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TRIPLEX 5 – 10 MOD BASE MOUNT BeaconMedæs • 1059 Paragon Way, Rock Hill, SC 29730 • Phone: (803) 817-5600 • Fax: (803) 817-5750 • www.beaconmedaes.com LifeLine ® Lubricated Rotary Vane Medical Vacuum Modular Triplex System (5 – 10 HP) SPECIFICATION Modular System Design The Lifeline Lubricated Rotary Vane Medical vacuum package is fully compliant with NFPA 99. Each pump module has a common intake connection point and a common discharge connection point. The system modules are capable of transport through a standard 34.5" doorway. Designed and manufactured with ISO 13485 processes, each system is completely tested before shipment and includes: • Three oil-sealed rotary vane vacuum pumps with three motors • Integral pre-wired control panel • Vertical air receiver with full-size three-valve bypass system sized for appropriate demand Vacuum Pump Each pump is a direct driven, oil-sealed rotary vane vacuum pump, with an end (ultimate) vacuum of 29.3” Hg. Each pump is completely air-cooled with no water requirements. Each pump contains: • Integral, fully recirculating oil supply to provide lubrication An automotive-type, spin-on oil filter for oil filtration • High-discharge temperature switch • Oil drain valve assembly with temperature gauge The oil separation system is integral and consists of the following: • No less than three stages of internally installed oil and smoke eliminators through which the exhaust gas stream must pass • Bulk separation, oil mist elimination, and smoke elimination Capability to remove 99.9+ percent of all oil and smoke particles from the exhaust gas stream Each vacuum pump includes the following: • Built-in, anti-suck-back valve mounted at the pump inlet • Three non-metallic, non-asbestos vanes, each having a minimum life of 30,000 hours 5 micron inlet filter for removal of particulates Inlet filter housing with bleed valve for service • Mounting on vibration isolators • Flexible connector and isolation valve Vacuum Pump Drive The pump shall be direct driven. Torque is transmitted from the motor to the pump through a shaft coupling. Vacuum Pump Motor Motors are continuous duty, NEMA rated, C-face, foot-mounted, TEFC, suitable for 230/460 or 208V, 60 hertz, 3-phase electrical service and 380V, 50 hertz, 3-phase electrical service. Intake Piping Each vacuum pump has a factory piped intake with integral flex connector, isolation valve, and check valve. Interconnecting piping consists of powder-coated steel tubing and flanges. Vacuum Receiver • The vacuum receiver is ASME Code stamped, and rated for a minimum 150 PSIG design pressure. • The receiver has a full-size three-valve bypass system to allow for draining of the receiver without interrupting the vacuum service. A manual drain is provided on the receiver. Exhaust Piping Each vacuum pump is factory piped with an integral flex connector to an exhaust manifold with a drip leg and ball valve for condensate drain. Interconnecting piping consists of powder- coated steel tubing and flanges. TotalAlert Embedded Control System The triplex mounted and wired TotalAlert Embedded control system is U.L. labeled. The control system provides automatic lead/lag sequencing and automatic alternation of vacuum pumps based on first-on/first-off principle with provision for simultaneous operation if required. Automatic activation of reserve unit, if required, will activate an audible alarm as well as a visual alarm on the display screen. Additional components include: • NEMA 12 control panel enclosure • Circuit breaker disconnects for each motor with external operators • Full voltage motor starters with overload protection • 24V control circuit • 65kAIC SCCR rating The touch screen controls feature one 5.7” master screen and a 3.5” operating screen for each vacuum pump.Screen displays and functions include: • Service alerts, runtime hour meters for each pump, system status, system vacuum level • Visual/audible alarm indications with isolated contacts for all standard remote alarms • Event log recording alarms and system activity • Event log recording service warnings and service history • Trend graphs for vacuum level, pump operations, and ambient temperature • Ethernet connectivity and embedded web page for remote monitoring Electronic notifications of alarms and warnings • Integral connectivity to the TotalAlert medical gas network via Ethernet • Optional BACnet communication with TCP/IP protocol SSB-415-04 4107 9502 10.02 Page 1 of 6 05 June 2020
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Page 1: LifeLine Lubricated Rotary Vane Medical Vacuum Modular Triplex System (5 – 10 HP ... · 2020. 8. 17. · Modular Triplex System (5 – 10 HP) SPECIFICATION. Modular System Design.

