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LMS Webex - Supporting High Frequency Noise Analysis

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    High frequency FRF testingTom knechten LMS Engineering Services

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    Webex overview

    Challenges with acoustic excitation

    Noise level

    Directivity Sensor freq response

    Housing radiation

    Challenges with structural excitation

    Accessibility

    Mass loading

    Sensor freq response

    Housing radiation

    Reproducability

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    LMS Qsources hardware completes LMS NVH test solution

    LMS ES provides unique structural and acoustic excitation hardware &services used in NVH by engineering.

    Focus on performance attributes: system dynamics, comfort/sound quality.

    Offering:

    Standard set of structural and acoustic exciters covering most of the typicalapplications. EMA, ASQ, TPA, body isolation testing,

    Innovative customized solutions

    Benefits:

    Increased efficiency of Transfer Function (FRF) measurements by enablingreciprocal measurements.

    Extended measurement capability - Excitation at difficult to reach locations.

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    4

    14.000.00 s

    Time

    6000.00

    0.00

    Hz

    GEAR:-X(CH4)

    0.00

    -90.00

    dB g

    AutoPow er GEAR:-X WF 163 [152.07-949 .89 rpm]

    Identify all the orders on the same waterfall diagram

    Time Domain

    Engine related

    MG1 related

    MG2 related

    PSD related

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    FRF information

    FRF measurements on vehicle bodies enables various analyses:

    Body sensitivity to dynamic structural or acoustic loads

    Body isolation Mode frequencies

    Input data for Transfer-Path-Analysis model(TPA), Airborne Source Quantification(ASQ)

    In order to increase measurement efficiency reciprocal measurements are common.

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    Reciprocal acoustic excitation

    The reciprocity principle:

    Vibro-acoustic system transfer Acoustic system transfer

    Volume acceleration enables measuring vibro-acoustic FRFs without post-processing asmost common motion sensors are accelerometers which output an acceleration signal.

    1

    2

    2

    1

    Q

    a

    F

    p

    &

    =

    1Q&

    2x&&

    1p

    2F

    2

    1

    1

    2-F

    p

    Q

    x=

    &&&

    Reciprocal FRF Direct FRF

    2

    1

    1

    2

    p

    p

    p

    p=

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    LMS Qsources Mid Frequency Volume SourceWorking principle

    1. An electrodynamic speaker to excite the structure

    2. A reference signal to measure sound source strength

    of the speaker.

    Compared to a normal speaker:

    High SPL output

    Designed to behave like a point/monopole source

    Internal sound source strength reference sensor

    Electronic protection against overload

    Comments on design:

    A small nozzle to reduce diffraction effect of speaker. A flexible tube enabling fast & easy positioning

    Reference sensor integrated in nozzle of sound source to define the excitation

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    Challenges with high frequency acoustic excitationDirectivity of noise emission

    Directivity becomes more relevantas frequency increases as ratio

    between wavelength andhardware size decreases.

    Directivity plot shows 3frequency ranges [dB]

    1000Hz

    4000Hz

    10000Hz

    Pressure measurement at 0.5meter distance, every 30

    Mic frequency response chartFreefield-pressure @ 00 incidence

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    Challenges with high frequency acoustic excitationDirectivity of sensors

    The frequency response of the measurementequipment should be acceptable for high

    frequencies.

    20000100 Hz

    10000

    100

    1000

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    6000

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    Log

    Mic frequency response chartFreefield-pressure @ 00 incidence

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    2238789 Octave 1/3

    Hz

    100

    20

    30

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    50

    60

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    90

    35

    45

    55

    65

    75

    85

    dB

    Pa

    100.00

    20.00

    dB

    [0-20480Hz]

    Pa

    A L

    Challenges with high frequency acoustic excitationHousing radiation

    The monopole source should excite the acoustic environmentwith the noise that is emitted at the nozzle only.

    Noise radiation from tubing or housing should be avoided

    Compact driver design

    Reinforced tubing

    Double sealed driver connection

    Nonlinear tube acoustics make radiating

    noise uncorrelated and therefore not critical

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    Challenges with high frequency acoustic excitationNonlinear tube acoustics

    At low source output level, the emitted noise is symmetric.

    At maximum output level, the time signal of the reference sensor is deteriorated. The

    pressure in the tube is in the range where nonlinear acoustics apply.

    Symmetric waveform

    Asymmetric waveform

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    Challenges with high frequency acoustic excitationStable sound source strength measurement

    Volume acceleration as a quantity for sound source strength is more independent of acousticenvironment, compared to sound power calculation based on pressure measurements.

    Volume acceleration reference sensor infree-field and in an engine bay showconsistent source strength quantification.

    Pressure reference sensor in free-field andin an engine bay show variable soundsource strength in function of acousticenvironment.

    Q& p

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    Challenges with high frequency acoustic excitationHigh frequency reciprocal FRF measurement

    As isolation performance increases with frequency, so do the noise levels of the sourceneed to increase. This triggered LMS to develop a special version of the current sourcewhich allows a higher noise level at frequencies above 3kHz.

    2 versions exist:

    A normal mid high frequencysource with 4 meter tube

    A wide frequency range mid highfrequency source with a 2 meter tubethat can be extended to a 6 meter tube.

