LLOYDS STEELS INDUSTRIES LIMITED Designers, Engineers and Fabricators of equipment & Packages for Hydro Carbon Sector, Steel Plant, Boilers, Power Plant Equipment, Naval and Design, Engineering and Supply of Industrial Turnkey projects Lloyds Steels –is established in year 1974 at Andheri, Mumbai and subsequently shifted its shop and converted into heavy fabrication, machine building unit at Murbad, Thane Dist. Maharashtra. Work shop is located at Murbad Dist Thane approx 100 KMS away from Head office in Mumbai. Designer and Manufacturer of Heavy Equipment, Machinery and Systems for Hydro Carbon Sector, Oil & Gas, Steel Plants, Power Plants, Nuclear Plant Boilers and Turnkey Projects. Our workshop is accredited with ISO 9001:2015 certification by SGS, UK. Our workshop is also approved / enlisted by international consultants like Thyssenkrupp, Tecnimont, Aker Kvaerner, Jacobs, EIL, PESO, IBR, LINDE, PDIL, TOYO, Technip, MECON, MN Dastur, SMS Group etc. Also Approved by reputed Inspection Agencies like LRA, BV, TUV, EIL, SGS, IRS, ABS, DNV etc. We have successfully achieved ASME Certifications 1. ASME U Stamp 2. ASME U2 Stamp 3. ASME S Stamp 4. R Stamp (NB) Office : Trade World,`C` Wing, Sixteenth Floor, Kamala City Senapati Bapat Marg, Lower Parel , Mumbai 400 013 MAHARASHTRA, INDIA PHONE : 91-22-6291 8111, FAX : 91-22-6291 8260 E Mail : [email protected], [email protected], [email protected]
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❖ EQUIPPED WITH FULL FLAG DESIGN ENGINEERING TEAM WITH 10 ENGINEERS
HAVING MORE THAN 10 YEARS EXPERIENCE AND A STRONG TEAM OF 15
DRAFTSMAN TO DESIGNE ENGINEERING & DRAWINGS PREPARATIONS IN HOUSE
❖ DESIGN TEAM IS EQUIPPED WITH DIFFERENT DESIGN SOFTWARES WITH VALID
LICENCE LIKE –
PVELLITE 2018
AUTOCAD 2019
PLANT3D
INVENTOR PROFESSIONAL
SOLID WORKS
FEW OF CURRENT ASSIGNMENTS/PROJECTS – 1. HPCL MUMBAI REFINERRY – VGO STRIPPER COLUMN(WT-48.5MT)
MOC : SA516Gr.60 HIC + NACE.
2. IOCL GUJARAT REFINERY,VADODARA – RECYCLE GAS SCRUBBER COLUMN(WT-79MT)
MOC : SA516Gr.60 HIC+NACE & VACCUME DRYER (WT-45MT) MOC : SA516 Gr.70).
3. BPCL, KOCHI – HEAT EXCHANGER AIRFIN COOLERS 2NOS.(DESIGN CODE – API661)
4. TECHNIP INDIA LTD. ANDHERI – REACTORS (WT-71MT) MOC : SA516 Gr.60N
5. HPCL MITTAL ENERGY – TOTAL 8 COLUMNS & 3 VESSELS
6. APCL, ASSAM – PRESSURE VESSEL(LOW ALLOY STEEL) (WT-27.5MT)
MOC : SA387 Gr.22 CL2 IMPACT TESTED
7. PETROFAC INTERNATIONAL LLC – TOTAL 3 NOS.COLUMNS (WT – 1000MT )
8. UTKAL ALUMINA INTERNATIONAL LTD. – DIGESTER VESSEL 4NOS. (WT-80MT) EACH
MOC : SA516 Gr.70N.
9. TWO NOS. LOWER SHELLS OF BOF - ONE FOR JSW(WT-49.25MT) & SECOND FOR
BHUSHAN STEEL(WT- 52.26MT) THROUGH SMS, GERMANY
10. 12 NOS. LADDLES FOR JSW DOLVI THROUGH SMS, GERMANY (WT – 72 MT EACH)
