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Lecture 020 – ECE4430 Review II (12/29/01) Page 020-1 ECE 6412 - Analog Integrated Circuits and Systems II © P.E. Allen - 2002 LECTURE 020 – ECE 4430 REVIEW II (READING: GHLM - Chap. 2) Objective The objective of this presentation is: 1.) Identify the prerequisite material as taught in ECE 4430 2.) Insure that the students of ECE 6412 are adequately prepared Outline Models for Integrated-Circuit Active Devices Bipolar, MOS, and BiCMOS IC Technology Single-Transistor and Multiple-Transistor Amplifiers Transistor Current Sources and Active Loads Lecture 020 – ECE4430 Review II (12/29/01) Page 020-2 ECE 6412 - Analog Integrated Circuits and Systems II © P.E. Allen - 2002 BIPOLAR, MOS, AND BICMOS IC TECHNOLOGY Bipolar Technology npn BJT technology Compatible pnp BJTs Modifications to the standard npn BJT technology Major Processing Steps for a Junction Isolated BJT Technology Start with a p substrate. 1. Implantation of the buried n + layer 2. Growth of the epitaxial layer 3. p + isolation diffusion 4. Base p-type diffusion 5. Emitter n + diffusion 6. p + ohmic contact 7. Contact etching 8. Metal deposition and etching 9. Passivation and bond pad opening
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Page 1: LECTURE 020 – ECE 4430 REVIEW II - Georgia Institute …pallen.ece.gatech.edu/Academic/ECE_6412/Spring_2003/L020...BIPOLAR, MOS, AND BICMOS IC TECHNOLOGY Bipolar Technology • npn

Lecture 020 – ECE4430 Review II (12/29/01) Page 020-1

ECE 6412 - Analog Integrated Circuits and Systems II © P.E. Allen - 2002

LECTURE 020 – ECE 4430 REVIEW II(READING: GHLM - Chap. 2)

ObjectiveThe objective of this presentation is:1.) Identify the prerequisite material as taught in ECE 44302.) Insure that the students of ECE 6412 are adequately preparedOutline• Models for Integrated-Circuit Active Devices• Bipolar, MOS, and BiCMOS IC Technology• Single-Transistor and Multiple-Transistor Amplifiers• Transistor Current Sources and Active Loads

Lecture 020 – ECE4430 Review II (12/29/01) Page 020-2

ECE 6412 - Analog Integrated Circuits and Systems II © P.E. Allen - 2002

BIPOLAR, MOS, AND BICMOS IC TECHNOLOGYBipolar Technology• npn BJT technology• Compatible pnp BJTs• Modifications to the standard npn BJT technology

Major Processing Steps for a Junction Isolated BJT TechnologyStart with a p substrate.

1. Implantation of the buried n+ layer2. Growth of the epitaxial layer

3. p+ isolation diffusion4. Base p-type diffusion

5. Emitter n+ diffusion

6. p+ ohmic contact7. Contact etching8. Metal deposition and etching9. Passivation and bond pad opening

Page 2: LECTURE 020 – ECE 4430 REVIEW II - Georgia Institute …pallen.ece.gatech.edu/Academic/ECE_6412/Spring_2003/L020...BIPOLAR, MOS, AND BICMOS IC TECHNOLOGY Bipolar Technology • npn

Lecture 020 – ECE4430 Review II (12/29/01) Page 020-3

ECE 6412 - Analog Integrated Circuits and Systems II © P.E. Allen - 2002

Integrated Circuit NPN BJT

Fig.020-01

p substrate

p+ isolation p base

n+ emitter

n+ buried layer

n collector

n+ p+ p+ isolation

TOPVIEW

SIDEVIEW

Passivation

Lecture 020 – ECE4430 Review II (12/29/01) Page 020-4

ECE 6412 - Analog Integrated Circuits and Systems II © P.E. Allen - 2002

Substrate pnp BJTCollector is connected to the substrate potential which is the most negative DC potential.

Fig. 020-02

p collector/substrate

p+ isolation/collector

p emitter

n base

n+ p+ p+ isolation/collector

p+ p p- ni n- n n+ Metal

TOPVIEW

SIDEVIEW

Page 3: LECTURE 020 – ECE 4430 REVIEW II - Georgia Institute …pallen.ece.gatech.edu/Academic/ECE_6412/Spring_2003/L020...BIPOLAR, MOS, AND BICMOS IC TECHNOLOGY Bipolar Technology • npn

Lecture 020 – ECE4430 Review II (12/29/01) Page 020-5

ECE 6412 - Analog Integrated Circuits and Systems II © P.E. Allen - 2002

Lateral pnp BJTCollector is not constrained to a fixed dc potential.

