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LEADERS IN LNG
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Page 1: LEADERS IN LNG -  · PDF filecompression and transportation of coal-bed methane to ... a boil-off gas compressor, ... natural gases and most existing LNG baseload plants

LEADERS IN LNG

Page 2: LEADERS IN LNG -  · PDF filecompression and transportation of coal-bed methane to ... a boil-off gas compressor, ... natural gases and most existing LNG baseload plants
Page 3: LEADERS IN LNG -  · PDF filecompression and transportation of coal-bed methane to ... a boil-off gas compressor, ... natural gases and most existing LNG baseload plants

We are a key player in the LNG industry. We have demonstratedour ability to deliver high quality LNG facilities which meet ourclients’ objectives.

We have also pushed the boundaries of LNG, pioneeringmodularization of liquefaction plants, working on ever-increasingLNG train sizes, applying creativity to solve technical challenges,developing innovative offshore options, overcoming environmentalissues and meeting local content requirements.

As we’re also experts in onshore and offshore upstreamdevelopment, we can design and execute the entire gas fielddevelopment and monetization project, from wellhead to terminal,and from concept to start-up.

From studies to commissioning, we add value:

• Concept development• Front-end engineering design (FEED)• Engineering, procurement & construction (EPC)• Commissioning & start-up

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We are a global EPC contractor witha proven track record of safely andsuccessfully delivering world-scaleprojects, including LNG facilities.

LEADERS IN LNG

Image: Courtesy of Woodside Energy Ltd

Delivering your LNG project,anywhere in the world.

Front cover image: Courtesy of Woodside Energy Ltd

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Fundamental to the success of any project is the right start. We work withour clients from the earliest stages of their LNG project development to helpshape their planned LNG investment in line with their objectives. This earlydevelopment stage is where our proven study capability and extensive EPCexperience combine to add significant value.

LNG LIQUEFACTIONConcept Development

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Our specialist consultancy teams combine the skills ofour highly qualified LNG experts with the benefits of ourextensive in-house cost and schedule information andour project execution know-how based on successfuldelivery of thousands of projects around the world.

Our experts work very closely with our clients to develop,analyze and evaluate a wide range of concepts, plantconfigurations, technologies and execution strategies toarrive at optimum solutions.

We have executed a wide and diverse range of LNGstudies and pre-FEEDs for both onshore and offshoreplants covering most liquefaction technologies and plantconfiguration options.

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We have also been instrumental in developingmethodologies for early assessment of constructabilityissues to support strategic execution decisions suchas the degree of modularization and optimummodule sizing.

We add value• Feasibility and pre-FEED studies• Configuration studies• Technology evaluation• Risk-management assessment• Pioneering modularization concepts• Real cost and schedule data benchmarks• Carbon capture and storage solutions

First CBM to LNGSantos GLNG®

AustraliaWe completed a detailed pre-FEED concept selectionstudy for a 3-4 mtpa liquefaction plant and associatedinfrastructure, planned to be one of the first LNG facilitiesin the world to use coal-bed methane as a feedstock forLNG production.

We also executed the FEED for the extraction, collection,compression and transportation of coal-bed methane tothe transmission pipeline, and associated infrastructureand services, including power generation and watertreatment facilities.

ModularizationPluto LNG ProjectAustraliaWe started the massive Pluto Train 1 project withfeasibility and pre-FEED studies undertaken by ourspecialist consultancy team, combining the team’s LNGstudy capability with the extensive modular design andconstruction expertise of our EPC organization toimplement a modular approach. Having completed theFEED for the foundation project, we are now executingthe EPCm phase with our JV partner, and we areprogressing a FEED study for the Pluto Train 2 and Train 3 expansion.

Offshore LNGBrowse LNGAustraliaWe completed detailed concept studies for a plannedfacility to produce LNG from the Browse Basin, off thecoast of Western Australia, developing a number of bothonshore and offshore concepts, including:

• input to site selection• modularization• liquefaction technology evaluation• driver selection• LPG extraction• cooling media• heat integration• platforms and gravity-based structures

We have optimized liquefaction plant concepts forhundreds of capacity and location combinations.

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Images: Courtesy of Woodside Energy Ltd

LNG LIQUEFACTIONExecution & DeliveryWe enjoy a challenge! LNG liquefaction facilities are large, complexdevelopments, frequently in remote and challenging locations. Our track recorddemonstrates our ability to deliver entire liquefaction projects, including alloffsites and infrastructure.

