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Lean Six Sigma Aviation MROs Nadeem MBB

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Save time and money for this course to be conducted in-house at your own convenience. Kindly contact us @ +65 9743 4606 or [email protected] for more information. www.tun.sg EARLY BIRD SPECIALS! Register & pay by 25 May 2011 to SAVE up to $400 when you sign up for Silver package Reduced airline traffic leads to greater reductions in MRO activity and drives operating costs even higher. The significant decrease in business and personal travel has forced airlines to cut capacity and park over 500 planes. Additionally, higher fuel prices have deterred plans to take aircraft to other regions for maintenance and repair. AVIATION MROS SINGAPORE: 11-15 JULY 2011 I DUBAI: 17-21 JULY 2011 Lean Six Sigma Black Belt Course for How do airlines continue to operate efficiently with reduced budgets? Optimize organizational processes to succeed in this volatile market. Leverage and enhance Lean Six Sigma to move MROs away from the red tape and down the road to recovery. This Certification program will help to deliver methodologies that streamline processes, reduce costs and develop quality operations to remain competitive in the industry. With the industry’s economic shift, airlines are forced to reduce operating expenditures and reduce workforce, making it necessary to shop for competitive services from MROs. How does an MRO remain competitive, provide high-quality service and fast turnaround with a limited workforce?
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Page 1: Lean Six Sigma Aviation MROs Nadeem MBB

Save time and money for this course to be conducted in-house at your own convenience. Kindly contact us @ +65 9743 4606 or [email protected] for more information. www.tun.sg

Early Bird SpEcialS!Register & pay by 25 May 2011 to SAVE up to $400 when you

sign up for Silver package

Reduced airline traffic leads to greater reductions in MRO activity and drives operating costs even higher. The significant decrease in business and personal travel has forced airlines to cut capacity and park over 500 planes. Additionally, higher fuel prices have deterred plans to take aircraft to other regions for maintenance and repair.

AviAtion MRos

Singapore: 11-15 July 2011 i Dubai: 17-21 July 2011

Lean Six Sigma Black Belt Course for

How do airlines continue to operate efficiently with reduced budgets?Optimize organizational processes to succeed in this volatile market. Leverage and enhance Lean Six Sigma to move MROs away from the red tape and down the road to recovery.

This Certification program will help to deliver methodologies that streamline processes, reduce costs and develop quality operations to remain competitive in the industry.

With the industry’s economic shift, airlines are forced to reduce operating expenditures and reduce workforce, making it necessary to shop for competitive services from MROs. How does an MRO remain competitive, provide high-quality service and fast turnaround with a limited workforce?

Page 2: Lean Six Sigma Aviation MROs Nadeem MBB

Save time and money for this course to be conducted in-house at your own convenience. Kindly contact us @ +65 9743 4606 or [email protected] for more information. www.tun.sg

AviAtion MRosLean Six Sigma Black Belt

Course for

Nadeem has twenty 20 years plus of diverse engineering experience in industrial sectors with career as a Mechanical Engineer with Manufacturing and Engineering MRO Industry. For the past 14 years, he has been working with Pakistan International Airlines Engineering MRO facility on Maintenance Repair , Overhaul , Testing and Evaluation of Turbo Machinery including Aero and Aero derivative Gas Turbine Power Plants with diverse experience on General Electric, Rolls Royce and Pratt & Whitney Machines.

Nadeem’s present assignments include the Lean Six Sigma Integration with Reliability Programs and Third Party MRO Business Development of Aero Gas Turbine / Aero derivative Gas Turbine Repair, Refurbishment and Overhaul.

As an international conference Speaker & certified 6 sigma trainer, he had spoken on various topics such as Lean Six Sigma, Gas Turbine Power Plants, Rotating equipment, Reliability engineering, and has trained numerous professionals in the same area within and outside organization.

He has also provisioned Process companies ( Power Generation, Oil and Gas etc ) on Effective Reliability Improvement Programs, Maintenance Management Strategies , Lean Maintenance and Six Sigma Process Improvement Strategies integrating the same with reliability solutions.

