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8/14/2019 Leary Session 3[1]
1/19
Connecting People, Science and Regulation
Ultra High Performance Liquid Chromatography (UHPLC):
Quality Operations Laboratory
Jack Leary, PhD
Global Quality Operations
8/14/2019 Leary Session 3[1]
2/19
Connecting People, Science and Regulation
Why is the implementation of new technology important for
Pharmaceutical ualit O erations laboratories?
Productivity improvements accelerate speed of labdecisions, which translates to less idle time for
manufacturing equipment
8/14/2019 Leary Session 3[1]
3/19
Connecting People, Science and Regulation
Why is the implementation of new technology important for
Pharmaceutical ualit O erations laboratories?
Productivity improvements accelerate speed of labdecisions, which translates to less idle time for
manufacturing equipment
For the phamaceutical industry, how is new technology
defined in the anal tical and re ulator arena?
Depends on frame of reference
8/14/2019 Leary Session 3[1]
4/19
Connecting People, Science and Regulation
Why is the implementation of new technology important for
Pharmaceutical ualit O erations laboratories?
Productivity improvements accelerate speed of labdecisions, which translates to less idle time for
manufacturing equipment
For the phamaceutical industry, how is new technology
defined in the anal tical and re ulator arena?
Depends on frame of reference
One example of new technology is Ultra High Performance
8/14/2019 Leary Session 3[1]
5/19
Connecting People, Science and Regulation
What is UHPLC?
Ultra High Performance Liquid Chromatography (UHPLC)
uses:
Chromatographic columns with smaller diameter particles
S stem ressures which are reater than t ical Hi h
Performance Liquid Chromatography (HPLC), e.g. > 6000
psi
8/14/2019 Leary Session 3[1]
6/19
Connecting People, Science and Regulation
A Technique with Many Names:
Ultra High Performance Liquid Chromatography (UHPLC)
Ultra High Pressure Liquid Chromatography (UHPLC)High Speed Liquid Chromatography
Fast Liquid Chromatography
Ultra Performance Liquid Chromatography (UPLC) WatersRapid Resolution LC System (RRLC) Agilent
treme qu romatograp y - asco
Accela High Speed Chromatography System - Thermo
8/14/2019 Leary Session 3[1]
7/19
Connecting People, Science and Regulation
Effects and Potential Benefits of sub 2 um particle size and
hi her column ressures:
Decreased run timeImproved sensitivity
Enhanced peak resolution
8/14/2019 Leary Session 3[1]
8/19
Connecting People, Science and Regulation
Development of UHPLC Method or Conversion of Existing
HPLC Method
UHPLC is based upon the same principles of HPLC.However, since the column packing material is of smaller
diameter, modification of the chromatographic conditions
.
8/14/2019 Leary Session 3[1]
9/19
Connecting People, Science and Regulation
Development of UHPLC Method or Conversion of Existing
HPLC Method
When converting an HPLC method to UHPLC, use of thesame type of column/packing material is recommended, when
possible, with the exception of the particle diameter and the
.
with 0.20 um filter, use a titanium stone, and install
recolumn filters to minimize column blocka e from
particulates.
8/14/2019 Leary Session 3[1]
10/19
Connecting People, Science and Regulation
UHPLC Flow Rate
e ow rate o met o s genera y range rom .
0.75 mL/min, but are dependent upon the column.
Focus on system pressure is important. Currently, Agilent
RRLCs can only be used up to a maximum of ~9000 psi whileWaters UPLCs can be used up to 15000 psi. Therefore, it is
mpor an o cons er e ype o ns rumen a on a w e
used at all the site(s) running the UHPLC method being
method.
8/14/2019 Leary Session 3[1]
11/19
Connecting People, Science and Regulation
UHPLC Injection Volume:
Typical injection volumes range from 0.3 0.8 L, but is
dependent upon peak shape and peak intensity.
Although injection volumes for UHPLC are less than for
reason for the improved sensitivity is because of the greaterefficiency and tighter eluting bands.
8/14/2019 Leary Session 3[1]
12/19
Connecting People, Science and Regulation
Other UHPLC Recommendations:
The dead volume from the column outlet should be kept to a
minimum to reduce band broadening effect
Cell volumes of detectors may need to be reduced for the
reduced or eliminated.
8/14/2019 Leary Session 3[1]
13/19
Connecting People, Science and Regulation
Sample Gain in EfficienciesHPLC vs UHPLC
Data from Waters Corp.
8/14/2019 Leary Session 3[1]
14/19
Connecting People, Science and Regulation
Comparison of HPLC and UHPLC Assay& Deg Method for Capsules
Run Time-16min
Deg 2 API 9.01min
Inertsil, ODS-2, 4.6x150mm,5Flow Rate: 0.6mL/min
Inj. Vol: 20L
M.P. 0.05M Potassium PhosphatepH3.5:ACN(45:55)
Deg 13.80min
4.72 min
Run Time-0.4min
1.7 m C18 2.1x50mm
Deg 1 0.15 min
API 0.34min
Flow Rate: 1.5mL/min
Inj. Vol: 0.4LM.P. 0.05M Potassium
Phosphate
pH3.5:ACN(45:55)
Deg 2 0.25min
8/14/2019 Leary Session 3[1]
15/19
Connecting People, Science and Regulation
HPLC Chromatogram for Cleaning Method (22 min)
8/14/2019 Leary Session 3[1]
16/19
8/14/2019 Leary Session 3[1]
17/19
Connecting People, Science and Regulation
Strategies for Implementing New Technology
Focus on areas of operation where mode of regulatory change
is self-approvable, such as HPLC to UHPLC conversion forCleaning Verification
Allows Control Labs to gain familiarity with instrumentation
Interface the creation of the new technology in tandem withthe ongoing with development and process improvements of
8/14/2019 Leary Session 3[1]
18/19
Connecting People, Science and Regulation
Pfizer Experience with UHPLC
purchased or have plans to purchase UHPLC systems
Waters & Agilent systems have been more commonly acquired
Local vendor support for introduction of this new technologyhas been productive
Current focus has been on self approvable new technologyextens ons
8/14/2019 Leary Session 3[1]
19/19
Connecting People, Science and Regulation
Acknowledgements
Jeff Snider
Ed ardo Ortiz
Leon Clark,Scott Afman,
Avish Ramcharan
Prasad KPP