LEAN INTERNSHIP PROGRAMME NQF LEVEL 4 IACET #5451580 Lean is an operational excellence strategy, a way of thinking and a toolset. INTERNSHIP PROGRAMME ACCREDITATION Internationally Accredited through IACET IACET #: 5451580 B-BBEE LEVEL 2 >51% Black Women Owned >QSE Continuing Education Units (CEU’s) 18 CEU’s Level 4 certification (IACET) • Theory • Exam • Practical workplace project • • • SETA Accredited SETA #: 3969 CATEGORY B INTERNSHIP UNDER THE SKILLS MATRIX • Lean Practitioners • Lean Six Sigma Black Belts • Lean Six Sigma Green Belts • Business Leaders • Project Leaders • Department Leaders • Supervisors WHO SHOULD ATTEND
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LEANINTERNSHIP PROGRAMME
NQF LEVEL 4IACET #5451580
Lean is an operational excellence strategy, a way of thinking and a toolset.
INTERNSHIP PROGRAMME
ACCREDITATION
Internationally Accredited through IACETIACET #: 5451580
B-BBEE LEVEL 2>51% Black Women Owned>QSEContinuing Education Units (CEU’s)18 CEU’sLevel 4 certification (IACET)• Theory• Exam• Practical workplace project
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SETA AccreditedSETA #: 3969
CATEGORY B INTERNSHIPUNDER THE SKILLS
MATRIX
• Lean Practitioners
• Lean Six Sigma Black Belts
• Lean Six Sigma Green Belts
• Business Leaders
• Project Leaders
• Department Leaders
• Supervisors
WHO SHOULD ATTEND
• Define Customer Value• Change Assessment• A3• Spaghetti Diagram• 8 Wastes• 5S• Line Balancing• Lead Time Reduction• Lean Efficiency Metrics• Kaizen Event
• Explain the history of Lean and why it is important right now.
• Explain and use the 8 types of waste, 5S and visual management
• Define your customer needs
• Explain pull vs. push systems
• Apply the A3 problem solving approach
• Create the current state and future stream value stream map
• Explain how to mitigate risks and implement solutions
• Explain error proofing (Poke-Yoke)
• Describe the system leverage points and how to make change
stick
• Develop an A3
• Implement 5S
• Implement visual management
• Reduce waste
• Develop a value stream
• Implement improvements
• Sustain improvements
KEY OUTCOMES
• 5 days of theoretical training
• 12 months access to the online Lean training course
• Lean toolkit and templates
• Lean eBook per phase
• Lean advanced certification administration
• Theoretical online exam
• Practical workplace project
• Project coaching & assessments for practical workplace
project application
• International certification
INTERNSHIP INCLUDES
TEMPLATES AND TOOLKITS INCLUDE
From our experience we have assembled a Lean Toolkit. This toolkit assists practitioners in keeping focused on theirproject work and not creating “templates”. The Toolkit includes templates for each phase of the Lean FOCUS methodology.
THEORETICAL TRAINING PRACTICAL WORKPLACE PROJECT
Complete deliverables & workplaceapplication
A Certificate will only be issued on completion of both the theoretical knowledge and practical workplace application project. At the end of the agreed upon time, the Intern will submit a project that will be due at the end of 12 months.
FOCUS
• Define Customer Needs• Initiate an A3
OBSERVE
• Go and See, Ask Why, Show Respect• Develop a Value Stream Map (VSM)• Collect Base Line Data• Develop Detailed Process Map• Observe the layout and flow (Spaghetti Diagram)• Identify Waste• Implement 5S
CREATE
• Analyse the Root Causes (Brainstorm, Fishbone & 5 Whys)• Plan & Run Kaizen Events (PDCA)• Create new layout• Create Future VSM
UTILISE
• Mitigate Risks and Error Proof process• Implement Visual Management and communication huddles• Implement solutions• Account for Lean Benefits
SUSTAIN
• Manage System Factors• Implement a SOM• Practice ABC BOC• Become a Lean Leader
