1
HP75A
MATERIAL LIST
PACR WINCH DIVISIONP.O. Box 547 Broken Arrow, Oklahoma 74013
PHONE: (918) 851-8511 FAX: (918) 259-1575www.paccarwinch.com
LIT2364_R51/2011Printed in U.S.A.
Copyright 2011 PACCAR Winch DivisionAll Rights Reserved.
2
3
EXPLANATION OF MODEL NUMBER
HP 75 A LP - 122 89/045 01HYDRAULICPLANETARY
MAXRATING
DESIGNMODEL
LOWPROFILE
GEAR RATIO
MOTOR SIZE DRUM
HP DESIGNATES HYDRAULIC PLANETARY RECOVERY WINCH 75 DESIGNATES 7,500 LB FIRST LAYER LINE PULL A DESIGNATES THE MODEL SERIES RELATING TO DESIGN CHANGES LP DESIGNATES LOW PROFILE 122 DESIGNATES TOTAL GEAR RATIO (122:1) 089/045 DESIGNATES MOTOR, 2 SPEED (8.9 CU. IN., 4.5 CU. IN.) 01 DESIGNATES THE DRUM OPTION
Oil Capacities - 01 Drum 7 pints
Capacities are approximate. Fill hoist to center of sight gauge in support endplate with drum in a horizontal position.
RECOMMENDED PLANETARY GEAR OILPREVAILING AMBIENT TEMPERATURE
oF -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 oF
AGMA 5 EP, ISO VG 220
AGMA 4 EP, ISO VG 150
MOBILGEAR SHC 150 SYNTHETIC OR EQUIVALENT
oC -40 -30 -20 -10 0 10 20 30 40 50 oCNOTE: SHADED TEMPERATURE RANGE IN THE CHART ABOVE NOT RECOMMENDED FOR SEVERE APPLICATIONS SUCH AS: OFFSHORE CRANES, SUSTAINED FAST DUTY CYCLES OR FREQUENT LIFTING.i
TexacoShell
Meropa 150
Meropa 220
Omala 150
Omala 220
Chevron
Gear Compounds EP 150
Gear Compounds EP 220
RECOMMENDED PLANETARY GEAR OILPREVAILING AMBIENT TEMPERATURE
oF -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 oF
AGMA 5 EP, ISO VG 220
AGMA 4 EP, ISO VG 150
SYNTHETIC OR EQUIVALENT
oC -40 -30 -20 -10 0 10 20 30 40 50 oCNOTE: SHADED TEMPERATURE RANGE IN THE CHART ABOVE NOT RECOMMENDED FOR SEVERE APPLICATIONS SUCH AS: OFFSHORE CRANES, SUSTAINED FAST DUTY CYCLES OR FREQUENT LIFTING.i
TexacoShell
Meropa 150
Meropa 220
Omala 150
Omala 220
Chevron
Gear Compounds EP 150
Gear Compounds EP 220
TexacoMobil Shell
Meropa 150
Meropa 220
Omala 150
Omala 220
Chevron
Gear Compounds EP 150
Gear Compounds EP 220
MOBILGEAR 600 XP 220 OR EQUIVALENT
MOBILGEAR 600 XP 150 OR EQUIVALENT
Mobilgear 600 XP 150
Mobilgear 600 XP 220
Planetary hoists are factory filled with Mobilgear 600 XP 150, or equivalent. Consult your oil supplier for other equivalentoils if required.
FORWARD
Read and understand the entire publication before operating or servicing your BRADEN Hoist. Retain this manual for future reference.
The following service illustrations have been prepared to provide assembly, disassembly and maintenance information for the drive units covered in this publication. It is suggested that before doing any work on these units, all assembly and disassembly instructions should be read and understood.
Some illustrations in this manual may show details or attachments which may be differed from your drive. Also, some components may be removed for illustrative purposes.