Nadeem holds a Masters in Mechanical Engineering from University of Engineering & Technology Lahore Pakistan with Major in Thermal Power Systems Engineering, Six Sigma Master Black Belt from SME US and is well versed with the Microsoft Office and various other Quality and Power Plant Equipment Reliability Analysis Software’s.

benefitS of attenDingAttendees of this event will walk away with viable strategies and proven processes to:

• UtilizeLeanSixSigma(LSS)tomanageunscheduled process variability in MROs

• CustomizeLSSprogramstodirectlymeetbusinesschallenges

• Transformorganizationalcultureforproductivevalue streams

• DeployChangeManagementwithtotalbuy-infromthe shop floor

• SustainLSSforcriticalbusinesstransformation

• Evaluateperformancemetricstoenhanceprocessimprovement

• Upgradeapplicationstoimproveoperationalexcellence programs

• CostReductioninMROsprocesses,AircraftChecks , Engine Overhaul and Component Repair

Singapore: 11-15 July 2011 i Dubai: 17-21 July 2011

About your TrainerMr Seyed Nadeem AhmedCertified Master Black Belt Trainer

Who ShoulD attenD • Executives• MaintenanceManagers• Engineers• Technicians• MaterialPlanners• AviationSupplyChain• MROConsultants• Lean&SixSigmaConsultants

WorkShop activitieS Therewillbeexercisesandquizzesthrough-outthis5daycoursewith an exam on the fifth day, and an assignment after the course. Participants are encouraged to ask as much questions as possible to enable an effective learning experience for them.

training MaterialAll participants will receive a set of comprehensive training material.

certification All participants will receive a certificate of attendance on the last day of the course. Certified Black Belt Certification will only be issued2-4weeksafterthecoursedate,pendingtheparticipant’scourse work completion & a six sigma project in their working area with demonstrated capability of LSS tools .

Aircraft MRO BB CertificationI have found this training to be very useful and can be applied directly to my work. Examples given were relevant. Course material was good and presented in user friendly manner. Overall a success!

Mansoor Zafir, Development Engineer (Power Plant) . Qatar Airways

I have attended lot of trainings , but have learned the true value of six sigma .The Way Six Sigma concepts were generated for application in Aircraft Engineering , never experienced before , the trainer is remark-able , Excellent.

“ Zafar Ali Shah , Emirates Airlines Engine Test Cell , Engineering Incharge “

Page 3: Lean Six Sigma Aviation MROs Nadeem MBB

Save time and money for this course to be conducted in-house at your own convenience. Kindly contact us @ +65 9743 4606 or [email protected] for more information. www.tun.sg

T.U.N International was formed with the objective of truly understanding the needs of each individual organization’s training requirements. Our strength lies in our ability to listen to our clients, understand their unique business issues and assisting them to deliver the appropriate training solution based on the business challenges in the current market situation.

Our vision is to be the No. 1 preferred training provider for all corporate companies by providing an innovative approach to your training requirements. We facilitate a training solution that is not only cost effective, but tailored to yield maximum benefits.

We deeply value our working relationship with our clients and constantly dedicate ourselves to exceed your expectations of us. Besides customizing in-house training solutions for corporate companies, we also offer public courses and conferences in various industries.

T.U.N In-house Training SolutionsSave up to 40% when you use T.U.N In house Training Solutions to customize in-house training programmes for your organization. Tailor-made training courses, at a venue of your choice and a time convenient to you and at a fraction of the cost. For more information on T.U.N In-house Training Solutions, please contact Ms. Linda Teo at +65 6376 3178 or email: [email protected]

AviAtion MRosLean Six Sigma Black Belt

Course for

Singapore: 11-15 July 2011 i Dubai: 17-21 July 2011

day 1 Introduction:• MROAviationanIntroduction• OutlookandForecast• BusinessStrategiesinRegions• WhyLSSforMRO• MROSixSigmaOrganizational

Structure• RoleoftheBlackBeltinAviation

MRO

Aircraft MRO Processes:• AircraftMaintenance• ComponentOverhaul• “Asis“and“Tobe“Process

understanding & analysis.• MROKeyperformanceIndicators• UnderstandingtheVOC,VOB,

VOPinMROStructure.

