Parts catcher in (*) O

M50 Oil mist/External air blower O M73 Parts catcher out (*) O

M51 M74 Tool setter down (*) O

M52 M75 Tool setter up (*) O

M53 M76 Tailstock body pin position memory (for maintenance only)

M54 M77 Tailstock body search position and Tailstock body unlock O

M55 M78 Tailstock body lock O

M56 Chamfering on S M79 Tailstock body unlock (for maintenance only)

M57 Chamfering on S M80 Spare function 1 ON O

M58 IN Position check ON S M81 Spare function 1 OFF O

M59 IN Position check OFF S M82 Spare function 2 ON O

M60 M83 Spare function 2 OFF O

M61 M84 Spare function 3 ON O





M66 Steady rest clamp O M89 Spare function 5 OFF O

M67 Steady rest unclamp O M90 Spare function 6 ON O

M68 C axis high brake ON (*) O M91 Spare function 6 OFF O

M69 C axis high brake OFF (*) O M92

M70 Bar feeder enable O M93



41

S: STANDARD O: OPTION NO. FUNCTION S/ NO. FUNCTION S/

M94 Cutting off detection O

M95 Parts count S

M96 Work piece probe select O

M97 Tool setting probe select O M1008

M98 Call Sub-program S M1009

M99 Sub-program stop S

M1011

M100 M1012

M101 M1015 Built-in spindle warm-up O

M102 M1016 Built-in spindle system reserve(dont O

M103

M113 Rotary tool forward O

M114 Rotary tool reverse O

M115

M116

M119 Rotary tool orientation O

M180 Feed hold when spindle stop O

M181 Feed ON when spindle stop O

M201 O

M202 o

OPERATION MANUAL

BNC/LT/T/HT SERIES


ALARM/OPERATION MESSAGE.

NC ALARM Please refer to MELDAS or FANUC Instruction/Operation Manual if NC screen displayed NC alarm. The NC alarm including 1. Servo alarms 2. Over-travel alarms 3. Overheat alarms 4. System alarm 5. Background edit alarm (BP/S) 6. Program error (P## alarm)

OPERATION MANUAL

BNC/LT/T/HT SERIES


ALARM LIST

ALARM ALARM MESSAGE REMARK ADDRESS

AL1000 F0

AL1001 SPINDLE DRIVER FAULT(A0.1) THE SPINDLE ALARM F1

AL1002 SAFETY GUARD SWITCH FAULT(A0.2) F2

AL1003 NC BATTERY ALARM (A0.3) REPLACE BATTERY FROM NC CONTROLLER F3

AL1004 DOOR OPEN (A0.4) MACHINE DOOR IS OPEN F4

AL1005 SPINDLE WITHOUT S CODE (A0.5) WHEN SPINDLE ROTATION S CODE MISS F5

AL1006 HEAD STOCK LUBE MOTOR O.L (A0.6) HEAD STOCK LUBE SYSTEM UNIT ALARM F6

AL1007 ZERO RETURN MISSED (A0.7) AXIS NOT RETURN TO ZERO POINT, AFTER POWER F7 OR MACHINE LOCK

AL1008 COOLANT MOTOR OVER LOAD COOLANT PUMP OVER RELAY ALARM F8

AL1009 LUBE LEVEL LOW (A1.1) THERE IS LEVEL LOW IN LUBRICATION OIL. F9

AL1010 F10

AL1011 CHUCK CLAMP FAULT (A1.3) CHUCK CLAMP OVER TIME OR SWITCH FAULT F11

AL1012 CHUCK UNCLAMP FAULT (A1.4) CHUCK UNCLAMP OVER TIME OR SWITCH FAULT F12

AL1013 SPINDLE ORIENTATION FAULT(A1.5) SPINDLE ORIENTATION OVERTIME F13

AL1014 PROBE BATTERY LOW (A1.6) REPLACE BATTERY FROM RENISHAW PROBE F14

AL1015 PROBE SYSTEM ERROR (A1.7) CHECK RENISHAW PROBE SETTING AND WIREING F15

AL1016 CHUCK SWITCH SETTING ERROR (A2.0) CHUCK SWITCH DISCONNECT F16 OR NC DATA SETTING ERROR

OPERATION MANUAL

BNC/LT/T/HT SERIES



AL1017 EMG. STOP/ O.T(A2.1) EMERGENCY STOP BUTTON PRESS F17 OR STROKE LIMIT HARDWARE OVER TRAVEL

AL1018 AIR PRESSURE LOW (A2.2) AIR PRESSURE LOW F18

AL1019 CHIP CONVEYOR OVER LOAD (A2.3) CHIP CONVEYOR MOTOR OVER RELAY ALARM F19

AL1020 WASH DOWN/COOLANT GUN CHIP WASH DOWN /COOLANT GUN F20 OVER LOAD (A2.4) OVER RELAY ALARM

AL1021 GEAR NOT POSITION (A2.5) GEAR NOT IN POSITION ALARM F21

AL1022 BELT OF SPD WAS LOOSING (A2.6) F22

AL1023 TAILSTOCK BODY OT. (A2.7) F23

AL1024 CHUCK MUST BE CLAMP (A3.0) CHUCK NOT CLAMP BEFORE SPINDLE RUNNING F24 CYCLE START

AL1025 X AXIS NEAR HOME (A3.1) AFTER MACHINE LOCKED, X AXIS IS NEAR HOME F25 POSITION. PLEASE REMOVE X AXIS OUT OF

HOME POSITION TERRITORY. AL1026 Z AXIS NEAR HOME (A3.2) AFTER MACHINE LOCKED, Z AXIS IS NEAR HOME

F26 POSITION. PLEASE REMOVE Z AXIS OUT OF HOME POSITION TERRITORY.

