LEGACY CNC88 WIRING DIAGRAM LEGACY CNC 88 WIRING … · 5.4 lbl-0027_d 5.4.1...

2006

LEGACY CNC88 WIRING DIAGRAM

LEGACY CNC 88WIRING DIAGRAM

FADAL MACHINING CENTERS, LLC

Corporate Office ............................................................................. phone (818) 407-1400 ................................................................... fax (818) 407-0020

Service / Parts ................................................................................ phone (818) 727-2100 ................................................................... fax (818)407-1004

Programming Support ..................................................................... phone (818) 727-2100 .................................................................... fax (818) 407-0061

[email protected]

20701 Plummer Street, Chatsworth, California 91311 USA

MAN-0137_A

FADAL MACHINING CENTERS

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2006 TABLE OF CONTENTS

TABLE OF CONTENTS

1.0 STANDARD VMC ..............................................................................................1.1 WRG-0001_K

1.1.1 DUAL_ARM_TOOL_CHANGER_1330-1 .......................................................................................1.2 WRG-0020_D

1.2.1 PENDANT_WIRING_1990_1_BOARD ...........................................................................................1.3 WRG-0021_B

1.3.1 1990_2_BOARD_32MP ..................................................................................................................1.4 WRG-0023_F

1.4.1 WYE_DELTA_CONTACTORS .......................................................................................................1.5 WRG-0024_A

1.5.1 SPINDLE_MOTOR_CONNECTION ...............................................................................................1.6 WRG-0025_B

1.6.1 PENDANT_WIRING_1990_1_BOARD_COLOR_VGA ..................................................................1.7 WRG-0026_E

1.7.1 1980_0_15K_AIR_OIL_SHT_1 .......................................................................................................1.8 WRG-0026_D

1.8.1 15K_AIR_OIL_HARNESS_SHT_2 .................................................................................................1.9 WRG-0030_C

1.9.1 VMC_AC_BRUSHLESS_POWER ..................................................................................................1.10 WRG-0037_F

1.10.1 AUGER_WASHDOWN_COOLANTTHRU ....................................................................................1.11 WRG-0040_C

1.11.1 COOLANT_PUMP ........................................................................................................................

MAN-0137_A


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ii TABLE OF CONTENTS

1.12 WRG-0041_H 1.12.1 CE_INTERLOCK_WIRING_DIAGRAM_FADAL_SHT_1 .............................................................

1.13 WRG-0042_A 1.13.1 TRANSFORMER_THERMAL_SWITCH .......................................................................................

1.14 WRG-0043_A 1.14.1 ENCODER_CABLE_E5D .............................................................................................................

1.15 WRG-0044_D 1.15.1 6535_WASHDOWN ......................................................................................................................

1.16 WRG-0045_B 1.16.1 CE_WIRING_HENNIG_CHIP_CONVEYOR ................................................................................

1.17 WRG-0046_C 1.17.1 TOOL_IO_SWITCH_ON_SPINDLE .............................................................................................

1.18 WRG-0047_H 1.18.1 REMOTE_TURCW_TURCCW_FOR_40_50_TAPER_SHT_1 ....................................................1.18.2 REMOTE_TURCW_TURCCW_FOR_40_50_TAPER_SHT_2 ....................................................

1.19 WRG-0050_C 1.19.1 AIR_OIL_SYSTEM_50TAP ..........................................................................................................

1.20 WRG-0051_A 1.20.1 15_PIN_CONNECTOR_50TAP ....................................................................................................

1.21 WRG-0052_A 1.21.1 RMPG_EUCHNER .......................................................................................................................

1.22 WRG-0056_A 1.22.1 AUGUSTA_AMP_CABLES ...........................................................................................................

1.23 WRG-0057_B 1.23.1 PENDANT_WIRING_LCD_MONITOR .........................................................................................

1.24 WRG-0058_B 1.24.1 VMC_AC_BRUSHLESS_CONTROL ............................................................................................

1.25 WRG-0059_B 1.25.1 VMC_AC_BRUSHLESS_PENDANT ............................................................................................

1.26 WRG-0061_A 1.26.1 DATC_REPLACE_1330-0_WITH_1330-1 ....................................................................................

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1.27 WRG-0062_A 1.27.1 US_WIRING_HENNIG_CHIP_CONVEYOR ................................................................................

1.28 WRG-0064_B 1.28.1 VMC_AC_BRUSHLESS_CONNECTORS ....................................................................................

1.29 WRG-0065_B 1.29.1 VMC_AC_BRUSHLESS_OPTIONS .............................................................................................

1.30 WRG-0068_B 1.30.1 ATC_WIRING ...............................................................................................................................

1.31 WRG-0116_C 1.31.1 COOLANTTHRU_AIR_VALVE_OFF_DELAY ..............................................................................

1.32 WRG-0119_C 1.32.1 YASKAWA_G7_SP_DRIVE ..........................................................................................................

1.33 WRG-0128_A 1.33.1 WYE_DELTA_CONTACTORS_50TAP ........................................................................................

1.34 WRG-0144_B 1.34.1 YASKAWA_G7_LEGACY .............................................................................................................

1.35 WRG-0152_A 1.35.1 1V_PICK_TO_PICK_SCALE_NEW ..............................................................................................

1.36 WRG-0179_A 1.36.1 SERVO_TURRET_WIRING_DIAGRAM_SHT_1 .........................................................................

1.37 WRG-0179_A 1.37.1 SERVO_TURRET_HARNESS_SHT_2 ........................................................................................

1.38 WRG-0693_J 1.38.1 AUGER_WASHDOWN_WIRING_DIAGRAM ...............................................................................

1.39 WRG-1002_T1.39.1 VMC_ELECTRICAL_SHT_1 .........................................................................................................1.39.2 VMC_ELECTRICAL_NOTE_AND_OPTION_SHT_2 ...................................................................1.39.3 VMC_ELECTRICAL_BASIC_PENDANT_SHT_3 .........................................................................1.39.4 VMC_ELECTRICAL_SPINDLE_DRIVE_CONNECTIONS_SHT_4 ..............................................1.39.5 VMC_ELECTRICAL_DUAL ARM AND AUGER_SHT_6 ..............................................................

MAN-0137_A

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iv TABLE OF CONTENTS

2.0 EMC ...................................................................................................................2.1 WRG-0041_H

2.1.1 CE_INTERLOCK_WIRING_DIAGRAM_SHT_3 482.2 WRG-0048_F

2.2.1 WIRING_DIAGRAM_SHT_1 ...........................................................................................................2.2.2 WIRING_DIAGRAM_SHT_2 ...........................................................................................................2.2.3 SP_DRIVE_315_SHT_3 .................................................................................................................2.2.4 SP_DRIVE_515_SHT_4 .................................................................................................................

2.3 WRG-0049_B2.3.1 4TH_AXIS .......................................................................................................................................

2.4 WRG-0053_A2.4.1 DISK-DRIVE_HARNESS ................................................................................................................2.4.2

3.0 TRM ...................................................................................................................3.1 WRG-0055_B

3.1.1 POWER_SHT_1 .............................................................................................................................3.1.2 DC_POWER_SUPPLY_N2_SHT_2 ...............................................................................................3.1.3 1105_BOARD_SHT3 ......................................................................................................................3.1.4 AMPLIFIERS_SHT_4 .....................................................................................................................3.1.5 1060_BOARD_SHT_5 ....................................................................................................................3.1.6 1060_BOARD_CONNECTORS_SHT_6 ........................................................................................3.1.7 PENDANT_SHT_7 ..........................................................................................................................3.1.8 TABLE_SHT_8 ...............................................................................................................................

