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LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994...

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Page 1: LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994 • Team Strength 200+ with strong service support • Existing plant in Greater Noida

LIQUOR INDUSTRY

Page 2: LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994 • Team Strength 200+ with strong service support • Existing plant in Greater Noida

What We Do

Machines- Optimal PACKAGING solutions for food, beverage, home and personal care industries

Services- Engineering, project management, installation/commissioning and local after sales support for the machines we supply.

Page 3: LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994 • Team Strength 200+ with strong service support • Existing plant in Greater Noida

Who we are

Head Office + Sales Office-Singapore-Indonesia-Philippines-Vietnam-Malaysia-Thailand-India -China-Middle East-Saudi Arabia-Ghana

Factory -Italy (2)-India -Malaysia-China

• Established in 1991 at Singapore• 5 Factories, 11 Sales Offices, 450+ employees• Presence in SEA, India, China, Middle East, Africa and Europe

Page 4: LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994 • Team Strength 200+ with strong service support • Existing plant in Greater Noida

Clearpack India (CPIN) Operation• India operation since 1994 • Team Strength 200+ with strong service support• Existing plant in Greater Noida since 1994 • New state of art plant with an area of 12,000 sq mtrs also in G. Noida(kasna). fully

operational since H2 2016.

Page 5: LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994 • Team Strength 200+ with strong service support • Existing plant in Greater Noida

Manufacturing unit (India)12,000 sq.meter

Page 6: LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994 • Team Strength 200+ with strong service support • Existing plant in Greater Noida

Presence/Manpower strength in India

This factory is focussed for secondary and End of line equipment

19 Sales Engineers and Executives 30 Service Engineers (plan to add another 5 within this year)7 people in Corporate Engineering team (this team analyses all customer requirements and proposed technical solutions)

11 sales and service offices (3 offices in North , 3 in West, 3 in South and 2 in East)

Page 7: LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994 • Team Strength 200+ with strong service support • Existing plant in Greater Noida

Sales Location -Bangalore-Kolkata

Sales & Service Network in India

Sales + Service Location -Delhi (Greater Noida)-Chandigarh-Gujarat-Mumbai-Hyderabad-Chennai

Service Location -Guwahati-Hardwar-Goa

Page 8: LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994 • Team Strength 200+ with strong service support • Existing plant in Greater Noida

Companies in the Group

Sales and service network inAsia , ME & Africa

Manufacturing under licence in India, China, Malaysia(Case packers, Net Weight Filler-Cappers)

shrink wrappers, Palletizers, Conveyors)

Wrap around case packersHigh Speed shrink wrappers

RSC Case packers, Case Erectors, Sealers, Conventional & Robotic Palletizers

Net Weight Fillers, Cappers, Rinsers

Page 9: LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994 • Team Strength 200+ with strong service support • Existing plant in Greater Noida

EQUIPMENT, we supply for beverage/Liquor

Stretch blow moulder Depalletiser Rinser/filler/capper Labelling machine(hot melt, adhesive, cold glue) Shrink sleeve labelling Shrink packer or tray shrink packer or pad shrink packer Pick_n_place case packer Palletizer –Conventional sweep type and Robot type Clearpack Conveying system – Air conveyor/Bottle /

CANs/shrink Pack / Case / crate/ Pallet Pallet stretch wrapper Fill level/label/code bottle inspector

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Page 10: LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994 • Team Strength 200+ with strong service support • Existing plant in Greater Noida

EQUIPMENT, we supply for beverage

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Page 11: LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994 • Team Strength 200+ with strong service support • Existing plant in Greater Noida

EQUIPMENT, we supply for beverage

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Page 12: LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994 • Team Strength 200+ with strong service support • Existing plant in Greater Noida

EQUIPMENT

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DEPALLETISER

Page 13: LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994 • Team Strength 200+ with strong service support • Existing plant in Greater Noida

EQUIPMENT, we supply for beverage(rigid)

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RINSER/FILLER/CAPPER up to speed of 400 BPM

Page 14: LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994 • Team Strength 200+ with strong service support • Existing plant in Greater Noida

Filling- capping (LEVEL)

LEVEL FILLING

Page 15: LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994 • Team Strength 200+ with strong service support • Existing plant in Greater Noida

Standalone Cappers & Rinsers

Stand-alone cappers:• Rotary cappers suitable for handling any

kind of press-on caps, plastic screw, aluminium caps, dispensers and triggers.

• Optimized for low and medium speeds, can be supplied as a free-standing or as turret

• Complemented with a wide range of accessories and options for complete line automation.

