ElectromagneticFlowmeters
Electromagnetic flowmeters
Variable area flowmeters
Vortex flowmeters
Flow controllers
Ultrasonic flowmeters
Mass flowmeters
Level measuring instruments
Pressure and temperature
Heat metering
Communications technology
Switches, counters, displays and recorders
Engineering systems & solutions
© KROHNE 04/2004 7.02477.21.00
CH
Product Overview
Due to intensive research and develop-ment in our facilities in Germany, TheNetherlands, United Kingdom and Francewe have been able to continuously im-prove our meters and therefore expandthe range of applications.Modern electronics and newest productionfacilities together with a sophisticatedquality management guarantees con-tinuous high and consistent quality.
The KROHNE strategy
KROHNE is present in almost every plantand process in the world. As global player,we react quickly to your demands, what-ever you ask, wherever you are.
We are members of all important industrialassociations to ensure we anticipate theindustrial trends of the future, and thenset the benchmarks that others follow.
At KROHNE, we pride ourselves on beingeasy to do business with. Our key objec-tives are to offer the best products foryour applications and to ensure that co-operation with us is as easy as possible by supporting all our sales activities withextensive pre- and post-sales consultancyand technical assistance.
KROHNE - easy to work with.
The first installed OPTIFLUX flowmeteras standard version in the UPMKymenne Paper Works in Augsburg,Germany.
Go for the OPTImumwith KROHNE
Electromagnetic flowmeters
‘‘The ingenious part of OPTIFLUX is its innovative and intelligent diagnostics capabilities.
KROHNE offers a level of reliabilityin operation that has never beenexperienced anywhere before.OPTIFLUX sets the standards for allother competing meters.’’
Dr. Brucker, BASF AG
This quotation from an expertise on thenew OPTIFLUX family confirms thatKROHNE has once again succeeded insetting a new standard in flow measure-ment technology. This has happenedtime and again during our 40 years ofexperience of cooperation with users ofelectromagnetic flowmeters. We areproud that our pioneering leaps in tech-nology and our wide range of productshas made us one of the world leaders inthe market.
Our focus in the development of the newOPTIFLUX range was clearly set on fulfil-ling the demands from customers andtheir desire for the perfect meter.
Input from all industries from all cornersof the globe, alongside rapid changes inlaws and standards, led to a giganticnumber of variants and functions.
And we were able to deliver. The solutionto the almost unsolvable is: OPTIFLUX
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Highlights of the new OPTIFLUX family:
3 x 100% Diagnostics
We were not satisfied with simply 100%device diagnostics. We wanted the com-plete application diagnostics and anaccuracy and linearity verification. Themaintenance engineer now has informa-tion on the state of his instrument andthe quality of the measurement togetherwith any possibly unnoticed applicationfaults.
OPTIFLUX sets new standards inflow measurement
The improvements in the measurementtechnology are impressive and expandthe use of electromagnetic flowmeters to a level you never expected.
The construction of the new IFC 300 flow converter is the particular highlightof the new OPTIFLUX family since it inte-grates all conceivable functions eveninto the standard converter, includingcustody transfer and conductivity measurement.
One for all applications
‘‘A converter for all applications isbeing offered for the first time byKROHNE.
Reducing the number of variantsrationalizes procurement, enginee-ring and stock-keeping, and leadsto cost benefits.”
Dr. Brucker, BASF AG
OPTIFLUX exceeds your expectationsDiagnostics - Technology - Universal use
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4
Diagnostics – Technology – Universal use
Possible problems
• Gas bubbles
• Electrode corrosion
• Electrode fouling
• Electrode short circuit
• Conductivity too low
• Partially filling
• Liner damage
• External magnetic fields
Additional Diagnostics
• Flow profile monitoring
• Coil (medium) temperature check
100% Application Diagnostics
100% Accuracy Diagnostics
100% Instrument Diagnostics
OPTIFLUX with3 x 100% Diagnostics ...
