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I 1 I I NASA CONTRACTOR NASA CR - 54085 REPORT Ln QD 0 * Ln I = v v) z a a 7 t (CODE1 L ~CArECORI) ULASA CR OR TMX OR AD NUYEERl LIQUID HYDROGEN FILM COOLED PRESSURE TRANSDUCERS By J. Delmonte Prepared under Contract No. NAS3-2754 by ELECTRO-OPTICAL SYSTEMS, LNC Pasadena, California 6 I NATIONAL AERONAUTICS AND SPACE ADMINISTRATION WASHINGTON, D. C. DECEMBER 1964
Transcript

I 1 I I

N A S A C O N T R A C T O R NASA CR - 54085 R E P O R T

Ln QD 0 * Ln I

= v

v)

z

a a

7 t

(CODE1

L

~ C A r E C O R I ) ULASA CR OR TMX OR AD NUYEERl

LIQUID H Y D R O G E N FILM COOLED PRESSURE T R A N S D U C E R S By J. Delmonte

Prepared under Contract No. NAS3-2754 by ELECTRO-OPTICAL SYSTEMS, LNC Pasadena, California

6 I NATIONAL AERONAUTICS AND SPACE ADMINISTRATION WASHINGTON, D. C. DECEMBER 1964

NOTICE This report was prepared as an account of Government sponsored work. Neither the United States, nor the National Aeronautics and Space Administration (NASA), nor any person acting on behalf of NASA:

A,) Makes any warranty or representation, expressed or implied, with respect to the accuracy, completeness, or usefulness of the information contained in this report, or that the use of any information, apparatus, method, or process disclosed in this report may not infringe privately owned rights; or

8.) Assumes any liabilities with respect to the use of, or for damages resulting from the use of any infor- mation, apparatus, method or process disclosed in this report.

As used above, "person acting on behalf of NASA" includes any employee or contractor of NASA, or employee of such con- tractor, to the extent that such employee or contractor of NASA, or employee of such contractor ,prepares, di sseminotes, o r provides a c c e s s to, any information pursuant to h i s employment or contract with NASA, or h i s employment with such contractor.

Requests for copies of t h i s report should be referred t o

National Aeronautics and Space Administration Office of Sc ien t i f ic and Technical Information Attention: AFSS-A Washington, D. C. 20546

CONTRACTOR R E P O R T

LIQUID HYDROGEN FILM COOLED P R E S S U R E TRANSDUCERS

By J. D e l m o n t e

P r e p a r e d unde r C o n t r a c t NAS 3 - 2 7 54 E l e c t r o - O p t i c a l S y s t e m s , Inc.

300 N o r t h H a l s t e a d Street P a s a d e n a , C a l i f o r n i a

D e c e m b e r 1964

T e c h n i c a l M a n a g e m e n t M r . J a m e s W. N o r r i s

L e w i s R e s e a r c h C e n t e r C l e v e l a n d , Ohio

NATIONAL AERONAUTICS AND S P A C E ADMINISTRATION

R e a 8 I I 8 8 e 8 I 1 U I, 8 I

1 1 8

e

CONTENTS

Page

SUMMARY 1. INTRODUCTION

2. TECHNICAL DISCUSSION

2 .1 Pro to type program f o r 300°K t o 2C°K o p e r a t i o n a l p re s su re t ransducer capable of be ing cooled by l i q u i d hydrogen

Work accomplished between March 1 5 and A p r i l 25 2.2

2 .3 Review of Statement of Work

3 . RECOMMENDATIONS

3 . 1 Mechanical f e a t u r e s of EOS PT15C-2 des ign

3 .2 Four-act ive-element s i l i c o n c h i p beam

3 .3 Thermal Environment: T rans i en t and Steady S t a t e

4 . CONCLUSION

APPENDIX I -LIST OF ABBREVIATIONS

APPENDIX XI -FABRICATION OF SINGLE CHIP BEAMS IN 'SILICON

APPENDIX 111 -TABLES 1, 2 , 3 and 4

APPENDIX I V -PT1%-2 PARTS LIST

427 0 -F i n a 1 iii

1

3

3

8

13

16

16

17

17

18

ILLUSTRATIONS

F i g u r e

1

2

3

4

5

6

7

8

9

10

11

12

13

PT15C-2 p r e s s u r e t ransducer

Layout of d i f f u s e d fou r -ac t ive arm s i l i c o n s t r a i n gage beam ch ip

S i l i c o n ch ip wi th f u l l b r idge d i f f u s e d i n t o s u r f a c e . S i ze 0.040 in . x 0.060 i n .

Four-ac t ive arm s i l i c o n ch ips on 304 S S , some s i l i c o n c h i p s bonded, some suspended o f f t h e m e t a l ba r

Mul t ip le element s i l i c o n ch ip mounted on Inva r cons tan t stress beam

Top assembly - Pressure Transducer model PT15C-2

I n s t a l l a t i o n and c a l i b r a t i o n - S e r . No. 2 , PT15C-2

I n s t a l l a t i o n and c a l i b r a t i o n - Ser . N o . 3 , PT15C-2

I n s t a l l a t i o n and c a l i b r a t i o n - S e r . No. 4 , PT15C-2

Laboratory and f i e l d t e s t appa ra tus and p res su re system

EOS developed PT15B combustion p r e s s u r e t r a n s d u t e r with coolan t flow i n opera t ion j u s t p r i o r t o flame impingement

Oxy-hydrogen flame impingement d i r e c t l y on diaphragm of PT15B combustion p res su re t r ansduce r

Pre l iminary information on i n s t a l l a t i o n of f i l m cooled (H20) combustion p res su re t r ansduce r PT15B-2

4270-Final V

Page

2

4

5

7

7

9

10

11

12

14

19

20

21

.

SUMMARY

The f i r s t gene ra t ion c o n s t r u c t i o n and t e s t of t h r e e

cooled combustion p r e s s u r e t r ansduce r s capable of t r ansduc ing s t eady

s t a t e as w e l l as h igh frequency p r e s s u r e p u l s e s have been s u c c e s s f u l l y

accomplished. These are embodied i n E lec t ro -Opt i ca l Systems p r e s s u r e

t r ansduce r s PT15C-2, S e r i a l Nos. 2 , 3 , and 4 , as o u t l i n e d i n P r i n t B

500160-2 Revision 3 of s u b j e c t c o n t r a c t . F igu re 1 i s a photograph of

t h e f i n i s h e d t r ansduce r .

Opt imiza t ion of e l e c t r i c a l o u t p u t , l e a d i n g t o improved performance

s p e c i f i c a t i o n s , and reassessment of i n s t a l l a t i o n d e t a i l s , r e f l e c t i n g i n

inc reased handl ing s t r e n g t h and f i e l d r e l i a b i l i t y , w i l l r e s u l t i n accu-

r a t e , rugged, and r e l i a b l e in s t rumen ta t ion capab le of s u r v i v i n g combined

environment extremes, w i th increased ou tpu t .

The e f f i c i e n c y of f i l m cool ing t h e PT15C-2 t r ansduce r w i th l i q u i d

hydrogen i s y e t t o be proven under combustion p r e s s u r e and tempera ture

c o n d i t i o n s .

s o l i d s t a t e p r e s s u r e t ransducers are capable of c r e d i t a b l e performance

t o a t least LH tempera tures with c o n t r o l l a b l e output ( s e n s i t i v i t y ) and

z e r o s h i f t . S i z e a d a p t a b i l i t y , low we igh t , good ou tpu t s t r e n g t h , an

e l e c t r i c a l s i m p l i c i t y a r e s a l i e n t f e a t u r e s of t h i s t y p e ' o f p r e s s u r

i n s t rumen ta t ion .

1. INTRODUCTION

S t a t i c tests performed to d a t e i n d i c a t e t h a t b r idge - type

2

This document c o n s t i t u t e s t h e f i n a l r e p o r t on NAS3-2754 c o n t r a c t .

It covers t h e s p e c i f i c span of time from March 15, 1964 through t h e week

ending A p r i l 25 , 1964, as w e l l as documents and summarizes t h e r e s u l t s

of t h e e n t i r e c o n t r a c t work. It inc ludes recommendations and con-

c l u s i o n s based upon t h e experience and r e s u l t s ob ta ined .

To Messrs. S. Kaye of t h e Semiconductor Department and Wm.