Stand-alone rinsers:• Single or Multi treatment rinsers (4 Max)• Fixed or diving nozzle options based on

application

Page 16: LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994 • Team Strength 200+ with strong service support • Existing plant in Greater Noida

Labelling Machines- shrink sleeve

Page 17: LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994 • Team Strength 200+ with strong service support • Existing plant in Greater Noida

We can supply various type of labelling machine from 60 to 1,300 bottleper minute :

100% modular labelling machines

Cold glue

Self-adhesive

Hot melt labelling machines for precut label application

Roll-fed labelling machines(inline and rotary both)

Linerless labelling machines for pre-glued label application

Shrink Sleeve labeller and steam shrink tunnel

Linear self-adhesive labellers

Page 18: LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994 • Team Strength 200+ with strong service support • Existing plant in Greater Noida
Page 19: LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994 • Team Strength 200+ with strong service support • Existing plant in Greater Noida

XYP shrink sleeve labelling machine:

Focus areas- Investment and NPD

projects- Introduction of

innovation as game changers

- Development of cost effective alternatives.

- Knowledge sharing and succession readiness

Our products Our competitive advantage

- Wide range products to meet customer business.

- Innovations track records.- Technical expertise - Relations with key customer and

partners.- Reliable and responsible partner.

Our customers

Presenter
Presentation Notes
Page 20: LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994 • Team Strength 200+ with strong service support • Existing plant in Greater Noida

Cold glue unit:• Servo drive transmission• Easy & quick change format• Double tensioning pulley for

label magazine & proper labeldispensing

• Available from 2.000 BPH upto 50.000 BPH

Self adhesive unit:• Lubrication-free• Servo drive transmission• High safety system• Easy change over • Patented system for reel

tensioning• Available from 2.000 BPH up to

60.000 BPH

Page 21: LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994 • Team Strength 200+ with strong service support • Existing plant in Greater Noida

Hot melt unit:• Glue roller or spray nozzles system• Servo drive transmission• Easy & Quick change format • Available from 2.000 BPH up to 60.000 BPH

Roll feed unit: • Auto lubricated• Servo drive transmission• Electronic and automatic film in liner • Change over data for label and

container from HMI• Patented system for label reel buffer

system• Available from 2.000 BPH up to

60.000 BPH

Page 22: LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994 • Team Strength 200+ with strong service support • Existing plant in Greater Noida

Inspection Machines

- Label Inspections outside the labeller for non oriented round and square containers.

- Fill Level and Cap Inspection

- Verifies and recognizes text (OCV-OCR)

- Code checking on cans , caps and labels.

- X RAY

Page 23: LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994 • Team Strength 200+ with strong service support • Existing plant in Greater Noida

Packmatic Multi pack Bundling machine 10 to 12 ppm

Page 24: LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994 • Team Strength 200+ with strong service support • Existing plant in Greater Noida

Packmatic Multi pack Bundling machine 10 to 12 ppm

Page 25: LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994 • Team Strength 200+ with strong service support • Existing plant in Greater Noida

SMI (Italy) shrink wrapper20 to 150 ppm

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Page 26: LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994 • Team Strength 200+ with strong service support • Existing plant in Greater Noida

SMI (Italy) shrink wrapper20 to 150 ppm

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Page 27: LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994 • Team Strength 200+ with strong service support • Existing plant in Greater Noida

Shrink Wrapping & Bundling

High speed shrink wrapper with abilities to do• Film only, • Pad + Film, • Tray + Film

Page 28: LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994 • Team Strength 200+ with strong service support • Existing plant in Greater Noida

MCP-Mechanical Case PackerManufacturing sites – India , Italy and China

• Based on a strong Mechanical arm controlled by a desmodromic Cam

• From 1 to 6 picking heads, changeable different applications

• 500 to 2500 cases/hour • Easy to operate and maintain

Page 29: LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994 • Team Strength 200+ with strong service support • Existing plant in Greater Noida

MCP-Mechanical Case PackerManufacturing sites – India , Italy and China

Page 30: LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994 • Team Strength 200+ with strong service support • Existing plant in Greater Noida

RCP - Robotic Case PackerManufacturing sites – Italy and China

• Robotic 2-3-4 axis case packers• 1 to 6 Pick up heads, changeable

for different applications• Based on Elau Motion Control

technology •Easy to operate and maintain

Page 31: LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994 • Team Strength 200+ with strong service support • Existing plant in Greater Noida

RCFP/MCFP- Monobloc Case PackerManufacturing sites – Italy and China

• Robotic or Mechanical Monobloc case packers

• Case Erecting, Case Packing and Sealing on same frame

• 1 to 2 Pick up heads, changeable for different applications

• Upto 700 cases/ hour• Compact Footprint

Page 32: LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994 • Team Strength 200+ with strong service support • Existing plant in Greater Noida

Pick and Place Collaborative Robots (COBOTS)