Fig. 020-03

p substrate

p+ isolation

n+ buried layer

n base

n+ p+ isolation

p+ p p- ni n- n n+ Metal

TOPVIEW

SIDEVIEW

p collector p emitter

p+ p+

Lecture 020 – ECE4430 Review II (12/29/01) Page 020-6

ECE 6412 - Analog Integrated Circuits and Systems II © P.E. Allen - 2002

CMOS TechnologyN-Well CMOS Fabrication Major Steps: 1.) Implant and diffuse the n-well 2.) Deposition of silicon nitride 3.) n-type field (channel stop) implant 4.) p-type field (channel stop) implant 5.) Grow a thick field oxide (FOX) 6.) Grow a thin oxide and deposit polysilicon 7.) Remove poly and form LDD spacers 8.) Implantation of NMOS S/D and n-material contacts 9.) Remove spacers and implant NMOS LDDs10.) Repeat steps 8.) and 9.) for PMOS11.) Anneal to activate the implanted ions12.) Deposit a thick oxide layer (BPSG - borophosphosilicate glass)13.) Open contacts, deposit first level metal and etch unwanted metal14.) Deposit another interlayer dielectric (CVD SiO2), open vias and deposit second levelmetal15.) Etch unwanted metal, deposit a passivation layer and open over bonding pads

Page 4: LECTURE 020 – ECE 4430 REVIEW II - Georgia Institute …pallen.ece.gatech.edu/Academic/ECE_6412/Spring_2003/L020...BIPOLAR, MOS, AND BICMOS IC TECHNOLOGY Bipolar Technology • npn

Lecture 020 – ECE4430 Review II (12/29/01) Page 020-7

ECE 6412 - Analog Integrated Circuits and Systems II © P.E. Allen - 2002

Typical CMOS Technology

Fig. 020-04

BPSG

n-well

Metal 1

FOXFOX

p- substrate

Metal 2Passivation protection layer

FOX

p-well process is similar but starts with a p-well implant rather than an n-well implant.

Lecture 020 – ECE4430 Review II (12/29/01) Page 020-8

ECE 6412 - Analog Integrated Circuits and Systems II © P.E. Allen - 2002

Example of 0.5µm CMOS Technology

Fig.020-05

TEOS

TEOS/BPSG

Tungsten Plug

SOG

Polycide

PolyGate

SidewallSpacer

Page 5: LECTURE 020 – ECE 4430 REVIEW II - Georgia Institute …pallen.ece.gatech.edu/Academic/ECE_6412/Spring_2003/L020...BIPOLAR, MOS, AND BICMOS IC TECHNOLOGY Bipolar Technology • npn

Lecture 020 – ECE4430 Review II (12/29/01) Page 020-9

ECE 6412 - Analog Integrated Circuits and Systems II © P.E. Allen - 2002

BiCMOS TechnologyThe following steps are typical of a 0.5µm BiCMOS process typical of today’s deepsubmicron technologies.Masking Sequence:

1. Buried n+ layer 13. PMOS lightly doped drain

2. Buried p+ layer 14. n+ source/drain 3. Collector tub 15. p+ source/drain 4. Active area 16. Silicide protection 5. Collector sinker 17. Contacts 6. n-well 18. Metal 1 7. p-well 19. Via 1 8. Emitter window 20. Metal 2 9. Base oxide/implant 21. Via 210. Emitter implant 22. Metal 311. Poly 1 23. Nitride passivation12. NMOS lightly doped drain

Lecture 020 – ECE4430 Review II (12/29/01) Page 020-10

ECE 6412 - Analog Integrated Circuits and Systems II © P.E. Allen - 2002

BiCMOS Technology Illustration

p-substrate

n+ buried layer p+ buriedlayer

n+ buried layer p+ buried layer

p-typeEpitaxialSilicon

p-well p-well

1µm

5µmFig. 020-06

Field Oxide Field Oxide

n-well

FOX

Field Oxide Field Oxide

TEOS/BPSG/SOG TEOS/BPSG/SOG TEOS/BPSG/SOG

Nitride (Hermetically seals the wafer)