Continuing product improvement may cause changes in your unit which may not be included in this manual. When a question arises regarding your unit or this manual, contact your nearest BRADEN/GEARMATIC dealer or the factory Service Department at 918-251-8511, Monday - Friday, inquiries.
4
MAIN WINCH ASSEMBLY
4949
26262828 3
4
4040
1515
27272121
3535
6363
6
2929
2424
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7
3232
3636
6565
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2323
18181919
4
2
3
800
Air Shift Kit (64308)
5
MAIN WINCH ASSEMBLY
700700
6666
1919
7272
73737171
7070
200200
4646
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300300
5656
5959
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05853 CROSS-SECTION
7
MAIN WINCH ASSEMBLY PARTSIT
EMD
ESC
RIP
TIO
NPA
RT
NO
.Q
TY.
ITEM
DES
CR
IPTI
ON
PAR
T N
O.
QTY
.10
0SP
RAG
CLU
TCH
ASS
EMBL
Y (r
efer
to p
g. 8
)81
644
133
CAP
SCR
EW (3
/8 -
16 N
C X
4-1
/2" G
8)10
4177
220
0BR
AKE
CYL
IND
ER A
SSEM
BLY
(ref
er to
pg.
9)
8361
01
34C
APSC
REW
(3/8
- 16
NC
X 2
-1/4
" G8)
1041
344
PRIM
ARY
PLAN
ET C
ARR
IER
ASS
Y, 1
22:1
(ref
er to
pg.
10)
8302
31
35C
ABLE
CLA
MP
2903
61
PRIM
ARY
PLAN
ET C
ARR
IER
ASS
Y, 8
8:1
(refe
r to
pg. 1
0)82
954
136
CO
LLAR
BEA
RIN
G11
669
440
0SE
CO
ND
ARY
PLAN
ET C
ARR
IER
ASS
Y (r
efer
to p
g. 1
1)83
548
137
CAP
SCR
EW (3
/8 -
16 N
C X
1-1
/2" G
8)10
4313
450
0O
UTP
UT
PLAN
ET C
ARR
IER
ASS
EMBL
Y (r
efer
to p
g. 1
2)83
549
138
BRAK
E LE
VER
1167
81
HYD
RAU
LIC
GEA
R M
OTO
R A
SSY,
2-S
PEED
(ref
er to
pg.
14)
6405
71-
AR39
BASE
AN
GLE
, R.H
.10
6989
1H
YDR
AULI
C V
ANE
MO
TOR
ASS
Y, 2
-SPE
ED (r
efer
to p
g. 1
6)64
187
1-AR
40BA
SE A
NG
LE, L
.H.
1069
901
1BR
AKE
BAN
D P
IN11
569
141
DEC
AL, C
LUTC
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ON
TRO
L (n
ot s
how
n)10
0600
12
BRAK
E BA
ND
ASS
EMBL
Y
*83
491
142
NAM
EPLA
TE (n
ot s
how
n)76
381
13
BRAK
E BA
ND
AD
JUST
ER P
LATE
1067
391
43D
RIV
E SC
REW
not
sho
wn)
1184
24
4BR
AKE
LIN
K11
570
144
THR
UST
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HER
1070
511
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PPO
RT,
CLU
TCH
EN
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BLY
8354
61
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TOR
EN
D10
6943
15A
BU
SH
ING
1070
551
46O
-RIN
G72
801
26
CLU
TCH
PLA
TE11
654
147
LIP
SEAL
1039
061
7D
OW
EL P
IN12
769
248
SPH
RO
LLER
BEA
RIN
G10
2690
18
CLU
TCH
RID
ER11
671
149
DR
UM
SH
AFT
1069
961
9SH
IFT
FOR
K11
673
150
RE
TAIN
ING
RIN
G
1026
941
10SH
IFT
FOR
K BR
ACKE
T11
656
251
RET
AIN
ING
RIN
G
1026
951
11SH
IFT
FOR
K PI
VOT
PIN
1165
71
52SP
ACER
1026
961
12C
LUTC
H L
EVER
1167
61
53SL
IDIN
G C
LUTC
H10
2697
113
RO
D E
ND
1069
131
54TH
RU
ST W
ASH
ER10
7011
114
CO
NTR
OL
SHAF
T24
658
255
SUN
GEA
R10
7021
115
SUPP
OR
T BR
ACKE
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579
156
THR
UST
WAS
HER
1070
121
16C
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S PI
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751
