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Lesson4-Indiana Water Operator Training

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    Lesson Four

    Indiana Water

    Operator Training

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    Indiana Water Operator Training

    Indiana Department of Environmental Management

    Indiana Rural Water Association American Water Works Association

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    Lesson FourDSL Operators

    DSL systems and operators

    Distribution system booster pumps

    Backflow preventionStorage tank maintenance

    System security

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    Classification of water distribution systemsand water treatment plants

    DSL

    Class DSL (distribution system large) includes systemsthat meet one (1) of the following:(A) Serve a population greater than or equal to ten thousand one

    (10,001) people, or more(B) Consist of the following:

    (i) Storage tanks(ii) Booster pumps to the distribution system(iii) Mechanical devices for movement of water beyond storage

    Distribution systems

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    Classification of water system operators

    Water operator certification qualifications

    DSL

    Grade DSL is a certified operator qualified to operate a Class DSS,DSM, and DSL water distribution system after havingfulfilled the following requirements:(A) Possess a high school diploma or its equivalent(B) Meet the qualifications of the certification rule(C) Must be able to:

    (i) maintain inventories(ii) order supplies and equipment(iii) interpret chemical and bacteriological sample reports

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    Classification of water system operators

    Water operator certification qualifications

    DSL (continued from previous slide)

    (D) Attain one (1) of the following acceptable work experiencerequirements:(i) One (1) year in the operation of a Class DSL water

    distribution system(ii) Three (3) years in the operation of a Class DSM water

    distribution system(iii) Five (5) years in the operation of a Class DSS water

    distribution system(iv) An acceptable number of years of experience approved by the

    Commissioner if gained in operation of a combination of the

    various classifications of water distribution systems

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    Classification of water system operators

    Water operator certification qualifications

    Operator-in-Training (OIT)

    Grade Operator-in-Training (OIT) is available under the followingguidelines:(1) to a person meeting the following:(A) Currently employed at a public water system with facilities classified

    as a Class WT 3, Class WT 4 orClass WT 5 water treatment plantor a DSL water distribution system

    (B) has fulfilled the qualifications of the certification rule

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    Classification of water system operators

    Water operator certification qualifications

    Operator-in-Training (OIT) (continued from previous slide)

    (2) In accordance with the following:(A) Until the OIT meets the experience requirement needed for the

    classification of treatment plant or distribution system where the OITis accumulating work experience

    (B) Operating work must be accomplished under the supervision of acertified operator-in-responsible-charge who must verify to theCommissioner the satisfactory achievement of acceptableexperience by the OIT

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    Classification of water system operators

    Water operator certification qualifications

    Operator-in-Training (OIT) (continued from previous slide)

    (C) An OIT may not:(i) serve as a certified operator in responsible charge(ii) transfer an OIT certification to a water treatment plant

    or distribution system with a public water system identificationnumber (PWSID) different than the PWSID for which thecertification was issued;

    (iii) hold two (2) treatment plant or distribution system OITcertifications concurrently; or

    (iv) renew the OIT certification

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    Distribution system booster pumps

    Two types of systems

    OpenWater pumped to higher pressure zoneopened to atmosphere

    ClosedWater pumped to higher pressure zoneclosed to atmosphere

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    Distribution system booster pumps

    Open System

    Pump

    Zone 1 customers

    Zone 2 customers

    100 Ft

    100 Ft

    100 Ft

    100 Ft

    173 PSI

    400 x .433 =

    Atmospheric vent

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    Distribution system booster pumps

    Closed System

    Pump

    Zone 1 customers

    Zone 2 customers

    Example A

    Example B

    Pressuretank

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    Distribution system booster pumps

    Closed Systemover-pressurization &pump damage avoidance

    Pump

    Zone 1 customers

    Zone 2 customers

    Pressure reducing valve

    Return line

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    Backflow prevention

    Backflow is an unwanted reversal of flow

    Backpressure backflowdownstream pressure increases, orupstream pressure drops

    Backsiphonage backflownegative (vacuum or partial vacuum) pressure

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    Backflow prevention

    Lets review:

    A cross connection is any actual or potential connectionbetween a public water supply and a source ofcontamination or pollution

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    Backflow prevention

    Backsiphonage backflow example

    Water main

    Top of Hill

    Bottom of hill

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    Backflow prevention

    Backpressure backflow example

    1. Factory withcooling water system

    2. Maintenance worker turnswrong valve

    3. Cooling water makeup pump 70 psi

    City water 50 psiCustomers

    Water Supply

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    Backflow prevention

    Control (prevention) devices

    1. Air gap 2 times pipe diameter - 1 minimumbest protection available

    2. Reduced pressure principle (RP)backpressure and backsiphonage

    3. Pressure vacuum breaker (PVB)backsiphonage

    4. Atmospheric vacuum breaker (AVB)backsiphonage

    5. Double check valve assembly (DC)for non-health endangering substances

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    Backflow preventionAir gap