With our in-depth technical expertise, global EPC experience and particularly ourproven ability to execute large and complex projects successfully and safely, weare a key player in the LNG market.

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World-class Safety We strive continuously to improve our already world-classsafety record. We have received over one hundred safetyawards from clients, safety and industry organizations,and government bodies around the world.

Delivering Local Content We have proved that we can deliver our projects in linewith our clients’ local content objectives, whether itinvolves local execution, local partners, local materialsand equipment supply, matching export credit needs, ortraining a local workforce.

North West Shelf Venture Phase V ExpansionWestern AustraliaWe led the JV executing the EPC contract for theconstruction of a fifth LNG processing train of up to 4.4 mtpa capacity at the Woodside-operated Karrathagas plant. Our in-depth modular design andconstruction experience was pivotal to this ground-breaking project, the first onshore liquefaction plant inthe world to be designed and built in modules. In all,there were 75 separate modular structures, the largest of which contained the majority of the liquefactionprocess equipment.

PETRONAS MLNG Dua MalaysiaWe were FEED and EPC contractor on a debottleneckingproject to increase LNG production by 1.2 mtpa. A newextended end flash unit was added to each of the threeDua trains, the existing gas turbines upgraded and twonew Frame 5 gas turbine generators installed.

We have a long track record with Malaysia’s LNGfacilities, having been project management consultantfor both the Dua and Tiga developments, which were two and three-train expansions at the Bintulu LNG facility.

“My sincere congratulations to you and your teamsin Oman for delivering a world-class project …achieved through overwhelming dedication andcommitment … some 17 days ahead of theguaranteed date of 34 months from contractaward, which was itself a tough timeframe.”Executive Director, Shell

NLNG SevenPlusNigeriaWe delivered the FEED for a new natural gasliquefaction train, producing 8.5 mtpa of LNG, thelargest planned LNG train in the world. The design and execution planning for this mega-train presentedunique challenges in terms of remote location and scaleof development.

Qalhat LNGOmanWe designed and built this LNG facility, with our JVpartner, ahead of the target 34-month schedule andwithin budget. With the close co-operation of Oman’sMinistry of Manpower, the project achieved its localcontent ‘Omanization’ target of 38%, the highestrecorded for any construction project in the Sultanate.It also achieved a truly world-class safety performanceof 20 million manhours with no lost-time incidents.

Located in a desert area on the coast of the Gulf ofOman, the project included marine facilities consistingof seawater inlet and outfall pipelines, seawater intakeand weir box structures.

We set our own high benchmark. The 3.3 mtpaliquefaction train was built to the same specificationsand similar technical design and stick-built constructionas the two existing LNG liquefaction trains, alsodesigned and built by the JV team on a fast-trackschedule, safely and with a fault-free start-up.

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ModularizationIn Australia, we pioneered the modularization approachto LNG plants, using all of the modularizationexperience we have gained over the last 20 years.During this time we have designed and constructedmore than 30 modular projects around the worldcomprising more than 1,500 modules.

“Train 5 has been safely and successfullycompleted on time and at a highly competitivecost in an environment of extremely constrainedresources. This remarkable achievement istestament to the focus and commitment of theproject team in delivering this additionalproduction infrastructure.”Eve HowellExecutive VP North West ShelfWoodside Energy Ltd

Pluto LNGAustraliaWe are leading the FEED and EPCm phases for theonshore component of this 4.3 mtpa LNG facility withour JV partner. The plant has been designed and isbeing built in modular form. Around 250 modules andpre-assemblies, the largest of which contains themajority of the liquefaction process equipment, havebeen fabricated in Thailand.

This greenfield project includes a single LNG production train, a fractionation unit, an acid gasrecovery unit, gas purification units, tank storagefacilities, a boil-off gas compressor, loading berths, gas turbine power generation units, utilities, a jetty, and supporting infrastructure.

We have subsequently been awarded a FEED contractfor Trains 2 and 3 of this ground-breaking project.

PUSHING THEBOUNDARIESFor us it’s not just about setting new benchmarks for cost, schedule,safety, quality and train size. It’s also about developing innovative newtechnical solutions to meet our clients’ objectives, or to overcome thechallenges that they face.

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Offshore & Floating LNGBrowse LNG AustraliaThe gas fields within the Browse Basin, some 300km offthe coast of Western Australia, are located in relativelydeep water. We explored the feasibility of a groundedoffshore LNG solution and executed detailed evaluationof environmental, safety, technical, economic andconstructability aspects in order to determine a credibleoffshore LNG concept. The conceptual base caseinvolved jacket-based platforms for gas reception,utilities and accommodation. The main LNG processtrains, associated LNG tanks and jetties would besupported by concrete gravity structures, floated to theirfinal location.