3.2 WRG_0071_B 3.2.1 TRM_A_AXIS ..................................................................................................................................

3.3 WRG_0121_A 3.3.1 TRM_DISK_DRIVE .........................................................................................................................3.3.2

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4.0 OPTIONS ..........................................................................................................4.1 WRG-0003

4.1.1 TS_27_PROBE ...............................................................................................................................4.2 WRG-0004

4.2.1 MP11_PROBE ................................................................................................................................4.3 WRG-0005

4.3.1 MP12_24V_POWER_SUPPLY ......................................................................................................4.4 WRG-0006

4.4.1 MP11_TS27_WITH_1570_1_BOARD ............................................................................................4.5 WRG-0007_B

4.5.1 MP12_TS27_WITH_1570_1_BOARD ............................................................................................4.6 WRG-0008_B

4.6.1 MP12_OMI_1 ..................................................................................................................................4.7 WRG-0009

4.7.1 MP12_OMI_TS27_1570_1_BOARD ..............................................................................................4.8 WRG-0010_C

4.8.1 ETHERNET .....................................................................................................................................4.9 WRG-0011_A

4.9.1 HYDRO_SWEEP_HARNESS_SHT_2 ...........................................................................................4.10 WRG-0012_C

4.10.1 HYDRO_SWEEP_6_VALVES ......................................................................................................4.11 WRG-0013_B

4.11.1 HYDRO_SWEEP_COOLANT_THRU ...........................................................................................4.12 WRG-0014_C

4.12.1 AC_4TH_AXIS_FOR_AC_BRUSHLESS_STD_SLANT98 ...........................................................4.13 WRG-0015

4.13.1 4TH_5TH_WITH_MECHANICAL_LIMIT_SWITCH ......................................................................4.14 WRG-0016_B

4.14.1 AC_4TH_5TH_AXIS_FOR_AC_BRUSHLESS_STD_SLANT98 ..................................................4.15 WRG-0022_A

MAN-0137_A

FADAL MACHINING CENTERS........................................................................82

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vi TABLE OF CONTENTS

4.15.1 HYDRO-SWEEP_1990_1A_BOARD ............................................................................................4.16 WRG-0027_A

4.16.1 SCALE ..........................................................................................................................................4.17 WRG-0028_B

4.17.1 MPG ..............................................................................................................................................4.18 WRG-0029_A

4.18.1 DISK_DRIVE_SHT_1 ...................................................................................................................4.19 WRG-0029_B

4.19.1 DISK_DRIVE_SHT_2 ...................................................................................................................4.20 WRG-0033_A

4.20.1 DC_AB_AXIS_FOR_AC ...............................................................................................................4.21 WRG-0034_A

4.21.1 DC_4TH_AXIS_FOR_AC .............................................................................................................4.22 WRG-0118_B

4.22.1 NC1_PROBE ................................................................................................................................4.23 WRG-0143_A

4.23.1 NC1_MP12_PROBE .....................................................................................................................4.24 WRG-0152_A

4.24.1 1V PICK TO PICK SCALE NEW ...................................................................................................4.25 WRG-0671_A

4.25.1 4TH_AXIS_HARNESS_FOR_AC_BRUSHLESS .........................................................................4.25.2

5.0 TRANSFORMERS ............................................................................................5.1 LBL-0024_B

5.1.1 LABEL_T816_TRANSFORMER .....................................................................................................5.2 LBL-0025_C

5.2.1 LABEL_T817_TRANSFORMER_190-260V ...................................................................................5.3 LBL-0026_C

5.3.1 LABEL_T818_TRANSFORMER_340-510V ...................................................................................

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5.4 LBL-0027_D 5.4.1 LABEL_T820_TRANSFORMER_190-510V ...................................................................................

5.5 LBL-0145_B 5.5.1 LABEL_T813_TRANSFORMER .....................................................................................................

5.6 LBL-0159_D 5.6.1 LABEL_T820_CE_TRANSFORMER_190-510V ............................................................................

5.7 LBL-0278_D 5.7.1 LABEL_T818_CE_TRANSFORMER_340-510V ............................................................................

5.8 LBL-0279_D 5.8.1 LABEL_T812_TRANSFORMER_240V ..........................................................................................

5.9 LBL-0280_D 5.9.1 LABEL_T812_TRANSFORMER_SINGLE_PHS_AC_240V ...........................................................

5.10 LBL-0285_D 5.10.1 LABEL_T812_TRANSFORMER_SINGLE_PHS_DC_240V .........................................................

5.11 LBL-0397_D 5.11.1 LABEL_T821_TRANSFORMER_190-260V .................................................................................

5.12 LBL-0399_D 5.12.1 LABEL_T812_CE_TRANSFORMER_240V .................................................................................

5.13 LBL-0444_D 5.13.1 LABEL_T822CE_TRANSFORMER_380-420V ............................................................................

5.14 LBL-0445_D 5.14.1 LABEL_T822_TRANSFORMER_380-420V .................................................................................

5.15 LBL-0519_A 5.15.1 TRANSFORMER_WIRING_TRM .................................................................................................5.15.2

INDEX .....................................................................................................................5.15.3

1


2006 STANDARD VMC

1.0 STANDARD VMC

MAN-0137_A

AUGER

W ASHDOW N PUMP

OTHER OPTIONS

DRAW BAR SSR MUST BE REPLACED BY JUMPER FOR DUAL ARM TOOL CHANGER

SET TO1.1A 40 TAPER1.6A HMC 3.5A 50 TAPER

SET TO1.9A 40 TAPER1.6A HMC 3.5A 50 TAPER

2 STANDARD VMC

FADAL MACHINING CENTERS1.1 WRG-0001_K

1.1.1 DUAL_ARM_TOOL_CHANGER_1330-1

0213PCB-0245

12J14

TOOL INSERTER INTERLOCK

TOOL INSERTER INTERLOCK MUST BE JUMPERED IF MACHINE IS NOT 50 TAPER.SEE W RG-0047 FOR W IRING OF TOOL INSERTER INTERLOCK.

1330-1BPCB-

3


A J1 (16PIN IDC) TO 1090-3B J11, J12

1090-3B 1990-1A 1090-3B2-6 BROW N J1-9 J11-8 PINK

2-5 YELLOW J1-10 J11-5 BLACK2-1 RED J1-11 J11-9 BROWN2-4 GREEN J1-12 J11-4 LIGHT BROWN2-3 ORANGE J1-13 J11-11 GREY2-8 W HITE J1-14 J11-10 WHITE2-2 BLUE J1-15 J11-6 RED2-7 VIOLET J1-16 J11-12 PINK2-9 GREEN2-10 WHITE2-11 RED2-12 BLACK

2006 STANDARD VMC

1.2 WRG-0020_D1.2.1 PENDANT_WIRING_1990_1_BOARD

NOTE A

MPG

1090-3BOR

1090-6

1990-1

1990-1A J1-1 J1 J1-2 J1 J1-3 J1 J1-4 J1 J1-5 J1 J1-6 J1 J1-7 J1 J1-8 J1 J1 J1 J1 J1

MAN-0137_A

1A J1 (16PIN IDC) TO 1090-3B J11, J12

1090-3B 1990-1A 1090-3B12-6 BROW N J1-9 J11-8 PINK12-5 YELLOW J1-10 J11-5 BLACK12-1 RED J1-11 J11-9 BROWN12-4 GREEN J1-12 J11-4 LIGHT BROWN12-3 ORANGE J1-13 J11-11 GREY12-8 WHITE J1-14 J11-10 WHITE12-2 BLUE J1-15 J11-6 RED12-7 VIOLET J1-16 J11-12 PINK12-9 GREEN12-10 WHITE12-11 RED12-12 BLACK