DESIGN & ENGINEERING INHOUSE CAPABILITIES
INTRODUCTION
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WORKSHOP DETAILS
SHOP A B C D
BAY SIZE & COVERED
AREA
2 Bay - 21m W x 48m L Each 4600 Sq Mtr.
15m W x 150m L 2250 Sq Mtr
20m W x 170m L 3400 Sq Mtr
2000 Sq Mtr
FACILITY Stress Relieving furnace
6m x 6m x 14m (W x H x L )
Light Machine Shop Normalizing furnace
2m x 2m x 3.5m (W x H x L )
Light Fabrication shed having
capacity crane 3MT And open Area for
Assembly
SS Fabrication Heavy Fabrication &
Assembly Heavy Fabrication
&Assembly
Assembly of Hydraulic
equipment Dished End &Cone Dished End & Cone
Plate Bending Machine & Hydraulic Press 1000MT
Hydraulic Press 1000MT Heavy Plate Bending
Hydraulic Press 2000MT
CRANE Bay 1 - 1x15T, 1x20T Bay 2 - 1x20T, 1x15T
5,10,15,20,25 T 1x25T, 2x50T &
2 x10T
TOTAL OPEN SPACE
200 SQ MTR 4800 SQ MTR 6085 SQ MTR
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PRODUCT BOUQUET
Process Plant Equipment & Systems
Turnkey Projects for industrial application
Power Plant Equipment & Systems
Steel Plant Equipment & Systems
Nuclear Plant Equipment & System
WHR Steam Boilers
Marine / Truck / Wagon Loading Arms
Steering Gear & Stabilizer Systems with Controls.
Hydraulic Systems for Steering Gear & Stabilizer servicing and up gradations.
Doors & hatches for Naval Ships.
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We at Lloyds Steels do Design, Manufacture, Supply, Install and provide services for
Heavy equipment and systems for sectors as follows :
FOREIGN COLLABRATIONS/TEAMING AGREEMENT
Technip FMC Technologies SA,
France
Marine, Truck / Wagon Loading
Arms
L3 Calzoni S.r.l, Bologna, Italy.
Steering Gears with controls
for Naval Ships
Fincantieri Genova, Italy
Fin Stabilizers with controls for
Naval Ships
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PROCESS / POWER PLANT EQUIPMENT
Power Plant equipment • Boilers – WHRB and FBC type • Surface condensers, • HP, LP Heaters • Steam Drum • In-plant interconnecting piping IBR & non IBR • Blow down tanks Heaviest & Largest items Fabricated at shop Heat exchanger 1 Largest Tube sheet : 145 + 120 mm - BARC, Mumbai (Lip Type) 2 Max No. of Tubes : 11878 Nos. - Hindustan Organic - UHDE / Perstopp 3 Heaviest Heat exchanger : 104 MT (Stacked Unit) – IFFCO, Aonla & NFL, Vijaipur / PDIL Pressure vessel 1 Highest Shell Thickness : Stainless Steel 110 mm - DRDO, Secunderabad NPOL, Kochi 2 Heaviest Equipment : 330 MT (Clad Steel) 3 Shop Fabricated : Max. 130 MT - Madras Fertilizers Ltd. - Bureau Veritas
Hydro carbon equipment • Pressure vessels, Columns, Heat
exchangers, • Reactors • Digesters • Scrubbers and Accumulators • Air, Gas, Liquid Drying Plants • Horton Spheres
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Client : Tecnicas Reunidas Pvt Ltd. - Bangalore
End User : BPCL-Kochi Item 2 Nos. Vent Stack for Waste heat Boiler Package in SRU
Size 6.5M Dia x 86 M Ht Wt of Each Stack -420 MT
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STRIPPER-4.9 MTR DIA x 58 MTR HT – SA 516 GR70+ HIC +NACE- WT 465 MT
IF -V-302
IF-V-206
DEBUTANIZER -5 MTR DIA x 50 MTR HTSA 516 GR 70- WT -313 MT
DEPROPANIZER-7MTR DIA x 45.3 MTR HT-SA 516 GR 70- WT-382 MT
CLIENT : BPCL – KOCHI SUPPLY & ERECTION OF FCCU UNIT - COLUMNS
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IF-V-501
Sub Order by Tecnicas Reunidas Two Trains of each Comprising of following : AA Waste Heat Boiler – 43 TPH Design Pr / Temp -24 Kg/ cm 285 0C BB Thermal Incinerator – Length 20.7 m Total Wt 70MT, Design Temp 343oC CC Vent Stack – Dia 6.35 m/4.18/m/2.15m, Height 85m Total Wt 415 MT DD – Associated Structural / Technological Platform Piping, Ducting, Instrumentation
Vent Stack under Erection WHRS Boiler under Erection
WHRS Boiler Package for SRU BPCL Kochi
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Process Plant /Power Plant Equipment
◄ Stabilizer Column 2.8/1.8 M Dia x 36 meters long for MSQ Up gradation of IOCL Haldia Through PLL New Delhi
Digestor Vessels
◄ for Utkal Alumina
at Raigada Orissa.
