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LEIT – Factories of the Future
Opportunities under Horizon 2020Work Programme 2014/15
ICT for Factories of the Future
Francesca Flamigni
DG CONNECT, European Commission
Complex Systems & Advanced Computing (A3)
Horizon 2020
Support to FoF cPPP under WP 2014/2015
ICTICT
In the LEIT pillar:
•Specific topics: FoF 1, FoF 8 and FoF 9
•Other specific topics
In the LEIT pillar:
•Specific topics: FoF 1, FoF 8 and FoF 9
•Other specific topics NMK
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Horizon 2020
Support to FoF cPPP under WP 2014/2015
ICTICT
In the LEIT pillar:
•Specific objectives FoF 1, FoF 8 and FoF 9
•Other specific objectives
In the LEIT pillar:
•Specific objectives FoF 1, FoF 8 and FoF 9
•Other specific objectives NMK
Main characteristics:
•Implementation of the EFFRA SRA
•Member States committees (LEIT-ICT and LEIT-NMK) are responsible accordingly
•In the WP text, the FoF part can be found under LEIT – Nanotechnologies, Advanced Materials, Biotechnologies and Advanced Manufacturing and Processing – workprogramme
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2014 2015 EUR
million
Process optimisation of manufacturing assets FoF1
32
2 ICT-enabled modelling, simulation, analytics and forecasting technologies
FoF8 31
1
ICT Innovation for Manufacturing SMEs (I4MS) FoF9
35 1
34 68
Call Planning
Overall indicative budget: EUR 102 million from the year 2014 and 2015 budget
Annual Calls --- all calls single stage evaluationInstruments: CP100: 100% of eligible costs
CP70: 70% of eligible costsCSAs
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LEIT ICT Supporting Europe's
Manufacturing industries
Direct Contribution to FoF PPPdriven by EFFRA Roadmap
WP 2014/15: 102M€Total H2020: up to 450M€
Horizon 2020
Indirect Contribution to SPIRE PPPand their SRA
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Laser-based manufacturing
Robotics Modelling, Simulation, Analytics
Cyber-physical systems forprocess (chain) optimisation
Innovative ICTmakes the difference
EU Suppliers areWorld Market Leaders
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ICT Researchin FP7
Smart Factories: Factories from Computers•Process optimization through embedded ICT and real-time data processing•A quantum leap of interoperability and configurabilityfor customized production at any time and location
Digital Factories: First time right – made in Europe •SW for innovative products through digital design & validation tools •Responding to higher variance and shorter innovation cycles
Virtual Factories: Managerial control through the Cloud•IoT for fully integrated production, supply chain, logistics and customization needs in real time•From supply chains to business ecosystems
Factories of the Future
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Cyber Physical Systems – CPS, lasers
3 challengesin ICT WP2014/5
Advanced Computing
Innovation
WP2015
WP2014
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Collaborative projects in 3 areas + 1 CSA:
i. CPS-based process optimisation for adaptive and smart manufacturing • Scalable CPS architectures for adaptive and smart manufacturing systems,
scalable models and simulation at machine and/or processes level with multi-level semantic access to functional features and data
ii. Collaborative and mobile manufacturing• tools for process optimisation of manufacturing assets across the supply
chain towards the Cloud-enabled Manufacturing Business Web.
iii. Towards zero-failure laser-based manufacturing: • Fast and accurate process monitoring systems allowing in-situ feedback
control of laser and machining parameters
b. Support Action (CSA)Build R&D constituencies & develop research and innovation agendas
Obj.FoF-1: WP2014
Process optimisation of manufacturing assets
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Collaborative projects in 3 areas + 1 CSA:
i. CPS-based process optimisation for adaptive and smart manufacturing • Scalable CPS architectures for adaptive and smart manufacturing systems,
scalable models and simulation at machine and/or processes level with multi-level semantic access to functional features and data
ii. Collaborative and mobile manufacturing• tools for process optimisation of manufacturing assets across the supply
chain towards the Cloud-enabled Manufacturing Business Web.