4 STANDARD VMC

FADAL MACHINING CENTERS1.3 WRG-0021_B

1.3.1 1990_2_BOARD_32MP

1090-5COR

FADAL1090-4B

SPINDLE CARD J3 RG 316/U

32MP POWER SUPPLY

FADAL 1990-2

WORKLIGHT 1

WORKLIGHT 2 (optional)

POW ER ONINDICATOR

1990-

1990-1A J1-1 J J1-2 J J1-3 J J1-4 J J1-5 J J1-6 J J1-7 J J1-8 J J J J J

MPG

NOTE A

5


2006 STANDARD VMC

1.4 WRG-0023_F1.4.1 WYE_DELTA_CONTACTORS

MAN-0137_A
6 STANDARD VMC
FADAL MACHINING CENTERS1.5 WRG-0024_A

1.5.1 SPINDLE_MOTOR_CONNECTION

7


VGA

C) TO 1090-3 or 1090-6 J11, J12

1990-1A 1090-3B J1-9 J11-8 PINK

J1-10 J11-5 BLACK J1-11 J11-9 BROW N J1-12 J11-4 LIGHT BROWNE J1-13 J11-11 GREY J1-14 J11-10 W HITE J1-15 J11-6 RED J1-16 J11-12 PINK

FADAL1920-1

2006 STANDARD VMC

1.6 WRG-0025_B1.6.1 PENDANT_WIRING_1990_1_BOARD_COLOR_

NOTE A

MPG

1990-1 J1 (16PIN ID

1990-1A 1090-3B J1-1 J12-6 BROW N J1-2 J12-5 YELLOW J1-3 J12-1 RED J1-4 J12-4 GREEN J1-5 J12-3 ORANG J1-6 J12-8 W HITE J1-7 J12-2 BLUE J1-8 J12-7 VIOLET J12-9 GREEN J12-10 W HITE J12-11 RED J12-12 BLACK


WORKLIGHT 1

1090-3B

FADAL 1990-1

OR

1090-6

MAN-0137_A
8 STANDARD VMC
FADAL MACHINING CENTERS1.7 WRG-0026_E

1.7.1 1980_0_15K_AIR_OIL_SHT_1

9


2006 STANDARD VMC

1.8 WRG-0026_D1.8.1 15K_AIR_OIL_HARNESS_SHT_2

MAN-0137_A
10 STANDARD VMC
FADAL MACHINING CENTERS1.9 WRG-0030_C

1.9.1 VMC_AC_BRUSHLESS_POWER

11


W ASH PUMP

COOLANT THRU

W ASHDOWN

2006 STANDARD VMC

1.10 WRG-0037_F1.10.1 AUGER_WASHDOWN_COOLANTTHRU

AUGER

AUGER MOTOR

MAN-0137_A
12 STANDARD VMC

1.11.1 COOLANT_PUMP

13


SHT_1

J6 J13 #8

BLA

CK

J10

#7

RE

D J

10 #

8

BLAC

K

BR

OW

N 3

2 C

ON

DU

CTO

R, 2

2 A

WG

BR

OW

N 1

8 AW

G

WH

ITE

18

AW

G

SP

IND

LE M

OVI

NG

BR

OW

N 9

BROWN 18 AWG

PALLET MOVING

WHITE 18 AWG

BROWN 18 AWG

BROWN 18 AWG

WH

ITE

3

BLA

CK

1

GR

EEN

2

WH

ITE

4

BR

OW

N 8

BR

OW

N 7

BR

OW

N 6

BR

OW

N 5

RE

D 4

2 CONDUCTOR, 20 AWG

BR

OW

N 1

0

BR

OW

N 1

1

WH

ITE

12

BR

OW

N 1

8 AW

G

BR

OW

N 1

8 AW

G

BROWN 18 AWG

BROWN 18 AWG

RED

PRESS TOOVERRIDE AXIS LOCKOUT

Phantom lines show wiring offuture axis lockout option.Axis lockout is not used at this time.

(This diagram only shows the wiringrelevant to the CE door interlocks.See VMC wiring diagram for all other wiring.)

J4-1 REDJ4-3 BLACK

SPINDLE ORIENTATIONSENSOR

PALLET CHANGERPUMP STARTER

T CHANGER - 1100-3iagram only shows the wiring relevant to the CE door interlocks.llet changer wiring diagram for all other w iring.)

2006 STANDARD VMC

1.12 WRG-0041_H1.12.1 CE_INTERLOCK_WIRING_DIAGRAM_FADAL_

1100-1(This diagram only shows the wiringrelevant to the CE door interlocks.See VMC wiring diagram for all other wiring.)

1100-2(This diagram only show the wiring relevant to the CE door interlocks.See VMC wiring diagram for all other wiring.)

IF DATC HAS NO CONTACTOR FEEDING J8, THEN WIRES FROM J7 PINS 7 & 8 GO DIRECT TO J2 PINS 1 & 2 ON 2030.

DATC - 1330(This diagram only shows the wiring relevant to the CE door interlocks.)See DATC wiring diagram for all other w iring.

1330-1B

J104

-1 R

ED

J104

-3 B

LAC

K

PRESSTO

UNLOCK

SIDE DOOR

SIDE DOOR

IF VMC IS AN AUGER MACHINETHE 1310 AND DASHED CONNECTIONS REPLACE THE 2000 BOARD .(This only shows CE door wiring. SeeAuger w iring diagram for auger wiring.)

F42 - 3A FUSE

J4-1 REDJ4-3 BLACK

12

J14

TOO

L INS

ER

TER IN

TERLO

CK

PC

B-

2 CONDUCTOR, 22 AWG

#7

#8

#2

#1

SP

IND

LE E

NAB

LED

WH

ITE

18

AWG

BR

OW

N 1

8 A

WG

BR

OW

N 1

8 A

WG

BR

OW

N 1

8 A

WG

SPINDLE

2 C

ON

DU

CTO

R, 2

2 AW

G

BLAC

KR

ED

BLAC

KR

ED

RED

BLAC

K

BR

OW

N 1

WH

ITE

2

2 CONDUCTOR, 22 AWG

BR

OW

N 1

8 A

WG

J6 #7

IDEC assembled switch ALFW2B9911DN-G-120V (ELE-1344), (includes lens ALW 2BLD-G and green LED lamp LSPD-120-G)LBL-0462

PALLE(This dSee pa

DISABLES SPINDLEW HEN DOOR IS OPEN

8 CONDUCTOR, 20 AW G

GREEN

W HITE

BLACK

GREEN

RED

W HITE

BLACK

GREEN

RED

W HITE

4 C

ON

DU

CTO

R, 2

2 AW

G

W HITE

RIGHT

BROWN

BLUEW HITE

BLACK

LEFT

4

3

BLACK

BLUE

BROWN

RED

W HITEX2

GREEN

X1 RED

J7 #8

J7 #7

RED

BLAC

K

BLAC

K

RED

BROWN 18 AWG

W HITE 18 AWG

#4#2

GENEVA SLIDE MOVING

or

DATC ON

J1-9 J1-10

#8

#10

#9

FRONT DOOR

INTERLOCKS SHOW N IN DOOR-CLOSED STATE.

