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Lesson Four
Indiana Water
Operator Training
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Indiana Water Operator Training
Indiana Department of Environmental Management
Indiana Rural Water Association American Water Works Association
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Lesson FourDSL Operators
DSL systems and operators
Distribution system booster pumps
Backflow preventionStorage tank maintenance
System security
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Classification of water distribution systemsand water treatment plants
DSL
Class DSL (distribution system large) includes systemsthat meet one (1) of the following:(A) Serve a population greater than or equal to ten thousand one
(10,001) people, or more(B) Consist of the following:
(i) Storage tanks(ii) Booster pumps to the distribution system(iii) Mechanical devices for movement of water beyond storage
Distribution systems
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Classification of water system operators
Water operator certification qualifications
DSL
Grade DSL is a certified operator qualified to operate a Class DSS,DSM, and DSL water distribution system after havingfulfilled the following requirements:(A) Possess a high school diploma or its equivalent(B) Meet the qualifications of the certification rule(C) Must be able to:
(i) maintain inventories(ii) order supplies and equipment(iii) interpret chemical and bacteriological sample reports
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Classification of water system operators
Water operator certification qualifications
DSL (continued from previous slide)
(D) Attain one (1) of the following acceptable work experiencerequirements:(i) One (1) year in the operation of a Class DSL water
distribution system(ii) Three (3) years in the operation of a Class DSM water
distribution system(iii) Five (5) years in the operation of a Class DSS water
distribution system(iv) An acceptable number of years of experience approved by the
Commissioner if gained in operation of a combination of the
various classifications of water distribution systems
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Classification of water system operators
Water operator certification qualifications
Operator-in-Training (OIT)
Grade Operator-in-Training (OIT) is available under the followingguidelines:(1) to a person meeting the following:(A) Currently employed at a public water system with facilities classified
as a Class WT 3, Class WT 4 orClass WT 5 water treatment plantor a DSL water distribution system
(B) has fulfilled the qualifications of the certification rule
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Classification of water system operators
Water operator certification qualifications
Operator-in-Training (OIT) (continued from previous slide)
(2) In accordance with the following:(A) Until the OIT meets the experience requirement needed for the
classification of treatment plant or distribution system where the OITis accumulating work experience
(B) Operating work must be accomplished under the supervision of acertified operator-in-responsible-charge who must verify to theCommissioner the satisfactory achievement of acceptableexperience by the OIT
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Classification of water system operators
Water operator certification qualifications
Operator-in-Training (OIT) (continued from previous slide)
(C) An OIT may not:(i) serve as a certified operator in responsible charge(ii) transfer an OIT certification to a water treatment plant
or distribution system with a public water system identificationnumber (PWSID) different than the PWSID for which thecertification was issued;
(iii) hold two (2) treatment plant or distribution system OITcertifications concurrently; or
(iv) renew the OIT certification
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Distribution system booster pumps
Two types of systems
OpenWater pumped to higher pressure zoneopened to atmosphere
ClosedWater pumped to higher pressure zoneclosed to atmosphere
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Distribution system booster pumps
Open System
Pump
Zone 1 customers
Zone 2 customers
100 Ft
100 Ft
100 Ft
100 Ft
173 PSI
400 x .433 =
Atmospheric vent
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Distribution system booster pumps
Closed System
Pump
Zone 1 customers
Zone 2 customers
Example A
Example B
Pressuretank
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Distribution system booster pumps
Closed Systemover-pressurization &pump damage avoidance
Pump
Zone 1 customers
Zone 2 customers
Pressure reducing valve
Return line
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Backflow prevention
Backflow is an unwanted reversal of flow
Backpressure backflowdownstream pressure increases, orupstream pressure drops
Backsiphonage backflownegative (vacuum or partial vacuum) pressure
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Backflow prevention
Lets review:
A cross connection is any actual or potential connectionbetween a public water supply and a source ofcontamination or pollution
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Backflow prevention
Backsiphonage backflow example
Water main
Top of Hill
Bottom of hill
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Backflow prevention
Backpressure backflow example
1. Factory withcooling water system
2. Maintenance worker turnswrong valve
3. Cooling water makeup pump 70 psi
City water 50 psiCustomers
Water Supply
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Backflow prevention
Control (prevention) devices
1. Air gap 2 times pipe diameter - 1 minimumbest protection available
2. Reduced pressure principle (RP)backpressure and backsiphonage
3. Pressure vacuum breaker (PVB)backsiphonage
4. Atmospheric vacuum breaker (AVB)backsiphonage
5. Double check valve assembly (DC)for non-health endangering substances
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Backflow preventionAir gap
Cooling
water orother
processtank
2 timespipediameterair gap1 minimum
Public water supply
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Backflow prevention
RP device
Photo courtesy Watts
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Backflow prevention
PVB device
Photo courtesy backflow-supply.com
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Backflow prevention
AVB device
Photo courtesy backflow-supply.com
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Backflow prevention
DC device
Photo courtesy Watts
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Storage tank maintenance
30-35 different types of tanks
Most popular are:
Welded standpipe
Concrete standpipeConcrete ground levelLeggedPedestal
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Photo courtesy USA Tank Storage Systems
Storage tank maintenance
Welded standpipe
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Photo courtesy Natgun
Storage tank maintenance
Concrete standpipe
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Photo courtesy Natgun
Storage tank maintenance
Concrete ground level
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Photo courtesy Smith Group Consulting, LLC
Storage tank maintenance
Legged
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Photo courtesy Gerald Tank & Steel, Inc.