TRIP

LEX

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10M

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SE M

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BeaconMedæs • 1059 Paragon Way, Rock Hill, SC 29730 • Phone: (803) 817-5600 • Fax: (803) 817-5750 • www.beaconmedaes.com

LifeLine® Lubricated Rotary Vane Medical Vacuum Modular Triplex System (5 – 10 HP)

SPECIFICATION

Modular System DesignThe Lifeline Lubricated Rotary Vane Medical vacuum package is fully compliant with NFPA 99. Each pump module has a common intake connection point and a common discharge connection point. The system modules are capable of transport through a standard 34.5" doorway. Designed and manufactured with ISO 13485 processes, each system is completely tested before shipment and includes:

• Three oil-sealed rotary vane vacuum pumps with threemotors

• Integral pre-wired control panel• Vertical air receiver with full-size three-valve bypass

system sized for appropriate demand

Vacuum PumpEach pump is a direct driven, oil-sealed rotary vane vacuum pump, with an end (ultimate) vacuum of 29.3” Hg. Each pump is completely air-cooled with no water requirements. Each pump contains:

• Integral, fully recirculating oil supply to provide lubrication• An automotive-type, spin-on oil filter for oil filtration• High-discharge temperature switch• Oil drain valve assembly with temperature gauge

The oil separation system is integral and consists of the following:

• No less than three stages of internally installed oil and smokeeliminators through which the exhaust gas stream must pass

• Bulk separation, oil mist elimination, and smoke elimination• Capability to remove 99.9+ percent of all oil and smoke particles

from the exhaust gas stream

Each vacuum pump includes the following:

• Built-in, anti-suck-back valve mounted at the pump inlet• Three non-metallic, non-asbestos vanes, each having a

minimum life of 30,000 hours• 5 micron inlet filter for removal of particulates• Inlet filter housing with bleed valve for service• Mounting on vibration isolators• Flexible connector and isolation valve

Vacuum Pump DriveThe pump shall be direct driven. Torque is transmitted from the motor to the pump through a shaft coupling.

Vacuum Pump MotorMotors are continuous duty, NEMA rated, C-face, foot-mounted, TEFC, suitable for 230/460 or 208V, 60 hertz, 3-phase electrical service and 380V, 50 hertz, 3-phase electrical service.

Intake PipingEach vacuum pump has a factory piped intake with integral flex connector, isolation valve, and check valve. Interconnecting piping consists of powder-coated steel tubing and flanges.

Vacuum Receiver• The vacuum receiver is ASME Code stamped, and rated for a

minimum 150 PSIG design pressure.• The receiver has a full-size three-valve bypass system to allow

for draining of the receiver without interrupting the vacuumservice. A manual drain is provided on the receiver.

Exhaust PipingEach vacuum pump is factory piped with an integral flex connector to an exhaust manifold with a drip leg and ball valve for condensate drain. Interconnecting piping consists of powder-coated steel tubing and flanges.

TotalAlert Embedded Control SystemThe triplex mounted and wired TotalAlert Embedded control system is U.L. labeled. The control system provides automatic lead/lag sequencing and automatic alternation of vacuum pumps based on first-on/first-off principle with provision for simultaneous operation if required. Automatic activation of reserve unit, if required, will activate an audible alarm as well as a visual alarm on the display screen.