BLU

EO

RAN

GE

BLA

CK

RED

-BLK

RED

GR

EEN

WH

ITE

-BLK

WH

ITE

BLAC

K

WH

ITE

RED

GR

EEN

WH

ITE

BLAC

K

RED

GR

EEN

WH

ITE

BLAC

K

RED

GR

EEN

WH

ITE

18

AWG

PIN

K, 2

0 A

WG


4 CONDUCTOR, 22 AWG


BLACKW HITEREDGREEN

W HITEBLACK

REDGREEN

W HITEBLACK

REDGREEN

SOCKETS

BLAC

K

BLU

E

ORANGE

WHITE-BLKRED-BLK

REDGREEN

WHITE

SPLICE

PINS

GR

EEN

WH

ITE

RED

BLACK

GREENWHITERED


BLAC

K

RED

WH

ITE

GR

EEN

RE

D

BLAC

K

MAN-0137_A
14 STANDARD VMC

1.13.1 TRANSFORMER_THERMAL_SWITCH

TO 1100-1 TO RELAY ON TRANSFORMER

IF THERE IS A SPINDLE OVERLOAD RELAY,W IRE AS BELOW.

MATERIAL LIST: Omron relay socket (#PYF14A-E) (ELE-1440) Omron MY4N relay 110VAC coil (ELE-0072) Selco thermal switches (2) (UP62-120C or UP72-120C) (ELE-1441) (Switches may be for any temperature rating from 110C to 120C) 16AWG brown wire (2 pieces 8.5 feet long) 18AWG white wire (1 piece 12 inches long) 18AWG brown wire (2 pieces, 15 and 10 inches) Crimp connector (WIR-0190) Loctite Blue RTV Silicone Adhesive

1. TURN OFF POWER.2. ATTACH RELAY SOCKET TO UPPER DIN RAIL ON TRANSFORMER. (ON T820, YOU MAY NEED TO SLIDE WAGO TERMINALS TO THE RIGHT.)3. CONNECT BROW N W IRE MARKED "A16" TO THE LOAD SIDE OF THE A16 CIRCUIT BREAKER.4. CONNECT W HITE W IRE MARKED "15" TO TERMINAL 15 ON THE TRANSFORMER.5. FIND LOCATION W HERE THERMAL SW ITCH W ILL SLIP BETW EEN TRANSFORMER COILS (SHOULD BE SNUG).6. APPLY HIGH TEMPERATURE RTV SILICONE SEALANT TO THERMAL SWITCH AND INSERT BETW EEN COILS OF TRANSFORMER. PUSH INTO POSITION WITH SMALL SCREW DRIVER IF NEEDED.7. APPLY ADDITIONAL HIGH TEMPERATURE RTV SILICONE SEALANT OVER SWITCH TO HOLD SW ITCH IN PLACE AND TO INSULATE IT FROM THE AIR ABOVE. BEAD ABOVE SW ITCH SHOULD BE AT LEAST 1/4" THICK.7. IF VMC HAS A THERMAL OVERLOAD RELAY FOR THE SPINDLE MOTOR CONNECT THE TWO WIRES MARKED "1100-1 TB2-26" AND "1100-1 TB2-30" AS SHOW N IN THE DOTTED BOX AND CONTINUE AT STEP 11.8. ROUTE THE TW O W IRES MARKED "1100-1 TB2-26" AND "1100-1 TB2-30" TO THE 1100-1 BOARD.9. REMOVE THE JUMPER W IRE FROM 1100-1 TB2 TERMINAL 26 TO 30.10. CONNECT "TB2-26" W IRE TO TB2 TERMINAL 26 ON THE 1100-1 AND W IRE "TB2-30" TO TERMINAL 30. (THIS IS W HERE YOU REMOVED THE JUMPER WIRE FROM.)11. POW ER ON MACHINE. RELAY SHOULD BE ON AND MACHINE SHOULD NOT BE IN EMERGENCY STOP. W HEN THE TRANSFORMER EXCEEDS 130 DEGREES C, THE THERMAL SENSORS WILL OPEN, THE RELAY W ILL GO OFF, AND THE MACHINE W ILL ENTER EMERGENCY STOP UNTIL THE TRANSFORMER COOLS BELOW 90 DEGREES C.12. TEST: REMOVE THE RELAY FROM THE SOCKET; VMC SHOULD GO INTO EMERGENCY STOP. (SINCE THE TRANSFORMER W ILL NOT NORMALLY REACH A TEMPERATURE TO TRIP THE THERMAL SW ITCHES, THIS IS THE ONLY WAY TO TEST THE W IRING.)

15


2006 STANDARD VMC

1.14 WRG-0043_A1.14.1 ENCODER_CABLE_E5D

MAN-0137_A

HYDROSW EEP PUMP

W ASHDOW N PUMP

8

16 STANDARD VMC

FADAL MACHINING CENTERS1.15 WRG-0044_D

1.15.1 6535_WASHDOWN

IF SIEMENS CONTROL - CONNECT TO 2010-0 J5-4(RED), 3(BLK)

17


M E R G E N C YS T O P

R C O N V E Y O RO N L Y

T O H E N N IG S P E E D C O N T R O L

E M E R G E N C Y S T O P N E X T T O E X IT C H U T E

P A R T S L IS T O N H E N N IG C H IP C O N V E Y O R : E m e rg e n cy S to p S w itch : E s to p B u tto n E LE -0674 S w itch B o d y E LE -0673 C o n ta c ts (2 ), N o rm a lly C losed E LE -0094 C o rd G rip s (2 ): W IR -0108 F in g e r G u a rd : S T M -131 6 B o x a n d L id : S T M -1 3 1 7 & S T M -1 3 1 8

2006 STANDARD VMC

1.16 WRG-0045_B1.16.1 CE_WIRING_HENNIG_CHIP_CONVEYOR

E

F OA X IS

T R A N S F O R M E R

10 A 250VC IR C U IT B R E A K E R

E L E -1300

2 50 V 2 -P H A S E R E C E P T A C LE

(H U B B E L L H B L 45 60o r e q u iv .)

2 50 V 2 -P H A S E P LU G

(H U B B E L L H B L 4 570Co r e q u iv .)

P A R T S L IS T IN E LE C T R IC A L C A B IN E T : C o n ta c to r: A B B B 6 -3 0 -1 0 , 1 2 0 V D C co il E LE -1 2 9 9 C ircu it B re a ke r, 1 0 A E LE -1300 D IN R a il H D W -0668 R e ce p ta c le : H u b b le H B L -4 5 6 0 o r e q u iv . W IR -0815 (2 5 0 V 2 -p h a se , tw is t-lo ck ) R e ce p ta c le is lo ca ted w he re au g e r re ce p ta c le w en t.

MAN-0137_A

5

J6

Cable 9 ft. overall

HAMMOND ENCLOSURE #1590W LBFL (Paint white)(Box is rated IP65.)

OTTO SW ITCH #P3-D111129W(Switch is rated IP67.)

1/4 in. Flex Conduit W IR-0123approximately 6 ft. for VMC6535approximately 4 ft. for VMC6030/8030

1/4 in. Flex Conduit fitting WIR-0099Fastened with 1/4 in. Flex Conduit Lock-Nut W IR-0049

Drill for 1/4 in. pipe fitting

Drill 0.625 in.

Mount box to head cover with 4 screws.Remove box from head cover before removing head cover.

Installation procedure is given in FSP-W1042.

18 STANDARD VMC


1.17.1 TOOL_IO_SWITCH_ON_SPINDLE

1090-5C and 1090-6C do not use 1705-0A board.

Connection of 1705-0A is the same for all keyboards.

