LIST OF ENCLOSURES

S. No Content Annexure

1 Land Document Enclosure -I

2 Site Plan Enclosure -II

3 NOC From Gram panchayat Enclosure-III

PRISTINE MELAMINE LLP @ KATHAVADA

R0A-SLP.-01

-

SITE LAYOUT PLAN

SITE LAYOUT PLAN

Formaldehyde tank

8000

3000

BORE

SOAK WELL

BORE

GARDEN

GARDEN

9600

11636

factory building1427

3774

7

2704

4

2237

8

13222

4952

8

51044

17974 21533

25871

8663

7155

15511

19238

9714

13150

6910

6950

3985

4970

4742

8

3000

6865

1500

4460

1274

5

9027

230

4460

13233

9383

1350

230

7190

8000 WIDE ROAD

3000 WIDE ROAD

8000 WIDE ROAD

GARDEN

9000

11677

1668

8550

WORKER TOILET BLOCK

Milling sectionExperiment room

Materials Preparing Room

Press room

OFFICE 6000X9080

6068 X 24000

23785 X 24000

CABIN3000X3525CABIN

2885X4478

CABIN3000X3525

CABIN2885X4477

6000X3500

6000X3500

6000X3500

6000X3500

LIFT

Machinery production section48115 X 24000

±0000 LVLC.H.9500±0000 LVL

C.H.9500

±0000 LVLC.H.4350

±0000 LVLC.H.4350

G.F.,F.F. & S.F. ONLY

C.H.3450±0000 LVL

C.H.3450±0000 LVL

C.H.3450±0000 LVL

±0000 LVLC.H.9350

War House

stacking area11538 X 24000

±0000 LVLC.H.9500

temporary Finished powder

7259

2402

10015

LVL - 300

LVL - 150

LVL - 150

LVL ± 0000

LVL - 0000

COMP.WALL DETAILREFER STR.DWG.

3000

2446

0

2876

730

00

R3000

R3000

R3000

R3000

2495 502504712

4712

2276

7

6930

71000

3080

4

1000

1000

1000

10001000

1000

111810

00

1118 10

00

3500 10001000

1000

111810

00

1118 10

00

3500

1000

1000

1000

1000

1000

1000

1000

1000

1000

1000

1000

1000

1000

1000

1000

1000

1000

1000

1000

2985

2856

5

R3000

2606

6753

55731

R3000

15790

2106

16266

8004

25463

6575

339073096

0

6890

9285

4500

3600

42990

29940 17066

16004

3328

0

7745

GARDENLVL - 600

GARDENLVL - 600

GARDENLVL - 600

GAR

DEN

LVL

- 600

LVL - 450PAVER BLOCK

3000 WIDE ROAD

3000

WID

E ROAD

8000

WID

E R

OAD

9000 WIDE ROAD

3000 WIDE ROAD LVL - 450

LVL - 450

LVL - 450

LVL - 450

LVL - 450LVL - 600

LVL -

450

SLOPESLOPE

SLOPE

C

C

9000

4935

6001

650

1375

TO

ILE

T B

LOC

K

9000

R3000

R3000

1079

027

88

1775

21253

5541

900

900

900

900

3000

A

F INISHED GROUND LVL

ROOF BOTT OM LVL

G.F . LINITEL LVL

SILL LVL

F INISHED PLINTH LVL

±0000 LVL

+600 LVL

+1500 LVL

+3000 LVL

+4950 LVL G.F . SLAB LVL

+10100 LVL

+4200 LVL G.F . LINITEL LVL

3600

150

TEMPORARY ST ACKING AREA M ILLING SECTIONWAR HOUSE

RS

2401

F INISHED GROUND LVL

SECTION A:A

900

WD2

OFF ICE

2100

RS

F INISHED POWDER

RS1

5900

5200

1200

230

G.F . CLADDING LVL+3600 LVLROOF

RS1

T IE BEAM LVL+7200 LVL

3000

450

ROOF T OP LVL+11907 LVL

3600

V V

1200

230

G.F. ONLY

STA

FF T

OIL

ET

BLO

CK

LIST OF ANNEXURES

S. No Content Annexure

1 List of Products Annexure-I

2 Manufaturing Process Description Annexure-II

3 Water Consumption Details Annexure-III

4 Hazardous & Solid waste Annexure-IV

5 Stack Emission Details Annexure-V 6 List of Raw Materials Annexure- VI

7 Waste water Details Annexure-VII

Additional Information Pristine Melamine LLP

Prepared By Rightsource Industrial Solutions Pvt. Ltd. Page 1

ANNEXURE-I

LIST OF PRODUCTS

S.No Name of the Product Quantity in MT/Month

Quantity in MT /Day

1 Melamine Formaldehyde Moulding Powder

500.00 16.67

Total 500.00 16.67

Additional Information Pristine Melamine LLP

Prepared By Rightsource Industrial Solutions Pvt. Ltd. Page 2

ANNEXURE-II

MELAMINE FORMALDEHYDE MOULDING POWDER

Manufacturing Process Description:

Take Formaldehyde in the reaction vessel, stir it for 15 minutes, then add Melamine

Crystal and heat it to 600 C keep stirring for 45 minutes, then reduce the temperature to

500 C. Add TEA to keep reaction mass in alkaline state.

Transfer the above material in mixer containing wood pulp then stir it for one Hour, and

dry the material in Dryer followed by grinding, ball milling( Pigment will be added if

required to have color for the final product ) and packing.