AL1027 C AXIS NEAR HOME (A3.3) AFTER MACHINE LOCKED, C AXIS IS NEAR HOME F27 POSITION. PLEASE REMOVE C AXIS OUT OF

HOME POSITION TERRITORY. AL1028

F28 AL1029

F29 AL1030 HYD-PRE.SW. SETTING ERROR(A3.6) PRESSURE SWITCH DISCONNECT

F30 OR NC DATA SETTING ERROR AL1031

F31 AL1032 HYDRUALIC MOTOR OVER LOAD (A4.0) HYDRUALIC MOTOR OVER RELAY ALARM

F32

OPERATION MANUAL

BNC/LT/T/HT SERIES



AL1033 HYDRUALIC PRESSURE LOW (A4.1) HYDRUALIC PRESSURE UNDER NORMAL F33

AL1034 LUBE PRESSURE MISS (A4.2) LUBE PRESSURE UNDER NORMEL F34

AL1035 MAIN POWER PHASE SEQUENCE MAINE POWER PHASE NOT CONNECT COORECT F35 WRONG (A4.3)

AL1036 CHECK OP PANEL AXES PB. (A4.4) AXIS OF JOG SELECTING SWITCH IS F36 SHORT OR BREAK DOWN

AL1037 F37

AL1038 COOLANT TANK LEVEL LOW (A4.6) COOLANT UNIT TANK LEVEL LOW F38

AL1039 RECYCLE PUMP OVER LOAD (A4.7) RECYCLE PUMP OVER RELAY ALARM F39

AL1040 F40

AL1041 X ZRN STROKE SWITCH FAULT (A5.1) X AXIS HOME SWITCH DISCONNECTED OR F41 ABNORMAL

AL1042 Z ZRN STROKE SWITCH FAULT (A5.2) Z AXIS HOME SWITCH DISCONNECTED OR F42 ABNORMAL

AL1043 C ZRN STROKE SWITCH FAULT (A5.3) C AXIS HOME SWITCH DISCONNECTED OR F43 ABNORMAL

AL1044 WORK AREA SETTING ERROR (A5.4) F44

AL1045 POSITION SWITCH SETTING ERROR WORK AREA STROKE-POSITION SWITCH IS SET F45 (A5.5) ERROR OR NEGLECTED SETTING.

AL1046 NOT IN WORKING AREA (A5.6) F46

AL1047 COOLANT WATER OVERFLOW (A5.7) F47

AL1048 F48

AL1049 F49

OPERATION MANUAL

BNC/LT/T/HT SERIES



AL1050 LUBE PRESSURE SETTING ERROR PRESSURE SWITCH DISCONNECT F50 (A6.2) OR NC DATA SETTING ERROR

AL1051 TOOL SETTER SETTING ERROR NC DATA SETTING ERROR F51 (A6.3)

AL1052 TAILSTOCK QUILL MOTOR CHECK TAILSTOCK QUILL MOTOR F52 OVERLOAD (A6.4) OVER RELAY ALARM

AL1053 TAILSTOCK BODY MOTOR CHECK TAILSTOCK BODY MOTOR F53 OVERLOAD (A6.5) OVER RELAY ALARM

AL1054 TAILSTOCK SETTING ERROR (A6.6) TAILSTOCK SWITCH DISCONNECT F54 OR NC DATA SETTING ERROR

AL1055 TAILSTOCK FORWARD FAULT(A6.7) TAILSTOCK FORWARD OVER TIME F55 OR SWITCH FAULT

AL1056 TAILSTOCK BACKWARD TAILSTOCK BACKWARD OVER TIME F56 OR SWITCH FAULT

AL1057 TAILSTOCK BODY LOCK TAILSTOCK BODY LOCK OVER TIME F57 OR SWITCH FAULT

AL1058 TAILSTOCK BODY UNLOCK FAULT(A7.2) TAILSTOCK BODY UNLOCK OVER TIME F58 OR SWITCH FAULT

AL1059 TAILSTOCK BODY PIN FAULT(A7.3) TAILSTOCK BODY PIN OVER TIME F59 OR SWITCH FAULT

AL1060 PARTS CATCHER NOT IN POSITION PARTS CATCHER NOT AT UP OR DOWN POSITION F60

AL1061 PARTS CATCHER TIME OUT(A7.5) PARTS CATCHER UP/DOWN OVER TIME F61 OR SWITCH FAULT

AL1062 TOOL SETTER NOT IN POSITION(A7.6) TOOL SETTER NOT AT UP OR DOWN POSITION F62

AL1063 TOOL SETTER TIME OUT(A7.7) TOOL SETTER UP/DOWN OVER TIME F63 OR SWITCH FAULT

AL1064 BAR FEEDER ALARM(A8.0) F64

AL1065 X/Z NOT IN NEW START POINT(A8.1) BEFORE SENDING NEW BAR, X&Z POSITION NOT F65 IN NEW START POINT

AL1066 CUT OFF INCOMPELETE (A8.2) BAR IS NOT CUT OFF COMPLETELY OR CUTTING F66 OFF DETECTOR NOT IN POSITION

OPERATION MANUAL

BNC/LT/T/HT SERIES



AL1067 C AXIS ZERO RETURN MISSED (A8.3) F67

AL1068 C AXIS ON SPINDLE DISABLE(A8.4) F68

AL1069 SPINDLE/ROTARY TOOL ROTATION(A8.5) F69

AL1070 ROTARY TOOL SPINDLE FAULT(A8.6) F70

AL1071 AUTO DOOR OVERTIME (A8.7) F71

AL1100 TURRET TYPE SELECT ERROR(A9.0) CHECK CABLE CONNECTION F100 AND KEEP RELAY SETTING

AL1101 K1.1 SETTING ERROR (A9.1)

AL1102 CHUCK GUARD IS OPEN (A9.2)

AL1103 X NOT AT ATC CHANG POSITION TURRET TOOL CHANGE NOT AT X HOME POSITION (A9.3)

AL1104 Y AXIS NEED ZERO RETURN(A9.4)

AL1105 TURRET NOT IN POSITION (A9.5)

AL1106

AL1107 TURRET INDEX TIMEOUT(A9.7) TURRET ROTATION OVER TIME OR SWITCH FAULT

AL1108 TURRET MOTOR OVER LOAD (A10.0)

AL1109

AL1110 TURRET OVER TEMPERATURE TURRET OVER TEMPERATURE (A10.2) OR THERMAL SWITCH FAULT

ALl111 TURRET SIGNAL FAULT (A10.3)

AL1113 CABINET AIR CONDITIONER ALARM F113 (A10.5)

OPERATION MANUAL

BNC/LT/T/HT SERIES



AL1114 FOOT ON MAT WHILE DOOR CLOSE F114 (A10.6)