Storage tank maintenance
Pedestal
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Storage tank maintenance
Safety firstThwart vandalsInspection
ExteriorInterior
Cathodic protectionAltitude valvesSnubbersIsolation valves
VentOverflow pipeAntenna systems
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Storage tank maintenance
Safety
Stay off your tank, if you dont know what youre doingA good superintendent can be harder to replacethan an engineer or tank inspector
Not all safety belts are safe for tank workA 6 foot fall can break your back with awaist belt and ropeAlways use the proper climbing equipment
Full harnessRail-mounted belt
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Storage tank maintenance
Vandals
Keep them off your tankFencesLadder gates
Good locksFool them
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Storage tank maintenance
ExteriorInspection
Check foundations for cracking, spalling,exposed reinforcing metal or settling
Keep vegetation away from foundationsTrim limbs that may scratch surfacesRust stains may indicate leaksInspect vent and overflow screens forholes or debrisCheck for signs of overflow
Check for signs of unauthorized entryLook for loose bolts/nutsCheck for paint flakingLook for rotation/turning of columns/tower
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Storage tank maintenance
Interior
Inspection
What to look forInterior roof conditionCorrosion
LeaksSilt depthCathodic protection system condition
When to inspect?Ideally annuallyRealistically every 5 years
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Storage tank maintenance
Interior
Inspection (continued)
Best method- Dry
Tank taken out of service
Includes cleaningWastes a lot of waterGreatest potential for personal injuryAllows for the most thorough inspectionMost expensive
It is a pain to drain, for when you dry inspect,you must disinfect
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Storage tank maintenance
Interior
Inspection (continued)
Good method Wet Diver
Tank taken out of service
Does not include cleaningNo wasted waterLess potential for personal injuryNot as thorough of inspection as dry methodLess expensive than dry methodSome sanitary concerns (more perceived than actual)
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Storage tank maintenance
Interior
Inspection (continued)
OK method Wet Remotely-Operated Vehicle (ROV)
Tank remains in-service
Does not include cleaningNo wasted waterLeast potential for personal injuryLeast thorough inspection methodCheapest methodFew sanitary concerns
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Storage tank maintenance
Cathodic protection
Corrosion occurs in water tanks due to electrical currentflow between dissimilar materials
Metal from the inside of the water tank flows into the
water because of the impurities in the water
If a sacrificial piece of metal is placed into the water,and a reverse current is applied, metal flows from theanode instead of the inside of the tank
Remember cathodic protection is not a substitutefor a properly-painted (coated) tank interior
Cathodic protection only helps with the metal in contactwith the water; not the interior roof and upper sides
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Storage tank maintenance
Cathodic protection (continued)
Keep current/voltage at recommended settings(check monthly)
At 1.2 volts and higher, hydrogen may start to form
and interior coatings will start to fail
Replace anodes annually or as recommendedby the manufacturer
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Storage tank maintenance
Cathodic protection (continued)
Tip of the dayGently tap on the meter faceto make sure the needle is not stuckwhen checking current/voltage
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Storage tank maintenance
Altitude valves
One-way or two-way control
Very little maintenance
Usually fails due to debris orplugged snubber
Photo curtsey fluidcontrol.com
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Storage tank maintenance
Snubbers
Snubbers are small fittingsthat restrict flows, preventingrapid pressure changes
Snubbers help prevent waterhammer damage to gauges
Snubbers help altitude valvesoperate smoothly
No required maintenance
When gauges or altitude valvesexhibit erratic behavior,
check the snubber first
Photo credit unknown
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Storage tank maintenance
Isolation valves
Water tank isolation valves are critical to your system
You cannot take a tank off line (or put it back on line)
if the isolation valves do not work
Just like people, valves need exercising
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Storage tank maintenance
Vents
Tank
Atmospheric vent
Keep ventsopen
Keep screensclear
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Storage tank maintenance
Overflow pipes
Keep pipe open
Keep screen clean
Maintain spillway
Ponding can cause cross connection
Tank
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Storage tank maintenance
Antenna systemsLeasing antenna space = easy $ (sometimes)
Cell phone and PCS - $5K to $20K+ annuallyPublic safety, amateur radio, etc. - $1 annually
Always have a lease agreementNever accept the radio systems standard agreementAlways employ a qualified engineer to review plansand inspect constructionNever allow cables to interfere with climbing andsafety systems
Ask yourselfCan I repaint the tank and keep theradio system operational?Who will remove the system when it is obsolete?