Additional components include:

• NEMA 12 control panel enclosure• Circuit breaker disconnects for each motor with external

operators• Full voltage motor starters with overload protection• 24V control circuit• 65kAIC SCCR rating

The touch screen controls feature one 5.7” master screen and a 3.5” operating screen for each vacuum pump.Screen displays and functions include:

• Service alerts, runtime hour meters for each pump, systemstatus, system vacuum level

• Visual/audible alarm indications with isolated contacts for allstandard remote alarms

• Event log recording alarms and system activity• Event log recording service warnings and service history• Trend graphs for vacuum level, pump operations, and ambient

temperature• Ethernet connectivity and embedded web page for remote

monitoring• Electronic notifications of alarms and warnings• Integral connectivity to the TotalAlert medical gas network via

Ethernet• Optional BACnet communication with TCP/IP protocol

SSB-415-044107 9502 10.02

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Page 2: LifeLine Lubricated Rotary Vane Medical Vacuum Modular Triplex System (5 – 10 HP ... · 2020. 8. 17. · Modular Triplex System (5 – 10 HP) SPECIFICATION. Modular System Design.

Standard ConfigurationModel Shown: 7.5 Hp Triplex

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MDB 2/26/2019

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4107 9502 10Drawing Number:

Rev:00

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This drawing and the information contained thereonremain the property of BeaconMedaes and may notbe used for other than the purpose for which it isloaned without the expressed written permissionfrom BeaconMedaes Engineering.

1Control panel pre-drilled for power and alarms for easy electrical installations. Ethernet connection on panel top for easy installation.

2TotalAlert Embedded touch screen controls featuring 5.7” master screen and 3.5” operating screens with exceptional clarity and visibility.

3 Motion sensor to activate touch screen displays, preserving screen life.

4 Through the door disconnects for pumps add to safety during service.

5Flex connectors on vacuum inlet and discharge to isolate pump vibration from facility pipeline.

6 Flanges reduce piping connection time between modules.

7 Oil sight glass and filler plug with ease of access for oil changes.

8Hospital connection and receiver inlet positioned below receiver exit and piping to the pumps – extra protection against liquids/debris entering pumps.

9Full size 3-valve receiver bypass with flanged valves allows for receiver service without taking the system off-line.

10Vacuum switch as backup to vacuum transducer. In case of transducer failure, system operates effectively.

Discharge manifold with a single point connection to the exhaust piping, with flex hoses factory installed.

Factory installed exhaust drip leg with ball valve and condensate drain.

Openings in base frame to allow access underneath pumps for pump maintenance.

Individual 5 micron air inlet filter per vacuum pump to protect pump from incoming particulates with housing bleed valve to make filter replacement faster and easier.

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• Each vacuum pump has individual board for controlallowing unit to function independently

Master Display Screen (5.7”)• Main Screen

x Displays the system operating conditions, includingSystem Pressure and Dew Point

x Displays the compressor unit sequence, including status of compressors (running, available, off) and next to start

• Trends & Graphs x Shows measured values of the system operating

conditions over a period of time (operating pressure, Dew Point, ambient temperature)

x Selectable time periods consist of 60 min, 4 hrs, 24 hrs, and 6 days

• Service x Displays ambient temperature in the room x Maintenance screen shows suggested and required

maintenance items with resettable timers x Historical event log records all service activities

• Alarms and Shutdowns x All system Alarms and Shutdowns displayed with visual

indication (Green or Red) x Testing mode enables operator to test all alarm events

(password protected) x Event History Log records all system event history

• System Settings x Allows the adjustment of system pressure operating

range (password protected) x Displays pertinent system model information

Unit Screens (3.5”) - One per Compressor Unit• Main Screen shows the operation mode of the unit along

with the automatic or manual mode setting• Unit status screen displays the running hour meter values• Pump rotation allows the unit to run for a short period to

check pump rotation• All unit Alarms and Shutdowns displayed with visual

indication (Green or Red)• Audible indication for unit Shutdown Alarms• Testing mode enables operator to test all shutdown

events (password protected)

Touch Screen Control• Master screen is 5.7” high-resolution LCD with 640x480

pixel display and Unit screens are 3.5" high-resolutionLCDs with 240x320 pixel display for exceptional clarityand visibility

• Toolbars on all screens with easy access navigation iconsthat enable full access with minimal touches

• PIR motion sensor activates screen display (under alarmconditions screen is active continuously)

Ethernet Connectivity with Embedded Web Page• Built-in web server allows remote operator to view system

controls and display information• Ethernet communication compatible with TotalAlert and