AL1115 F115

AL1116 TURRET POWER FAULT (A11.0) Power is no connected or voltage low

AL1117 TURRET MAX. VOLTAGE (A11.1) Power voltage not normal Check voltage within (220 +%10/-%15)

AL1118 TURRET EXTRACURRENT (A11.2) Motor coil temperature gauge signal on or check gauge wiring

AL1119 TURRET UNLOCKING ERROR(A11.3) Check pneumatic circuit integrity Ascertain that solenoid Valve receives command or check proximity sensor

AL1120 TURRET LOCKING ERROR(A11.4) Check pneumatic circuit integrity Ascertain that solenoid Valve receives command or check proximity sensor

AL1121 TURRET ZERO SEARCH ERROR(A11.5) Check that turret setting (turret blt)corresponds to size And number of position foreseen by you turret

AL1122 TURRET SEARCH TIME OUT (A11.6) Check correct operation of ZERO proximity sensor Check wiring of power cable

AL1123 TURRET RESOLVER ALARM (A11.7) Check that resolver connector is well connection ,

AL1124 TURRET PARITY ALARM (A12.0) Check correct setting of position code(position bit and )with connection

AL1125

OPERATION MANUAL

BNC/LT/T/HT SERIES



AL1132 HV4 TURRET UNCLAMP FAULT(A13.0) HV4 TURRET UNCLAMP SWITCH DISCONNECTED OR ABNORMAL

AL1133 HV4 TURRET CLAMP FAULT(A13.1) HV4 TURRET CLAMP SWITCH DISCONNECTED OR ABNORMAL

AL1134 HV4 TURRET CW FAULT(A13.2) HV4 TURRET CW SWITCH DISCONNECTED OR ABNORMAL

AL1135 HV4 TURRET CCW FAULT(A13.3) HV4 TURRET CCW SWITCH DISCONNECTED OR ABNORMAL

AL1136 TOOL POST INTERFERENCE ALARM(A13.4)

AL1137

AL1138

AL1139 PARTS CATCHER DRIVE ERROR(A13.7)

AL1140 PARTS CATCHER BATTERY ALARM(A14.0)

AL1141

AL1142

OPERATION MANUAL

BNC/LT/T/HT SERIES


OPERATION MESSAGE LIST. MESSAGE NO. OPERATION MESSAGE REMARK

ADDRESS OP2000 WORKS COUNT OVER (A15.0)

OP2001 DOOR NOT OPEN WHEN

SPINDLE CHUCK UNCLAMP OPERATION (A15.1)

OP2002 MODE SELECT ERROR (A15.2)

OP2003 FEED OVERRIDE=0 (A15.3)

OP2004 OT-RELEASE PUSH BUTTON ON RAPID OFF & PROGRAM FEED HOLD (A15.4)

OP2005 MAKE SURE DRY RUN IN USED (A15.5)

OP2006 M00/M01 PROGRAM FEED HOLD (A15.6)

OP2007 AXES STOP WITHOUT SPINDLE (A15.7)

OP2008 MACHINE LOCK (A16.0)

OP2009 M.S.T. LOCK (A16.1)

OP2010 PROGRAM IS RUNNING (A16.2)

OP2011 TURRET ZERO SEARCH (A16.3)

OP2012 WAIT X ZERO RETURN FIRST (A16.4)

OP2016 LUBE/COOLANT LEVEL LOW/PROGRAM BECOME SINGLE BLOCK(A17.0)

OP2017 CHECK WORK AREA AND PRESS LIGHT GUARD RESET BUTTON(A17.1) OP2018 SPINDLE OIL COOLER SETTING ERROR K0.0 (A17.2)

OP2019 CABINET AIR CONDITIONER SETTING ERROR K3.3 (A17.3) OP2020 NOT ALLOW OPERATION BECAUSE SPINDLE ROTATION (A17.4) OP2021 OP2022 FOOT ON SAFETY MAT WHILE DOOR OPERATING(A17.6)

OPERATION MANUAL

BNC/LT/T/HT SERIES


MESSAGE NO. OPERATION MESSAGE REMARK

ADDRESS OP2032 MAG. OPERATION ERR. (A19.0)

OP2033 T CODE ERROR WHEN T CODE USED NOT IN MAGAZINE TABLE

(A19.1) OP2034 CHECK TOOL TABLE BY PRESS SPINDLE STOP OR PMCRPM DATA

(A19.2) OP2035 CHUCK UNCLAMP OR CHUCK

DIRECTION SELECT ERROR(A19.3) OP2036

OP2037 OPERATION ERROR (A19.5) PRESS RESET KEY

OP2038 TOOL LIFE OVER (A19.6) CHANGE NEW TOOL AND RESETTING TOOL

LIFE OP2039 TURRET ALARM/ PRESS EMERGENCY STOP FOR RESET ALARM (A19.7)

OP2040 TAILSTOCK BODY PIN OUT/ RAPID&ZRN MODE INVALID (A20.0)

OP2042 HANDWHEEL SETTING ERROR K7.0/K7.2/K7.7/X24.0(A20.2)

OP2048 WRONG DIRECTION KEY IN JOG, PRESS RIGHT KEY OR USE HANDWHEEL(A21.0)

OP2049 SUB PANEL HANDLE RATE ON NOT CONNECTED(A21.1)

OP2050 PARTS CATCHER IN/ REDUCE RAPID AND TAILSTOCK QUILL INHIBIT (A21.2)

OP2051 TOOL SETTER DOWN/ REDUCE RAPID AND TAILSTOCK QUILL INHIBIT (A21.3)

OP2052 CHECK BAR FEEDER IS CONNECTION AND READY (A21.4)

OP2053 CHECK BAR POSITION&CHUCK CLAMP/THAN PRESS RESET KEY(A21.5)

OP2054 RESET/SELECT MDI FOR NEW M CODE OR USE BUTTON ON PANEL(A21.6)

OP2055 MANUAL MODE INVALID WHEN C AXIS HIGH BRAKE ON(A21.7)

OPERATION MANUAL

BNC/LT/T/HT SERIES


MESSAGE NO. OPERATION MESSAGE REMARK ADDRESS

OP2056 BARFEEDER NOT AT MANUAL MODE-CHECK MODE SELECT OF BARFEEDER(A22.0)

OP2065

OP2066

OP2067

OP2068

OP2069

OP2070 SECOUND TURRET IS DISABLED(A23.6)