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System security
Vulnerability assessment
Eliminate or mediate vulnerabilities
Emergency response
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System security
Vulnerability assessment
Identify vulnerabilities
Doors
Windows
Hatches
Located in remote area
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System security
Eliminate or mediate vulnerabilities
Identify vulnerabilities
Doors
Windows
Hatches
Located in remote area
Mediation
Install locks & use them
Lock and/or bar
Install locks & use them
Police patrols
FencesAlarmsLightingAsk neighbors to watch(Adopt-a-facility)
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System security
Eliminate or mediate vulnerabilities(continued)
Idea of the day
Few vandalism problems:
Install your own lights
High vandalism:
Rent lights fromfrom the electric company
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System security
Eliminate or mediate vulnerabilities(continued)
1. Deter
2. Detect
3. Delay
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System security
Emergency response
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System security
Emergency response (continued)
911 or local numbers for fire and police
IDEMLocal health departmentCritical usersYour bossPolitical leaders
Nearby water systemsLaboratoriesContractorsChemical suppliersParts/equipment suppliersLocal media
Insurance agent
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System security
Emergency response (continued)
Plan ahead
Be prepared
Remember
Protect people firstProtect property second
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Ok, there is a light at the end of the tunnel.
Were about done.
Are there any questions?
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Lesson FourDSL Operators
Self Graded Examination
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Lesson FourDSL Operators
Self Graded Examination
10 Minutes
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Lesson FourDSL Operators
Self Graded Examination
5 Minutes
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Lesson FourDSL Operators
Self Graded Examination
OK
Times Up
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AnswersLesson FourDSL Operators
OpenWater pumped to higher pressure zoneopened to atmosphere
ClosedWater pumped to higher pressure zoneclosed to atmosphere
X
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AnswersLesson FourDSL Operators
Backflow is an unwanted reversal of flow
Backpressure backflow
downstream pressure increases, orupstream pressure drops
Backsiphonage backflownegative (vacuum or partial vacuum) pressure
X
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AnswersLesson FourDSL Operators
1. Air gap 2 times pipe diameter - 1 minimumbest protection available
2. Reduced pressure principle (RP)backpressure and backsiphonage
3. Pressure vacuum breaker (PVB)backsiphonage
Atmospheric vacuum breaker (AVB)backsiphonage
4. Double check valve assembly (DC)
for non-health endangering substances
X
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AnswersLesson FourDSL Operators
Stay off your tank, if you dont know what youre doingA good superintendent can be harder to replacethan an engineer or tank inspector
Not all safety belts are safe for tank work
A 6 foot fall can break your back with awaist belt and ropeAlways use the proper climbing equipment
Full harnessRail-mounted belt
X
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AnswersLesson FourDSL Operators
Best method- DryTank taken out of serviceIncludes cleaning
Wastes a lot of waterGreatest potential for personal injuryAllows for the most thorough inspectionMost expensiveIt is a pain to drain, for when you dry inspect,you must disinfect
X
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AnswersLesson FourDSL Operators
Corrosion occurs in water tanks due to electricalcurrent flow between dissimilar materials
Metal from the inside of the water tank flows intothe water because of the impurities in the water
X
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AnswersLesson FourDSL Operators
Snubbers are small fittingsthat restrict flows, preventingrapid pressure changes
Snubbers help prevent water
hammer damage to gauges
Snubbers help altitude valvesoperate smoothly
X
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AnswersLesson FourDSL Operators
Tank
X
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AnswersLesson FourDSL Operators
X
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AnswersLesson FourDSL Operators
1. Deter
2. Detect
3. Delay
X
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Thank you for your participation
Are there any other questions or comments?
Please turn in your:Self-graded examinationsTraining course evaluation formsContinuing education credit reports
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Indiana Water Operator Training
Indiana Department of Environmental Management
Indiana Rural Water Association American Water Works Association
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Contact Information
Instructor:
For additional information concerning this water operatortraining course, please contact:
Indiana Rural Water AssociationOdetta Cadwell, Executive Director317-402-7349