FOX

TEOS/BPSG/SOG

Metal3

Oxide/SOG/Oxide

Oxide/SOG/Oxide

Metal3Vias

Page 6: LECTURE 020 – ECE 4430 REVIEW II - Georgia Institute …pallen.ece.gatech.edu/Academic/ECE_6412/Spring_2003/L020...BIPOLAR, MOS, AND BICMOS IC TECHNOLOGY Bipolar Technology • npn

Lecture 020 – ECE4430 Review II (12/29/01) Page 020-11

ECE 6412 - Analog Integrated Circuits and Systems II © P.E. Allen - 2002

Passive Components - Collector-Base Capacitance (Cµ)

Illustration:

Model: Sidewall contribution:

Asidewall = P·d π2

whereP = perimeter of the capacitord = depth of the diffusion

Values (Includes the bottom plus sidewall capacitance):Cµ ≈ 1fF/µm2 (dependent on the reverse bias voltage)

Can also have base-emitter capacitance and collector-substrate capacitance

p- substrate

Fig. 020-07

n+ buried layer

p

n-epitaxial layern+

Collector

Substrate

p

Base

C B

Substrate

CCB = Cµ

CCS

Fig 020-08

Lecture 020 – ECE4430 Review II (12/29/01) Page 020-12

ECE 6412 - Analog Integrated Circuits and Systems II © P.E. Allen - 2002

MOS CapacitorsPolysilicon-Oxide-Channel for Enhancement MOSFETs

CGC

n+n+p+Bulk Source Drain

Gate

G D,SG D,S

p- substrate/bulkFig. 020-09

Channel

VDG = VGS > VT

Comments:• The capacitance variation is achieved by changing the mode of operation from depletion

(minimum capacitance) to inversion (maximum capacitance).

• Capacitance = CGS ≈ CoxW·L

• Channel must be formed, therefore VGS > VT

• With VGS > VT and VDS = 0, the transistor is in the active region.

• LDD transistors will give lower Q because of the increase of series resistance.

Page 7: LECTURE 020 – ECE 4430 REVIEW II - Georgia Institute …pallen.ece.gatech.edu/Academic/ECE_6412/Spring_2003/L020...BIPOLAR, MOS, AND BICMOS IC TECHNOLOGY Bipolar Technology • npn

Lecture 020 – ECE4430 Review II (12/29/01) Page 020-13

ECE 6412 - Analog Integrated Circuits and Systems II © P.E. Allen - 2002

MOS CapacitorsBulk tuning of the polysilicon-oxide-channel capacitor (0.35µm CMOS)

-0.65V

vBCG

1.0

0.8

0.6

0.4

0.20.0

-0.5-0.6-0.7-0.8-0.9-1.0-1.1-1.3-1.4-1.5 -1.2

CG

VT

vB (Volts)

Vol

ts o

r pF

Fig. 020-10

Cmax/Cmin ≈ 4

Lecture 020 – ECE4430 Review II (12/29/01) Page 020-14

ECE 6412 - Analog Integrated Circuits and Systems II © P.E. Allen - 2002

Accumulation-Mode Capacitor12

Polysilicon

Source

Oxide

Channel

CG-D,S

=

DrainSource

n-well

n+ n+ n+ p+

Substrate

Fig. 020-11

Comments:• Again, the capacitor variation is achieved by moving from the depletion (min. C) to

accumulation (max. C)• ±30% tuning range (Tuned by the voltage across the capacitor terminals)• Q ≈ 25 for 3.1pF at 1.8 GHz (optimization leads to Qs of 200 or greater)

1 T. Soorapanth, et. al., “Analysis and Optimization of Accumulation-Mode Varactor for RF ICs,” Proc. 1998 Symposium on VLSI Circuits, Digest of Papers, pp. 32-33, 1998.

2 R. Castello, et. al., “A ±30% Tuning Range Varactor Compatible with future Scaled Technologies,” Proc. 1998 Symposium on VLSI Circuits, Digest of Papers, pp. 34-35,1998.