McLellan of t h e Mechanical Engineering Department i s due much apprec i -

a t i o n f o r t h e expediency in developing t h e highly-doped f o u r - a c t i v e

a r m s i l i c o n s t r a i n gage conf igu ra t ion and tests the reon , w i t h i n

t h e i r r e s p e c t i v e l a b o r a t o r i e s a t E lec t ro -Opt i ca l Systems, I n c . M r .

J . Frass rand of t h e Elec t ro-Opt ica l Systems, Inc . t r ansduce r l a b o r a t o r y

e x h i b i t e d unusual s k i l l i n f a b r i c a t i o n and assembly techniques .

FIG. 1 PT15C-2 PRESSURE TRANSDUCER

427 0 -F ina 1 2

2 . TECHNICAL DISCUSSION 0 0

2 . 1 Pro to type program f o r 300 K t o 20 K o p e r a t i o n a l p r e s s u r e t r a n s -

ducer capable of be ing cooled by l i q u i d hydrogen.

Phase I: From bas ic t echno log ie s p rev ious ly pursued a t

E l e c t r o 4 p t i c a l Systems and i ts s u b s i d i a r y , Micro Systems, I n c . , t h e

d i f f u s e d fou r -ac t ive element s o l i d s t a t e p i e z o r e s i s t i v e gage beam had

been s u c c e s s f u l l y proven and t ransducer *

t e s t e d .

However, t o span the tempera tures r e q u i r e d of t h i s p r o j e c t

an exhaus t ive l i t e r a t u r e search had t o be i n s t i t u t e d by t h e Semicon-

duc to r Department under M r . S. Kaye, and many i n t e n s i v e t r a i l and e r r o r

tests accomplished w i t h i n a r e l a t i v e l y s h o r t t i m e t o produce accep tab le

s i l i c o n s t r a i n gage e lements with t h e proper mechanical c o n f i g u r a t i o n ,

e l e c t r i c a l r e s i s t a n c e , temperature c o e f f i c i e n t of r e s i s t a n c e , and gage

f a c t o r . Handling c h a r a c t e r i s t i c s f o r c o n t a c t i n g an u l t i m a t e bonding

had t o be reduced t o t h e level o f t he s k i l l of average assembly

t e c h n i c i a n s .

A b e s t compromise conditio& r e s u l t e d i n r e l a t i v e l y h igh P

dopant l e v e l d i f f u s i o n i n t o t h e b u l k s i l i c o n , a lowered gage f a c t o r

of about 5 0 , a t room temperature, and a r e l a t i v e l y low temperature

c o e f f i c i e n t of resistance f o r t he f o u r i n d i v i d u a l r e s i s t a n c e s . M r .

Kaye has prepared a s e c t i o n on f a b r i c a t i o n of s i n g l e c h i p beams i n

s i l i c o n , having f o u r a c t i v e s t r a i n gage arms. See Appendix I1 i n

which fou r s i g n i f i c a n t r e fe rences a r e c i t e d .

F i n a l c h i p conf igu ra t ion i s i l l u s t r a t e d i n F i g . 2 ; an a c t u a l

photograph of t h e f o u r - a c t i v e element gage i s t o be seen i n F i g . 3 .

Phase 11: T e s t i n g the s i l i c o n element from t h e t r ansduce r

viewpoint of end use:

T h i s involved t h e mechanical, thermal , and e l e c t r i c a l

i n t e g r a t i o n of t he s i l i c o n chip w i t h a s u i t a b l e p re s su re summing d e v i c e .

The l a t t e r , an i n t e g r a l l y machined clamped diaphragm, was a l r e a d y d e f i n e d ,

s i ze -wise , n o t t o exceed 0.115 inch d iameter , because of prev ious con-

s t r a i n t s imposed by t h e a v a i l a b l e e n t r y geometry t o the r o c k e t combustion

chamber.

- % l e c t r o + p t i c a l Systems Pa ten t a p p l i c a t i o n pending.

4720-Final 3

-I--- --- 0 .ololl --

1

3 .O 0 6" I

FIG. 2 LAYOUT OF DIFFUSED FOUR-ACTIVE ARM SILICON STRAIN GAGE BEAM C H I P

I . 8

F I G . 3 S I L I C O N C H I P WITH F U L L BRIDGE DIFFUSED INTO SURFACE. S I Z E 0.040 I N . X 0.060 I N .

4270 -Final 5

I n t e g r i t y of t h e s i l i c o n c h i p w a s a s su red by shock t e s t i n g t o

Ln and in te rmedia te tempera tures , r e p e a t e d l y , and r eco rd ing t h e changes

i n i t s f o u r r e s i s t a n c e s , i n t h e unbonded and bonded c o n d i t i o n . This was

accomplished both a t EOS's t r ansduce r l a b o r a t o r y and a t t h e Norco f a c i l -

i t y of Wyle Labora tor ies . Typica l d a t a accumulated from t h e s e t e s t s i s

shown i n Table 1 o f Appendix 111.

2

Figure 4 s h o w s t h e 304 S S t e s t s e t u p .

Figure 5 d e p i c t s t h e c h i p mounted on Inva r cons t an t s t ress

beam.

Knowing t h a t t he s i l i c o n element responds e i t h e r more o r less

l i n e a r l y w i t h i t s o r i g i n a l "clamping" s t ress (a f u n c t i o n of t h e adhes ive

used , t h e cure tempera ture , and t h e d i f f e r e n c e i n thermal c o n t r a c t i o n

between s i l i c o n and t h e diaphragm meta l ) , we decided t o b racke t thermal

expansion c o e f f i c i e n t o f t h e s i l i c o n c h i p by mounting i t on a 300 series

s t a i n l e s s s t e e l diaphragm and comparing the r e s u l t s with t h a t o f a n

Invar s t ee l diaphragm.

The fol lowing s e t o f cond i t ions w a s i n v e s t i g a t e d :

S i l i c o n c h i p bonded t o 304 SS: f l a t b a r ; diaphragm

S i l i c o n c h i p bonded t o Inva r : cons t an t s t ress beam; diaphragm

S i l i c o n c h i p bonded t o NiSpan C :

Tests were conducted a t LO - LN2, CO and LH tempera tures ,

diaphragm

2 2 2 r epea ted ly . Typica l d a t a is t a b u l a t e d i n Tables 2 and 3 , Appendix 111.

That t h e s i l i c o n c h i p geometry d i d no t r e q u i r e a l t e r i n g and

i t s e l e c t r i c a l c h a r a c t e r i s t i c s and performance wi th a v a r i e t y of metals

behaved according t o p r e d i c t i o n a t t e s t s t o t h e fundamental i n t e g r i t y o f

t h e semiconductor e lement , t h e con tac t ing and bonding methods employed.

(TCB-aluminum con tac t ing l eads were used t o j o i n t o the s i l i c o n element

i n a l l t h e above t e s t s . )

Phase 111 w a s t h e a c t u a l bui ldup of a small group o f complete

p re s su re t r ansduce r s , t e s t i n g and e l e c t r i c a l l y compensating f o r ope ra t ion

between LH and room tempera ture . 2

4270-Final 6

427 0-F ina 1

F I G . 4 FOUR-ACTIVE ARM S I L I C O N C H I P S ON 304 SS, SOME S I L I C O N C H I P S BONDED, SOME SUSPENDED O F F THE METAL BAR

F I G . 5 MULTIPLE ELEMENT S I L I C O N C H I P MOUNTED ON INVAR CONSTANT STRESS BEAM

7

Figure 6 , Drawing D-427021, shows t h e top assembly cons t ruc- t i o n of t h e EOS PT15C-2 combustion p r e s s u r e t ransducer .* I n s t a l l a t i o n

and c a l i b r a t i o n information i s included i n F i g s . 7 , 8 , and 9 . Actua l

c a l i b r a t i o n t e s t d e t a i l s f o r S e r i a l Nos. 2 , 3 , and 4 a r e inc luded i n

Appendix 111, Table 4 . Appendix I V t a b u l a t e s a complete p a r t s l i s t .

2.2 Work accomplished between March 15 and A p r i l 25:

The buildup and f i n a l c a l i b r a t i o n runs of f o u r t r a n s d u c e r s

were p a r t i a l l y accomplished dur ing t h i s p e r i o d . T h r e e of t h e f o u r

surv ived i n t a c t c a l i b r a t i o n through l i q u i d n i t r o g e n temperatures a t

EOS. They were PT15C-2 S e r i a l Nos. 2 , 3 , and 4 .