Tests
• Accuracy check
• Linearity check
• Field current check
Tested by
Fed-in test signal
Linearity test
Current measurement
Tests
• Microprocessor
• Memory
• Temperature of electronics
• Outputs tests
- Interruption
- load
• Software
Tested by
Software
Software
Temperature measurement
Hard- and Software
Software
✓✓✓✓✓✓✓✓
VDI/
VDE/
NAM
UR G
uide
line
2650
Shown by
Noise measurement
Noise measurement
Resistance measurement > Limit 1
Resistance measurement = 0
Resistance measurement < Limit 2
Magnetic field inverse polarization
Linearity measurement, magnetic field inverse polarization
Linearity check
Magnetic field inverse polarization
Resistance measurement
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Field devices can obtain a “SIL2” certificate invarious ways, including:
• Onsite trouble-free operation• Manufacturing according to IEC 61508
In both cases,
• Unidentified device problems can occur • Application problems can occur (gas bubbles,
external magnetic fields)• And the accuracy and the linearity is not tested
... much more than SIL2
With the 3 x 100% diagnostics, OPTIFLUX will achievemuch higher reliability than with a meter with only SIL2certification.
Checks in detail
Even at half thefield strength andcorresponding in-ternal correction,the measured va-lue has to remainconstant.
Resistance measurement Accuracy check Magnetic field inverse polarization
Flow profile deformationslead to electrode voltages> 0V
Coil
test signal Jump in mea-surement=test signal?
yesaccuracy
okno
Coil
The upper electrodesignal multiplied withthe test signal (1, -1)must be 0.
Linearity measurement
Noise measurement
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OPTIFLUX Sets new standardin measurement technology
Diagnostics – Technology – Universal use
Improved measurement performance
Utilizing all optimization potentials in the sensorand converter has led to better and more reliableresults even in the most difficult applications, e.g.:
• Rapid product changes and pH jumps
• In conjunction with piston pumps
• In pulp and paper applications where special converters were previously needed
Custody transfer is standard
The new OPTIFLUX comes ready in the standardmeter for custody transfer applications. The accu-racy checks and safety features needed for custodytransfer are already integrated.
Better accuracy
The better measuring performance leads to improve-ments in reproducibility and accuracy to a new levelof 0.15% of measured value.
New integrated conductivity measurement
With the new conductivity measurement a furthercustomer dream has been fulfilled. This opens upnew interesting applications, such as:
• Recognition of product changes
• Quality check of inline cleaning
Periodic verification simplified
The functionality of the mobile in-situ verificationinstrument MagCheck has been integrated into thenew IFC 300. The check is now performed every fewseconds, and the instrument gives an immediatewarning if any parameters are out-of-spec. A certifi-cate can be printed out via HART and PACTware.
Optimization of the sensor
Highly effective internal screening produced the following improvements:
• Optimum zero-point stability independent of changes in medium properties
• Optimum long-term zero-point stability
• Improved performance even with low-conductivity products
For a number of sensors there is a SecondaryContainment that is pressure-resistant to thenominal pressure of the flange.