Page 8: LECTURE 020 – ECE 4430 REVIEW II - Georgia Institute …pallen.ece.gatech.edu/Academic/ECE_6412/Spring_2003/L020...BIPOLAR, MOS, AND BICMOS IC TECHNOLOGY Bipolar Technology • npn

Lecture 020 – ECE4430 Review II (12/29/01) Page 020-15

ECE 6412 - Analog Integrated Circuits and Systems II © P.E. Allen - 2002

Polysilicon-Oxide-Polysilicon (Poly-Poly)

substrate

IOXIOX

A B

IOX

FOX FOX

Polysilicon II

Polysilicon I

Best possible capacitor for analog circuitsLess parasiticsVoltage independent

Capacitor Errors:1.) Oxide gradients2.) Edge effects3.) Parasitics4.) Voltage dependence5.) Temperature dependence

Lecture 020 – ECE4430 Review II (12/29/01) Page 020-16

ECE 6412 - Analog Integrated Circuits and Systems II © P.E. Allen - 2002

Horizontal Metal CapacitorsCapacitance between conductors on the same level and use lateral flux..

+ - + -

+ - +-

Fringing field

Metal

Fig. 020-13

+ - + -Metal 3

Metal 2

Metal 1

Metal

These capacitors are called fractal capacitors because the fractal patterns are structuresthat enclose a finite area with an infinite perimeter.In certain cases, the capacitor/area can be increased by a factor of 10 over vertical fluxcapacitors.

Page 9: LECTURE 020 – ECE 4430 REVIEW II - Georgia Institute …pallen.ece.gatech.edu/Academic/ECE_6412/Spring_2003/L020...BIPOLAR, MOS, AND BICMOS IC TECHNOLOGY Bipolar Technology • npn

Lecture 020 – ECE4430 Review II (12/29/01) Page 020-17

ECE 6412 - Analog Integrated Circuits and Systems II © P.E. Allen - 2002

Integrated Circuit Resistors - Layout

L

W

T

Direction of current flow

Area, A

Fig. 020-14/170-02

Resistance of a conductive sheet is expressed in terms of

R = ρLA =

ρLWT (Ω)

where

ρ = resistivity in Ω-mOhms/square:

R =

ρ

T LW = ρS

LW (Ω)

where

ρS is a sheet resistivity and has the units of ohms/square

Lecture 020 – ECE4430 Review II (12/29/01) Page 020-18

ECE 6412 - Analog Integrated Circuits and Systems II © P.E. Allen - 2002

Base and Emitter Diffused ResistorsCross-section of a Base Resistor:

p- substrateFig. 020-15/170-03

n+ buried layer

p

n-epitaxial layern+

Collector

Substrate

p

A B

A B

Cj

2

Cj

2

Collector

RAB

Comments:

Sheet resistance ≈ 100 Ω/sq. to 200 Ω/sq.TCR = +1500ppm/°CNote:

1%°C =

104ppm°C

Emitter Resistor:

Sheet resistance ≈ 2 Ω/sq. to 10 Ω/sq. (Generally too small to make sufficientresistance in reasonable area)TCR = +600ppm/°C

Page 10: LECTURE 020 – ECE 4430 REVIEW II - Georgia Institute …pallen.ece.gatech.edu/Academic/ECE_6412/Spring_2003/L020...BIPOLAR, MOS, AND BICMOS IC TECHNOLOGY Bipolar Technology • npn

Lecture 020 – ECE4430 Review II (12/29/01) Page 020-19

ECE 6412 - Analog Integrated Circuits and Systems II © P.E. Allen - 2002

Epitaxial Pinched ResistorGood for large values of sheet resistance.Cross-section:

p- substrateFig 020-16/170-05

p base

A B

Substrate

p+

n+

n-epitaxial layern+n+

Depletion Region

Depletion Region

IV Curves and Model:iAB

vAB

Pinched operationA B

Collector

RAB

Fig. 020-17/170-06

Comments:

Sheet resistance is 4 to 10kΩ/sq.Voltage across the resistor is limited to 6V or less because of breakdownTCR ≈ 2500ppm/°C

Lecture 020 – ECE4430 Review II (12/29/01) Page 020-20

ECE 6412 - Analog Integrated Circuits and Systems II © P.E. Allen - 2002

MOS Resistors - Source/Drain Resistor

p- substrate

FOX FOX

SiO2

Metal

n- well

p+

Fig. 020-18

Diffusion:10-100 ohms/squareAbsolute accuracy = ±35%Relative accuracy = 2% (5 µm),

0.2% (50 µm)Temperature coefficient = 1500 ppm/°C

Voltage coefficient ≈ 200 ppm/V

Ion Implanted:500-2000 ohms/squareAbsolute accuracy = ±15%Relative accuracy = 2% (5 µm),

0.15% (50 µm)Temperature coefficient = 400 ppm/°C

Voltage coefficient ≈ 800 ppm/VComments:• Parasitic capacitance to well is voltage dependent.• Piezoresistance effects occur due to chip strain from mounting.