For f i e l d c a l i b r a t i o n runs t o LH we e l e c t e d t o p a r t i a l l y

pot t h e compensation network with a c o a t i n g of RTV s i l a s t i c r e s i n t o

p r o t e c t t h e f i n a l cab le in te rconnec t wires , balance , z e r o s h i f t , and

s e n s i t i v i t y compensating r e s i s t o r s , from humidity changes and v i b r a t i o n

f a t i g u e e f f e c t s . However, upon t e s t i n g t h e u n i t s a t LH f o r t h e f i r s t

t i m e a t t h e Norco f a c i l i t y of Wyle Laboratory, a l l t h e s e u n i t s developed

minor d i f f i c u l t i e s which were not c o r r e c t a b l e i n t h e f i e l d .

2’

2

Unit No. 2 : b r i d g e i n t a c t ; compensation network open

Unit No. 3 : br idge i n t a c t ; compensation network i n t a c t ;

Unit N o . 4: b r idge i n t a c t ; compensation network open

Upon r e t u r n i n g t o EOS, a l l t h r e e were made o p e r a t i o n a l and

gold s e a l l eak

checked a g a i n a t LN A l l c l o s e l y repea ted t h e i r o r i g i n a l d r i f t ,

s e n s i t i v i t y , and l i n e a r i t y c h a r a c t e r i s t i c s from RT t o LN and r e t u r n

t o room temperature. This t i m e no p o t t i n g w a s used t o p r o t e c t t h e

compensation network o t h e r than brush c o a t i n g with a hea t -cured furane

thermoset adhesive. Placement of t h e f i x e d br idge compensation r e s i s t o r s

so t h a t they would be p r o t e c t e d a g a i n s t g r o s s shock mishandling w a s

emphasized.

2 ’

2’

Jr Note t h a t the o r i g i n a l 0.170-inch f r o n t diameter w a s f u r t h e r reduced t o 0.150 inch. This change would a i d i n t h e i n s t a l l a t i o n e n t r y machining problems by present ing a t ransducer dimension less than t h e minor diam- e te r of t h e threaded 10-32 boss (0.156 inch) and s t i l l reduce t h e a r e a of d i r e c t hea t impingement i n t h e combustion zone.

42 7 0 - F ina 1 8

I I I 8 4 2 7 0 -F ina 1

rl

9

I4 W

PI 0 H

\

a 0

4 2 7 0 -F ina 1 10

u)

w n a 0

42 7 0 -F inal 11

E , . a

3 t

v) W

S I m

\ /

a 0

42 7 0 -F ina 1 12

8 H

3 la H I4 4 5 3 z 0 H

I4

cn z H

d

8 I I 8 I i 8 I 8 8 8 I 8

8 1 1 R

e

On t h e second s e r i e s of tes ts a t Norco on A p r i l 2 2 , a l l t h r e e

2 u n i t s were s u c c e s s f u l l y c a l i b r a t e d a t LH t empera tures wi thout mishap.

High p res su re helium gas was t h e p r e s s u r i z i n g medium and w a s s imul-

taneous ly in t roduced i n t o t h e dead weight t e s t i n g l i n e s and i n t o the

LH submerged t r ansduce r coolant t u b e , t hen through t h e t r ansduce r i n t o

a f i x e d s t a i n l e s s steel t rapped volume which w a s th readed on t h e 10-32

t h r e a d s , and p r e s s u r e sea led a g a i n s t t h e 0.400-inch- diameter f l a n g e area

(see Fig . 10) .

2

F i n a l checkout a t EOS d i s c l o s e d no i n t e r n a l mois ture condensa-

t i o n problem and complete r e t u r n t o normal room tempera ture c a l i b r a t i o n

cond i t ion . A l l t h r e e t ransducers were thoroughly c l eaned , vacuum d r i e d ,

open tube endings capped and made ready f o r shipment t o t h e c o n t r a c t o r .

2.3 Review of Statement of Work:

I n t h e des ign , f a b r i c a t i o n and t e s t of t h r e e c ryogenic f i l m

cooled p res su re t r ansduce r s , t h e fol lowing s ta tements are made i n a

numerical sequence t o coincide with t h e s p e c i f i c Work Sta tement , i t e m

f o r i t e m :

1.

2 .

3 .

4.

5 .

6 .

7.

4270-Final

The only cons t ruc t ion materials i n c o n t a c t with l i q u i d hydro-

gen a r e s t a i n l e s s s t e e l s (300 series) , n i c k e l s tee l (NiSpanC),

copper, and copper b raz ing a l l o y s .

Sensing element i s t h e p i e z o r e s i s t i v e type s t r a i n gage con-

s t r u c t e d upon h i g h p u r i t y e lementa l s i l i c o n .

A l l t he t ransducers w i l l wi ths tand p r e s s u r e t o 2,000 p s i g

without r e c a l i b r a t i o n and without caus ing permanent change

i n t r ansduce r c h a r a c t e r i s t i c s . Active working diameter of the f lush-mounted t r ansduce r s i s

65 m i l s exposed t o t h e rocke t chamber environment.

Mounting: as descr ibed i n B-500160 drawing (Fig. 6) Pressu re range: 0 t o 1500 p s i g .

Frequency response: f l a t from dc t o 10 kc ; undamped n a t u r a l

frequency by c a l c u l a t i o n i s > 100 kc .

13

WHITEY ..

ALL '/4" STAINLESS PRESSURE SYSTEM FOR STATIC CALIBRATION OF PRESSURE TRANSDUCER AT CRYOGENIC TE M PE RAT U RES; SWAGE LOCK FITTINGS USED; '/s" SYSTEM STARTS AT TRANSDUCER

OIL LEVEL AND GASPRESSURE

*OUTPUT DIRECTLY INTO A S.S. PRESSURE TRAP,

TRANSDUCER.SEAL- J. FLUKE DIFFERENTIAL THREADED ON VOLTMETER MODEL 803 B 34 JC

OFF BY METAL O-RING

*INPUT FROM RCOI -"CONSTANT CURRENT DRIVER"

ON .400" DIA TRANSDUCER FLANGE I

MICRO SYSTEMS INC, PASADENA

POWER SUPPLY TO RCOl LARGE VOLUME DEWAR S.S. "POWER DESIGNS" MODEL 4005 FOR LH, TESTING INPUT:IlSV AC OUTPUT: 28V DC

Jc* NBS TRACEABLE

APPARATUS AND PRESSURE SYSTEM USED AT E.O.S. TRANSDUCER LABORATORY AND AT WYLE L A B . ( N O R C O ) F A C I L I T Y

FIG. 10 LABORATORY AND FIELD TEST APPARATUS AND PRESSURE SYSTEM

427 0 - F i n a l 14

8 8 I IR

8. Combined accuracy: L-H and R = < 1 percent F.S. (a t s t eady

s t a t e temperature cond i t ion ) . 9 . F u l l s c a l e output : > 60 mvdc, unampl i f ied .

. lo . E x c i t a t i o n vol tage: < 10 vdc See i n d i v i d u a l c a l i b r a t i o n

Table 4 , Appendix 111. Constant c u r r e n t : < 15 M a s h e e t , F i g s . 7 , 8 , and 9 and

Bridge impedance: < 1000 ohms

11. Liquid H has hea t of vapor i za t ion = 194.22 Btu / lb , a t one 2 atmosphere pressure ; and

1 2 . By fo rc ing l i q u i d H through t h e u n i t a t g r e a t e r t han com- 2 bus t ion p res su res and a t a ra te of 1 t o 2 g a l l o n s a .TinUte,

t h e f o u r - a c t i v e ann s i l i c o n senso r should su rv ive and not

h e a t up under la rge hea t f l u x e s . Liquid coo lan t must be

passed through the t r ansduce r a t least 30 t o 60 seconds

before combustion i s i n i t i a t e d t o s t a b i l i z e t h e a c t i v e

br idge and f i x e d compensating network. Coolant must con-

t i n u e t o f low a f t e r combustion c u t o f f u n t i l motor cas ing

coo l s below 300°F. 13. Bridge z e r o - d r i f t and br idge s e n s i t i v i t y d r i f t have been

examined a t LN and LH Whereas i t i s p o s s i b l e t o ach ieve

f 1 pe rcen t f u l l s c a l e pe r 100 F a t one cryogenic temperature

(LH~); it seems more p r a c t i c a l t o open t h i s s p e c i f i c a t i o n

s l i g h t l y u n t i l t e s t i n g a t LH becomes more commonplace. See 2 i nd iv idua l c a l i b r a t i o n s h e e t s , F i g s . 7 , 8 , and 9 , and f u r t h e r

remarks under Sect ion D , Recommendations.

