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LKH Prime InstructionManual - Koss Industrial · 2020-04-22 · Note: LKH Prime is NOT a one-to-one...

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Page 1: LKH Prime InstructionManual - Koss Industrial · 2020-04-22 · Note: LKH Prime is NOT a one-to-one replacement of the MR pump 3. Discharge considerations Installation - Ensure minimum

3013-0000

Page 2: LKH Prime InstructionManual - Koss Industrial · 2020-04-22 · Note: LKH Prime is NOT a one-to-one replacement of the MR pump 3. Discharge considerations Installation - Ensure minimum
Page 3: LKH Prime InstructionManual - Koss Industrial · 2020-04-22 · Note: LKH Prime is NOT a one-to-one replacement of the MR pump 3. Discharge considerations Installation - Ensure minimum
Page 4: LKH Prime InstructionManual - Koss Industrial · 2020-04-22 · Note: LKH Prime is NOT a one-to-one replacement of the MR pump 3. Discharge considerations Installation - Ensure minimum
Page 5: LKH Prime InstructionManual - Koss Industrial · 2020-04-22 · Note: LKH Prime is NOT a one-to-one replacement of the MR pump 3. Discharge considerations Installation - Ensure minimum
Page 6: LKH Prime InstructionManual - Koss Industrial · 2020-04-22 · Note: LKH Prime is NOT a one-to-one replacement of the MR pump 3. Discharge considerations Installation - Ensure minimum

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Page 7: LKH Prime InstructionManual - Koss Industrial · 2020-04-22 · Note: LKH Prime is NOT a one-to-one replacement of the MR pump 3. Discharge considerations Installation - Ensure minimum
Page 8: LKH Prime InstructionManual - Koss Industrial · 2020-04-22 · Note: LKH Prime is NOT a one-to-one replacement of the MR pump 3. Discharge considerations Installation - Ensure minimum
Page 9: LKH Prime InstructionManual - Koss Industrial · 2020-04-22 · Note: LKH Prime is NOT a one-to-one replacement of the MR pump 3. Discharge considerations Installation - Ensure minimum
Page 10: LKH Prime InstructionManual - Koss Industrial · 2020-04-22 · Note: LKH Prime is NOT a one-to-one replacement of the MR pump 3. Discharge considerations Installation - Ensure minimum
Page 11: LKH Prime InstructionManual - Koss Industrial · 2020-04-22 · Note: LKH Prime is NOT a one-to-one replacement of the MR pump 3. Discharge considerations Installation - Ensure minimum

3 Installation

Read the instructions carefully and pay special attention to the warnings! Always check the pump before operation.- See pre-use check in section 3.3 Pre-use checkThe pump is heavy.Alfa Laval therefore recommends the use of a lifting crane when handling the pump.

Step 8Installation guide lines

1. Suction considerationsInstallation - Ensure the suction line is designed so the Prime pump is liquid filled at start up, eg. swan

neck. (see table in Step 6)- Design suction line with slope down toward the pump to avoid air entrapments

NPSH - Ensure NPSHa > NPSHr under all duty conditions including all temperaturesAir inclusions - Controlled start/stop of pump eg. Level Switch (LS)

- Do not start the LKH Prime before tank bottom is liquid filled- Stop the LKH Prime during phase changes

2. General pump considerationsVFD - Minimum speed for effective air evacuation is 2800 RPM

- Air evacuation ability improves with higher speed (Max speed 3600 RPM)Pump sizing - The LKH Prime must be sized for the specific duty point

Note: LKH Prime is NOT a one-to-one replacement of the MR pump

3. Discharge considerationsInstallation - Ensure minimum length of vertical pipe after the LKH Prime (see table in Step 6)Check valve - Place check valve as far away from the pump as possible

- Replace check valve with automated valve if possible

1

3

5

2

4

LS

Pos1 Suction line2 LKH Prime Pump3 Discharge line4 Check valve5 Level switch

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Page 12: LKH Prime InstructionManual - Koss Industrial · 2020-04-22 · Note: LKH Prime is NOT a one-to-one replacement of the MR pump 3. Discharge considerations Installation - Ensure minimum

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Page 13: LKH Prime InstructionManual - Koss Industrial · 2020-04-22 · Note: LKH Prime is NOT a one-to-one replacement of the MR pump 3. Discharge considerations Installation - Ensure minimum
Page 14: LKH Prime InstructionManual - Koss Industrial · 2020-04-22 · Note: LKH Prime is NOT a one-to-one replacement of the MR pump 3. Discharge considerations Installation - Ensure minimum
Page 15: LKH Prime InstructionManual - Koss Industrial · 2020-04-22 · Note: LKH Prime is NOT a one-to-one replacement of the MR pump 3. Discharge considerations Installation - Ensure minimum

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Page 16: LKH Prime InstructionManual - Koss Industrial · 2020-04-22 · Note: LKH Prime is NOT a one-to-one replacement of the MR pump 3. Discharge considerations Installation - Ensure minimum
Page 17: LKH Prime InstructionManual - Koss Industrial · 2020-04-22 · Note: LKH Prime is NOT a one-to-one replacement of the MR pump 3. Discharge considerations Installation - Ensure minimum
Page 18: LKH Prime InstructionManual - Koss Industrial · 2020-04-22 · Note: LKH Prime is NOT a one-to-one replacement of the MR pump 3. Discharge considerations Installation - Ensure minimum

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Page 19: LKH Prime InstructionManual - Koss Industrial · 2020-04-22 · Note: LKH Prime is NOT a one-to-one replacement of the MR pump 3. Discharge considerations Installation - Ensure minimum