    Cooling

    water orother

    processtank

    2 timespipediameterair gap1 minimum

    Public water supply

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    Backflow prevention

    RP device

    Photo courtesy Watts

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    Backflow prevention

    PVB device

    Photo courtesy backflow-supply.com

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    Backflow prevention

    AVB device

    Photo courtesy backflow-supply.com

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    Backflow prevention

    DC device

    Photo courtesy Watts

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    Storage tank maintenance

    30-35 different types of tanks

    Most popular are:

    Welded standpipe

    Concrete standpipeConcrete ground levelLeggedPedestal

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    Photo courtesy USA Tank Storage Systems

    Storage tank maintenance

    Welded standpipe

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    Photo courtesy Natgun

    Storage tank maintenance

    Concrete standpipe

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    Photo courtesy Natgun

    Storage tank maintenance

    Concrete ground level

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    Photo courtesy Smith Group Consulting, LLC

    Storage tank maintenance

    Legged

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    Photo courtesy Gerald Tank & Steel, Inc.

    Storage tank maintenance

    Pedestal

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    Storage tank maintenance

    Safety firstThwart vandalsInspection

    ExteriorInterior

    Cathodic protectionAltitude valvesSnubbersIsolation valves

    VentOverflow pipeAntenna systems

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    Storage tank maintenance

    Safety

    Stay off your tank, if you dont know what youre doingA good superintendent can be harder to replacethan an engineer or tank inspector

    Not all safety belts are safe for tank workA 6 foot fall can break your back with awaist belt and ropeAlways use the proper climbing equipment

    Full harnessRail-mounted belt

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    Storage tank maintenance

    Vandals

    Keep them off your tankFencesLadder gates

    Good locksFool them

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    Storage tank maintenance

    ExteriorInspection

    Check foundations for cracking, spalling,exposed reinforcing metal or settling

    Keep vegetation away from foundationsTrim limbs that may scratch surfacesRust stains may indicate leaksInspect vent and overflow screens forholes or debrisCheck for signs of overflow

    Check for signs of unauthorized entryLook for loose bolts/nutsCheck for paint flakingLook for rotation/turning of columns/tower

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    Storage tank maintenance

    Interior

    Inspection

    What to look forInterior roof conditionCorrosion

    LeaksSilt depthCathodic protection system condition

    When to inspect?Ideally annuallyRealistically every 5 years

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    Storage tank maintenance

    Interior

    Inspection (continued)

    Best method- Dry

    Tank taken out of service

    Includes cleaningWastes a lot of waterGreatest potential for personal injuryAllows for the most thorough inspectionMost expensive

    It is a pain to drain, for when you dry inspect,you must disinfect

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    Storage tank maintenance

    Interior

    Inspection (continued)

    Good method Wet Diver

    Tank taken out of service

    Does not include cleaningNo wasted waterLess potential for personal injuryNot as thorough of inspection as dry methodLess expensive than dry methodSome sanitary concerns (more perceived than actual)

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    Storage tank maintenance

    Interior

    Inspection (continued)

    OK method Wet Remotely-Operated Vehicle (ROV)

    Tank remains in-service

    Does not include cleaningNo wasted waterLeast potential for personal injuryLeast thorough inspection methodCheapest methodFew sanitary concerns

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    Storage tank maintenance

    Cathodic protection

    Corrosion occurs in water tanks due to electrical currentflow between dissimilar materials

    Metal from the inside of the water tank flows into the

    water because of the impurities in the water

    If a sacrificial piece of metal is placed into the water,and a reverse current is applied, metal flows from theanode instead of the inside of the tank

    Remember cathodic protection is not a substitutefor a properly-painted (coated) tank interior

    Cathodic protection only helps with the metal in contactwith the water; not the interior roof and upper sides

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    Storage tank maintenance

    Cathodic protection (continued)

    Keep current/voltage at recommended settings(check monthly)

    At 1.2 volts and higher, hydrogen may start to form

    and interior coatings will start to fail

    Replace anodes annually or as recommendedby the manufacturer

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    Storage tank maintenance

    Cathodic protection (continued)

    Tip of the dayGently tap on the meter faceto make sure the needle is not stuckwhen checking current/voltage

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    Storage tank maintenance

    Altitude valves

    One-way or two-way control

    Very little maintenance

    Usually fails due to debris orplugged snubber

    Photo curtsey fluidcontrol.com

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    Storage tank maintenance

    Snubbers

    Snubbers are small fittingsthat restrict flows, preventingrapid pressure changes

    Snubbers help prevent waterhammer damage to gauges

    Snubbers help altitude valvesoperate smoothly

    No required maintenance

    When gauges or altitude valvesexhibit erratic behavior,

    check the snubber first

    Photo credit unknown

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    Storage tank maintenance

    Isolation valves

    Water tank isolation valves are critical to your system

    You cannot take a tank off line (or put it back on line)

    if the isolation valves do not work

    Just like people, valves need exercising

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    Storage tank maintenance

    Vents

    Tank

    Atmospheric vent

    Keep ventsopen

    Keep screensclear

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    Storage tank maintenance

    Overflow pipes

    Keep pipe open

    Keep screen clean

    Maintain spillway

    Ponding can cause cross connection

    Tank

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    Storage tank maintenance

    Antenna systemsLeasing antenna space = easy $ (sometimes)

    Cell phone and PCS - $5K to $20K+ annuallyPublic safety, amateur radio, etc. - $1 annually

    Always have a lease agreementNever accept the radio systems standard agreementAlways employ a qualified engineer to review plansand inspect constructionNever allow cables to interfere with climbing andsafety systems

    Ask yourselfCan I repaint the tank and keep theradio system operational?Who will remove the system when it is obsolete?