TotalAlert2 alarm systems• Web page provided to show links to other devices on the

TotalAlert Embedded network, including alarms and othersource equipment

• Electronic notification x Accessible through any SMTP gateway x Allows for remote alerts of alarm and warning conditions x Allows for remote alerts of routine maintenance

• All printed circuit boards have an Ethernet port thatallows reprogramming with a standard computer for software updates

• Dual Ethernet configuration with separate Ethernetsubnets to separate the facility Ethernet from internalTotalAlert Embedded communications

• TCP/IP protocol for optional BACnet activation – partnumber 4107 5590 11

Control Cabinet Safety• Volt free relay contacts for all standard alarms• Low voltage (24V) control circuit• Full voltage motor starters with overload protection• Circuit breaker disconnects for each vacuum pump• Backup vacuum switch• In case of power failure at source, all remote alarm

contacts open in alarm condition• 65kAIC SCCR rating

Redundancy• In unlikely event of display boards or displays becoming

disabled, unit will function normally and activate alarm• If master board is disabled, system goes to failsafe

operation with backup vacuum switch

TotalAlert Embedded Control System

SSB-415-044107 9502 10.02

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Page 4: LifeLine Lubricated Rotary Vane Medical Vacuum Modular Triplex System (5 – 10 HP ... · 2020. 8. 17. · Modular Triplex System (5 – 10 HP) SPECIFICATION. Modular System Design.

Vacuum System Specifications1

System Model No. HP

Capacity2 @19” Hg (scfm)

System³ BTU/Hr

Receiver (gallons)

Noise4 Level

System FLA System Weight (lbs) Dimensions

Pump System 208V 230V 460V Vacuum Module5

Receiver Module H A B H1 H2

Modular Triplex - 60 HzVLM05T-120V-T 5 37 74 20,360 120 74 46.5 40.6 20.6 1,839 393 2 2 86.29 78.9VLM05T-200V-T 5 37 74 20,360 200 74 46.5 40.6 20.6 1,839 618 2 2 86.29 82.1VLM05T-240V-T 5 37 74 20,360 240 74 46.5 40.6 20.6 1,839 693 2 2 86.29 94.1VLM07T-200V-T 7.5 52 104 30,540 200 82 72.3 67.3 33.9 2,070 638 3 3 84.16 82.1VLM07T-240V-T 7.5 52 104 30,540 240 82 72.3 67.3 33.9 2,070 713 3 3 84.16 94.1VLM10T-200V-T 10 77 154 40,720 200 84 102.3 80.5 40.5 2,724 638 82.1

VLM10T-240V-T 10 77 154 40,720 240 84 102.3 80.5 40.5 2,724 713 94.1

Modular Triplex - 50 Hz 380V

VLM05T-120V-TE 5 31 62 20,360 120 74 24.7 1,839 393 2 2 86.29 78.9

VLM05T-200V-TE 5 31 62 20,360 200 74 24.7 1,839 618 2 2 86.29 82.1

VLM05T-240V-TE 5 31 62 20,360 240 74 24.7 1,839 693 2 2 86.29 94.1

VLM07T-200V-TE 6.8 43 86 30,540 200 82 35.7 2,070 638 3 3 84.16 82.1

VLM07T-240V-TE 6.8 43 86 30,540 240 82 35.7 2,070 713 3 3 84.16 94.1

VLM10T-200V-TE 8.5 64 128 40,720 200 84 41.4 2,724 638 82.1

VLM10T-240V-TE 8.5 64 128 40,720 240 84 41.4 2,724 713 94.1

1. Normal operating conditions at a maximum ambient of 105° F. Consult factory for higher ambient conditions.2. All capacities are shown as NFPA system capacities (reserve vacuum pump on standby).3. All system BTU/HR are shown with reserve vacuum pump on standby.4. All noise levels are shown in dB(A) and reflect reserve pump on standby.5. Total weight for a triplex module with a triplex control panel.