257
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UST
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HER
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17G
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ITTI
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1804
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SUN
GEA
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191
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1178
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N G
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R -
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1 (1
8T)
1079
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CKW
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ER (3
/8)
2715
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N G
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1070
201
20C
APSC
REW
(7/8
- 9
UN
C X
3" G
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708
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RIN
G G
EAR
1069
861
21LO
CKW
ASH
ER (3
/4)
1343
52
61C
APSC
REW
(1/2
- 13
NC
X 2
-1/2
" G8)
1041
3112
22N
UT-
HEA
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/8 N
C)
2288
612
62W
ASH
ER (1
/2)
1008
5912
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HD
SET
SCR
EW13
957
663
DR
UM
ASS
EMBL
Y82
848
124
CAP
SCR
EW (5
/8 -
11 N
C X
2" G
8)72
563
863
ABU
SHIN
G10
2699
225
CO
TTER
PIN
1800
84
64R
OD
EN
D10
6914
126
CAP
SCR
EW (3
/8 -
16 N
C X
1-3
/4" G
8)10
4311
265
LOC
KWAS
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(7/8
)13
447
1227
NU
T-JA
M (3
/4 N
C)
1179
12
66C
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RE
W (3
/8 -
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C X
1-3
/4" G
8)10
4311
1228
NU
T-H
EX (1
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701
470
REL
IEF
VALV
E18
062
129
LOC
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HER
(5/8
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2423
871
RED
UC
ER26
868
130
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R A
SSY
8120
82
72PL
UG
7011
71
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ER P
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959
173
SIG
HT
GAU
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2670
51
32C
LUTC
H R
IDE
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672
1
58
300
700
DES
CR
IPTI
ON
PAR
T N
O.
QTY
DES
CR
IPTI
ON
PAR
T N
O.
QTY
Mot
or P
ilot O
-ring
1033
01
Rin
g G
ear O
-ring
7280
12
Mtr/
BrkV
lv O
-ring
1383
82
Lip
Seal
1039
061
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on S
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-cup
1034
411
Mot
or G
aske
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1B
ack-
up R
ing
7727
81
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Ada
pter
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ing
2115
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ng22
357
1
SEAL
KIT
PAR
T# 6