◄ Surface condensers 2 nos for 2 x 40 MW Steam Turbine for LSIL Wardha
No of tubes: 7300
Tube size 7/8” ODx 1.2 Thick x 8500 Long. Wt – 120 MT
Material – SA 249 TP 304
Tube sheet size 3150 Dia x 90 Thick
Hydro carbon equipment • Pressure vessels, Columns, Heat exchangers, • Reactors • Digesters • Scrubbers and Accumulators • Air, Gas, Liquid Drying Plants • Horton Spheres
Power Plant equipment • Boilers – WHRB and FBC type • Surface condensers, • HP, LP Heaters • Steam Drum • In-plant interconnecting piping IBR & non IBR • Blow down tanks
Heat exchanger 1 Largest Tube sheet 145 + 120 mm BARC, Mumbai (Lip Type) (Main Loop Cooler for Light Water Reactor) 2 Max No. of Tubes 11878 Nos. Hindustan Organic
UHDE / Perstopp 3 Heaviest Heat exchanger 104 MT (Stacked Unit) IFFCO, Aonla & NFL, Vijaipur / PDIL
Pressure vessel 1 Highest Shell Thickness Stainless Steel 110 mm DRDO, Secunderabad NPOL, Kochi 2 Heaviest Equipment 330 MT (Clad Steel) (Shipped in 3 Pieces) 3 Shop Fabricated Max. 130 MT Madras Fertilizers Ltd. Single piece wt. Bureau Veritas
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Marine /Truck / Wagon Loading / Unloading Arms
◄ LNG MARINE LOADING ARM AT PETRONET DAHEJ (16” x 75 feet ) – 4 Nos
• Lloyds Steel in Technical cooperation agreement with FMC Technologies France supplies various Marine, Truck / Rail Loading arms for LPG, Petroleum / Chemical products & Sulpher loading arms, Piggable and Manifold systems.
• FMC provides design and drawings and backup guarantee.
• Supply of critical components by Technip FMC.
• Fabrication, total system assembly, Hydro test and Yard testing at LSIL works.
• Erection and commissioning by LSIL.
• Lloyds Steel has references of,
Marine Loading Arms – 115 Nos
Truck Loading Arms - 922 Nos
Wagon Loading Arms – 1184 Nos
◄ 4x 16” Dia x 70 Feet Long & 2 x 12” dia x 70 feet long RCMA type, Electro Hydraulically Operated Marine Unloading arms at Chennai Port Trust for Unloading of Crude & POL products.
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Steel Plant Equipment & Projects
Equipment manufactured for Steel Plant
Ball Grinding Mills & Rotary Dryers
Equipment for Steel Melting Shop
Hot Rolling Mill equipment
Equipment for Continuous Slab Casters
Rotary Kiln, Cooler & ABC/DSC equipment for Sponge Iron Plant
Cold rolling mill equipment
Tunnel Furnace equipment
Manufacturing of equipment based on client design and drawings
Such as Roll on shield & Steam generator supporting structure.
Major jobs executed
1. Refurbishing of Complete DCR Mill at TCIL Jamshedpur.
2. 4 HI Cold rolling Mill for LSIL Wardha Including AGC and flatness control.
3. Tunnel furnace supply / erection at Ispat Industries Limited Dolvi Raigad.
4. Charging and discharging machine for RSP Plate Mill project. Trhrough Tenova Hypertherm..
5. Tin Bath Casing & Technological Structures for Float Glass Furnace at Saint Gobain Glass Works Sriperimbudur through STTP/CTP, France
6. Down Coiler equipment for LSIL and Welspun
7. EAF equipment for Uralmass Russia through SMS India.
EAF equipment, VD Vessel for KSPL project through SMS India.
8. Sponge iron plant Kiln / Cooler and other items manufacturing, supply and erection /Commissioning for Welspun, Topworth Steels, Gopani, LMEL Ghugus.
9. 1.20 MTPA Pellet Plant Supply Erection and Commissioning of complete plant on turnkey basis based on basic design of BSDI China for AISCO Barbil Orissa.