OP2071 ONLY ALLOW SINGLE AXIS ZERO WHEN TWIN TURRET (A23.7)

OP2100 TURRET TOOL NO./D0= DISPLAY TURRET TOOL NO. (AFTER PRESS SPINDLE STOP)

OP2101 SECOUND TURRET TOOL NO./D200=

OP2102

OP2103 SELECT T** AND THAN PRESS CYCLE START

OPERATION MANUAL

BNC/LT/T/HT SERIES


MACRO ALARM LIST. MESSAGE NO. ALARM MESSAGE REMARK

ADDRESS AL3001 Tapping W=0 (Renashaw RP3 O9014 )

AL3002 Tapping F=0 (Renashaw RP3 O9014 )

AL3003 W over (Renashaw RP3 O9014 )

AL3004 F over (Renashaw RP3 O9014 )

AL3005

AL3006

AL3007

AL3008

AL3030

AL3040 CATCHER&T-SETTER&CHUCK-ERR

AL3041 OBSTRUCT-POSITION-ERROR

AL3042 OBSTRUCT-TOOL-NUMBER-ERROR

AL3043 NEW-BAR-Z-POSITION-ERROR

OPERATION MANUAL

BNC/LT/T/HT SERIES


MESSAGE NO. ALARM MESSAGE REMARK ADDRESS

AL3050 TAILSTOCK PIN POSITION LOST

AL3051 TAILSTOCK GO TO POSITION FAULT

AL3081 Illegal tool offset number (FOR O9011,O9012)

AL3082 Illegal tool nose vector H (FOR O9011,O9012)

AL3083 Input C and H1-H4 mixed (FOR O9011,O9012)

AL3092 Probe open Early touch on Tool setter Probe error (FOR O9011,O9012)

AL3093 Probe FAUL No touch on Tool setter Probe in stroke (FOR O9011 ONLY)

AL3099 Broken tool (FOR O9011 ONLY)

MICROCUT

BNC& LT SERIES ELECTRICAL MANUAL

(FOR FANUC 0iTD/32iT/31iT)

SERIAL NO.:....

BUFFALO MACHINERY CO., LTD. ADDRESS: No. 56, LANE 38, DER SHENG ROAD, TA YA,

TAICHUNG COUNTY, TAIWAN, R.O.C. TEL : 886-4-25603759 FAX : 886-4-25603769

Manual Number :L00-5037-01-2 Date :04/30/2009 REV : 01

18IT-LE-00-01.DOC 10/8/2012 II

CONTENTS 1. Announcement.1-1

2. Power supply of control system..2-1 2.1 Selection of power supply unit

2.2 Selection of power supply capacity 2.3 Selection of wire size 2.4 Selection of AC reactor

3. Design requirement.3-1

4. List of main power & protection parts ......4-1

5. Connection of main power..5-1

6. Wire diagrams.6-1 6-00 contents-overview

6-01 id. Code and graphical symbols description of item electric cabinet layout

6-04 electrical system connection diagram

6-05 three-phase main-power and motor circuit

6-07 power supply,spindle,servo module circuit

6-10 power supply for control circuit

6-11 AC single phase load circuit

DC loader circuit

6-19 NC I/O output circuit

6-25 NC I/O input circuit

6-31 emergency stop circuit

6-32 operators panel input circuit

6-41 operators panel output circuit

6-46 NC I/O power circuit

6-51` safety guard interlock switch circuit

6-52 NC power and power supply module interface

6-53 spindle drive interface

6-54 CRT interface

6-55 RS232 and I/O unit MPG interface

18IT-LE-00-01.DOC 10/8/2012 III

6-56 servo drive interface

6-57 servo turret motor and liner scale interface

6-59 grounding system diagram (for DC control circuit)

6-60 grounding system diagram (for AC control circuit)

6-61 electrical cabinet layout

6-62 terminal board layout

6-63 BARUFFALIDI TB turret connection

6-66 DUPLOMATIC TB turret connection

6-69 E4 type turret connection

6-71 HV8 type turret connection

6-73 portable MPG connection

6-74 tool probe/work piece probe connection

6-76 operation panel layout diagram

6-81 BAR FEEDER connection

7. Parts list...7-1

8. I/0 address scheme interpolation.8-1

9. EN 60204-1 : 2000 check list..9-1

18IT-LE-01-01.DOC 10/8/2012 1-1

1. Announcement The specification and design of the electrical system of this machine complies with EN60204-1: 2000

18IT-LE-02-01.DOC 10/8/2012 2-1

2. Power Supply of Controller System

2.1 Selection of Power Supply Unit

1. SPINDLE AND 2 AXES SERVO MOTOR SPECIFICATION FOR SERIES FANUC 0iTC / 21iT /18iT - SERIES

MOTOR AMPLIFIER

MODEL SPINDLE X&Z-AXIS (option) POWER- TURRET

SPINDLE X AND Y AXIS POWER SUPPLY

(option) POWER- TURRET

AC REACTOR

BNC-16/18

12i /7000

12i /3000(X) 22i/2000(Z)

SVPM2-15i/A A81L - 0001

0156

BNC-30/35 A22i

/7000

12/3000i(X) 22/3000i(Z)

SPM-26i SVM2-

80/80i

PSM

30i

A81L - 0001

0158

A22i

/7000

12/3000i(X) 22/3000i(Z)

A3i

/10000

SPM-26i SVM2-

80/80i

PSM

37i

SPM 5.5i

B

A81L - 0001

0159

46T/LT42/L

T52/LT65

12i /7000

12iB/3000(X) 12i/3000(Z)

SVPM2-15i/A A81L - 0001

0156

18IT-LE-02-01.DOC 10/8/2012 2-2

2. POWER SUPPLY MODULE (PSM) TABLE 1

PSM 5.5i

PSM 11i

PSM 15i

PSM 26i

PSM 30i

PSM 37i

PSM 55i

PSM 11HV

i

PSM 18HV

i

PSM 30HV

i

PSM 45HV

i

PSM

75HV

i

PSM

100HVi

POWER SOURCE AC200/220V/230V, +10% -15% ,50 / 60Hz 1Hz 400~480VAC, +10% -15%, 50 / 60Hz 1HzPOWER SOURCE CAPACITY(KVA)