0 2 2 '

In summation, t h r e e p re s su re t r ansduce r s have been des igned ,

b u i l t , and t e s t e d f o r opera t ion a t LH cond i t ions t o a s p e c i f i c e n t r y -

mounting geometry and have success fu l ly f u l f i l l e d a l l the b a s i c r equ i r e -

ments of t h e c o n t r a c t Work Statement .

2

15

3 . RECOMMENDATIONS

3 . 1 Mechanical Fea tu res of EOS' PT15C-2 Design

3 . 1 . 1 Although it can b e d e m o n s t r a t e d t h a t a geometry em-

p loying 10-32 th reads i n the mounting a r e a i s not unreasonable t o

achieve, i t i s more r e a l i s t i c t o admit t h a t i t i s a l s o too easy t o

damage these th reads by inadve r t en t over torquing . The LH cooled com-

bus t ion pressure seal must be metal , and t h e n a t u r a l tendency i s t o

ove r t igh ten . We recommend t h a t where poss ib l e a motor chamber i n t e r n a l

threaded boss of 7/16-20 s i z e be used and threaded t o a c o n t r o l l e d

depth, thence t o a small through bore i n t o the combustion chamber.

This would have the r e s u l t of d i s t i n c t improvement i n f i e l d handl ing

and r e l i a b i l i t y of the t ransducer i n s t a l l a t i o n .

2

3 . 1 . 2 The i n t e r n a l cryogenic coo lan t seal and the e x t e r n a l

combustion gas s e a l a r eas should be upgraded t o handle high p res su re

and thermal shock loading beyond the p re sen t scope of the c o n t r a c t .

Present design i s capable of wi ths tanding cryogenic thermal shock and

f u l l s c a l e s t a t i c t e s t p re s su res . Combustion thermal condi t ions , as

they would a f f e c t t he mounting boss a rea , have no t y e t been cons idered .

Mul t ip le chevron (metal, t e f lon, metal) o r K-seals a r e recommended f o r

t e s t i n g . Special s i z e s a r e requi red .

3 . 1 . 3 Diaphragm burnout cond i t ions should be considered,

and escape of combustion gases should be r e s t r i c t e d .

p ressure b a f f l i n g and poss ib l e threaded cable cap c o n s t r u c t i o n should

be reviewed.

Mul t ip l e i n t e r n a l

I 1

1 I D I I 1 I 1

4270-Final 16

3 . 2 Four-active-element S i l i c o n Chip B e a m

3 . 2 . 1 Change i n e l e c t r i c a l r e s i s t a n c e of t he i n d i v i d u a l

e lements of the s i l i c o n ch ip beam wi th from zero t o f u l l s c a l e d i s t r i -

buted pressure on the diaphragm i n d i c a t e s t h a t the compression gages

( p o s i t i o n 2 and 4 ) ( s e e Table 2 , Appendix 111) are c o n t r i b u t i n g only

a small amount i n the way of ou tput .

ove rd r iv ing t h e diaphragm,to r edes ign the s i l i c o n c h i p t o i n c r e a s e the

f u l l scale output t o a t l e a s t 100 mv. Increased output would:

decrease the L-H and R e r r o r band and (2) dec rease thermal e f f e c t s

( s e n s i t i v i t y change and zero d r i f t ) . i n t he gage layout should be i n v e s t i g a t e d t o enhance the output and

reduce the normal b r idge e l e c t r i c a l imbalance.

It should be poss ib l e , wi thout

(1)

Also f u r t h e r geometr ica l changes

3 . 3 Thermal Environment: T rans i en t and Steady S t a t e

3 . 3 . 1 By submerging the t ransducer completely i n cryogenic

f l u i d t o a depth beyond t h e cable cap (see Fig. 6 ) , thermal equ i l ib r ium

i s quick ly achieved, bo th i n t h e difphragm area as w e l l as i n the

e l e c t r i c a l b r idge compensation a rea . I f both a r e a s are not a t i d e n t i -

c a l temperatures nor achieve it simultaneously, t r a n s i e n t thermal out-

pu t could be l a r g e and the e l e c t r i c a l compensation f o r thermal e f f e c t s

e i t h e r slow t o s t a b i l i z e o r never q u i t e achieved. To achieve f a s t

s t a b i l i t y , submersion technique w a s employed. I n terms of f i e l d ( o r

f l i g h t ) t e s t s , t h i s l a t t e r procedure i s probably u n r e a l i s t i c . Relo-

c a t i o n of t he pass ive compensation elements t o t h e l i q u i d cooled

r eg ion of t h e t ransducer i s d e s i r a b l e .

3 . 3 . 2 To achieve a r e a l i s t i c thermal environment e r r o r band

of AS and AZ f o r t h e PT15C-2, t e s t i n g over the e n t i r e c ryogenic t e m -

p e r a t u r e range i s be l i eved necessary. Tests were conducted a t LN

and LH2; however, ambigui t ies i n t h e r e s u l t s (see c a l i b r a t i o n s h e e t s )

i n d i c a t e a need f o r f u r t h e r i n v e s t i g a t i o n i n t h i s a r ea . The problem

he re i s probably r e l a t e d t o the pass ive compensating components used

i n the t h r e e s u b j e c t t ransducers . Fur ther component t e s t i n g should

c o r r e c t t h i s s i t u a t i o n .

2

4270-Final 17

4 . CONCLUSION Modification to Electro-Optical systems' novel combustion pressure

transducer , commerically available in two sizes, the F'T15C-3 for a

minimal access geometry problem, and PT15B-2 (Figs. 11, 1 2 , and 13)

for insertion in an AND 10050-4 boss geometry, such that it could be cooled by LH has resulted in a useful first generation device.

*

2' The results prove the feasibility of the use of a solid state

silicon four-active-arm piezoresistive element, arranged as a Wheatstone

bridge, over a large temperature span, 20°K to > 300 K, with good out-

put for direct recording and within a transducer geometry utilizing

the sensor's inherent small size, fast thermal response, and linear characteristics. These transducers, identified as model F'T15C-2, can

provide the electromechanical means for measuring static (0 to 1500 psig) and dynamic (flat dc to 10 kc) pressures under combustion environment, flush within a liquid rocket cryogenic-cooled motor.

0

* Patent pending

4270-Final 18

. B I 1 I I I I 1 I I I I I u I I M I 1

FIG. 11 EOS DEVEWPED P T 1 5 B COMBUSTION PRESSURE TRANSDUCER W I T H COOLANT FLOW I N OPERATION JUST P R I O R TO FLAME IMPINGEMENT

4 2 7 0 -F ina 1 19

F I G . 12 OXY-HYDROGEN FLAME IMPINGEMENT DIRECTLY ON DIAPHRAGM OF P T 1 5 B COMBUSTION PRESSURE TRANSDUCER

4 2 7 0 -F ina 1 20

, ! I 1 1 I I I I I I 1 I 1 1 I I I 1 I

n t

0-" .

c

4 0 " O

2 h

427 0 -Final 21

e4 m I

W

4270-Fina 1

APPENDIX I LIST OF ABBREVIATIONS

1 I I I I 1 I 1 I 1 I 1 I I 1 I 1 I I

APPENDIX I

L i s t of Abbrevia t ions

T ' N =

C'N =

TU3 =

F.S. =

s = RT =

- - sRT

AS =

z = QZ =

R =

AR =

v = T =

G.F. =

€ =

u - - R =

UP =

DN = -

Eo - - E I N -

I =

v = L-H P R =

ss =

t ens ion gage

compress ion gage

thermo -compression bonded

f u l l s c a l e

s e n s i t i v i t y (output over t he f u l l s c a l e p re s su re range)

room temperature

s e n s i t i v i t y a t room temperature

change i n f u l l s c a l e output over temperature range

ze ro balance of the t ransducer e l e c t r i c a l b r idge

change of ze ro balance over temper a t u r e range

r e s i s t a n c e

change of r e s i s t a n c e

vo l t age (dc)