2 Conductorwith shieldW IR-0277(shield not used)

2 Conductorw ith shieldW IR-0277

J7 J11 J12

J1

J2 J3 J5

J6

TOOL I/O TO 1090

REMOTE TOOL I/O

GND

SPINDLE TOOL I/O

SPINDLE TOOL I/O

+5V

REMOTE TOOL I/O

TOOL I/O TO 1090

J7 J11 J12

J1

J2

FADAL1090-6C

J3 J

J14 RE

MO

TE T

UR

RET

CW

RE

MO

TE T

UR

RET

CC

W

REM

OTE

TO

OL

IO

Cable 28 ft.

If VMC has Remote Pendant,

connect remote Tool I/O here.

Molex 03-09-1032 and 03-09-2032

Connectors locatedin spindle head

FADAL1090-3B

FADAL1705-0A

1090-5C

RE

D

BLA

CK

SHIELD

OR

TOO

L I/O

REDBLACKSHIELD

REDBLACKSHIELD

SHIELD

BLACKRED

BLACK - J5-8

RED - J5-5

REDBLACK

REDBLACK

RED

BLACK

Mount 1705-0A in pendant with standoffs or snap track.

1090-4B

19


R_SHT_1

This diagram covers the installation of the Remote Turret ClockW ise and CounterClockW ise switches next to the tool turret, Tool Inserter Disable Switch, and associated wiring. Other wiring for the DATC has been om itted for clarity.

,

TOOL INSERTERTURRET DISABLE

SWITCH

TURRET DOOR INTERLOCK OVERRIDE

-0A:

isable switch to remove wire

overload terminal 96 tshrink.r Interlock Override rminal 96.

2006 STANDARD VMC

1.18 WRG-0047_H1.18.1 REMOTE_TURCW_TURCCW_FOR_40_50_TAPE

FACEPLATE FOR SWITCHES

CCW

Enable

CW

Interlock switch: Pizzato FR692-D1, Om ron D4DS-35FS or equivalent

TURRET CCW

TURRET CW

Idec switches

For 1330-1A and 1331

1. Add wire to Turret Dterminal A2. (Do not from terminal A2.)

2. Remove wire from and insulate with heaW ire from Turret Dooswitch connects to te

2.4

43.2 2.4

1330-1

or 213301331

2 1J14


3.2

4

MAN-0137_A

R_SHT_2

-0A:

isable switch to remove wire

overload terminal 96 tshrink.r Interlock Override rminal 96.

,

TURRET DOOR INTERLOCK OVERRIDE

This diagram covers the installation of the Remote Turret ClockW ise and CounterClockW ise switches next to the tool turret, Tool Inserter Disable Switch, and associated wiring. Other wiring for the DATC has been om itted for clarity.

20 STANDARD VMC


1.18.2 REMOTE_TURCW_TURCCW_FOR_40_50_TAPE

2.4

43.2 2.4

For 1330-1A and 1331

1. Add wire to Turret Dterminal A2. (Do not from terminal A2.)

2. Remove wire from and insulate with heaW ire from Turret Dooswitch connects to te1330-1

or 213301331

2 1J14


3.2

4

Interlock switch: Pizzato FR692-D1, Om ron D4DS-35FS or equivalent

FACEPLATE FOR SWITCHES

CCW

Enable

CW

TURRET CCW

TURRET CW

Idec switches

21


2006 STANDARD VMC

1.19 WRG-0050_C1.19.1 AIR_OIL_SYSTEM_50TAP

MAN-0137_A
22 STANDARD VMC

1.20.1 15_PIN_CONNECTOR_50TAP

23


2006 STANDARD VMC

1.21 WRG-0052_A1.21.1 RMPG_EUCHNER

MAN-0137_A
24 STANDARD VMC

1.22.1 AUGUSTA_AMP_CABLES

25


1, J12

B PINK BLACK BROWN LIGHT BROWN GREY WHITE RED PINK

2006 STANDARD VMC

1.23 WRG-0057_B1.23.1 PENDANT_WIRING_LCD_MONITOR

1090-3B

FADAL 1990-1A

NOTE A

MPG

1990-1A J1 (16PIN IDC) TO 1090-3B J1

1990-1A 1090-3B 1990-1A 1090-3 J1-1 J12-6 BROWN J1-9 J11-8 J1-2 J12-5 YELLOW J1-10 J11-5 J1-3 J12-1 RED J1-11 J11-9 J1-4 J12-4 GREEN J1-12 J11-4 J1-5 J12-3 ORANGE J1-13 J11-11 J1-6 J12-8 WHITE J1-14 J11-10 J1-7 J12-2 BLUE J1-15 J11-6 J1-8 J12-7 VIOLET J1-16 J11-12 J12-9 GREEN J12-10 WHITE J12-11 RED J12-12 BLACK


W ORK LIGHT 1(EMC OPTIONAL)

OR

1090-6

MAN-0137_A
26 STANDARD VMC

1.24.1 VMC_AC_BRUSHLESS_CONTROL

27


WORKLIGHT 1


2006 STANDARD VMC

1.25 WRG-0059_B1.25.1 VMC_AC_BRUSHLESS_PENDANT

MAN-0137_A

DUAL ARM TC

AUGER

W ASHDOW N PUMP

OTHER OPTIONS

DATC TURRET

28 STANDARD VMC


1.26.1 DATC_REPLACE_1330-0_WITH_1330-1

1330-1 IS A DROP-IN REPLACEMENT FOR 1330-0.IF REMOVAL OF OFF-BOARD CONTACTORS IS DESIRED,USE W RG-0001 WIRING DIAGRAM.

29


T O H E N N IG S P E E D C O N T R O L

2 50 V 2 -P H A S E P LU G

(H U B B E L L H B L 4 570Co r e q u iv .)

2006 STANDARD VMC

1.27 WRG-0062_A1.27.1 US_WIRING_HENNIG_CHIP_CONVEYOR

P A R T S L IS T IN E LE C T R IC A L C A B IN E T : C o n ta c to r: A B B B 6 -3 0 -1 0 , 1 2 0 V D C co il E LE -1 2 9 9 C ircu it B re a ke r, 1 0 A E LE -1300 D IN R a il H D W -0668 R e ce p ta c le : H u b b le H B L -4 5 6 0 o r e q u iv . (2 5 0 V 2 -p h a se , tw is t-lo ck ) R e ce p ta c le is lo ca ted w he re au g e r re ce p ta c le w en t.

T R A N S F O R M E R

1 0 A 250VC IR C U IT B R E A K E R

E L E -1300

25 0V 2 -P H A S ER E C E P T A C LE

(H U B B E L L H B L4 560o r e qu iv .)

MAN-0137_A
30 STANDARD VMC

1.28.1 VMC_AC_BRUSHLESS_CONNECTORS

31


2006 STANDARD VMC

1.29 WRG-0065_B1.29.1 VMC_AC_BRUSHLESS_OPTIONS

MAN-0137_A
32 STANDARD VMC

1.30.1 ATC_WIRING

33


Y

1 1 0 0 -2 T B 1 3 2 W h ite

1 1 0 0 -2 T B 1 3 1 B ro w n

2006 STANDARD VMC

1.31 WRG-0116_C1.31.1 COOLANTTHRU_AIR_VALVE_OFF_DELA

1 1 0 0 -1 T B 2 2 3 W h ite 1 8 A W G

1 1 0 0 -1 T B 2 2 4 B ro w n 1 8 A W G

1 8 a w g B ro w n

1 8 a w g W h ite

C O O L A N T T H R U

W h e n c o o la n t th ru is tu rn e d o n (1 1 0 0 -1 T B 2 -2 4 ) , c o o la n t th ru s e a l a ir v a lv e is a c t iv a te d im m e d ia te ly . W h e n c o o la n t th ru is tu rn e d o ff , th e re is a 4 s e c o n d d e la y b e fo re tu rn in g o ff c o o la n t th ru s e a l a ir .