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    System security

    Vulnerability assessment

    Eliminate or mediate vulnerabilities

    Emergency response

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    System security

    Vulnerability assessment

    Identify vulnerabilities

    Doors

    Windows

    Hatches

    Located in remote area

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    System security

    Eliminate or mediate vulnerabilities

    Identify vulnerabilities

    Doors

    Windows

    Hatches

    Located in remote area

    Mediation

    Install locks & use them

    Lock and/or bar

    Install locks & use them

    Police patrols

    FencesAlarmsLightingAsk neighbors to watch(Adopt-a-facility)

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    System security

    Eliminate or mediate vulnerabilities(continued)

    Idea of the day

    Few vandalism problems:

    Install your own lights

    High vandalism:

    Rent lights fromfrom the electric company

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    System security

    Eliminate or mediate vulnerabilities(continued)

    1. Deter

    2. Detect

    3. Delay

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    System security

    Emergency response

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    System security

    Emergency response (continued)

    911 or local numbers for fire and police

    IDEMLocal health departmentCritical usersYour bossPolitical leaders

    Nearby water systemsLaboratoriesContractorsChemical suppliersParts/equipment suppliersLocal media

    Insurance agent

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    System security

    Emergency response (continued)

    Plan ahead

    Be prepared

    Remember

    Protect people firstProtect property second

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    Ok, there is a light at the end of the tunnel.

    Were about done.

    Are there any questions?

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    Lesson FourDSL Operators

    Self Graded Examination

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    Lesson FourDSL Operators

    Self Graded Examination

    10 Minutes

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    Lesson FourDSL Operators

    Self Graded Examination

    5 Minutes

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    Lesson FourDSL Operators

    Self Graded Examination

    OK

    Times Up

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    AnswersLesson FourDSL Operators

    OpenWater pumped to higher pressure zoneopened to atmosphere

    ClosedWater pumped to higher pressure zoneclosed to atmosphere

    X

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    AnswersLesson FourDSL Operators

    Backflow is an unwanted reversal of flow

    Backpressure backflow

    downstream pressure increases, orupstream pressure drops

    Backsiphonage backflownegative (vacuum or partial vacuum) pressure

    X

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    AnswersLesson FourDSL Operators

    1. Air gap 2 times pipe diameter - 1 minimumbest protection available

    2. Reduced pressure principle (RP)backpressure and backsiphonage

    3. Pressure vacuum breaker (PVB)backsiphonage

    Atmospheric vacuum breaker (AVB)backsiphonage

    4. Double check valve assembly (DC)

    for non-health endangering substances

    X

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    AnswersLesson FourDSL Operators

    Stay off your tank, if you dont know what youre doingA good superintendent can be harder to replacethan an engineer or tank inspector

    Not all safety belts are safe for tank work

    A 6 foot fall can break your back with awaist belt and ropeAlways use the proper climbing equipment

    Full harnessRail-mounted belt

    X

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    AnswersLesson FourDSL Operators

    Best method- DryTank taken out of serviceIncludes cleaning

    Wastes a lot of waterGreatest potential for personal injuryAllows for the most thorough inspectionMost expensiveIt is a pain to drain, for when you dry inspect,you must disinfect

    X

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    AnswersLesson FourDSL Operators

    Corrosion occurs in water tanks due to electricalcurrent flow between dissimilar materials

    Metal from the inside of the water tank flows intothe water because of the impurities in the water

    X

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    AnswersLesson FourDSL Operators

    Snubbers are small fittingsthat restrict flows, preventingrapid pressure changes

    Snubbers help prevent water

    hammer damage to gauges

    Snubbers help altitude valvesoperate smoothly

    X

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    AnswersLesson FourDSL Operators

    Tank

    X

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    AnswersLesson FourDSL Operators

    X

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    AnswersLesson FourDSL Operators

    1. Deter

    2. Detect

    3. Delay

    X

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    Thank you for your participation

    Are there any other questions or comments?

    Please turn in your:Self-graded examinationsTraining course evaluation formsContinuing education credit reports

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    Indiana Water Operator Training

    Indiana Department of Environmental Management

    Indiana Rural Water Association American Water Works Association

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    Contact Information

    Instructor:

    For additional information concerning this water operatortraining course, please contact:

    Indiana Rural Water AssociationOdetta Cadwell, Executive Director317-402-7349


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