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OPTIFLUX – one for all applications
One for all applicationswith the new converter IFC 300:
• For products from water to chemicals, to pulp in the paper industry
• For difficult applications such as rapid product changes or pulsating flow
• For simple local measurements to custody transfer plants
• One set of electronics for all housing variants
• Up to 4 I/Os, fully galvanically separated – in all possible combinations
• Integrated into all common systems such as FDT,AMS, PDM via HART, Profibus, FF
Always the right meter
OPTI
FLUX
100
0OP
TIFL
UX 2
000
OPTI
FLUX
400
0OP
TIFL
UX 5
000
OPTI
FLUX
600
0OP
TIFL
UX 4
040
COP
TIFL
UX 7
300
CTI
DALF
LUX
4110
PF
BATC
HFLU
X 50
15 C
Water & wastewater
Water distribution
(Waste)water treatment
Sludge sewage
Partially filled pipelines
Chemical
Dosing of additives
Corrosive, abrasive liquids /Slurries
Hazardous areas
Paper & Pulp
Pulp
Liquor
Additives, bleaches, colorants
Hygienic / Sanitary
Food & Beverages, Pharmaceutical
Blending, dosing, batching
Volumetric filling machine
Other
HVAC
Machinery
Dredging, Metals & Mining, Ore
Master / transfer meters
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OPTIFLUX 2000Water and waste-
water specialist
OPTIFLUX 4000All-round process
specialist
OPTIFLUX 5000Highly accurate &abrasion resistant
OPTIFLUX 6000Sanitary andaseptic solution
OPTIFLUX Sensors
IFC 300 IFC 010One for all applications Economic Converter
OPTIFLUX converters
Special-purpose flowmeters
OPTIFLUX 1000Economical
solution
OPTIFLUX 4040 CThe 2-wire EMF
TIDALFLUX 4110 PFFor partially filledpipelines
OPTIFLUX 7300 CThe electrode-free
EMF
BATCHFLUX 5015 CFor volumetric filling
All converters fit to all sensors
C F W C W
The complete OPTIFLUX - range
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Electromagnetic flowmeters
OPTIFLUX – the complete range
Nominal diameterDINANSI
Pressure ratings DINANSIprocess pressure
Temperatureprocessambient
Electrical conductivityliquids excl. waterwater
Materials usedlinerelectrodesgrounding ringsflanges / boltsmeasuring tubesensor housingconnection box
Protection categorystandardoptional
Approvalshazardous areahygienic
OPTIFLUX 1000 OPTIFLUX 2000Economical solution Water and wastewater Sandwich flow sensor specialist
Flanged flow sensor
DN 10…1503/8"…6"
PN 40, 16, JIS 10 K, 20 K150lb, 300lb (up to 230 psi)up to 16 bar (230 psi)
-25…+120°C (-13…+248°F)-40…+65°C (-40…+149°F)
min. 20 µS/cmmin. 20 µS/cm
PFAHastelloystainless steelrubber sleeves, steel, stainless steelstainless steelsteel (polyurethane coated)aluminium (polyurethane coated)
IP 66 / 67 equiv. to NEMA 4/4X / 6IP 68 equiv. to NEMA 6
–
–
DN 25…30001"…120"
PN 40, 25, 16, 10, 6, 2,5, JIS 10 K, 20 K150lb, 300lb, AWWAup to 40 bar (580 psi)
-5…+90°C (+23…+194°F)-40…+65°C (-40…+149°F)
min. 20 µS/cmmin. 20 µS/cm
Polypropylene, hardrubberHastelloy, stainless steel, TiHastelloy, stainless steel, Tisteel, stainless steelstainless steelsteel (polyurethane coated)aluminium (polyurethane coated)
IP 66 / 67 equiv. to NEMA 4/4X / 6IP 68 equiv. to NEMA 6
EEx, FM, CSA, SAA, TIIS
–
With robust stainless-steel reinforcedPFA-lined measuring tubes
For all kind of drinking and waste water.KTW-approved liners.