iii. Towards zero-failure laser-based manufacturing: • Fast and accurate process monitoring systems allowing in-situ feedback
control of laser and machining parameters
b. Support Action (CSA)Build R&D constituencies & develop research and innovation agendas
Obj.FoF-1: WP2014
Process optimisation of manufacturing assets
What do we want? •Industry-driven•Whole value chain•R&D including validation/demonstration
What do we want? •Industry-driven•Whole value chain•R&D including validation/demonstration
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Obj.FoF-1 Process optimisations of Manufacturing assets (Intra-plant manufacturing)
Scopea)R&I Actions: Small projects, 100% EU funding
CPS-based process optimisation for adaptive and smart manufacturing
•Need: Scalable CPS architectures that exploit backend simulation and predictive modelling as well as advanced local control algorithms, distributed control up to the enterprise level to optimise local decision making and optimization
•Actions: development of methods for real time analysis, modelling and control to mimic and optimize manufacturing processes at local and backend level
b)Coordination and Support Actions
c)Consensus building for a factory-wide interoperability framework for CPS engineering and manufacturing environments
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Obj.FoF-1 Process optimisations of Manufacturing assets (Intra-plant manufacturing)
Scopea)R&I Actions: Small projects, 100% EU funding
CPS-based process optimisation for adaptive and smart manufacturing
•Need: Scalable CPS architectures that exploit backend simulation and predictive modelling as well as advanced local control algorithms, distributed control up to the enterprise level to optimise local decision making and optimization
•Actions: development of methods for real time analysis, modelling and control to mimic and optimize manufacturing processes at local and backend level
b)Coordination and Support Actions
c)Consensus building for a factory-wide interoperability framework for CPS engineering and manufacturing environments
Expected Impact:
Increased capability for better and faster reaction to market changes by being able to use holistic global and local optimization algorithms in a collaborative value chain.
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Targets:•Machine and process level•Sensor data•Advanced control
Targets:•Machine and process level•Sensor data•Advanced control
Obj.FoF-1 Process optimisations of Manufacturing assets (Extra-plant manufacturing)
Scopea)R&I Actions: Large projects, 100% EU funding
Collaborative and agile manufacturing
•Need: CPS/Cloud to master supply network complexity
•Actions: development of collaborative tools that allow data sharing and synchronisation of business processes across the supply chain – particular focus on cloud enabled service platforms that allow data sharing without knowledge sharing / covering end-to-end integration of entire manufacturing processes and supply networks.
b)Coordination and Support Actions
•Concepts for a European smart specialisation strategy in manufacturing building on the model of virtual value chain
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Obj.FoF-1 Process optimisations of Manufacturing assets (Extra-plant manufacturing)
Scopea)R&I Actions: Large projects, 100% EU funding
Collaborative and agile manufacturing
•Need: CPS/Cloud to master supply network complexity
•Actions: development of collaborative tools that allow data sharing and synchronisation of business processes across the supply chain – particular focus on cloud enabled service platforms that allow data sharing without knowledge sharing / covering end-to-end integration of entire manufacturing processes and supply networks.
b)Coordination and Support Actions
•Concepts for a European smart specialisation strategy in manufacturing building on the model of virtual value chain
Expected Impact:
Reduced complexity of production systems by at least an order of magnitude through an interoperable de-centralised architecture approach and interoperability frameworks.
Productivity increase of about 30% through the enhanced utilisation of resources and information taking a holistic view in a collaborative value chain.
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Targets:•Data sharing•Integration across the value chain
Targets:•Data sharing•Integration across the value chain
Obj.FoF-1 Process optimisations of Manufacturing assets (Laser-based manufacturing)
Scopea)R&I Actions: Small projects, 100% EU funding
Towards zero-failure laser-based manufacturing (highlydynamic):
•Need: Fast & accurate process monitoring systems feedback control
•Actions: development of (in-line) process monitoring sensors, measurement and non-destructive testing tools including the related high speed data processing and reduction.