AR tempera t u r e - R gage f a c t o r = -

s t r a i n , inches p e r inch

micro, one mi l l i on th

ohms

i n c r e a s i n g pressure s t e p s ( a s dur ing a c a l i b r a t i o n run)

decreas ing pressure s t e p s ( a s dur ing a c a l i b r a t i o n run)

vo l t age output

vo l t age i n p u t

K = cons tan t cu r ren t

K = cons tan t vo l tage

combined accuracy; l i n e a r i t y , h y s t e r e s i s , and r e p e a t a b i l i t y

s t a i n l e s s steel

1-1

I . I I I I 1 1 I I 8 8 I I 8 m I I I i

4270-Final

APPENDIX I1

FABRICATION OF SINGLE CHIP BEAMS I N SILICON,

HAVING FOUR-ACTIVE STRAIN GAGE ARMS

Author: Stephen Kaye

FABRICATION OF SINGLE CHIP BEAMS I N SILICON,

HAVING FOUR-ACTIVE STRAIN GAGE ARMS

S. Kaye

1. Design

The des ign of t h e s i l i c o n diaphragm f o r u s e i n p r e s s u r e measurements, where t h e s i l i c o n is in tended t o be bonded t o a clamped m e t a l diaphragm of 60 m i l s d iameter , w a s undertaken.

It w a s decided t o use a d i f f u s e d c o n s t r u c t i o n where t h e gages were p-type d i f fused i n t o an n-type 20 ohm c m s i l i c o n s u b s t r a t e . The s u b s t r a t e m a t e r i a l s e l e c t e d had a [ 1103 or ien- t a t i o n and gages, each of which has a n a c t i v e area of 10 x 1 m i l s , w e r e o r i e n t e d w i t h t h e i r long dimensions p a r a l l e l t o t h e [ l l O ] d i r e c t i o n ly ing i n t h e p lane of t h e s l i ce . t h e s t r a i n t r a n s v e r s e t o t h e gage w a s i n a [ loo] d i r e c t i o n where t h e p i e z o r e s i s t i v e c o e f f i c i e n t i s n e g l i g i b l e (Ref. 1).

I n t h i s way

0. N. T u f t e and E. L. S t e l z e r (Ref. 2) have shown t h a t t h e p i e z o r e s i s t i v e p r o p e r t i e s of a d i f f u s e d l a y e r are c h a r a c t e r i z e d by the s u r f a c e concent ra t ion , once a p a r t i c u l a r d i s t r i b u t i o n of i m p u r i t i e s i s assumed. Their d a t a , which a s s u r e s complementary e r r o r func t ion d i s t r i b u t i o n of i m p u r i t i e s , w a s used i n estimat- i n g t h e gage f a c t o r .

Since t h e gages are designed t o work down t o 20°K, i t w a s necessary t o s e l e c t a sur face c o n c e n t r a t i o n s u f f i c i e n t l y l a r g e t h a t t h e gage r e s i s t a n c e would no t vary s i g n i f i c a n t l y over t h e temperature range of i n t e r e s t .

From Morin and Maita 's d a t a (Ref. 3 ) , i t appears t h a t type m a t e r i a l , having boron concent ra t ions i n excess of 1.5 x 10 atoms/C.C. has a r e s i s t i v i t y almost independent of temperature i n t h e range of 150-300°K. It w a s decided, t h e r e f o r e , t o a i m f o r a s u r f a c e concent ra t ion of 1020 atoms/C.C.

Ref. 1 - 0. N . T u f t e , e t a l . , "S i l icon Dif fused Element Piezore- s i s t i v e Diaphragms"; J.A.P. Vol. 33, p . 3322, November 1962

Ref. 2 - 0. N. T u f t e and E. L. S t e l z e r , ' ' P i e z o r e s i s t i v e P r o p e r t i e s of Diffused S i l i c o n Layers, ' ' J.A.P. Vol. 3 4 , p. 313, February 1963

October 1, 1962 Ref. 3 - F. J. Morin and J. P. Maita , Phys. Rev., Vol. 9 6 , p. 28,

4270-Final 11-1

Under t h e d i f f u s i o n c o n d i t i o n s used , i t was expected t h a t a gauss ian d i s t r i b u t i o n of i m p u r i t i e s would r e s u l t . It was decided t o u s e a 4 j u n c t i o n depth. Using I r v i n ' s d a t a (Ref. 4 ) , it w a s found t h a t t h i s would g i v e a s h e e t r e s i s t a n c e of 40 ohms/square, and hence a gage r e s i s t a n c e of 400 ohms per element.

Using t h e curves i n Ref. 1, a gage f a c t o r of 65 was p r e d i c t e d . 19 Values were a l s o c a l c u l a t e d f o r a s u r f a c e c o n c e n t r a t i o n of 5 x 10 .

This gave a gage r e s i s t a n c e of 800 ohms/square, and a gage f a c t o r of 75.

The s t r e s s d i s t r i b u t i o n expected i n a clamped diaphragm i s such t h a t it i s d e s i r a b l e t o p l a c e two gages c l o s e t o t h e c e n t e r of t h e diaphragm where they w i l l b e i n t e n s i o n , and two c l o s e t o t h e edge w h e r e they w i l l be i n compression. It was decided t o make each element 10 m i l s x 1 m i l , and t h e c o n f i g u r a t i o n shown i n Fig. 2 of t he main tex t of t h i s r e p o r t was used. I n o r d e r t o avoid unwanted s t i f f e n i n g of t h e diaphragm by s o l d e r e d c o n t a c t s , i t w a s decided t o u s e 1 micron of aluminum evaporated and a l l o y e d t o form ohmic contac ts t o t h e a c t i v e elements , and then a t t a c h e x t e r n a l l eads by bonding o r welding t o c o n t a c t pads p laced on approximately the. n e u t r a l a x i s of t h e diaphragm.

2 . Fabr ica t ion Techniques

Table I l i s t s t h e major process s t e p s i n t h e f a b r i c a t i o n of t h e s i l i c o n c h i p s .

Steps 1-27 a r e c a r r i e d o u t on complete s l i c e s each having approximately 60 u n i t s . S teps 28 and 29 are on i n d i v i d u a l u n i t s .

Ref. 4 - J. C. I r v i n , " R e s i s t i v i t y of Bulk S i l i c o n and of Diffused Layers i n S i l i c o n , " B.S.J.T., Vol. X L I , p. 387, March 1962

4270-Final I1 -2

1.

2.

3.

4 .

5.

6 .

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

TABLE I

Procure s i l i c o n - 20 ohm cm n-type (100) f a c e marked by a f l a t ground on one edge. i l l 8 diameter, .010" t h i c k .

L l l O j o r i e n t a t i o n w i t h S l i c e s 1"

P o l i s h etch - remove approximately 2 m i l s .

Oxidize - 120OoC 2 hours, w e t oxygen.

Coat w i th pho to res i s t and a l i g n mesa p a t t e r n w i t h (100) edge.

Expose, develop, and bake resist .

Etch m e s a s - approximately 1 m i l deep.

Remove p h o t o r e s i s t , c lean , s l i c e , and remove oxide.

Reoxidize - 1200°C 1 hour, w e t oxygen.

Coat w i t h pho to res i s t and r e g i s t e r gage p a t t e r n .

Expose, develop, and bake resist .

Etch oxide.

Remove r e s i s t and clean s l i c e .

Predepos i t boron - 1O5O0C 20 minutes B 0 source

Drive i n - 1050°C 30 minutes.

2 3

Coat w i t h pho to res i s t and r e g i s t e r c o n t a c t p a t t e r n .

Expose, develop, and bake resist.

Etch oxide.

Remove resist and clean s l ice .

Check gage r e s i s t a n c e .

Evaporate aluminum - 1p t h i c k .

Coat w i th pho to res i s t and r e g i s t e r i n v e r t e d c o n t a c t p a t t e r n .

4270-Final I1 -3

2 2 .

23.

24.

25.

26.

27.

28.

29.

Expose, develop, and bake res is t .

Etch aluminum.

Alloy aluminum.

Check gage r e s i s t a n c e .

Mount f o r e t c h i n g f a c e down.