Page 11: LECTURE 020 – ECE 4430 REVIEW II - Georgia Institute …pallen.ece.gatech.edu/Academic/ECE_6412/Spring_2003/L020...BIPOLAR, MOS, AND BICMOS IC TECHNOLOGY Bipolar Technology • npn

Lecture 020 – ECE4430 Review II (12/29/01) Page 020-21

ECE 6412 - Analog Integrated Circuits and Systems II © P.E. Allen - 2002

Polysilicon Resistor

Fig. 020-19

p- substrate

FOX

Polysilicon resistorMetal

30-100 ohms/square (unshielded)100-500 ohms/square (shielded)Absolute accuracy = ±30%Relative accuracy = 2% (5 µm)Temperature coefficient = 500-1000 ppm/°C

Voltage coefficient ≈ 100 ppm/VComments:• Used for fuzes and laser trimming• Good general resistor with low parasitics

Lecture 020 – ECE4430 Review II (12/29/01) Page 020-22

ECE 6412 - Analog Integrated Circuits and Systems II © P.E. Allen - 2002

N-well Resistor

Fig. 020-20

p- substrate

FOX FOX

Metal

n- well

n+

FOX

1000-5000 ohms/squareAbsolute accuracy = ±40%

Relative accuracy ≈ 5%Temperature coefficient = 4000 ppm/°C

Voltage coefficient is large ≈ 8000 ppm/VComments:• Good when large values of resistance are needed.• Parasitics are large and resistance is voltage dependent

Page 12: LECTURE 020 – ECE 4430 REVIEW II - Georgia Institute …pallen.ece.gatech.edu/Academic/ECE_6412/Spring_2003/L020...BIPOLAR, MOS, AND BICMOS IC TECHNOLOGY Bipolar Technology • npn

Lecture 020 – ECE4430 Review II (12/29/01) Page 020-23

ECE 6412 - Analog Integrated Circuits and Systems II © P.E. Allen - 2002

Integrated Circuit Passive Component Performance Summary

Component Type Range ofValues

AbsoluteAccuracy

RelativeAccuracy

TemperatureCoefficient

VoltageCoefficient

MOS Capacitor 0.35-1.0fF/µm2

10% 0.1% 20ppm/°C ±20ppm/V

Poly-Poly Capacitor 0.3-1.0 fF/µm2 20% 0.1% 25ppm/°C ±50ppm/V

Base Diffused 100-200Ω/sq. ±20% 0.2% +1750ppm/°C -

Emitter Diffused 2-10Ω/sq. ±20% ±2% +600ppm/°C -

Base Pinched 2k-10kΩ/sq. ±50% ±10% +2500ppm/°C Poor

Epitaxial Pinched 2k-5kΩ/sq. ±50% ±7% +3000ppm/°C Poor

S/D Diffused 10-100 Ω/sq. 35% 2% 1500ppm/°C 200ppm/V

Implanted Resistor 0.5-2 kΩ/sq. 15% 2% 400ppm/°C 800ppm/V

Poly Resistor 30-200 Ω/sq. 30% 2% 1500ppm/°C 100ppm/V

n-well Resistor 1-10 kΩ/sq. 40% 5% 8000ppm/°C 10kppm/V

Thin Film 0.1k-2kΩ/sq. ±5-±20% ±0.2-±2% ±10 to±200ppm/°C

-

Lecture 020 – ECE4430 Review II (12/29/01) Page 020-24

ECE 6412 - Analog Integrated Circuits and Systems II © P.E. Allen - 2002

SUMMARY• Bipolar Technology

- Vertical NPN transistor

- Substrate PNP transistor

- Lateral PNP transistor• CMOS Technology

- Substrate BJT

- Lateral BJT• BiCMOS Technology

- Vertical NPN transistor

- CMOS transistors• Passive Components Compatible with IC Technology

- Resistors

- Capacitors


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