Coo

lant

Thr

u Se

al

R e la y - E L E -0 0 7 2 , O m ro n M Y 4 NS o c k e t - E L E -1 4 4 0 , O m ro n P Y F 1 4 A -EA d d o n 1 1 0 0 -2 , C B -7 2 .5 A m p s B re a k e r (E L E -0 0 8 6 )a n d 2 A F u s e a t F 4 (E L E -0 0 4 5 )

T im e r - E L E -1 0 2 3 , O m ro n H 3 C R -AS o c k e t -E L E -2 0 3 0 , O m ro n P 2 C F -1 1

D

C o o la n t 2

0

2

46

8

1 0

1 2

1 8 a w g B ro w n

MAN-0137_A

NOTE: DASHED LINES INDICATES CONNECTIONS FOR MACHINE WITH WYE/DELTA

34 STANDARD VMC


1.32.1 YASKAWA_G7_SP_DRIVE

35


NOTE: W IRES BETWEEN TERMINAL BLOCKS AND CONTACTORS - 8 AW G BLK FAN W IRES - 16 AWG BLK CONTACTOR - ELE-1557

2006 STANDARD VMC

1.33 WRG-0128_A1.33.1 WYE_DELTA_CONTACTORS_50TAP

MAN-0137_A
36 STANDARD VMC

1.34.1 YASKAWA_G7_LEGACY

NOTE: THIS WIRING DIAGRAM IS APPLICABLE TO THE FOLLOWING DRIVES: INV-0084 7,5HP (EMC) INV-0083 10HP INV-0077 15HP INV-0078 20HP

37


2006 STANDARD VMC

1.35 WRG-0152_A1.35.1 1V_PICK_TO_PICK_SCALE_NEW

MAN-0137_A

_1

38 STANDARD VMC


1.36.1 SERVO_TURRET_WIRING_DIAGRAM_SHT

39


2006 STANDARD VMC

1.37 WRG-0179_A1.37.1 SERVO_TURRET_HARNESS_SHT_2

MAN-0137_A

W ASH PUMP

W ASH PUMP

40 STANDARD VMC

FADAL MACHINING CENTERS1.38 WRG-0693_J

1.38.1 AUGER_WASHDOWN_WIRING_DIAGRAM

AUGER MOTOR

AUGER

41


2006 STANDARD VMC

1.39 WRG-1002_T1.39.1 VMC_ELECTRICAL_SHT_1

MAN-0137_A

HT_2

42 STANDARD VMC


1.39.2 VMC_ELECTRICAL_NOTE_AND_OPTION_S

43


T_3

2006 STANDARD VMC

1.39.3 VMC_ELECTRICAL_BASIC_PENDANT_SH

FADAL1990-1

ONLY THE DIFFERENCES FROM 1990-1 ARE SHOWN

FADAL1990-2

MAN-0137_A

NS_SHT_4

44 STANDARD VMC


1.39.4 VMC_ELECTRICAL_SPINDLE_DRIVE_CONNECTIO

45


SHT_6

2006 STANDARD VMC

1.39.5 VMC_ELECTRICAL_DUAL ARM AND AUGER_

MAN-0137_A
46 STANDARD VMC

47


2006 EMC

2.0 EMC

MAN-0137_A


_3

2 CONDUCTOR, 20 AWG

BR

OW

N 1

0

BR

OW

N 1

1

WH

ITE

12

J4-1 REDJ4-3 BLACK

RED

SPINDLE ORIENTATIONSENSOR

J6 J13 #8

BLA

CK

J10

#7

RE

D J

10 #

8

BLAC

K

2 C

ON

DU

CTO

R, 2

2 A

WG

SP

IND

LE M

OVI

NG

BR

OW

N 9

BROWN 18 AWG

WHITE 18 AWG

BROWN 18 AWG

BROWN 18 AWG

WH

ITE

3

BLA

CK

1

GR

EEN

2

RE

D 4

48 EMC

2.1 WRG-0041_H2.1.1 CE_INTERLOCK_WIRING_DIAGRAM_SHT

RED

BLAC

K

BLAC

K

RED

BROWN 18 AWG

W HITE 18 AWG

#4#2

GENEVA SLIDE MOVING

#8

#10

#9


GREEN

W HITE

BLACK

GREEN

RED

W HITE

BLACK

GREEN

RED

W HITE

4 C

ON

DU

CTO

R, 2

2 AW

G

W HITE

RIGHT

BROWN

BLUEW HITE

BLACK

LEFT

PRESSTO

UNLOCK 4

3

BLACK

BLUE

BROWN

RED

W HITEX2

GREEN

X1 RED

FRONT DOOR

INTERLOCKS SHOW N IN DOOR-CLOSED STATE.

BLU

EO

RAN

GE

BLA

CK

RED

-BLK

RED

GR

EEN

WH

ITE

-BLK

WH

ITE

BLAC

K

WH

ITE

RED

GR

EEN

WH

ITE

BLAC

K

RED

GR

EEN

WH

ITE

BLAC

K

RED

GR

EEN

WH

ITE

18

AWG

PIN

K, 2

0 A

WG


4 CONDUCTOR, 22 AWG


SOCKETS

BLAC

K

BLU

E

ORANGE

WHITE-BLKRED-BLK

REDGREEN

WHITE

SPLICE

PINS

GR

EEN

WH

ITE

RED

BLACK

GREENWHITERED


BLAC

K

RED

WH

ITE

GR

EEN

RE

D

BLAC

K

SP

IND

LE E

NA

BLED

AM

FR

MBMA MC SCS2S1 S4S3 S+PC S-

FSS6S5 S7 P1 P2 R+ R-

RPAC

FC

YASKAW A GPD315

27

21

11

87654321

151312 14 16 17 25 26

22 232322

2733

26 33YASKAW A GPD515

SIDE DOOR

TO DISABLE DRIVE USING BASEBLOCK OREXTERNAL FAULT

#14 HI RANGE

#34 LOW RANGE

SPINDLE & AXIS

IDEC assembled switch ALFW 2B9911DN-G-120V (ELE-1344), (includes lens ALW 2BLD-G and green LED lamp LSPD-120-G)LBL-0462

CONTACTORSupplies power to

EMC Spindle Drive and Axis Drives

2 CONDUCTOR, 22 AWG

(This diagram only shows the wiringrelevant to the CE door interlocks.See EMC wiring diagram for all other wiring.)

1100-1(This diagram only shows the wiringrelevant to the CE door interlocks.See EMC wiring diagram for all other wiring.)

1100-2(This diagram only show the wiring relevant to the CE door interlocks.See EMC wiring diagram for all other wiring.)

F42 - 3A FUSE

DISABLES SPINDLEW HEN DOORS ARE OPEN

SIDE DOOR

J4-1 REDJ4-3 BLACK

2 CONDUCTOR, 22 AWG

#7

#8

#2

#1

WH

ITE

18

AWG

BR

OW

N 1

8 A

WG

BR

OW

N 1

8 A

WG

BR

OW

N 1

8 A

WG

2 C

ON

DU

CTO

R, 2

2 A

WG

BLAC

KR

ED

BLAC

KR

ED

RED

BLAC

K

BR

OW

N 1

WH

ITE

2

49


2006 EMC

2.2 WRG-0048_F2.2.1 WIRING_DIAGRAM_SHT_1

MAN-0137_A


50 EMC

2.2.2 WIRING_DIAGRAM_SHT_2

51


2006 EMC

2.2.3 SP_DRIVE_315_SHT_3

MAN-0137_A


52 EMC

2.2.4 SP_DRIVE_515_SHT_4

53


2006 EMC

2.3 WRG-0049_B2.3.1 4TH_AXIS

NOTE:1. INSTALL FUSE F11 (AGC 2) AND SOLID STATE RELAY K17 (GREEN) ON 1100-1 BOARD.2. USE AMPLIFIER AMP-0029 FOR VH65. 3. INSTALL JUMPER ON 4th AXIS AMPLIFIER IN J5 BETW EEN +LIMIT & -LIMIT (22 AWG RED).