Arctic & Remote RegionsStatoil NorwayOur study for the Snøhvit LNG Train II at Melkøyabrought many interesting challenges, not least that thesite was 450km north of the Arctic Circle. The world’snorthernmost LNG plant, it has a design capacity of 4.2 mtpa and processes gas transported through a143km pipeline from subsea facilities. Melkøyaexperiences long periods of darkness and lowtemperatures, with storms blowing in sea spray thatfreezes as it hits structures. So our study focused onminimizing the work required on site, with maximummodularization in the fabrication yard.

Carbon Capture & StorageWe have already worked on a wide range of plannedprojects for the capture and storage of CO2 and believewe are at the forefront of this emerging area of strongfocus for our industry.

We have developed a real in-depth understanding ofthe many capture options, including pre-and post-combustion, and storage options, the technicalchallenges and their potential solutions.

Images: Courtesy of Woodside Energy Ltd

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LNG RECEIVINGTERMINALS

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We have worked with a wide range of clients around the world, deliveringexpert services for new terminals, both onshore and offshore, and forexpansions, including technical development and design, cost estimating,permitting and project execution. We have particular expertise in optimizingan entire facility, and integrating the regasification element with otherfacilities such as power generation.

Send-Out GasFor LNG receiving terminals serving the North Americanmarket particularly, the C2+ content and heating valuespecifications for send-out gas are lower than mostnatural gases and most existing LNG baseload plants.

Cost-effective management of these componentsenhances the LNG value chain, increasing flexibility insourcing LNG cargoes. Our cost-effective processdesign manages the C2+ content of send-out gas at theLNG receiving terminal, coupling Foster Wheeler’sC2/C3 terminal extraction process with a pre-reformerthat produces a low calorific substitute natural gas forre-injecting into the LNG terminal send-out gas.

VaporizationWe have developed a process that uses the waste heatfrom either power plant or industrial facilities for LNGvaporization. By using the LNG as both a working fueland a heat sink, this new configuration efficientlyeliminates fuel requirements while reducing oreliminating emissions and improving the plant’s thermalefficiency and overall profitability.

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Confidential ClientNorth AmericaWe were project management consultant for an LNGregasification terminal. We also provided technicaladvisory services during the detailed EPC commissioningand start-up phases.

Polskie LNGPolandWe designed this regasification terminal for the receptionand storage of LNG. For phase 1 of the study, up to385,000 Nm3/h LNG will be pumped out from storagetanks, vaporized and sent to a natural gas transmissionsystem. Two further expansions are planned, 570,000 Nm3/h in phase 2 and 800,000 Nm3/h inphase 3. We also studied the possibility of installing acombined system to use the boil-off gas produced in theterminal as fuel gas. Following our conceptual study, weexecuted the basic design and part of the FEED.

Castle Peak PowerHong KongOur study scope included expansion of the existingLNG terminal and power plant, and integration of thenew facilities to enhance the efficiency of the combined-cycle plant.

Singapore LNGSingaporeWe are project management consultant for Singapore’sfirst LNG terminal, which will have an initial capacity of3.5 mtpa with provision for expansion to 6 mtpa. Thisprestigious project, which will help ensure the security ofSingapore’s energy future, is targeted to be ready forstart-up in 2013.

Petronet LNGIndiaWe were project management consultant for this new 5 mtpa receiving terminal at Dahej, comprising two140,000m3 above-ground cryogenic containment tankswith associated process facilities for the storage andhandling of LNG.

EnagásSpainWe have enjoyed a significant level of repeat businesswith Enagás, carrying out three LNG terminal expansionsin Barcelona, performing basic design and EPCm, or EP,and civils work. In Cartagena, we have worked withEnagás for more than ten years, undertaking fourexpansions, and at Palos de la Frontera, we havecompleted two expansions.

Delivering regasification projects around the world

REGASIFICATION FLOW SCHEME

Vapor Return Line

LNGTanker

LNG Unloading Arm Boil-Off Gas

Compressor

Recondenser

LNG Storage Tanks

1st StageSendoutPumps

2nd StageSendout Pumps

Vaporizer

To Pipeline

Fuel Gas

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contact us at:[email protected] www.fwc.com

LEADERS AT EVERY STAGE

Upstream Oil & GasGas MonetizationLNGCarbon Capture & Storage


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