9 17 22 37 44 54 79 17 26 44 64 107 143

CONTROL POWER

CAPACITY(KVA)

0.7

RATED OUTPUT( KW)

5.5 11 15 26 30 37 55 11 18 30 45 75 100

MAX OUTPUT (KW)

11 20 28 40 53 70 104 20 35 60 85 120 150

PEAK OUTPUT (KW)

20 34 46 66 77 96 174 34 58 87 124 175 200

3.SPINDLE AMPLIFIER MODULS

TABLE 2 MODEL

ITEM SPM - 2.2i SPM - 5.5i SPM 11i

SPM 15i SPM 22i SPM 26i

RATED OUTPUT (A) 13 27 48 63 95 111 RATED OUTPUT (KW) 2.2 5.5 11 15 22 26 MAX OUTPUT (KW) 2.64 6.6 13.2 18 26.4 31.2 APPLIED MOTOR (EXAMPLE)

0.5/10000i 1/10000i

1.5/1000i 2/10000i 3/10000i

3/12000i 6/1000i&12000i P12/6000i&8000i8/8000i&1000i

1.5/15000i 12/7000i&10000iP15/6000i&8000iP18/6000i&8000i

2/15000i P22/6000i&8000i 15/7000i&10000i P30/6000i 18/7000i&10000i T15/10000i

P40/6000i 22/7000i& 10000i P50/6000i T8/15000i T22/10000i

OUTER DIMENSION (H*W*D) mm

380*60*272 (OUTER DIMENSION II)

380*90*272 (OUTER DIMENSION III) 380*150*272 (OUTER DIMENSION IV)

MODEL

ITEM SPM 30i SPM

45i SPM

55iSPM - 5.5HVi

SPM 11HVi

SPM 15HVi

SPM 30HVi

SPM 45HVi

SPM

75HVi

SPM

100HVi

RATED OUTPUT (A) 133 198 250 14 23 32 70 100 170 200 RATED OUTPUT( KW)

30 45 55 5.5 11 15 30 45 75 100

MAX OUTPUT( KW) 36 54 66 6.6 13.2 18 36 54 90 120 APPLIED MOTOR (EXAMPLE)

P60/4500i T15/12000i

30i 40i

50i 0.5 HVi1HVi 2HVi 3HVi

6HVi 8HVi

P15 HVi

15HVi 22HVi P40HVi P50HVi

30HVi 40HVi P60HVi

60HVi 100HVi

OUTER DIMENSION (H*W*D) mm

380*150*272 (OUTER

DIMENSION IV)

380*300*272 (OUTER

DIMENSION V)

(OUTER

DIMENSION I)

380*60*272 (OUTER

DIMENSION II)

380*90*272 (OUTER

DIMENSION IV)

380*150*272 (OUTER

DIMENSION V)

18IT-LE-02-01.DOC 10/8/2012 2-3

4. rated output and acceleration maximum output (kw) of spindle motors.

TABLE 3

Motor model Continuons rating 30 - minute rating Accelerating maximum0.5/10000i 0.55 1.1(15-minute) 1.32 1/10000i 1.5 2.2(15-minute) 2.64 1/15000i 1.5 2.2(15-minute) 5.6 1.5/10000i 1.1 3.7(15-minute) 4.44 1.5/15000i 1.5 2.2(15-minute) 13.0 2/10000i 2.2 3.7(15-minute) 4.44 2/15000i 2.2 3.7(15-minute) 20.0 3/10000i 3.7 5.5 6.6 3/12000i 3.7 5.5 13.0

6/10000i&12000i 5.5 7.5 9.0 8/8000i&10000i 7.5 11.0 13.2 12/7000i&10000i 11.0 15.0 18.0 15/7000i&10000i 15.0 18.5 22.2 18/7000i&10000i 18.5 22.0 26.4 22/7000i&10000i 22.0 26.0 31.2

30/6000i 30.0 37.0 44.4 40/6000i 37.0 45.0 54.0 50/6000i 45.0 55.0 66.0

P12/6000i&8000i 5.5 7.5 12.3 P15/6000i&8000i 7.5 9.0 13.5 P18/6000i&8000i 9.0 11.0 15.1 P22/6000i&8000i 11.0 15.0 20.0

P30/6000i 15.0 18.5 25.0 P40/6000i 18.5 22.0 29.0 P50/6000i 22.0 30.0 35.4 P60/4500i 22.0 30.0 36.0 T8/15000i 11.0 15.0 28.0 T15/10000i 15.0 18.5 22.2 T15/12000i 15.0 18.5 38.0 T22/10000i 22.0 26.0 31.2

Notes The values given for the accelerating maximum outputs are for reference only and are not guaranteed values.

18IT-LE-02-01.DOC 10/8/2012 2-4

5. CONTINUOUS RATED OUTPUT AND ACCELERATING MAXIMUM OUTPUT (KW) OF SERVO MOTORS

TABLE 4

Motor model Continuous rating Accelerating maximum 1 / 5000i 0.5 2.0 2 / 5000i 0.75 2.9 4 / 4000i 1.4 4.5 8 / 3000i 1.6 5.7 12 / 3000i 3.0 7.6 22 / 3000i 4.0 9.6 30 / 3000i 7.0 21 40 / 3000i 6.0 18.0

40 / 3000i (with fan) 9.0 18.0 M2 / 5000i 0.75 2.8 M3 / 5000i 1.0 3.1 M8 / 4000i 2.5 8.0 M12 / 4000i 2.7 12.0 M22 / 4000i 4.5 17.0 M30 / 4000i 5.5 22.0 M40/ 4000i 5.5 24.0

M50/ 3000i+FAN 14 39 M100/ 2500i 11 38 M2000/ 2500i 20 48 M300/ 2000i 37 96 M500/ 2000i 50 104 C4 / 3000i 1.0 2.3 C8 / 2000i 1.2 3.2 C12 / 2000i 1.8 2.6 C22 / 2000i 3.0 6.2 C30 / 1500i 4.2 8.7

Notes The values given for the accelerating maximum outputs are for reference only and are not guaranteed values.

18IT-LE-02-01.DOC 10/8/2012 2-5

6. SELECTION OF POWER SUPPLY MODULE Please calculate rated output capacity and maximum output capacity of power supply module according to following method. And please select power supply model as they satisfy following conditions.