4408
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ke83
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r Shi
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"
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TE:
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E B
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ATIO
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ngth
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odel
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ote
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8
ITEM NO DESCRIPTION PART NO. QTY.100 SPRAG CLUTCH ASSEMBLY - STD ROTATION 81644 1101 SPRAG CLUTCH NSS 1102 OUTER BRAKE RACE NSS 1103 INNER BRAKE RACE NSS 1104 SPRAG BEARING 27684 2105 SPRAG BEARING RETAINER 24862 2106 SNAP RING 24866 2107 RETAINING RING 24506 1
NSS - NOT SERVICED SEPARATELY
SPRAG CLUTCH ASSEMBLY
107 101 102103104 104 105105 106106
9
ITEM NO. DESCRIPTION PART NO. QTY.201 BRAKE CYLINDER 107003 1202 SPRING SPACER 107032 1203 SPRING PLATE 25719 1204 PISTON BACK-UP RING 25746 1205 BRAKE PLATE SPACER 24489 2206 SEAL-U CUP 25724 1207 BACK-UP WASHER 77278 1208 SPRING 25723 12209 O-RING 22357 1210 FRICTION DISC 25530 7211 BRAKE DISC 103592 10212 MOTOR ADAPTER 107257 1213 CAPSCREW (3/8 - 16 NC X 1-1/4" G8) 104132 4214 LOCKWASHER (3/8") 27152 4
BRAKE CYLINDER ASSEMBLY
206
201
202
203204
205
207
208
209
210211
212
213
214
205
209
207 211
210
206 204 203
205 208 202205
10
ITEM NO. DESCRIPTION PART NO. QTY.PRIMARY PLANET CARRIER ASSEMBLY (122:1 RATIO) 83023 1PRIMARY PLANET CARRIER ASSEMBLY (88:1 RATIO) 82954 1PRIMARY PLANET CARRIER (122:1 RATIO) 26293 1PRIMARY PLANET CARRIER (88:1 RATIO) 103396 1PRIMARY PLANET GEAR (122:1 RATIO) 24575 3PRIMARY PLANET GEAR (88:1 RATIO) 103398 3
303 PRIMARY PLANET GEAR SHAFT 26295 3304 THRUST BEARING 24167 6305 ROLLER BEARING 24579 3306 SPIROL PIN 24113 3
302
301
300
PRIMARY PLANETARY CARRIER ASSEMBLY
301
302
305
304
306303
304
11
SECONDARY PLANET CARRIER ASSEMBLY
401
402
404
405
406403
405
ITEM NO. DESCRIPTION PART NO. QTY.401 SECONDARY PLANET CARRIER 106984 1402 SECONDARY PLANET GEAR 104114 3403 SECONDARY PLANET GEAR SHAFT 104113 3404 ROLLER BEARING 25292 3405 THRUST WASHER 24306 6406 SPIROL PIN 24113 3
12
505
504
503
501
502
506
507
508
504
506
OUTPUT PLANETARY CARRIER ASSEMBLY
ITEM NO. DESCRIPTION PART NO. QTY.501 OUTPUT PLANET CARRIER 106983 1502 OUTPUT PLANET GEAR 103236 4503 OUTPUT PLANT SHAFT 103138 4504 ROLLER 103683 176505 SPACER, BEARING 103682 4506 THRUST WASHER 103681 8507 SPIROL PIN 24582 4508 THRUST PLATE 107000 1
13
601607 621 622
603612
611
606614
616
605
613
615
604
607
610602608
609620
619
ITEM NO. DESCRIPTION PART NO. QTY.601 BRAKE VALVE HOUSING NSS 1602 RELIEF VALVE RETAINER 24424 1603 SPRING RETAINER 24183 1604 PLUG 22450 1605 SPOOL NSS 1606 DAMPER PISTON NSS 1607 O-RING 24186 2608 CHECK VALVE POPPET NSS 1609 PILOT ORIFICE 24200 1610 CHECK VALVE SPRING 24190 1611 SPOOL SPRING 24192 1612 O-RING 23601 1613 O-RING 24193 1614 O-RING 24194 1615 BACK-UP RING 24195 1616 BACK-UP RING 24196 1619 HEX HEAD PLUG 25663 1620 SHIPPING PLUG HYD 25403 1621 SHIPPING PLUG 25487 1622 SHIM, VALVE SPRING 25661 0-2