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Page 20: LKH Prime InstructionManual - Koss Industrial · 2020-04-22 · Note: LKH Prime is NOT a one-to-one replacement of the MR pump 3. Discharge considerations Installation - Ensure minimum
Page 21: LKH Prime InstructionManual - Koss Industrial · 2020-04-22 · Note: LKH Prime is NOT a one-to-one replacement of the MR pump 3. Discharge considerations Installation - Ensure minimum

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Page 22: LKH Prime InstructionManual - Koss Industrial · 2020-04-22 · Note: LKH Prime is NOT a one-to-one replacement of the MR pump 3. Discharge considerations Installation - Ensure minimum
Page 23: LKH Prime InstructionManual - Koss Industrial · 2020-04-22 · Note: LKH Prime is NOT a one-to-one replacement of the MR pump 3. Discharge considerations Installation - Ensure minimum
Page 24: LKH Prime InstructionManual - Koss Industrial · 2020-04-22 · Note: LKH Prime is NOT a one-to-one replacement of the MR pump 3. Discharge considerations Installation - Ensure minimum
Page 25: LKH Prime InstructionManual - Koss Industrial · 2020-04-22 · Note: LKH Prime is NOT a one-to-one replacement of the MR pump 3. Discharge considerations Installation - Ensure minimum
Page 26: LKH Prime InstructionManual - Koss Industrial · 2020-04-22 · Note: LKH Prime is NOT a one-to-one replacement of the MR pump 3. Discharge considerations Installation - Ensure minimum
Page 27: LKH Prime InstructionManual - Koss Industrial · 2020-04-22 · Note: LKH Prime is NOT a one-to-one replacement of the MR pump 3. Discharge considerations Installation - Ensure minimum
Page 28: LKH Prime InstructionManual - Koss Industrial · 2020-04-22 · Note: LKH Prime is NOT a one-to-one replacement of the MR pump 3. Discharge considerations Installation - Ensure minimum
Page 29: LKH Prime InstructionManual - Koss Industrial · 2020-04-22 · Note: LKH Prime is NOT a one-to-one replacement of the MR pump 3. Discharge considerations Installation - Ensure minimum
Page 30: LKH Prime InstructionManual - Koss Industrial · 2020-04-22 · Note: LKH Prime is NOT a one-to-one replacement of the MR pump 3. Discharge considerations Installation - Ensure minimum
Page 31: LKH Prime InstructionManual - Koss Industrial · 2020-04-22 · Note: LKH Prime is NOT a one-to-one replacement of the MR pump 3. Discharge considerations Installation - Ensure minimum
Page 32: LKH Prime InstructionManual - Koss Industrial · 2020-04-22 · Note: LKH Prime is NOT a one-to-one replacement of the MR pump 3. Discharge considerations Installation - Ensure minimum
Page 33: LKH Prime InstructionManual - Koss Industrial · 2020-04-22 · Note: LKH Prime is NOT a one-to-one replacement of the MR pump 3. Discharge considerations Installation - Ensure minimum
Page 34: LKH Prime InstructionManual - Koss Industrial · 2020-04-22 · Note: LKH Prime is NOT a one-to-one replacement of the MR pump 3. Discharge considerations Installation - Ensure minimum
Page 35: LKH Prime InstructionManual - Koss Industrial · 2020-04-22 · Note: LKH Prime is NOT a one-to-one replacement of the MR pump 3. Discharge considerations Installation - Ensure minimum
Page 36: LKH Prime InstructionManual - Koss Industrial · 2020-04-22 · Note: LKH Prime is NOT a one-to-one replacement of the MR pump 3. Discharge considerations Installation - Ensure minimum
Page 37: LKH Prime InstructionManual - Koss Industrial · 2020-04-22 · Note: LKH Prime is NOT a one-to-one replacement of the MR pump 3. Discharge considerations Installation - Ensure minimum

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Page 38: LKH Prime InstructionManual - Koss Industrial · 2020-04-22 · Note: LKH Prime is NOT a one-to-one replacement of the MR pump 3. Discharge considerations Installation - Ensure minimum

DMSS42

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Page 39: LKH Prime InstructionManual - Koss Industrial · 2020-04-22 · Note: LKH Prime is NOT a one-to-one replacement of the MR pump 3. Discharge considerations Installation - Ensure minimum
Page 40: LKH Prime InstructionManual - Koss Industrial · 2020-04-22 · Note: LKH Prime is NOT a one-to-one replacement of the MR pump 3. Discharge considerations Installation - Ensure minimum

DMSS42

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Page 41: LKH Prime InstructionManual - Koss Industrial · 2020-04-22 · Note: LKH Prime is NOT a one-to-one replacement of the MR pump 3. Discharge considerations Installation - Ensure minimum
Page 42: LKH Prime InstructionManual - Koss Industrial · 2020-04-22 · Note: LKH Prime is NOT a one-to-one replacement of the MR pump 3. Discharge considerations Installation - Ensure minimum

DMSS42

40a51

50 1444

155215

13

14

42

41

3013-0052

2

2a

3

46

1819

35

35a

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31 34

33

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5a8

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1514

2021

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2424a 25 12

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Page 43: LKH Prime InstructionManual - Koss Industrial · 2020-04-22 · Note: LKH Prime is NOT a one-to-one replacement of the MR pump 3. Discharge considerations Installation - Ensure minimum
Page 44: LKH Prime InstructionManual - Koss Industrial · 2020-04-22 · Note: LKH Prime is NOT a one-to-one replacement of the MR pump 3. Discharge considerations Installation - Ensure minimum

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