(1) CALCULATION OF RATED OUTPUT CAPACITY OF POWER SUPPLY MODULE Rated output capacity of power supply module is fixed by following expression.

(2) CALCULATION OF MAXIMUM OUTPUT CAPACITY OF POWER SUPPLY MODULE

If rated output capacity is less than 11KW, then please calculate maximym output capacity of power supply module according to item (2.1) More than 12KW, then calculate according to item (2.2).

Please refer to table1 for rated output capacity of power supply module, refer to table2 for continuous rated output capacity of spindle motor and refer to table3 for continuous rated output capacity of servo motor.

(2.1) For A Rated ouutput capacity of 11KW or less

If calculate is more than 20KW, then calculate according to item again.

(2.2) For A Rated output capacity of 12KW or more.

Please refer to table1 for maximum output capacity of power supply module, refer to table2 for maximum output of spindle motor and refer to one power supply module. Connectable number of module are fixed by following table.

SPM SVM SVM1 SVM2 SVM3

2 6 4 3

Connectable number of module (This is the example when two SPMs are connected.) An occasion when only one SPM is connected to SPM.

Rated output capacity (Continuous rated output of spindle motors) 1.15 of

power supply module (Continuous rated output of servo motors) 0.6

Maximum output capacity (Accelerating Maximum output of spindle motor) 1.15 of + (Accelerating Maximum output of servo motor) 0.6

power supply module ( for simultaneous acceleration/decceleration axis)

Maximum output capacity (Accelerating Maximum output of spindle motor) of + (Accelerating Maximum output of servo motor)


When various axis type SVMs are connected, connectable number of SVM fixed by following

number of SVM11

number of SVM21.5 6

number of SVM32

18IT-LE-02-01.DOC 10/8/2012 2-6

Rated output capacity of power supply module is fixed following inequality. (3) BNC-16/18 CASE : SPINDLE MOTOR 6i, SERVO MOTOR 8 / 3000i *1 12/ 3000i *1,POWER MOTOR 2i

Spindle motor 6/7000i conte. rated output : 7.5KW maximum output : 13.2KW

Servo motor 8 / 3000i conte. rated output : 1.6KW maximum output : 5.7KW

Servo motor 12 / 3000i conte. rated output : 3.0KW maximum output : 7.6KW

POWER motor 2/10000i conte. rated output : 2.2KW maximum output : 4.44KW

Rated output capacity of power supply module cont. rated output of spindle motor1.15 + cont. rated output of servo motor0.6 = ((7.5+2.2)*1.15) + [(1.6+3)*0.6]= 13.43--------------- (1)

Maximum output capacity of power supply module maximum output of spindle motor + maximum output of servo motor (which accelerate / decelerate at the same time)

= (13.2+4.44) + (5.7+7.6) = 30.94--------------- (2) PSM 15i is selected by condition (1) and (2)

Rated output capacity of PSM 30 min. rated output of spindle motor

18IT-LE-02-01.DOC 10/8/2012 2-7

7. SELECTION OF POWER SUPPLY MODULE for SVPM*-5.5i~15i

(1)[How to obtain a power supply capacity] -output capacity-

-output capacity-

(2)-power supply capacity- SVPM*-5.5i Power supply capacity(KVA)=output capacity (KW)*1.64 SVPM*-11i Power supply capacity(KVA)=output capacity (KW)*1.55 SVPM*-15i Power supply capacity(KVA)=output capacity (KW)*1.47 (3) LT42 CASE : SPINDLE MOTOR 12i/7000, SERVO MOTOR 12 / 3000i *1

12/ 3000i *1, Spindle motor 6/7000i conte. rated output : 11KW Servo motor 12 / 3000i conte. rated output : 1.8KW Servo motor 12 / 3000i conte. rated output : 1.8KW

Rated output capacity of power supply module

cont. rated output of spindle motor1.15 + cont. rated output of servo motor0.6 = (11*1.15) +[(1.8+1.8)*0.6]= 14.8--------------- (1)

Maximum output capacity of power supply module SVPM*-15i

Power supply capacity(KVA)=(14.8KW)*1.47= 21.7(KVA)

Maximum output capacity (Accelerating Maximum output of spindle motor) 1.15 of + (Accelerating Maximum output of servo motor) 0.6


18IT-LE-02-01.DOC 10/8/2012 2-8

:standard package MODEL SPINDLE (KW) POWER

-AXIS

(KW)

X-AXIS (KW) Z-AXIS (KW)

BNC-16/18

/22/26

12i/7000 11(Con.) 12iB/3000 1.8(Con.) 12i/3000 1.8(Con.)

= (11*1.15) + ((1.8+1.8)*0.6)= 14.8-- (1)SVPM2 15i is selected by condition (1)

BNC-30/35 A22i/7000 22(Con.) 31.2(30MIN)

12/3000i

3(Con.)

7.6(max.)

22/3000i

4(Con.)

9.6(max.)

=[22*1.15) + (3+4)*0.6])= 29.5-- (1) = 31.2+ 7.6+9.6 = 48.4---- (2) PSM 30i is selected by condition (1) and (2)

BNC-30/35

WITH

POWER

TURRET

A22i/7000 22(Con.) 31.2(30MIN)

3/10000i 3.7(Con.)6.6(max.)

12/3000i

3(Con.)

7.6(max.)

22/3000i

4(Con.)

9.6(max.)

= ((22+3.7)*1.15) + ((3+4)*0.6])= 33.75-- (1) = 31.2+6.6+ 7.6+9.6 = 55---- (2)PSM 37i is selected by condition (1) and (2)

46T/LT42

/LT52/LT65

12i/7000 11(Con.) 12i/3000 1.8(Con.) 22i/2000 1.8(Con.)