NSS - NOT SERVICED SEPARATELY
BRAKE VALVE ASSEMBLY
14
706
707
721
722
708
711
709
701
715
713
709
727
709 70
4
702
703 70
9
725
717
726
712
723
727
707
701 70
9
709
715
709
713
703
702
725
712 71
7 708 70
7
722
721
711
728
705
726
706
723
709
709
702
703 70
4 725
712
707
721
722
709
710
711
726
705
729
727
717
701
709
HYDRAULIC GEAR MOTOR
15
ITEM NO. DESCRIPTION PART NO. QTY.701 HYDRAULIC MOTOR (2 SPEED) 107085 1702 BRAKE VALVE ASSY (refer to pg. 13) 81984 1703 O-RING 13838 2704 CAPSCREW (7/16 - 14 NC X 4-1/2 G8) 102476 4705 HOSE ASSY (-4 X 17") 25750 1706 HOSE ASSY (-4 X 14") 25935 1707 ADAPTER 25864 4708 SWIVEL TEE 25748 1709 ELBOW FITTING 25302 6710 REDUCER ELBOW 24236 1711 HOSE ASSY (-4 X 22.5") 25749 1712 HOSE ASSY (-4 X 16") 13706 1713 SWIVEL TEE 26002 1714 WARNING TAG (not shown) 29080 1715 CAP NUT 70182 1717 MANIFOLD 102922 1
717A SOLENOID VALVE 107197 1717B COIL, 12 VDC (for item 717A) 104007 1717C SEAL KIT (for item 717A) 104004 1717D SHUTTLE VALVE 104006 1717E SEAL KIT (for item 717D) 104005 1717F CONNECTOR 103171 1720 O-RING 24186 1721 LOCKWASHER (1/2") 11026 4722 CAPSCREW (1/2 - 13 NC X 1-1/4" G8) 104174 4723 O-RING 10330 1725 HOSE ASSY (-4 X 18") 72318 1726 HOSE ASSY (-4 X 16") 76499 1727 HOSE ASSY (-4 X 10") 25936 1728 TEE 107314 1729 PLUG 25663 1
HYDRAULIC GEAR MOTOR
16
HYDRAULIC VANE MOTOR
711
711
701
723
706
726
724
725
705
715
709
704
703
702
711
723
727
718
719
709
713
712
716
709
716
709
709
717
703
714
710
728
709
712
712
708
707
17
HYDRAULIC VANE MOTOR
ITEM DESCRIPTION PART NO. QTY701 HYDRAULIC MOTOR (2 Speed) 107285 1702 BRAKE VALVE ASSY (refer to pg. 13) 81984 1703 O-RING 13838 2704 CAPSCREW (7/16 - 14 X 4-1/4 Socket Hd) 108559 4705 MANIFOLD 27434 1706 CAPSCREW (7/16 - 14 x 2 Socket Hd) 21144 4707 ADAPTER 25864 1708 SWIVEL TEE 25748 1709 ELBOW FITTING 25302 6710 ADAPTER 31284 1711 HOSE ASSY (-4 X 16") 76499 2712 HOSE ASSY (-4 X 14") 25935 3713 HOSE ASSY (-4 X 10") 25936 1714 SWIVEL NUT 90 DEG. ELBOW 26140 1715 PLUG 25665 1716 PLUG 69325 2717 MANIFOLD 102922 1
717A SOLENOID VALVE 107197 1717B COIL, SOLENOID VALVE 104007 1717C SEAL KIT (for item 717A) 104004 1717D SHUTTLE VALVE 104006 1717E SEAL KIT (for item 717D) 104005 1717F CONNECTOR 103171 1718 LOCKWASHER 11026 4719 CAPSCREW (1/2 - 13 x 1-1/4 G8 Z) 104174 4723 TEE 107314 2724 SHIPPING PLUG 25487 1725 O-RING 21150 1726 O-RING 24186 1727 CAP NUT 70182 1728 GASKET-MTR PLATE CVR 13684 1
18
inches (in.) X 25.4 = millimeters (mm) millimeters (mm) X 0.3937 = inches (in.)feet (ft.) X 0.3048 = meters (m) meters (m) X 3.281 = feet (ft.)miles (mi.) X 1.6093 = kilometers (km) kilometers (km) X 0.6214 = miles (mi.)
inches2 (sq.in.) X 645.15 = millimeters2 (mm2) millimeters2 (mm2) X 0.000155 = inches2 (sq.in.)feet2 (sq.ft.) X 0.0929 = meters2 (m2) meters2 (m2) X 10.764 = feet2 (sq.ft.)