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OPTIFLUX 4000 OPTIFLUX 5000 OPTIFLUX 6000All-round process specialist Highly accurate & Sanitary and aseptic solution Flanged flow sensor abrasion resistant Sandwich flow sensor
Sandwich flow sensor
DN 2,5…30001/10"…120"
Secondary containm. PN40 (DN 25...150)PN 40, 25, 16, 10, 6, 2,5, JIS 10 K, 20 K150lb, 300lb up to 40 bar (580 psi)
-60…+180°C (-76…+356°F)-40…+65°C (-40…+149°F)
min. 1 µS/cmmin. 20 µS/cm
PTFE, PFA, ETFE, PU, hardrubberHastelloy, Pt, stainless steel, Ta, Tistainless steel, Hastelloy, Ta, Tisteel, stainless steelstainless steelsteel (polyurethane coated)aluminium (polyurethane coated)
IP 66 / 67 equiv. to NEMA 4/4X / 6IP 68 equiv. to NEMA 6
EEx, FM, CSA, SAA, TIIS
–
DN 2,5…1001/10"…4"
PN 40, 25, 16, JIS 10 K, 20 K150lb, 300lb up to 40 bar (580 psi)
-60…+180°C (-76…+356°F)-40…+65°C (-40…+149°F)
min. 1 µS/cmmin. 20 µS/cm
Aluminiumoxide (ceramic)Cermet, Ptstainless steel, Hastelloy, Ti, Tarubber sleeves, steel, stainless steelAluminiumoxide (ceramic)stainless steelaluminium (polyurethane coated)
IP 66 / 67 equiv. to NEMA 4/4X / 6IP 68 equiv. to NEMA 6
EEx, FM, CSA, SAA, TIISFDA
DN 2,5…1501/10"…6"
Process connections11850, 11851, 11864-2a, 32676ISO 2037, 2852, 2853, SMS 1145, TRICLOVERup to 40 bar (580 psi)
-5…+150°C (+23…+302°F)-40…+65°C (-40…+149°F)
min. 1 µS/cmmin. 20 µS/cm
PFAHastelloy, Pt, stainless steel, Ta, Ti-stainless steelstainless steelstainless steelaluminium (polyurethane coated)
IP 66 / 67 equiv. to NEMA 4/4X / 6IP 68 equiv. to NEMA 6
EEx, FM, CSA, SAA, TIIS3A, EHEDG, FDA
For all difficult processes.Chemical and vacuum resistant.Up to 180°C / 356°F.
With ceramic sensor extremely abrasionresistant and highly accurate.
For all sterile applications with hygienicprocess connections. EHEDG, 3A, FDA,CIP + SIP.
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IFC 300 IFC 010All-round flow converter Economical flow converter
Performanceprocess conditions
accuracy (under reference conditions)repeatability
ModelC (Compact)F (Field, remote)W (Wall)
CombinationsOPTIFLUX 1000OPTIFLUX 2000OPTIFLUX 4000OPTIFLUX 5000OPTIFLUX 6000OPTIFLUX 7000
Communicationin-/outputbus protocol (option)
Verificationdiagnostics
Materials usedC (Compact)
F (field, remote)
W (Wall)
Protection category(acc. to IEC 529 (EN 60 529))C (Compact), F (Field)W (Wall)
Power supplyAC voltageDC voltage
Approvalhazardous areacustody transfer
Liquids with maximum 30%solid content (by volume) ± 0,2% of MV (OPTIFLUX 5000: 0,15%)± 0,06% of MV
IFC 300CF W
DN 10...150DN 25...3000DN 2,5...3000DN 2,5...100DN 2,5...150DN 25...100
Current, HART, pulse, status, control inFoundation Fieldbus, Profibus PA/DP
Online, continuous, application diagnostics,device diagnostics, accuracy check
Aluminium (PU coated); option: st.steelAluminium (PU coated); option: st.steelPolyamide
IP 66 / 67 (equiv. to NEMA 4/4X/6)IP 55 (equiv. to NEMA 4/4X)
85...250 V ac12 - 24 V dc
EEx, FM, CSA, SAA, TIISKIWA BKR 618/4, OIML R49,OIML R117
Liquids with maximum 3%solid content (by volume) ± 0,5% of MV ± 0,1% of MV
IFC 010C
W
DN 10...150DN 25...1000DN 10...1000DN 2,5...100DN 10...150-
Current, pulse, status
-
MAGCHECK - test device
Alu (PU coated) / Polyamide cover
_
Alu (PU coated) / Polyamide cover
IP 67 (equiv. to NEMA 6)IP 65 (equiv. to NEMA 4/4X)
24,48,100,115/120,200,230/240 V ac24 V dc
--
Special-purpose flowmeters – Sizing
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OPTIFLUX 4040 C OPTIFLUX 7300 CThe 2-wire EMF The electrode-free EMFFlanged flow sensor Sandwich flow sensor
The 2-wire EMF for all processes.Chemical and vacuum resistant.