= (11*1.15) + ((1.8+2.5)*0.6)= 15.2-- (1)SVPM2 15i is selected by condition (1)

18IT-LE-02-01.DOC 10/8/2012 2-9

2.2 Selection of Power Supply Capacity

The power supply capacity reference values for the power supply unit selected in section 3.1 are as follow :

2.2.1. Power Supply Module

Table 2.2.1 Power Supply Module

PSM 5.5i

PSM 11i

PSM 15i

PSM 26i

PSM 30i

PSM 37i

PSM 55i

PSM 11HV

i

PSM 18HV

i

PSM 30HV

i

PSM 45HV

i

PSM

75HV

i

PSM

100HVi

POWER SOURCE AC200/220V/230V, +10% -15% ,50 / 60Hz 1Hz 400~480VAC, +10% -15%, 50 / 60Hz 1HzPOWER SOURCE CAPACITY(KVA)

9 17 22 37 44 54 79 17 26 44 64 107 143

CONTROL POWER

CAPACITY(KVA)

0.7

RATED OUTPUT( KW)

5.5 11 15 26 30 37 55 11 18 30 45 75 100

MAX OUTPUT (KW)

11 20 28 40 53 70 104 20 35 60 85 120 150

PEAK OUTPUT (KW)

20 34 46 66 77 96 174 34 58 87 124 175 200

Note 1) The PSM 11 requires forced air cooling. Note 2) A power transformer is necessary for voltages other than those listed in Table2.2.1.

[ How to calculate the power equipment capacity ] Calculate the power equipment capacity using the formula blow. Power supply capacity (kVA )

Notes

Notes 1 Select a power supply for which, when the motor is accelerated, the input

voltage variation does not exceed 7%.

Rated capacity calculated in Section 2.1.6(kW)

Rated capacity of power supply module (kW)

Power supply capacity of power supply module having rated output (kVA) (See Table 2.2.1)

18IT-LE-02-01.DOC 10/8/2012 2-10

2.3 Selection of Wire Size (1) Recommended power lead-in wire size

Select the wire size based on the power supply unit as shown below regardless of power supply module type. For a power voltage of 200, 220 or 230 VAC

Main power supply R AC200V AC220V AC230V G 50 / 60Hz For a power voltage of 380, 415, or 460 VAC

Main power supply R AC200V AC220V AC230V G 50 / 60Hz

Specification of cable Power supply

model Suitable cable

Terminal screw Heavy-duty power cable(Note 1)

Heat-resisting cable (Note 2)

PSM - 5.5i 5.5mm2 or more 5.5mm2 or more D-5000(CONNECTOR) 1-917807-2(XX-KEY) 316041-6(CONTACT)

PSM 11i --- 8mm2 or more M5 PSM 15i 14mm2 or more 14mm2 or more PSM 26i --- 22mm2 or more M6

PSM 30i --- 22mm2 or more PSM 37i --- 38mm2 or more M6(Note3) PSM 55i --- R,S,T:80mm2 or more

G: 40mm2 or more M10 M6

PSM 11HVi 5.5mm2 or more 5.5mm2 or more M4 PSM 18HVi --- 8mm2 or more PSM 30HVi --- 14mm2 or more M6 PSM 45HVi --- 22mm2 or more PSM 75HVi --- R,S,T:38mm2 or more

G: 22mm2 or more M10 M6

PSM 100HVi --- R,S,T:80mm2 or more G: 40mm2 or more

M10 M6

TB2 PSM

(L1)

(L2)

(L3)

(PE)

TB2/CZ1 PSM

(L1)/(B1)

(L2)/(A1)

(L3)/(B2)

(PE)

Circutebreaker

1

MCC

AC

reactor

Power

transformer Circutebreaker

1

MCC

AC

reactor

T

S

T S

L1 L2 L3 PE

18IT-LE-02-01.DOC 10/8/2012 2-11

Specification of cable

Power supply model

Suitable cable Terminal screw Heavy-duty power

cable(Note 1) Heat-resisting cable

(Note 2) SVPM* 5.5i 5.5mm2 or more 5.5mm2 or more M5 SVPM* 11i 8mm2 or more 8mm2 or more SVPM* 15i 14mm2 or more 14mm2 or more M5

Notes: 1. Four-conductor polyvinyl heavy-duty power cable (JIS C3312) 2. Fire-retardant polyflex wire (maximum conductor temperature : 105C) or equivalent to (LMFC manufactured

by Furukawa Electric Co., Ltd.) 3. Applicable crimp terminal for PSM-37i :38-6S

18IT-LE-02-01.DOC 10/8/2012 2-12

Recommended wire size & connector for spindle motor output wire

U V W G

When connecting cables to the SPM or spindle motor, use sppropriate crimp terminals for the motor being used, as listed in the table below.

Specifications of wire size & connector (power line) SPM

Module Motor model Sultable cable Terminal screw P Cabtyre cable

(Note 1) Head resisting

cable (Note 2)

Amplifier side Motor side Coil Fan

SPM-2.2i 0.5i --- 0.75 mm2 D-5000(CONNECTOR) 1-917807-2(XX-KEY)

1318986-6(CONTACT)

AMP connector1473063-2

M4

SPM-5.5i

1i --- 2 mm2 D-5000(CONNECTOR) 1-917807-2(XX-KEY)

1318986-6(CONTACT)

M5 Screw-less 1.5i, 2i --- 3.5 mm2 M5

3i --- 5.5 mm2 M5 SPM-11i 6i P12i 14 mm2 3.5 mm2 M4 M5

8i --- 14 mm2 5.5 mm2 M4 M5 SPM-15i P15i 14 mm2 5.5 mm2 M4 M5

12i P18i 14 mm2 8 mm2 M4 M5 SPM-22i 15i P22i --- 14 mm2 M6 M5

T15i --- 14 mm2 M6 M5/M618i P30i --- 14 mm2 M6 M6

SPM-26i 22i P40i, P50i --- 22 mm2 M6 M6 SPM-30i P60i --- 22 mm2 M6 M6 SPM-45i 30i

40i --- 30 mm2

38 mm2 M10 M10

SPM-55i 50i --- 50 mm2 M10 M10 SPM-

5.5HVi

0.5 HVi

--- 0.75 mm2

D-5000(CONNECTOR) 1-917807-2(XX-KEY)

1318986-6(CONTACT)

AMP connector1473063-2

Screw-

less 1HVi 2HVi 3HVi

--- 0.75 mm2

D-5000(CONNECTOR) 1-917807-2(XX-KEY)

1318986-6(CONTACT)

M5

SPM- 11HVi

6HVi 8HVi

--- 2.0 mm2 M4 M5

SPM- 15HVi

P15HVi --- 3.5 mm2 M4 M5

SPM- 30HVi

15HVi 22HVi

P40HVi P50HVi

--- 5.5 mm28 mm2

M6 M5

SPM- 45HVi

30HVi 40HVi

P60HVi --- 14 mm222 mm2

M6 M10

SPM- 75HVi

60HVi --- 38 mm2 M10 M10

SPM- 100HVi

100HVi --- 50 mm2 M10 M8

SPM TB2

(U)