Specification Table Notes:

Specification Table

SSB-415-044107 9502 10.02

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Page 5: LifeLine Lubricated Rotary Vane Medical Vacuum Modular Triplex System (5 – 10 HP ... · 2020. 8. 17. · Modular Triplex System (5 – 10 HP) SPECIFICATION. Modular System Design.

Standard ConfigurationModel Shown: 7.5 Hp Triplex

• Allow 36 inches in front of control panel for maintenance and ventilation, all other sides require 24 inches of clearance.• Additional drawings/diagrams available for download at www.beaconmedaes.com.

Drawing Notes:

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A A

B B

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D D

1 of 2

DSheet

Date:Revised: Date: Drawn:

DOCUMENTDO NOT SCALE THIS

Scale:

Description:

5-7.5HP TX LUBE VAC MOD SPECSHEET

MDB 2/26/2019

BEACONMEDÆS

4107 9502 10Drawing Number:

Rev:00

DN:

This drawing and the information contained thereonremain the property of BeaconMedaes and may notbe used for other than the purpose for which it isloaned without the expressed written permissionfrom BeaconMedaes Engineering.

Form F-007 Rev. 01

"H2"

33.84

28.50

"H1"

63.47

47.00

45.75

72.68

"A" FLANGEINLET CONN.

"B" FLANGEDISCHARGE CONN.

"A" FLANGEINLET CONN.

1/2" FNPTCONDENSATE DRAIN

7.5HP TX LUBE VAC MOD W/240 GAL RECEIVER SHOWN

A″ FLANGEINLET CONN.

A″ FLANGEINLET CONN.

B″ FLANGEDISCHARGE CONN.

45.75

″H2″″H1″

1/2″ FNPTCONDENSATEDRAIN

72.68

47.0063.47

28.5033.84

SSB-415-044107 9502 10.02

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Page 6: LifeLine Lubricated Rotary Vane Medical Vacuum Modular Triplex System (5 – 10 HP ... · 2020. 8. 17. · Modular Triplex System (5 – 10 HP) SPECIFICATION. Modular System Design.

BeaconMedæs 1059 Paragon Way Rock Hill, SC 29730 Phone: (803) 817-5600 Fax: (803) 817-5750 www.beaconmedaes.com

Standard ConfigurationModel Shown: 10 Hp Triplex

• Allow 36 inches in front of control panel for maintenance and ventilation, all other sides require 24 inches of clearance.• Additional drawings/diagrams available for download at www.beaconmedaes.com.

Drawing Notes:

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.XXX .005.XXXX .0005ANGLES .5

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Date:Revised: Date: Drawn:

ARE IN INCHES AND TOLERANCES ARE:UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS

DOCUMENTDO NOT SCALE THIS

Scale:

Description:

10HP TX LUBE VAC MOD SPECSHEET

MDB 02/26/2019

BEACONMEDÆS

4107 9502 11Drawing Number:

Rev:00

DN:

INSPECTION CHECKLISTUNLESS OTHERWISE SPECIFIED:

ALL ITEMS MARKED BY ONE OF THEABOVE SYMBOLS ARE TO BE INSPECTED

EQUIPMENT TO BE USED DURINGRECEIVING INSPECTION SHALL BE PERQUALITY SYSTEM PROCEDURES

is loaned without the expressed written permission from BeaconMedæs Engineering.BeaconMedæs and may not be used for other than the purpose for which itThis drawing and the information contained thereon remain the property of

Form F-007 Rev. 01

"H"

34.71

31.50

83.56

68.85

52.50 45.75

72.68

3" FLANGEINLET CONN.

3" FLANGEDISCHARGE CONN.

3" FLANGEINLET CONN.

1/2" FNPTCONDENSATE DRAIN

10HP TX LUBE VAC MOD W/240 GAL RECEIVER SHOWN

3″ FLANGEINLET CONN.

3″ FLANGEINLET CONN.

3″ FLANGEDISCHARGE CONN.

1/2″ FNPTCONDENSATEDRAIN

72.69

45.7552.50

83.56″H″

68.8531.5034.71

SSB-415-044107 9502 10.02

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