Etch back of s l i c e t o s e p a r a t e and reduce gage t h i c k n e s s t o .0005".

Demount, c l ean , and v i s u a l i n s p e c t .

Bond l eads .

4270-Final I1 -4

1 I 1

4270-Fina 1

APPENDIX I11

TABLES

1 R versus T

2 304 Data

Invar Data

3 NiSpan C Diaphragms

4 Calibration Data (Ser ie s 2 , 3 and 4 )

T VK

2 96

LN2 77

LO2 90

CO2 195

2 96

77

90

CO2 195

296

390.3 356.5

443.4 407.7

499.2 460.6

390.3 356.6

443.0 407.4

Table 1

t

Unbonded Bonded to 304 SS S-G 4 B Gage S-G 4B Gage

Compression Gage Tension Gage Compression Gage Tension Gage

372.7 340.2

499.1 462.8 .

372.7 341.1

500.6 465.2

329.7 247.4

492.4 393.7

329.9 247.4

492.9 394.2

488.30

343.7

348.7

411.4

, 489.3

343.7

348.7

411.3

488.3

20 372.9 342.3

300 502.4 466.8

20 372.8 342.5

300 501.9 466.8

20 373.0 342.7

390.0Cl

256.5

259.8

312.0

391.0

256.5

299.8

311.9

389.9

330.0 247.5

495.1 396.3

330.1 247.6

494.7 396.6

330.1 247.5

300

LH2 20

300

20

300

2 97 500.0 465.3 (EOS) 491.4 392.6

Boil 370 H20

297

(E 0s 1 552.1 454.0

(E 0s 1 491.4 392.7

Typical res i s tance readings of individual elements of a s i l i c o n beam chip v s . temperature a s read by the Wheatstone bridge method; 1-112 VDC power.

111 -1 4270-Final

Table 2

Typica l bonded s i l i c o n c h i p , i n d i v i d u a l element r e s i s t a n c e changes wi th temperature :

I 304 S.S. Diaphragm

T , OK RY Q RY c2 RY RY

297 415.7 533.0 430.0 486.7 77 270.6 374.0 279.2 337.5 297 414.7 531.9 429.1 485.7 77 27b. 7 374.1 279.2 337.3 297 416.0 533.0 430.1 486.4 297 414.2 531.8 ~ 428.8 485.4

I1 Inva r S t e e l Diaphragms

Typica 1 bonded r e s i s t ance change with temperature:

I T y "K R , i-2 RY R R , Q R, fi R , Q RY Q

297 471.1 597.4 474.1 503.8 468.4 559. 8 77 359.3 464.3 362.2 387.0 359.5 440.2 297 469.5 595.6 195 416.5 531.7

A l l t he above r e s i s t ance elements were pressure cycled while a t the ind ica t ed temperature.

I11 Typica l r e s i s t ance changes wi th temperature be fo re and a f t e r bonding t o Invar constant s t ress beam and when s t r a i n e d t o 1000 microinches.

* C N 7 h G-P-K a@ Data S=K=Beam

0 Gage #25 S.G. 6C - Aluminum thermal compression bonded leads

T y O K Step 250 p S t r a i n G a e Element P o s i t i o n in . s t r a i n 0 Q Q 0

297 419.9 327.3 - 77 - - - - - - _ _ _

297 0 40 5

77

1 410.8 2 415.8 3 420.9 4 426.1 0 282.3 1 286.7 2 291.2 3 296.3 4 302.0

537.5 419.0 5G.O- 519.0 522.0 525.1 528.1 377.5 381.0 384.5 388.3 392.4

I 429.8 476.9 Unbonded

415.7- 465.8 1 Bonded to 420.8 469.1 Inva r c o n s t r a n t 425.7 472.3 1 s t r e s s beam . 430.9 475.8 436.1 479.1 287.4 337.3 0 m i c r o s t r a i n ' ' ] I 1

291.9 340.9 250 296.5 344.7 500 301.7 348.8 750 307.4 353.3 1000

- 333.1 - 371.8- - - -"- -

1 II I I 1

1 1

1 1

4270-Final 111 -2

Unbonded and bonded r e s i s t a n c e of a c t u a l 4-element s i l i c o n beam ch ips on NiSpan C diaphragms used i n PT15C-2 t ransducers :

n

Gane No. : @

Unit P2

Unbonded @ RT

Bonded* 0 PSIG a t R.T. 1530 PSIG

'JR

E l emen t 4/12

Unit 1'3

Unbonded a t RT

Bonded* 0 PSIG a t R.T. 1500 PSIG

,5 R d

Element #5

Uni t #4

Unbonded* @. R.T.

Bonded* 0 PSIG a t R.T. 1500 PSIG

AR

463.5-r~

457.m 476.0

+ 19.0

485.0n

480.0(1 497.0

+ 17.0

438.3~

426.m 443.0

+ 17.0

:&

515.9~

495.m 492.0 - 3.0

604.1 a

583. (0- 583.0 0

524.3~1

519.a 517.0 - 2.0

4-element s i l i c o n ch ip .040" x .060"

a 4 6 7 . 4 ~

458. m 477.0

+ 19.0

484.1~

495. m 514.0 19.0

449.9n

437.m 453.0

+ 16.0

9

564.9J-A:

541.M: 537.0

- 2.3

5 5 3 . 9 ~ ~

523.m 520.0 - 3.0

564.5a

533.m 529.0 - 4.0

Method

Wheatstone b r idge , 1 . 5 ~ e x c i t a t i o n

O i l dead weight tester and Wheat- s t o n e b r idge network 5 VDC excit.

Wheatstone b r idge , 1.5V e x c i t a t i o n

O i l dead weight tester and Wheat- s t o n e b r i d g e ne t - work 5 VDC excit.

Wheatstone b r idge , 1.5~ e x c i t a t i o n

O i l dead weight tester and Wheat- s t o n e b r i d g e network 5 VDC e x c i t a t i o n

Element #B

-0 NiSpan C m a t e r i a l diaphragm.

4270-Final 111 -3

PTlA-2 Serial #3

Pressure EO Eo PSIG UP Dn . 250 36.5 34.0 500 47.9 45.4 7 50 59.4 56.8 1000 71.0 68.9 1250 82.6 81.2 1500 94.6

0 +25.2 mv 25.0 mv

sRT=69.4mV a t I=K=10 MA 0 +13.3 14.3

2 50 24.7 25.3 500 35.7 36.8 7 50 47.9 48.3 1000 60.0 60.5 1250 73.0 73.0 1500 86.5

SLN2'73.2mv at I=K=lO MA 0 psig 23.6 mvDC

1500 psig 97.6 mvDC 0 psig 23.6 mvDC 0 + 6.0 6.0

2 50 15.6 15.6 500 27.7 25.7 7 50 36.1 36.1 1000 47.0 47.0 1250 58.5 58.5 1500 70.3

SLH2'64.3 I'IW at I=K=10 MA

Table 4

CALIBRATION TEST DATA

0 psig 22.6 mvDC 1500 psig 96.6 mvDC

0 psig 22.2 mvDC

RT to LN2 RT to LH2 Zero Shift - 4.34 - 4.77 $ F S / ~ O O O F

:>Sensitivity Change:+1.385 - 2.62 k F S / ~ O O O F

Effect of Mass Coolant Flow on Zero Balance, H20 at 650 psi=.2mv

I=K=10 MA I

Weight = 85 gms. Final Bridge Resistances:

Output A-B 5600 Input D-C 435

D-A 360 D-B 420

PT15C-2 Serial #2

EO Eo UP Dn . 24.6 mv 23.2 mv 38.0 36.0 51.4 49.5 65.1 63.9 78.5 77.3 92.8 91.8 107.1 sRT=82.5 at I=K=10 MA

+lo. 6 10.2 23.0 23.0 36.2 36.1 49.5 49.4 63.5 63.4 77.5 77.5 92.8 SLN~= 82.2 at 10 MA

RT 0 +30.5 1500 116.4

0 30.5

(23.4) 23.7 35.4 35.6 47.5 47.3 60;O ' 60.1 73.3 72.6 86.8 86.3 100.3 *S~~~=76.6 mv at 10 MA

PT15C-2 Serial #4

EO UP

EO Dn . +16.1 mv 14.6 mv 27.4 26.0 38.8 37.4 50.4 49.2 62.3 61.5 74.4 73.6 86.5 SRTz70.4 at I=K=12 MA + 4.6 + 4.6 14.7 14.4 23.7 23.7 34.9 34.8 46.2 46.0 58.0 57.7 70.1 SLN~= 65.5 at 12 MA RT 0 +12.7 1500 83.2

I 0 11.7 29.0 29.0 39.1 39.3 49.5 47.2 59.8 57.8 70.5 70.6 81.8 80.6 93.1 S~~~'64.1 mV at 12 MA

0 psig 30.8 mvDC 0 psig 11.4 mvDC 1500 psig 112.3 nvDC 1500 psig 82.0 mvDC

0 psig 30.8 mvDC 0 psig 10.5 mvDC CT to LN2 R'1: to LH.