Understanding the Lean Six Sigma for an Aircraft MRO :• WhatisSixSigma?Input/

Output (X and Y) Relationship • SixSigmaandLeanEnterprise• DefectsPerMillionOpportunities

Metric (DPMO)• SuccessStories,SixSigma

History• D-M-A-I-CProcess• ThoughtProcessMapping• SixSigmaOrganizational

Structure• BlackBelt• ProjectManagement• ExercisesandQuiz

day 2Define I - Prioritize:• ProcessThinking• ProcessMapping• FlowCharts,Value-AddedFlow

Charts, Deployment Flow Charts• SpaghettiDiagrams• ValueStreamMapping(Takt

Time, Line Balancing)• BalancedScorecard

• ParetoChart• ProjectSelection• ProjectCharter• ProjectTracking-GanttChart• StakeholderAnalysis• ExercisesandQuiz

Define II - Voice of the Customer:• CustomerSatisfaction&Kano

Model• SampleSurveys• SurveyConstruction• MarginofError• AffinityDiagrams• CTQCTreeDiagrams,Criticalto

Quality Characteristics (CTQC’s)• SettingSpecifications• QualityFunctionDeployment• OperationalDefinition• 5S• ExercisesandQuizMROs

day 3 Measure I:• VariableandAttributeData• SamplingPlan• MeasurementSystemAnalysis• DataCollection-CheckSheet• Benchmarking• BaselineDPMO&Sigma

Conversion• RolledThroughputYield• ExercisesandQuizforMROs

Measure II:• TrendChart• Histograms• MeasuringProcessVariability• StatisticalProcessControl• RationalSub-grouping• XandMovingRangeControl

Charts• AttributeControlCharts• X-barandRControlCharts• ProcessCapability• ExercisesandQuizforMROs

Analyze I - Potential Root Cause• CauseandEffectDiagrams

(Fishbone Charts)• Five-Why,One-How• FMEA• ScatterPlots• RegressionandCorrelation

Analysis• MultipleRegression• LogisticRegression• ExercisesandQuiz

Analyze II - Hypothesis Testing• IntroductiontoHypothesis

Testing• ConfidenceIntervalsand

Hypothesis Testing• ComparisonofTwoTreatments:

Z-test,F-Test,t-test• ComparisonofMultiple

Treatments-ANOVA,Chi-Squarefor Multiple Proportions

• ComparisonofVariances-Chi-Square Test

• Non-parametricTesting• ExercisesandQuizforMROs

Analyze III - Design of Experiments

• IntroductiontoDesignofExperiments

• SingleFactorExperiments• FullFactorialExperiments• FractionalFactorialExperiments• GeneralFactorialExperiments• ExperimentSimulations• AdvancedTopics• ExercisesandQuizforMROs

day 4 Improve• DesignforManufacturability/

Serviceability / Repair ability (DFSS)

• Brainstorming• ContinuousFlow(Little’sLaw)• QuickChangeovers

courSe outline• ImplementingWorkCells• TheoryofConstraints• PullScheduling• NarrowingtheListofIdeas• FMEA• Error-proofing• CorrectiveActionMatrix• PilotingaSolution• SystemDynamics• ExercisesandQuizforMROs

Control:• ControlPlan• SPCRevisited• FMEARevisited• VisualControl-5-S• CHECKProcess• TotalProductiveMaintenance• BestPractices-Integrating

Success• ExercisesandQuiz• ToolsforSuccess• Leadership,TeamDevelopment• LeadingTeams,Change• ExercisesandQuizforMROs

day 5Applications: • LeanSixSigmaImplementation

Plan for MRO• LSSIntegrationwithexistingorto

be ERP System• ProcessProductivityCalculations• ApplyingLSSInMROProcess(

Excercises ) • MPDreviewwithMaintenance

Plans & Schedules• UseofAircraftMintenanceData

with Effectiveness • LSSintoAircraftReliability

Implementation • MiscApplications

Examination:• DMAIC,UseofToolsinEach

Phase

ABOut tHe ORgAnizeR

Page 4: Lean Six Sigma Aviation MROs Nadeem MBB

T.U.N International16 Jalan Kilang Timor, Redhill Forum, #03-07 Singapore 159308Tel: 65 6376 3175 Fax: 65 6271 9029

Lean Six Sigma BLacK BeLt courSe for aviation mroSSingapore: 11-15 JuLy 2011DuBai: 17-21 JuLy 2011

EVENT CODE: LSSBB11

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