(V)

(W)

(PE)

(U) (V) Spindle motor (W) (G)

18IT-LE-02-01.DOC 10/8/2012 2-13

Specifications of wire size & connector (power line)

SPM Module

Motor model Sultable cable Terminal screw i Cabtyre cable

(Note 1) Head resisting

cable (Note 2)

Amplifier side Motor side Coil

SVPM 5.5i

3 i 5.5 mm2 3.5 mm2 M5 M5

SVPM 11i

6 i 8 mm2 5.5 mm2 M5 M5 8 i 14 mm2 5.5 mm2 M5 M5

SVPM 15i

12 i 14 mm2 8 mm2 M5 M5

Specifications of connector (Feed back)

SPM Module

Motor model Terminal screw P Amplifier side Name of connector Motor side

SPM-2.2i SPM-5.5i SPM-11i SPM-15i SPM-22i SPM-26i SPM-30i

0.5i 1i 1.5i, 2i 3i 6i 8i 12i 15i T15i 18i 22i

P12i P15i P18i P22i P30i P40i, P50i P60i

FI30-20S-CVS2 OR (PCR20FA+ PCR-V20LA)

(1) JY1 speed/ load meter

----

(2)JYA2 spindle sensor on motor

Housing:178289-6 Contact:1-175217-2 (not include 0.5i) Housing:JN1FS10SL1/2Contact:JN1-22-22S(for 0.5i only)

(3)JYA3 position coder

MS3106B20-29S OR Proximity switch

(4) JYA4 separate BZi snsore/ position coder S

-----

18IT-LE-02-01.DOC 10/8/2012 2-14

(3) Recommended wire size & connector for i servo motor output wire

Select the wire based on the servo drive unit as shown below regardless of the motor type.

Specifications of wire size & motor side connector

ITEM Motor model

Sultable cable(mm2)

Motor side connector

30C 50C Power (Elbow type)

Feed back (Elbow type)

Brake/Fan

1 1 / 5000i 0.75 0.75 1473393-2 (tyco Electronics AMP)

JN1FS10SL2 (contact:JN1-

22-22S)

INCLUDE IN POWER LINE CONNECTOR

(brake)

2 2 / 5000i 0.75 0.75 3 M2 / 5000i 0.75 0.75 4 M3 / 5000i 0.75 0.75 2 /4000is 0.75 0.75

4 /4000is 0.75 0.75

5 4 / 4000i 0.75 0.75 H/MS3108A18-10S-D-T(10)(Hirose Electric)

/ MS3108A18-10S-B-BAS(DDK Ltd.)

JN1FS04FK2(Brake)

/JN1FS04FK2X(Fan)

6 8 / 3000i 0.75 0.75 7 C4 / 3000i 0.75 0.75 8 C8 / 2000i 0.75 0.75 9 M8 / 4000i 0.75 1.25

10 M12 / 4000i 1.25 2 8 /3000is 0.75 0.75 12 /3000is 0.75 1.25

11 12 / 3000i 2 3.5 JL04HV-8A22-22SE-EB/EB1(JAPAN Aviation)

/MS3108A22-22S-B-BAS (DDK Ltd.)

12 22 / 3000i 2 3.5 13 30 / 3000i 8 8 14 40 / 3000i 5.5 8 15 C12 / 2000i 0.75 0.75 16 C22 / 2000i 1.25 1.25 17 C30 / 1500i 1.25 2 18 M22 / 4000i 5.5 5.5 19 M30 / 4000i 5.5 5.5 20 M40/ 4000i 8 8

22 /2000is 0.75 1.25 21 M50/ 3000i 3.5*2 5.5*2 JL04HV-8A24-10SE-EB/EB1

(JAPAN Aviation) /MS3108A24-10S-B-BAS

(DDK Ltd.)

18IT-LE-02-01.DOC 10/8/2012 2-15

Specifications of Amplifier side connector

ITEM servo model

Outline drawing/ wide(mm)

Terminal screw Power line Feed back

Connector-KEY Contact size 1 SVM1-20i 1 /60mm L-AXIS

1-917807-2 XX-KEYM-AXIS

3-917807-2 XY-KEY

SS:1318986-6 (0.5-1.42mm2)

S: 316040-6 (1.23-2.27mm2)

M: 316041-6 (3.08-5.50mm2)

L:1318697-6 (7.27-8.92mm2)

FI30-20S-CVS2 OR

(PCR20FA+ PCR-V20LA)

2 SVM1-40i 2 /60mm

3 SVM1-80i 2 /60mm

4 SVM1-160i 2 /60mm

5 SVM2-20/20i 1 /60mm

6 SVM2-20/40i 2 /60mm 7 SVM2-40/40i 2 /60mm 8 SVM2-20/80i 2 /60mm 9 SVM2-80/80i 2 /60mm

10 SVM2-80/160i 3 /90mm

11 SVM2-160/160i 3 /90mm

12 SVM3-20/20/20i 1 /60mm L-AXIS 1-917807-2 XX-KEY

M-AXIS 3-917807-2 XY-KEY

N-AXIS 2-917807-2 YY-KEY

13 SVM3-20/20/40i 2 /60mm

14 SVM1-360i,SV

M1-180HVi,

3 /150mm Terminal screw

M6,Terminal

Screw(GROUND) M5

FI30-20S-CVS2 OR

(PCR20FA+

PCR-V20LA) 15 SVM1-360HVi 3 /150mm Terminal screw

M10,Terminal

Screw(GROUND) M6

18IT-LE-02-01.DOC 10/8/2012 2-16

(4) Wire size for P, N link bar

P N

The following example shows a jumper for connecting a PSM, SVM, and SPM. See table for length L and thickness t.

Specifications of jumper K2

Short bar length L Short bar thickness t

Cross-section area (note)

Unit of 150mm width 150

Date post:	09-Oct-2015
Category:	Documents
Upload:	avalente112
View:	229 times
Download:	38 times

[Lathe Series] 0iTD, 18i_21iTB (02)(1).pdf

Documents