MAN-0137_A


54 EMC

2.4 WRG-0053_A2.4.1 DISK-DRIVE_HARNESS

55


2006 TRM

3.0 TRM

MAN-0137_A


56 TRM

3.1 WRG-0055_B3.1.1 POWER_SHT_1

57


2006 TRM

3.1.2 DC_POWER_SUPPLY_N2_SHT_2

MAN-0137_A


(OPTIONAL)

(OPTIONAL)

(OPTIONAL)

58 TRM

3.1.3 1105_BOARD_SHT3

(OPTIONAL)

59


NOTE: AMPLIFIER CHASSIS WITH AMPLIFIERS - AMP-0063 Z AXIS MOTOR - MTR-0233

X, Y AXES MOTOR - MTR-0234 SPINDLE MOTOR - MTR-0232

LOGIC HARNESS - CABLES C2, C3, C4, C6, C9, C10, C11, C12, C13, C14, C15, C17, C18, C19, C20, C21 MAKE UP HARNESS WIR-0681

2006 TRM

3.1.4 AMPLIFIERS_SHT_4

(optional)

MAN-0137_A


NOTE: CABLES C15, C16, C17, C18, C19, C20, C21, C24, C25, C26, C27 MAKE UP HARNESS WIR-0681

60 TRM

3.1.5 1060_BOARD_SHT_5

61


2006 TRM

3.1.6 1060_BOARD_CONNECTORS_SHT_6

MAN-0137_A


62 TRM

3.1.7 PENDANT_SHT_7

1090-6C

63


2006 TRM

3.1.8 TABLE_SHT_8

MAN-0137_A


64 TRM

3.2 WRG_0071_B3.2.1 TRM_A_AXIS

65


2006 TRM

3.3 WRG_0121_A3.3.1 TRM_DISK_DRIVE

MAN-0137_A


66 TRM

67


2006 OPTIONS

4.0 OPTIONS

MAN-0137 _A


68 OPTIONS

4.1 WRG-00034.1.1 TS_27_PROBE

69


2006 OPTIONS

4.2 WRG-00044.2.1 MP11_PROBE

MAN-0137 _A


70 OPTIONS

4.3 WRG-00054.3.1 MP12_24V_POWER_SUPPLY

71


2006 OPTIONS

4.4 WRG-00064.4.1 MP11_TS27_WITH_1570_1_BOARD

MAN-0137 _A


72 OPTIONS

4.5 WRG-0007_B4.5.1 MP12_TS27_WITH_1570_1_BOARD

73


2006 OPTIONS

4.6 WRG-0008_B4.6.1 MP12_OMI_1

MAN-0137 _A


74 OPTIONS

4.7 WRG-00094.7.1 MP12_OMI_TS27_1570_1_BOARD

75


2006 OPTIONS

4.8 WRG-0010_C4.8.1 ETHERNET

MAN-0137 _A


76 OPTIONS

4.9 WRG-0011_A4.9.1 HYDRO_SWEEP_HARNESS_SHT_2

77


HYDROSWEEP PUMP

HYDROSWEEP

2006 OPTIONS

4.10 WRG-0012_C4.10.1 HYDRO_SWEEP_6_VALVES

MAN-0137 _A


HYDROSWEEP PUMP

HYDROSWEEP

8

78 OPTIONS

4.11 WRG-0013_B4.11.1 HYDRO_SWEEP_COOLANT_THRU

COOLANT THRU PUMP

COOLANT THRU

3

79


LANT98

2006 OPTIONS

4.12 WRG-0014_C4.12.1 AC_4TH_AXIS_FOR_AC_BRUSHLESS_STD_S

MAN-0137 _A


ITCH

80 OPTIONS

4.13 WRG-00154.13.1 4TH_5TH_WITH_MECHANICAL_LIMIT_SW

81


_SLANT98

2006 OPTIONS

4.14 WRG-0016_B4.14.1 AC_4TH_5TH_AXIS_FOR_AC_BRUSHLESS_STD

MAN-0137 _A


82 OPTIONS

4.15 WRG-0022_A4.15.1 HYDRO-SWEEP_1990_1A_BOARD

83


2006 OPTIONS

4.16 WRG-0027_A4.16.1 SCALE

MAN-0137 _A


84 OPTIONS

4.17 WRG-0028_B4.17.1 MPG

85


2006 OPTIONS

4.18 WRG-0029_A4.18.1 DISK_DRIVE_SHT_1

MAN-0137 _A


86 OPTIONS

4.19 WRG-0029_B4.19.1 DISK_DRIVE_SHT_2

87


2006 OPTIONS

4.20 WRG-0033_A4.20.1 DC_AB_AXIS_FOR_AC

MAN-0137 _A


88 OPTIONS

4.21 WRG-0034_A4.21.1 DC_4TH_AXIS_FOR_AC

89


SET SWITCH 1 SW 2 TO POSITION ON

PROBE PART NUMBER - PRB-0070ASSEMBLY PART NUMBER - PRB-0088

2006 OPTIONS

4.22 WRG-0118_B4.22.1 NC1_PROBE

MAN-0137 _A


PROBE PART NUMBER - PRB-0070ASSEMBLY PART NUMBER - PRB-0088

90 OPTIONS

4.23 WRG-0143_A4.23.1 NC1_MP12_PROBE

M P12 OM I

SET SWITCH 1 SW 2 TO POSITION ON

91


2006 OPTIONS

4.24 WRG-0152_A4.24.1 1V PICK TO PICK SCALE NEW

MAN-0137 _A


ESS

92 OPTIONS

4.25 WRG-0671_A4.25.1 4TH_AXIS_HARNESS_FOR_AC_BRUSHL

93


2006 TRANSFORMERS

5.0 TRANSFORMERS

MAN-0137_A


94 TRANSFORMERS

5.1 LBL-0024_B5.1.1 LABEL_T816_TRANSFORMER

95


2006 TRANSFORMERS

5.2 LBL-0025_C5.2.1 LABEL_T817_TRANSFORMER_190-260V

MAN-0137_A


V

96 TRANSFORMERS

5.3 LBL-0026_C5.3.1 LABEL_T818_TRANSFORMER_340-510

97


2006 TRANSFORMERS

5.4 LBL-0027_D5.4.1 LABEL_T820_TRANSFORMER_190-510V

MAN-0137_A


98 TRANSFORMERS

5.5 LBL-0145_B5.5.1 LABEL_T813_TRANSFORMER

99


0V

2006 TRANSFORMERS

5.6 LBL-0159_D5.6.1 LABEL_T820_CE_TRANSFORMER_190-51

MAN-0137_A


10V

100 TRANSFORMERS

5.7 LBL-0278_D5.7.1 LABEL_T818_CE_TRANSFORMER_340-5

101


2006 TRANSFORMERS

5.8 LBL-0279_D5.8.1 LABEL_T812_TRANSFORMER_240V

MAN-0137_A


C_240V

102 TRANSFORMERS

5.9 LBL-0280_D5.9.1 LABEL_T812_TRANSFORMER_SINGLE_PHS_A

103


C_240V

2006 TRANSFORMERS

5.10 LBL-0285_D5.10.1 LABEL_T812_TRANSFORMER_SINGLE_PHS_D

MAN-0137_A


V

104 TRANSFORMERS

5.11 LBL-0397_D5.11.1 LABEL_T821_TRANSFORMER_190-260

105


V

2006 TRANSFORMERS

5.12 LBL-0399_D5.12.1 LABEL_T812_CE_TRANSFORMER_240

MAN-0137_A


20V

106 TRANSFORMERS

5.13 LBL-0444_D5.13.1 LABEL_T822CE_TRANSFORMER_380-4

107


V

2006 TRANSFORMERS

5.14 LBL-0445_D5.14.1 LABEL_T822_TRANSFORMER_380-420

MAN-0137_A


ILLIRING

120V

AC

Neu

tral

18VAC

Bla

ck

Blk

/Wh

Red

Red

LBL-0519A

To Amplifier Chassis

To Amplifier Fans (240 vac)