13 Discharging machine for RSP Furnace roof for JSW though SMS India
Cooling bed and plate transfer equipment for 4.5 meter wide Plate mill Project Welspun Anjar
WHR and FBC BOILERS
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Waste Heat Boilers 9.7TPH for VDU unit & 18.7TPH for CDU Unit for IOCL- Paradip Refinery
For Sponge iron plant Lloyds Steel executed 90 TPH AFBC boiler Boilers references
55 TPH – 1 No For LMEL Ghugus Chandrapur 40 TPH – 1 No For Mid India Engg. Ltd. Gandhidham
12 TPH – 8 Nos For Gopani Iron & Power, Tadali & LMEL Ghugus, 90 TPH – 1 No AFBC Boiler for LMEL Ghugus Chandrapur
4 x 12 TPH WHR Boilers at LMEL Ghugus, Chandrapur
Client : HPCL- Vizag, Eqpt : WHR Boiler, Capacity : 6.1TPH Scope : Design, Engg, Manufacture, Supply, E&C incl E&I,
and refractory works
Nuclear Power Corporation India Ltd.
Project : NPCIL, Kakarapara 3&4 & Rajasthan Atomic Power Plant 7&8 Item :Tanks & Vessels (344 Nos.) for •Moderator System •Fuel Handling System •Primary Heat Transport •Main Plant Air Conditioning & Ventilation Package. Design Code : ASME SEC III Subsection Class -1NB , Subsection Class-2NC/ND Test Performed : Helium Test
Project: Heavy Water Vapor Recovery Dryer System for NPCIL at Tarapur Atomic Power Plant 3 & 4 D2O Recovery & Reuse consisting of 6 Dryers- Dual Fixed Bed type with following categories Main Dryers : 3 Nos. Purge Dryer : 1 No. Auxiliary Dryers : 2 Nos.
Project : Common Service Package for NPCIL at KAPP 3&4 & RAPP 7 &8 Item : Tanks & Vessels (54 Nos) 20 Nos with Wrapping & Coating Design Code : ASME SEC III Subsection Class - 2 ND Seismic Qualification : Class I & II (SSE & OBE)
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Marine Equipment For Indian Navy
◄ Hydraulic Power Pack Assembly For Steering Gear
Client : GRSE Ltd., Yard : 3016,17,18,20 : P28
Steering Gears with controls.
INS Kukri , Ship by MDL, INS Kripan, Khanjar Ship by GRSE Kolkata
INS Brahmaputra Betwa and Beas Ship by GRSE Kolkata
INS Kora,Kirch, Kulish and Karmuk
4 nos of ship sets Steering gears with controls for P28 ASW Corvett Class
Ship by GRSE Kolkata.
◄ Engine Assy. Under Testing
Client : GRSE Ltd., Kolkata , Yard : 2039 : P25A
INS Kora Class Corvette
Fin Stabilizers with controls.
CGS Varaha , Varad and Vigraha
INS Brahmaputra Betwa and Beas Ship by GRSE Kolkata
Lloyds Steel manufactured equipment for Steering gears and Fin stabilizers for Indian
Navy ships
First time built indigenously (in 1985-86)
Built to strict Naval Standards under approval from CIWE, DQA (WP) & CQAE
Built to special Quality Assurance Plan
After sales service for over a decade
Assured supply of Spares ,Fitting out at MDL & GRSE
◄ Power Pack Unit for Fin Stabilizer
Coast Guard Offshore Patrol Vessels
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Certification
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Certificate of Authorization ASME U,U2,S & NB-R Stamps
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EIL & PDIL - Enlistment
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PESO & IBR Approvals
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IBR Certificate for Manufacture Boilers & Heat Exchangers
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Ministry of Defense – Warship Projects – Registration
CONTACT US
Corporate Office : 16th Floor, ‘C’ Wing, Trade World, Kamala city, Senapati Bapat Marg,
Lower Parel, Mumbai 400 013, Maharashtra - India.
Tel : +91-22-62918111,
Fax : +91-22-62918260
E-Mail : [email protected]
Website : www.lloydsengg.in
Factory : A 6/3, 5/5 & 5/4 MIDC Industrial Area, Murbad Taluka Dist: Thane 421401, Maharashtra, India Tel : +91-2524222271/ +91-9270901141 Fax : +91-2524222273