- 4.28 - 1.595

- .0922 - 2.17

.2mv I=K=10 MA

540R 420 3 50 400

111-4 *Several runs made.

4270-Final

RT to LN2 RT to LH2 - 4.13 + 4.63

- 1.76 - 1.82

.3mv I=K=12 MA

85 gms.

5700 365 3 80 440

1

I 42 7 0 -Fina 1

APPENDIX IV PT15C-2 PARTS LIST

1 1 I I 1

c (/1

U C a 4

i i- z m

U - I d

G r(

0 h N U

2 : -1

(II

e

U d

I

a Y Y

.I

U 3 Y

r

I

u

T

h

9 d

. n 4 0 0 U

5 5

s

G d

d a P P) &

cv 0 In *

0 X h X 0

w e

L

U * C

B J

r

W W * - -

-

a 4

0 h N *

13L W

0 m

K s 'I 0

42 7 0 - t i n a I

c. m 4

m IC

- a

T

U C 4 0 fi

a 1 0

Q

'2: X

0 I 0

0 z 1: X 9) X

co

d

E & 0 m Y u m

n A

> U d

4 U d a C 9) m v

& 0 U (ID d 9

2

f l 0 9 I 2 m Y

k 0) Q d 0 Ln

U a h d 6 U 6 0

cp - a W W

- 4

4

w

0 al 0 2

f a 2 UI 0 W

4270-Final IV -3

0 m

n

> d 1 w M 0

rn d I

QD

& e s C 0 C

Y ; & 0 U . u

C 0 u z

a a d

a

W

-2

0 z c 4 Q

a

z a 0 LL

v) 0

- 5 m 9 9

I . 4270-Final I V - 4 I

.

DISTRIBUTION LIST FOR FINAL REPORT

Contract NAS3 -2754

"Liquid Hydrogen Fi lm Cooled P res su re Transducer"

E l e c t r o - o p t i c a l Systems, Inc .

Report i s t o be s e n t d i r e c t l y t o t h e "Rec ip ien t s " marked w i t h an under t h e column headed "Designee" on Pages 1 and 2 only .

Pages 3 through 10, t h e r e p o r t should b e sent t o t h e Technica l L i b r a r i a n of t h e "Recip ien t" w i t h a carbon copy of t h e l e t t e r of t r a n s m i t t a l t o t h e a t t e n t i o n of t h e person named under t h e column Designee". The letter of t r a n s m i t t a l should c o n t a i n the c o n t r a c t

number and complete t i t l e of t h e f i n a l r e p o r t .

The d i s t r i b u t i o n l i s t should be included i n t h e f i n a l r e p o r t as an appendix.

11 11 X On

I 1

COPIES RECIPIENT DESIGNEE

NASA Lewis Research Center 21000 Brookpark Road Cleveland , Ohio 44135'

1

1 Attn : Off ice of Technical Informat ion

NASA Lewis Research Center 21000 Brookpark Road Cleveland, Ohio 44135

1 At tn : Cont rac t ing Off icer

NASA Lewis Research Center 21000 Brookpark Road Cleveland , Ohio 44135

1 At tn : Pa ten t Off ice

NASA Headquarters Washington, D. C. 20546

4 At tn : Mr. Henry Burlage, Jr. Chief , Liquid Propuls ion Systems, RPL

NASA Headquarters Washington, D . C . 20546

Advanced Manned Mission, MTC 1 At tn : M r . Vernon E. J a r a m i l l o

4270, 11-64 1

COPIES RECIPIENT

25 Scient i f i c and Technica l Information F a c i l i t y NASA R e p r e s e n t a t i v e , Code CRT P. 0. Box 5700 Bethesda Maryland 20014

NASA L e w i s Research Center 21000 Brookpark Road Cleveland Ohio 44135

1 Attn: M r . James W . Norr i s Mail Stop 500-305

NASA Lewis Research Center 2 1000 Brookpark Road Cleveland Ohio 44135

1 Attn: M I - . Gerald Morre l l

NASA Lewis Research Center 21000 Brookpark Road Cleveland Ohio 44135

1 Attn: Mr. R . J. Crow1

NASA L e w i s Research Center 21000 Brookpark Road .

Cleveland Ohio 44135 1 Attn: M r . C . C . Gettelman

4270, 11-64 2

DE SIGNEE

( X >

N A S A F I E L D C E N T E R S

COPIES

2

2

2

2

2

2

2

2

RECIPIENT

Ames Research Center Moffett F i e ld , Cal i forn ia 94035

Goddard Space F l i g h t Center Greenbelt, Maryland 20771

Jet Propulsion Laboratory Ca l i f . I n s t i t u t e of Technology 4800 Oak Grove Drive Pasadena, Ca l i fo rn ia 91103

Langley Research Center Langley S ta t ion Hampton, Vi rg in ia 23365

L e w i s Research Center 21000 Brookpark Road Cleveland, Ohio 44135

Marshall Space F l igh t Center Huntsv i l le , Alabama 35812 .

Manned Spacecraft Center Houston, Texas 77001

Western Operations Office 150 Pic0 Boulevard Santa Monica, Cal i forn ia 90406

DE SIGNEE

Harold Hornby Missions Analysis Divis ion

Merland L. Moseson Code 623

Robert F. Rose Propulsion Div., 38

Floyd L. Thompson Direct o r

Dr. Abe S i l v e r s t e i n

Direc t o r

Hermann K. Weidner Code R-P&VED

Robert R. G i l ru th Direc tor

Robert W. Kam Direc t or

4270, 11-64 3

G O V E R N M E N T I N S T A L L A T I O N S

COPIES

1

1

1

1

1

1

1

1

1

1

1

RECIPIENT

Advanced Research P r o j e c t s Agency Washington 25 , D. C .

Aeronaut ical Systems Div i s ion A i r Force Systems Command Wright-Pat terson A i r Force Base Dayton, Ohio 45433

A i r Force Missile Development Center Holloman A i r Force Base, New Mexico

A i r Force Missile Test Center P a t r i c k A i r Force Base, F l o r i d a

A i r Force Systems Command , Dyna-Soar A i r Force Unit Post Of f i ce Los Angeles 45 , C a l i f o r n i a

Arnold Engineering Development Center Arnold A i r Force S t a t i o n Tullahoma, Tennessee

Bureau of Naval Weapons Department of t h e Navy Washington 25, D . C .

DESIGNEE

D. E . Mock

D. L. Schmidt Code ASRCNC-2

Maj. R . E . Bracken Code MDGRT

L . J. U l l i a n

Col. Clark Technical Data Center

D r . H. K . Doetsch

Defense Documentation Center Headquarters Cameron S t a t i on , Building 5 5010 Duke S t r e e t Alexandria , V i rg in i a 22314 Attn: T I S I A

Headquarters , U . S. A i r Force Washington 25, D . C .