inches3 (cu.in.) X 0.01639 = liters (l) liters (l) X 61.024 = inches3 (cu.in.)quarts (qts.) X 0.94635 = liters (l) liters (l) X 1.0567 = quarts (qts.)gallons (gal.) X 3.7854 = liters (l) liters (l) X 0.2642 = gallon (gal.)inches3 (cu.in.) X 16.39 = centimeters3 (cc) centimeters3 (cc) X 0.06102 = inches3 (cu.in.)feet3 (cu.ft.) X 28.317 = liters (l) liters (l) X 0.03531 = feet3 (cu.ft.)feet3 (cu.ft.) X 0.02832 = meters3 (m3) meters3 (m3) X 35.315 = feet3 (cu.ft.)fluid ounce (fl.oz.) X 29.57 = millileters (ml) milliliters (ml) X 0.03381 = fluid ounce (fl.oz.)
ounces (oz.) X 28.35 = grams (g) grams (g) X 0.03527 = ounces (oz.)pounds (lbs.) X 0.4536 = kilograms (kg) kilograms (kg) X 2.2046 = pounds (lbs.)tons (2000 lbs.) X 907.18 = kilograms (kg) kilograms (kg) X 0.001102 = tons (2000 lbs.)tons (2000 lbs.) X 0.90718 = metric tons (t) metric tons (t) X 1.1023 = tons (2000 lbs.)tons (long) (2240 lbs.) X 1013.05 = kilograms (kg) kilograms (kg) X 0.000984 = tons (long) (2240 lbs.)
inches Hg (60oF) X 3600 = kilopascals (kPa) kilopascals (kPa) X 0.2961 = inches Hg (60oF)pounds/sq.in. (PSI) X 6.895 = kilopascals (kPa) kilopascals (kPa) X 0.145 = pounds/sq.in. (PSI)pounds/sq.in. (PSI) X 0.0703 = kilograms/sq.cm. (kg/cm2) kilograms/sq.cm. (kg/cm2) X 14.22 = pounds/sq.in. (PSI)pounds/sq.in. (PSI) X 0.069 = bars bars X 14.5 = pounds/sq.in. (PSI)inches H2O (60oF) X 0.2488 = kilopascals (kPa) kilopascals (kPa) X 4.0193 = inches H2O (60oF)bars X 100 = kilopascals (kPa) kilopascals (kPa) X 0.01 = bars
horsepower (hp) X 0.746 = kilowatts (kW) kilowatts (kW) X 1.34 = horsepower (hp)ft.-lbs./min. X 0.0226 = watts (W) watts (W) X 44.25 = ft.-lbs./min.
pound-inches (in.-lbs.) X 0.11298 = newton-meters (N-m) newton-meters (N-m) X 8.851 = pound-inches (in.lbs.)pound-feet (ft.-lbs.) X 1.3558 = newton-meters (N-m) newton-meters (N-m) X 0.7376 = pound-feet (ft.-lbs.)pound-feet (ft.-lbs.) X .1383 = kilograms/meter (kg-m) kilogram/meter (kg-m) X 7.233 = pound-feet (ft.-lbs.)
miles/hour (m/h) X 0.11298 = kilometers/hour (km/hr) kilometers/hour (km/hr) X 0.6214 = miles/hour (m/h)feet/second (ft./sec.) X 0.3048 = meter/second (m/s) meters/second (m/s) X 3.281 = feet/second (ft./sec.)feet/minute (ft./min.) X 0.3048 = meter/minute (m/min) meters/minute (m/min) X 3.281 = feet/minute (ft./min.)
mega (M) = 1,000,000 or 106 deci (d) = 0.1 or 10-1
kilo (k) = 1,000 or 103 centi (c) = 0.01 or 10-2
hecto (h) = 100 or 102 milli (m) = 0.001 or 10-3
deka (da) = 10 or 101 micro (m) = 0.000.001 or 10-6
oCelsius = 0.556 (oF - 32) oFahrenheit = (1.8oC) + 32
COMMON METRIC PREFIXES
TEMPERATURE
POWER
TORQUE
VELOCITY
VOLUME
MASS
PRESSURE
METRIC CONVERSION TABLE
LINEAR
AREA
English to Metric Metric to English