To DC Power Supply (240 vac)

n.c.

To TB6 on 1105

108 TRANSFORMERS

5.15 LBL-0519_A5.15.1 TRANSFORMER_WIRING_TRM

TOOL ROOM MPOWER INPUT W

For single phase do not connect L1 input.

L1 L2 L3

L1 L2 L3

240V

AC

Whi

te

PE

240 VAC

Surge Supressor 1170-2

1 2 3 4 5 6 7 8 9 10

CB 5 amp

Main Disconnect

Line Filter

109


NT98 81 79

3

2006 INDEX

INDEX

1-91060_BOARD_CONNECTORS_SHT_6 611060_BOARD_SHT_5 601105_BOARD_SHT3 5815_PIN_CONNECTOR_50TAP 2215K_AIR_OIL_HARNESS_SHT_2 91980_0_15K_AIR_OIL_SHT_1 81990_2_BOARD_32MP 41V PICK TO PICK SCALE NEW 911V_PICK_TO_PICK_SCALE_NEW 374TH_5TH_WITH_MECHANICAL_LIMIT_SWITCH 804TH_AXIS 534TH_AXIS_HARNESS_FOR_AC_BRUSHLESS 926535_WASHDOWN 16

AAC_4TH_5TH_AXIS_FOR_AC_BRUSHLESS_STD_SLAAC_4TH_AXIS_FOR_AC_BRUSHLESS_STD_SLANT98AIR_OIL_SYSTEM_50TAP 21AMPLIFIERS_SHT_4 59ATC_WIRING 32AUGER_WASHDOWN_COOLANTTHRU 11AUGER_WASHDOWN_WIRING_DIAGRAM 40AUGUSTA_AMP_CABLES 24

CCE_INTERLOCK_WIRING_DIAGRAM_FADAL_SHT_1 1

MAN-0137_A


V 102V 103

110 INDEX

CE_INTERLOCK_WIRING_DIAGRAM_SHT_3 48CE_WIRING_HENNIG_CHIP_CONVEYOR 17COOLANT_PUMP 12COOLANTTHRU_AIR_VALVE_OFF_DELAY 33

DDATC_REPLACE_1330-0_WITH_1330-1 28DC_4TH_AXIS_FOR_AC 88DC_AB_AXIS_FOR_AC 87DC_POWER_SUPPLY_N2_SHT_2 57DISK_DDISK_DRIVE_SHT_1 85DISK-DRIVE_HARNESS 54DUAL_ARM_TOOL_CHANGER_1330-1 2

EEMC 47ENCODER_CABLE_E5D 15ETHERNET 75

HHYDRO_SWEEP_6_VALVES 77HYDRO_SWEEP_COOLANT_THRU 78HYDRO_SWEEP_HARNESS_SHT_2 76HYDRO-SWEEP_1990_1A_BOARD 82

LLABEL_T812_CE_TRANSFORMER_240V 105LABEL_T812_TRANSFORMER_240V 101LABEL_T812_TRANSFORMER_SINGLE_PHS_AC_240LABEL_T812_TRANSFORMER_SINGLE_PHS_DC_240LABEL_T813_TRANSFORMER 98

111


2006 INDEX

LABEL_T816_TRANSFORMER 94LABEL_T817_TRANSFORMER_190-260V 95LABEL_T818_CE_TRANSFORMER_340-510V 100LABEL_T818_TRANSFORMER_340-510V 96LABEL_T820_CE_TRANSFORMER_190-510V 99LABEL_T820_TRANSFORMER_190-510V 97LABEL_T821_TRANSFORMER_190-260V 104LABEL_T822_TRANSFORMER_380-420V 107LABEL_T822CE_TRANSFORMER_380-420V 106

MMP11_PROBE 69MP11_TS27_WITH_1570_1_BOARD 71MP12_24V_POWER_SUPPLY 70MP12_OMI_1 73MP12_OMI_TS27_1570_1_BOARD 74MP12_TS27_WITH_1570_1_BOARD 72MPG 84

NNC1_MP12_PROBE 90NC1_PROBE 89

OOPTIONS 67

PPENDANT_SHT_7 62PENDANT_WIRING_1990_1_BOARD 3PENDANT_WIRING_1990_1_BOARD_COLOR_VGA 7PENDANT_WIRING_LCD_MONITOR 25POWER_SHT_1 56

MAN-0137_A


T_1 19T_2 20

112 INDEX

RREMOTE_TURCW_TURCCW_FOR_40_50_TAPER_SHREMOTE_TURCW_TURCCW_FOR_40_50_TAPER_SHRMPG_EUCHNER 23

SSCALE 83SERVO_TURRET_HARNESS_SHT_2 39SERVO_TURRET_WIRING_DIAGRAM_SHT_1 38SP_DRIVE_315_SHT_3 51SP_DRIVE_515_SHT_4 52SPINDLE_MOTOR_CONNECTION 6STANDARD VMC 1

TTABLE_SHT_8 63TOOL_IO_SWITCH_ON_SPINDLE 18TRANSFORMER_THERMAL_SWITCH 14TRANSFORMER_WIRING_TRM 108TRANSFORMERS 93TRM 55TRM_A_AXIS 64TRM_DISK_DRIVE 65TS_27_PROBE 68

UUS_WIRING_HENNIG_CHIP_CONVEYOR 29

VVMC_AC_BRUSHLESS_CONNECTORS 30VMC_AC_BRUSHLESS_CONTROL 26

113


5

_SHT_4 44

2006 INDEX

VMC_AC_BRUSHLESS_OPTIONS 31VMC_AC_BRUSHLESS_PENDANT 27VMC_AC_BRUSHLESS_POWER 10VMC_ELECTRICAL_BASIC_PENDANT_SHT_3 43VMC_ELECTRICAL_DUAL ARM AND AUGER_SHT_6 4VMC_ELECTRICAL_NOTE_AND_OPTION_SHT_2 42VMC_ELECTRICAL_SHT_1 41VMC_ELECTRICAL_SPINDLE_DRIVE_CONNECTIONS

WWIRING_DIAGRAM_SHT_1 49WIRING_DIAGRAM_SHT_2 50WYE_DELTA_CONTACTORS 5WYE_DELTA_CONTACTORS_50TAP 35

YYASKAWA_G7_LEGACY 36YASKAWA_G7_SP_DRIVE 34

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LEGACY CNC88 WIRING DIAGRAM LEGACY CNC 88 WIRING … · 5.4 lbl-0027_d 5.4.1...

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