With ceramic sensor, no danger of leaka-ge, for lowest conductivities.
Nominal diameterDINANSI
Pressure ratingsDINANSIprocess pressure
Temperatureprocessambient
Electrical conductivityliquids exc. waterwater
Performanceprocess conditions
accuracyrepeatability
Communicationin-/output
bus protocol (option)
Power supplyAC voltage
DC voltage
Materials usedlinerelectrodesgrounding ringsflanges / boltsmeasuring tubesensor housingconverter housing
Protection category(acc. to IEC 529 (EN 60529))standard
optional
Approvalshazardous areahygienic
DN 10…1503/8"…6"
Secondary Containment PN 40 (DN 25..150)PN 40, 25, 16, JIS 10 K, 20 K150lb, 300lb up to 40 bar (580 psi)
-60…+140°C (-76…+248°F)-40…+65°C (-40…+149°F)
min. 5 µS/cmmin. 20 µS/cm
Liquids with maximum 3%solid content (by volume)± 0,5% of MV (reference conditions)± 0,1% of MV
Current, HART, pulse, status, control in
-
-
14...36 V dc
PTFE, PFAHastelloy, Pt, stainless steel, Ta, Tistainless steel, Hastelloy, Ta, Tisteel, stainless steelstainless steelsteel (polyurethane coated)aluminium (polyurethane coated)
IP 66 / 67 equiv. to NEMA 4/4X / 6
IP 68 equiv. to NEMA 6
EEx, FM
-
DN 25…1001"…4"
PN 40, 25, 16, JIS 10 K, 20 K150lb, 300lb up to 40 bar (580 psi)
-20…+100°C (-4…+212°F)-40…+65°C (-40…+149°F)
min. 0,05 µS/cmmin. 1 µS/cm
Liquids with maximum 30%solid content (by volume)± 0,5% of MV (reference conditions)± 0,06% of MV
Current, HART, pulse, status, control in
Foundation Fieldbus, Profibus PA/DP
85...250 V ac
12 - 24 V dc
zirconium, aluminiumoxide (ceramic)-stainless steel, Hastelloy, Tarubber sleeves, steel, stainless steelzirconium, aluminiumoxide (ceramic)stainless steelaluminium (polyurethane coated)
IP 66 / 67 equiv. to NEMA 4/4X / 6
-
EEx, FM, CSA, SAA, TIIS
FDA
DN 2.5
1/10”
DN 4
1/8”
DN 6
1/4” DN 10
3/8”3/ DN 15
1/2”
DN 40
11/2”
DN 32
11/4” DN 50
2”DN 80
3”
DN 65
21/2” DN 100
4” DN 125
5”
DN 150
6”
DN 200
8”DN 250
10”
DN 300
12”
DN 350
14”
DN 400
16”
DN 500
20”
DN 600
24”
DN 700
28”
DN 800
32”
DN 900
36”
DN 1000
40”
DN 1200
48”
DN 1400
56”
DN 1600
64”
DN 1800
72”
DN 2000
80”
DN 2600
104”
DN 3000
120”
DN 25
1”
0.01
0.02
0.03
0.05
0.07
0.20.1
0.30.5
0.720
3050
70 m
3 /h
12m/s
10 8 6 5 4 3 2 1.5 11 0.7 0.5 0.4 0.3
12m/s 10 68 5 4 3 2 1.5 11 0.7 0.5 0.4 0.3
12
35
710
100
200
300
500
700
1000
2000
3000
5000
7000
10 00
020
000
50 00
010
0 000
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OPTIFLUX – Sizing
TIDALFLUX 4110 PF BATCHFLUX 5015 CFor partially filled pipelines For volumetric fillingFlanged flow sensor Sandwich flow sensor
For all water applications with accuratelevel measurement for best accuracy.