•include validation/demonstration elements
•involve stakeholders covering the whole value chain.
a)Coordination and Support Actions
•Concept and roadmap building in relation to smart and safe workspaces for laser-based manufacturing.
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Obj.FoF-1 Process optimisations of Manufacturing assets (Laser-based manufacturing)
Scopea)R&I Actions: Small projects, 100% EU funding
Towards zero-failure laser-based manufacturing (highlydynamic):
•Need: Fast & accurate process monitoring systems feedback control
•Actions: development of (in-line) process monitoring sensors, measurement and non-destructive testing tools including the related high speed data processing and reduction.
•include validation/demonstration elements
•involve stakeholders covering the whole value chain.
a)Coordination and Support Actions
•Concept and roadmap building in relation to smart and safe workspaces for laser-based manufacturing.
Expected Impact:
Strengthened market position of European producers of laser-based manufacturing equipment, their suppliers and of the users of the equipment.
Reinforced capacity to manufacture high-quality and innovative products and to penetrate new application areas
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Targets:•Laser equipment and process at machine level•Sensors data, feedback control
Targets:•Laser equipment and process at machine level•Sensors data, feedback control
Modelling, simulation, analytics & forecasting
CAx
CAD
CAMCAPPCAE (CFD, FEA,
…)
DMU
Virtual Training
©Courtesy DFKI 2013
Product Planning
Product Design
Production Planning Ramp-up Production Use of
Product Service
Digital Factory
Obj.FoF-8: Simulation & Tools
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• Key role of SMEs in value chains: users and suppliers
• SME need more than €s• 150 application experiments
along value chains clustered • Clustered around networks
of competence centres• Open Calls for experiments
during course of projects
Obj. FoF9 I4MS: ICT Innovation I4MS – Phase II for Manufacturing SMEs
www.i4ms.eu/
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• Key role of SMEs in value chains: users and suppliers
• SME need more than €s• 150 application experiments
along value chains clustered • Clustered around networks
of competence centres• Open Calls for experiments
during course of projects
Obj. FoF9 I4MS: ICT Innovation I4MS – Phase II for Manufacturing SMEs
www.i4ms.eu/
New areas for the Innovation actions:
•Highly flexible and near-autonomous robotics systems
•HPC Cloud-based modelling, simulation and analytics for multiple interconnected phenomena
•Integration of CPS in manufacturing processes for process surveillance and maintenance
New areas for the Innovation actions:
•Highly flexible and near-autonomous robotics systems
•HPC Cloud-based modelling, simulation and analytics for multiple interconnected phenomena
•Integration of CPS in manufacturing processes for process surveillance and maintenance
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Events
6-8 Oct. : Manufuture 2013, Vilnius, Lithuania, Work Programme
29-30 Oct.: Workshop Cyber Physical Systems # CPS for Manufacturing (1 day session)
6-8 Nov.: ICT in H2020 Launch Conference, Vilnius, Lithuania, Work Programme publication
16-17 Dec. : PPP FoF-SPIRE Info Days in Brussels
11 Dec 2013: Horizon 2020 publication of first calls
11 March 2014 Possible Deadline of first FoF Call
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5 reasons to join: Cont'd effort on clustering / Networking Sessions
Focus on Horizon 2020 work programme
ICT results exposed (Exhibition area)
~4000 researchers, innovators, entrepreneurs, industry representatives, young people and politicians Conference, investment forum, networking sessions, exhibition, young researchers
ICT 2013 Conference in Vilnius
http://ec.europa.eu/digital-agenda/en/ict-2013
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THANK YOU THANK YOU
DG CONNECT (FoF on DAE Web): https://ec.europa.eu/digital-agenda/en/smart-manufacturing
Horizon 2020 on the web: http://ec.europa.eu/research/horizon2020/index_en.cfm
Factories of the Future (FoF) on the web: http://ec.europa.eu/research/industrial_technologies/lists/factories-of-the-future_en.html
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