Collaborative robots can be easily integrated into existing production environments.- Easily programmable- Fast set up- Collaborative and safe. Can be

deployed along side Humans

Page 33: LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994 • Team Strength 200+ with strong service support • Existing plant in Greater Noida

Infeed systems (examples)

Bulk Infeed Infeed with Lane Divider Race Track Infeed

Race Track Infeed for bags Special infeeds to suit application

Page 34: LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994 • Team Strength 200+ with strong service support • Existing plant in Greater Noida

APSOL Pick up Heads (examples)Manufacturing sites – Italy and China

Page 35: LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994 • Team Strength 200+ with strong service support • Existing plant in Greater Noida

Case Erectors & Sealers

Case Erector:• Compact vertical and High

speed horizontal case erectors

• Tape and HM Glue models• Speed range 8 to 40cases/

min (depending on case dimensions)

Case Sealer:• Rugged and Low Maintenance• Tape and HM Glue models• Easy access for tape replacement

Case Sealer

Page 36: LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994 • Team Strength 200+ with strong service support • Existing plant in Greater Noida

RSC Case Erectors & Case Sealers

Model CE 30 (30-35cpm)Model ACE 10 / ACE 20

(10 /20 cpm)

Model CS 50HM (40-50cpm) Model CS 25 (20-25cpm)

Page 37: LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994 • Team Strength 200+ with strong service support • Existing plant in Greater Noida

INVOLVO Range Manufacturing sites - Malaysia , Italy & India

Swiss Technology since 40 years• INVOPAC - Wrap Around Case Packers• INVOPAC TRAY - Tray Packer• INVOSPEED - High Speed Single Roll Shrink Wrapper

(Film only, Pad+Film, Tray+Film)Invopac Invospeed

Page 38: LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994 • Team Strength 200+ with strong service support • Existing plant in Greater Noida

• Can handle both TRAY and full Wrap around case

• Shelf-ready packaging

Wrap Around Case Packer

Page 39: LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994 • Team Strength 200+ with strong service support • Existing plant in Greater Noida

INVOPAC - WACP Swiss Design, 40 years exerience Intermittent Running Case Packer For single- and multiple layer Wrap-

Around Cases Trays

Manufacturing site -Malaysia and Italy

Specifications:

Speed: 15-30 cases per minute

Page 40: LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994 • Team Strength 200+ with strong service support • Existing plant in Greater Noida

Layer Palletizers

• LAYER Palletizer for Cases, Trays, Film only bundles and Tins.

Page 41: LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994 • Team Strength 200+ with strong service support • Existing plant in Greater Noida

Robotic Palletizers

• Flexible & can be used for multiple sizes• Speeds from 600 – 1600 cycles/hr• Compact (low floor space)• Reliable, easy to use, low maintenance

Page 42: LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994 • Team Strength 200+ with strong service support • Existing plant in Greater Noida

Robotic Palletizers

• Compact design with low power consumption

• Can handle multiple lines at same time

• Pallet on ground or Fully automated system with Pallet conveyors and Pallet Dispenser

Page 43: LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994 • Team Strength 200+ with strong service support • Existing plant in Greater Noida

PALLET STRETCH WRAPPING m/c

25to to 350% stretchability for film possibleSpeed up to 100 pallets/hour

Page 44: LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994 • Team Strength 200+ with strong service support • Existing plant in Greater Noida

CONVEYORS

BOTTLE CONVEYORCASE CONVEYOR

ROLLER CONVEYOR

Air CONVEYOR

Page 45: LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994 • Team Strength 200+ with strong service support • Existing plant in Greater Noida

Pressureless Combiner

Dosing Conveyor

Singulating Conveyor

Discharge Conveyor

Page 46: LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994 • Team Strength 200+ with strong service support • Existing plant in Greater Noida

600 BPMLine layout 1

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Page 47: LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994 • Team Strength 200+ with strong service support • Existing plant in Greater Noida

1100bpm line layout 2

Page 48: LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994 • Team Strength 200+ with strong service support • Existing plant in Greater Noida

Our references-Beverages

Page 49: LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994 • Team Strength 200+ with strong service support • Existing plant in Greater Noida

CP group strength = Customer benefit

• Ability to understand customer need and offer Proven and Innovative Packaging solutions. Experience

• Easy to roll out multi Location initiative and solutions• Ease of communication, lower costs, faster

implementation Regional Presence

• Higher equipment uptime, better throughput• Lower operation costs

Well Trained Local Support

• Proven and Reliable European machines at Lower cost, Better ROI

• Save Capital without sacrificing reliability

Manufacturing under Licence in Asia

Page 50: LIQUOR INDUSTRYaidaindia.org/pdf/Delhi2018/Clearpack Group.pdf · • India operation since 1994 • Team Strength 200+ with strong service support • Existing plant in Greater Noida
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