With ceramic sensor for maximumreproducibility, specially developed for filling machines.
DN 200…18008"…72"
PN 10, 6150lb, AWWA up to 10 bar (150 psi)
-5…+60°C (+23…+140°F)-40…+65°C (-40…+149°F)-40…+65°C (-40…+149°F) (IFC 110 PF)
min. 50 µS/cmmin. 50 µS/cm
Liquids with maximum 10%solid content (by volume)± 1% of MV (reference conditions)± 0,5% of MV
Current, pulse, status, control in
-
24, 115/120, 230/240 V ac; 115/230 V ac (IFC 110 PF)-
PUHastelloy, stainless steelHastelloy, stainless steelsteelstainless steelsteel (polyurethane coated)aluminium (polyurethane coated)
IP 66 / 67 equiv. to NEMA 4/4X/6IP 65 equiv. to NEMA 4/4X (IFC 110 PF)IP 68 equiv. to. NEMA 6
EEx
-
DN 2,5…401/10"…1 1/2"
PN 40, 25, 16, JIS 10 K, 20 K150lb, 300 lbup to 10 bar (150 psi)
-60…+140°C (-76…+356°F)-40…+65°C (-40…+149°F)
min. 5 µS/cmmin. 20 µS/cm
from water until fruit yoghurt
± 0,2% of MV (Reference conditions)± 0,1% of MV (std. dev., filling time > 5 sec.)
Pulse, status
-
-
24 V dc
aluminiumoxide (ceramic)Ptstainless steel, Hastelloy, Ti, Tarubber sleeves, steel, stainless steelaluminiumoxide (ceramic)stainless steelstainless steel
IP 66 / 67 equiv. to NEMA 4/4X/6
-
-
3A, FDA The blue area is the typical operating range.OPTIFLUX can measure down to 0 m/s.
United KingdomKROHNE Ltd.Rutherford DrivePark Farm Industrial EstateWellingborough,Northants NN8 6AE, UKTEL.: +44(0)19 33-408 500FAX: +44(0)19 33-408 501e-mail: [email protected]
AustraliaKROHNE Australia Pty LtdQuantum Business Park10/287 Victoria RdRydalmere NSW 2116TEL.: +61 2 8846 1700FAX: +61 2 8846 1755e-mail: [email protected]
South AfricaKROHNE Pty. Ltd.163 New RoadHalfway House Ext. 13MidrandTEL.: +27(0)11-315-2685FAX: +27(0)11-805-0531e-mail: [email protected]
Other countriesKROHNE MesstechnikGmbH & Co. KGLudwig-Krohne-Str.D-47058 DuisburgTEL.: +49(0)203-301-0FAX: +49(0)203-301-389e-mail: [email protected]
www.krohne.com
All KROHNE flowmeters are wet-calibrated. We set
the highest standard in quality control, reliability,
accuracy and reproducibility.
The result is a guarantee for excellent measuring
results with each and every KROHNE flowmeter.
All KROHNE production facilities worldwide have
calibration stands that fulfill international industrial
standards.
KROHNE – Calibration
OPTIFLUX 2000 OPTIFLUX 5000OPTIFLUX 4000
IFC 300 IFC 010
OPTIFLUX 6000OPTIFLUX 1000
OPTIFLUX 4040 C TIDALFLUX 4110 PFOPTIFLUX 7300 C BATCHFLUX 5015 C
OPTIFLUX - One for all applications
OPTIFLUX converters
OPTIFLUX sensors
OPTIFLUX for special-purposes