P ica t inny Arsenal Dover , New Jersey 07801

J. Kay, Code RTMS-41

Rocket Research Labora to r i e s Edwards A i r Force Base Edwards, C a l i f o r n i a 93523

4270, 11-64 4

I 1 I

Col. C . K. Stambaugh Code AFRST

I. F o r s t e n , Chief Liquid Propuls ion Laboratory

Colonel S i l k

G O V E R N M E N T I N S T A L L A T I O N S

COPIES RECIPIENT DESIGNEE

1 U. S. Atomic Energy Comnission Technical Information Serv ices Box 62 Oak Ridge, Tennessee

1 U. S. Army Missile Command Redstone Arsena l , Alabama 35809

1 U . S. Naval Ordnance Test S t a t i o n China Lake, C a l i f o r n i a 93557

D r . Walter Wharton ~

Code 4 5 1 I

Chief , Missile Propuls ion Div is ion

C P I A

1 Chemical Propuls ion Information Agency N e i l Safeer Johns Hopkins Univers i ty Applied Physics Laboratory 8621 Georgia Avenue S i l v e r Spring, Maryland

4270, 11-64 5

C O M M E R C I A L C O N T R A C T O R S

COPIES RECIPIENT

1 Aerojet-General Corporat ion P. 0. Box 296 Azusa, C a l i f o r n i a

DE S IGNE E

L. F . Kohrs

1 A e r o j e t -General Corporat ion R. S t i f f P . 0. Box Box 1947 Technical L i b r a r y , Bldg 2015, Dept. 2410 Sacramento, 9 , C a l i f o r n i a 95899

1 A e r o je t -Genera l Corporat ion R . D . Wesley P. 0. Box 1947 Technical Library , Bldg . 2015 , Dept . 2410 Sacramento, C a l i f o r n i a 95809

1 Aeronutronic D . A. C a r r i s o n A Division of Ford Motor Company Ford Road Newport Beach, C a l i f o r n i a

1 Aerospace Corporat ion 2400 East E l Segundo Boulevard P. 0 . Box 95085 Los Angeles, C a l i f o r n i a 90045

1 Arthur D . L i t t l e , Inc. Acorn Park Cambridge 40 , Massachusetts

1 Astropower , I n c . , Subsidiary of Douglas A i r c r a f t Company 2968 Randolph Avenue Costa Mesa , C a l i f o r n i a

1 Astrosystems , Inc . 1275 Bloomfield Avenue C a l d w e l l Township , New Jersey

1 A t l a n t i c Research Corporat ion Edsa l l Road and S h i r l e y Highway Alexandria , V i r g i n i a

1 Beech A i r c r a f t Corporat ion Boulder F a c i l i t y Box 631 Boulder , Colorado

4270, 11-64 6

John G. Wilder

Propuls ion Dept. MS-2293

A . C . Tobey

D r . George Moc D i r e c t o r , Research

A . Mendenhall

A. Scurlock

J. H. Rodgers

C O M M E R C I A L C O N T R A C T O R S

COPIES RECIPIENT

1 B e l l Aerosystems Company P. 0. Box 1 Buffalo 5 , New York

1 Bendix Systems Division Bendix Corporation Ann Arbor, Michigan

1 Boeing Company P. 0. Box 3707 S e a t t l e 24, Washington

1 Chrysler Corporation Missile Division Warren, Michigan

1 Curt i s s - W r i g h t Corporat i on Wright Aeronautical Division Woodr idge , New Jersey

DESIGNEE

W. M. Smith

John M. Brueger

J. D. Alexander

John Gates

G. Kelley

1 Douglas A i r c r a f t Company , Inr:. R. W . Hallet Missi le and Space Systems Division Chief Engineer 3000 Ocean Park Boulevard Advanced Space Tech. Santa Monica, Cal i forn ia 90406

1 Fa i r ch i ld S t r a tos Corporation Ai rc ra f t Missiles Division Hagerstown, Maryland

J. S. Kerr

1 General Dynamics/Astronautics Frank Dore Library & Information Services (128-00) P. 0. Box 1128 San Diego, Cal i forn ia 92112

1 General Electric Company Re-Entry Systems Department Box 8555 Phi ladelphia , Pennsylvania 19101

1 General Electric Company F l igh t Propulsion Lab Department Cincinnat i 15 , Ohio

4270, 11-64 7

F . E . Schultz

D. Suichu

C O M M E R C I A L C O N T R A C T O R S

COPIES

1

1

1

1

1

1

1

1

1

1

RECIPIENT

Grumman A i r c r a f t Engineer ing Corp. Be thpage Long I s l a n d , New York

Kidde Aero- Space Div i s ion Walter Kidde and Company, Inc . 675 Main S t r e e t B e l l e v i l l e 9 , New Je r sey

Lockheed C a l i f o r n i a Company 10445 Glen Oaks Boulevard Pacoima, C a l i f o r n i a

Lockheed Missiles and Space Company At tn : Technical Information Center P. 0. Box 504 Sunnyvale, C a l i f o r n i a

Lockheed Pr opu 1 s i o n Company P. 0. Box 111 Redlands, C a l i f o r n i a .

The Marquardt Corporat ion 16555 Sat icoy S t r e e t Box 2013 - South Annex Van Nuys, C a l i f o r n i a 91409

Mart i n Div is ion Martin Mar i e t t a Corporat ion Baltimore 3 , Maryland

Martin Denver Div is ion Martin Marietta Corporat ion Denver, Colorado 80201

McDonnell A i r c r a f t Corporat ion P. 0. Box 6101 Lambert F i e l d , Missouri

DE SIGNEE

Joseph Gavin

R . J. Hanv i l l e D i rec to r of Research Engineer ing

G. D . B r e w e r

Y. C . Lee Power Systems R&D

H. L. Thackwell

Warren P. Boardman, Jr.

John Cala thes (3214)

J. D . Goodle t te Mail A-241

R . A. Herzmark

North American Avia t ion , Inc. H. Storms Space & Information Systems Divis ion Downey, C a l i f o r n i a

4270, 11-64 8

8 . I R C O M M E R C I A L C O N T R A C T O R S

COPIES

1

1

1

1

1

1

1

1

1

1

RECIPIENT

Nor t hrop Corporat ion 1001 E a s t Broadway Hawthorne , C a l i f o r n i a

P r a t t dc Whitney A i r c r a f t Corp. F l o r i d a Research and Development Center P. 0. Box 2691 West P a l m Beach , F l o r i d a 33402

Radio Corporat ion of America As t ro -E lec t ron ic s Div is ion Defense E l e c t r o n i c Products Pr ince ton , New Jersey

Reac t ion Motors Divis ion Thiokol Chemical Corporat ion Denv i l l e , New Je r sey 07832

Repub l i c Avia t ion Corporat ion Farmingdale, Long I s l a n d , New York

Rocketdyne (Library Dept . 586-306) Div is ion of North American Avia t ion 6633 Canoga Avenue Canoga Park, C a l i f o r n i a 91304

Space General Corporat ion 9200 F l a i r Avenue E l Monte, C a l i f o r n i a

Space Technology Labora tor ies Subs id ia ry of Thompson-Ramo-Wooldridge P. 0. Box 95001 Los Angeles 45, C a l i f o r n i a

S tanford Research I n s t i t u t e 333 Ravenswood Avenue Menlo Park, C a l i f o r n i a 94025

TAPCO Divis ion Thompson-Ramo-Wooldridge, Inc . 23555 Eucl id Avenue Cleveland 1 7 , Ohio

DE SIGNEE

W . E . Gasich

R . J. Coar

S. Fa i rweather

Arthur Sherman

D r . W i l l i a m O'Donnell

E. B. MDnteath

C . E . Roth

G . W. Elverum

Thor Smith

P. T. Angel1

4270, 11-64 9

C O M M E R C I A L C O N T R A C T O R S

COPIES RECIPIENT

1 Thiokol Chemical Corporat ion Redstone Div is ion Hun t sv i l l e Alabama

1 United A i r c r a f t Corporat ion Research Labor a t o r i e s 400 Main Street East Har t fo rd , Connecticut 06108

1 United Technology Center 587 Methilda Avenue P. 0. Box 358 Sunnyvale C a l i f o r n i a

1 Vought As t ronau t i c s Box 5907 Dallas 22, Texas

1 Pr ince ton Univers i ty Pr ince ton , New Jersey

4270, 11-64 10

DESIGNEE

John Goodloe

Erle Mart in

B. Abelman

Warren C . Trent

D. Layton

ABSTRACT

A f i l m cooled p res su re t ransducer , designed f o r f l u s h mounting

w i t h i n a rocke t combustion chamber has an a l l s i l i c o n p i e z o r e s i s t i v e

b r idge network.

frequency response.

and w i l l ope ra t e a t LH

and b r idge balance.

It senses s teady s ta te p res su res and has a high f l a t

It is capable of be ing cooled wi th l i q u i d hydrogen,

temperature wi th s m a l l change i n s e n s i t i v i t y

Exposed f r o n t a l a r e a i s only 0.018 square inch. 2

4270-Final


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