Additional Information Pristine Melamine LLP

Prepared By Rightsource Industrial Solutions Pvt. Ltd. Page 3

MELAMINE FORMALDEHYDE MOULDING POWDER

Route of synthesis

N

N

N

NH2

NH2H2N

Melamine

C3H6N6

126.12

+ 3 HCHO

Formaldehyde

3X30.03=90.09

N

N

N

NHCH2OH

NHCH2OHHOH2CHN

Melamine formaldehyde

(Moulding powder form)

Wood pulp

C6H12N6O3

216.0

TEA

Additional Information Pristine Melamine LLP

Prepared By Rightsource Industrial Solutions Pvt. Ltd. Page 4

PROCESS FLOW CHART: MELAMINE FORMALDEHYDE MOULDING POWDER

Formaldehyde Storage tank

Reaction Vessel

Melamine

Mixer

Wood Pulp

Dryer

Ball Mill

TEA

Melamine Formaldehyde Resin

Melamine Formaldehyde Compound

Lumps of Melamine Formaldehyde Compound

Melamine Formaldehyde Moulding Powder for Packing

Additional Information Pristine Melamine LLP

Prepared By Rightsource Industrial Solutions Pvt. Ltd. Page 5

Melamine Formaldehyde Moulding Powder Material Balance:

Batch Size: 250 Kgs

S.No Name of the input Quantity in Kg Name of the output Quantity In Kg

1 Melamine powder 125.00 Melamine formaldehyde moulding compound (Wet)

424.00

2 Formaldehyde 215.00 3 Triethanol amine 2.00 4 Wood Pulp 82.00 Total 424.00 Total 424.00

Product output after drying is 250.0 Kgs

Additional Information Pristine Melamine LLP

Prepared By Rightsource Industrial Solutions Pvt. Ltd. Page 6

ANNEXURE-III

Table: Water Requirement

S. No Purpose Water Input In KLD 1 Process 0.00 2 Boiler Make up 11.50 3 Cooling towers Make up 7.00 4 Domestic 1.00 5 Gardening 3.00

Total 22.50

Additional Information Pristine Melamine LLP

Prepared By Rightsource Industrial Solutions Pvt. Ltd. Page 7

ANNEXURE-IV

Table: Hazardous &Solid Waste Generation from the Plant

S. No

Name of the Hazardous Waste

Quantity Kg/Day Disposal Method

1 FEE Salts 5.00 Sent to TSDF * 2 Used Oils 100

Ltrs/Annum SPCB Authorized Agencies for Reprocessing/Recycling

3 PP Bags

50 No’s/Month After Detoxification Sent to Authorized Parties for Reprocessing/Recycling

4 Used Lead Acid Batteries 2 No’s/Year Send back to suppliers for buyback of New Batteries

Solid Waste Details 5 Coal ash from boiler 2350.00 Sent to Brick Manufacturers

*TSDF: Treatment, Storage & Disposal Facility

Additional Information Pristine Melamine LLP

Prepared By Rightsource Industrial Solutions Pvt. Ltd. Page 8

ANNEXURE-V

Table: Stack Emission Details for Boilers

Particulars Units 2.0 TPH Coal fired Boiler Type of Fuel -- Indian Coal Coal Consumption TPD 5.0 Ash Content % 47 Sulphur Content % 0.8 Nitrogen Content % 1.07 No. of Stacks No 1 Height of stack M 30 Diameter of Stack M 0.60 Temperature of Flue Gas oC 95 Velocity of Flue Gas m/s 6.5 Particulate Matter at outlet of Bag filter (Based on 115 mg/Nm3 at outlet)

gm/sec 0.21

Sulphur dioxide emission gm/sec 0.46 Oxides of Nitrogen emission gm/sec 0.57

Table: Stack Emission Details for DG Sets

Capacity In KVA

Emission of SPM in mg/Nm3

Emission Of SO2 in mg/Nm3

Emission of NOx

In mg/Nm3

Stack dia. in m

Flue Gas Temp. in OC

Stack Height in m

Flue gas Velocity In m/sec.

125 KVA 60.0 85.0 110.0 0.15 220 10 16.10

Additional Information Pristine Melamine LLP

Prepared By Rightsource Industrial Solutions Pvt. Ltd. Page 9

ANNEXURE-VI

LIST OF RAWMATERIALS

S.No Name of Raw material Quantity in Kgs/Batch

Quantity in Kgs/Day

1 Melamine powder 125.00 8333.75 2 Formaldehyde 215.00 14334.05 3 Triethanol amine 2.00 133.34 4 Wood Pulp 82.00 5466.94

Additional Information Pristine Melamine LLP

Prepared By Rightsource Industrial Solutions Pvt. Ltd. Page 10

ANNEXURE-VII

Table: Waste Water Details

S. No Purpose Effluent In KLD Disposal option

1 Process 0.00 -- 2 Boiler Blow down 1.50 Forced Evaporation 3 Cooling towers Blow down 1.00 4 Domestic 0.90 Septic tank followed by Soak pit Total 3.40