    200-10000Hz 150-10000HzHigher noise level

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    Challenges with high frequency acoustic excitationNoise level - Q-MHF vs Q-MHF-WIDE(long&short tube)

    1500050 100 1000 1000060 70 80 90 200 300 400 500 600 700 800 2000 3000 4000 5000 6000 7000

    Hz

    -10

    -60

    -50

    -40

    -30

    -20

    -55

    -45

    -35

    -25

    -15

    -58

    -53

    -48

    -43

    -38

    -33

    -28

    -23

    -18

    -13

    dB

    (m3/s2)2/Hz

    F PSD VOLACC:S SHORT TUBE MAX SPECTRA 500-10kHz MAX AMPLI RUN 2

    F PSD VOLACC:S LONG TUBE MAX SPECTRA 150-2kHz MAX AMPLI RUN 2

    F PSD VOLACC:S STANDARD TUBE MAX SPECTRA 200-2kHz MAX AMPLI RUN 2

    Q-MHF-WIDE: Long tubeQ-MHF-WIDE: Short tube

    Q-MHF standard

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    Challenges with high frequency acoustic excitationNoise level - Q-MHF vs Q-MHF-WIDE(long&short tube)

    Accelerometer reponse:MOUNT:ENGINE:-Z

    The long tube at lowfrequencies a significantgain is obtained instructural response.

    13000100 1000200 300 400 500600 800 2000 3000 4000 6000 8000

    Hz

    -50.00

    -110.00

    -100

    -90

    -80

    -70

    -60

    -105

    -95

    -85

    -75

    -65

    -55

    dB

    (m/s2)2/Hz

    F PSD LONG:0001:+Z NORMAL_burst100%_han_500avg_200-10kHz

    F PSD LONG:0001:+Z WIDE_LONG_burst100%_han_500avg_150-3kHz

    13000100 1000200 300 400 500 700 2000 3000 4000 6000

    Hz

    1.00

    0.00

    Amplitud

    e

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    Challenges with high frequency acoustic excitationNoise level - Q-MHF vs Q-MHF-WIDE(long&short tube)

    Accelerometer reponse:MOUNT:ENGINE:-Z

    With the short tube athigh frequencies asignificant gain isobtained in structuralresponse and an

    improvement incoherence. 13000.003000.00 100004000 5000 6000 7000 8000 9000

    Hz

    -70.00

    -120.00

    -110

    -100

    -90

    -80

    -115

    -105

    -95

    -85

    -75

    dB

    (m/s2)2/Hz

    F PSD LONG:0001:+Z NORMAL_burst100%_han_500avg_200-10kHz

    F PSD LONG:0001:+Z WIDE_SHORT_burst100%_han_500avg_400-10kHz

    13000.003000.00 100004000 5000 6000 7000 8000 9000

    Hz

    1.00

    0.00

    Amplitude

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    Challenges with high frequency acoustic excitationNoise level - Q-MHF vs Q-MHF-WIDE(hort tube)

    Curve: Coherence FRF interior mic to microphone in engine compartment

    Comparing the coherence of a microphone near engine compartment shows ansignificant improvement.

    120003000 4000 5000 6000 7000 8000 9000 10000 110003500 4500 5500 6500 7500 8500 9500 10500

    Hz

    1.00

    0.00

    Amplitude

    /

    3000.00 10000.00

    Curve Average Hz

    0.38 /

    0.58 /

    F Coherence ENCO:frnt:S/Q_NORMAL:S

    F Coherence ENCO:frnt:S/Q_WIDE:short:S

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    Challenges with high frequency acoustic excitationNoise level - Q-MHF vs Q-MHF-WIDE (short tube)

    FRF interior mic to microphone inengine compartment

    To obtain a full bandwidth FRF, thetwo FRF sets can be easily mergedwithin LMS Test.Lab environment.

    10000.001.00 Hz

    0.10

    100e-9

    Lo

    g

    Pa/(m

    3/s2)

    180.00

    -180.00

    FRF ENCO:f rnt:S/Q_WIDE:long:S

    10000.000.00 Hz

    1.00

    0.00

    Amp

    litude

    F Coherence ENCO:frnt:S/Q_WIDE:long:S

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    Overview

    Challenges with acoustic excitation

    Noise level

    Directivity Sensor freq response

    Housing radiation

    Challenges with structural excitation

    Accessibility

    Mass loading

    Sensor freq response

    Housing radiation

    Reproducability

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    Challenges with high frequency structural excitationaccessibility

    The LMS Qsources shakers are based on the inertiaprinciple making it possible to excite structures without anyexternal support.

    Shakers are self aligning making the test efficient.

    Internal force and acceleration sensors reduce space

    constraints and alignment work.

    The uncoupled mass is kept to a minimum.

    Shakers allow testing from a safe location.

    Frequency range: 20-2000Hz

    50-5000Hz

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    Challenges with high frequency structural excitationMass loading

    Reference accelerometer with added weights

    Four types of transfer functions withvolume source excitation wereperformed:

    No added weight With added weight close to the

    response point of the accelerometer :8.3g , 132.3g, 950 g

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    Challenges with high frequency structural excitationMass loading

    For every weight added you can see a peak in the FRF and the level drops justafter this peak.

    Each peak corresponds to the local mode of the added mass on a spring with thestiffness of the metal sheet of the body.

    For 800Hz we have a stiffness of around 5e7 N/m. If we calculate the resonance fora 132g mass, it will be around 1000 Hz.

    5000.002.00 Hz

    -20.00

    -110.00

    dB

    (m/s

    2)/(m3/s2)

    180.00

    -180.00

    800.00 3067.95

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    Housing radiationInfluence of airborne noise emitted by minishaker

    _Normally attached

    _Insulated all around with foam

    _ Decoupled (on foam)

    100002000 Hz

    70.00

    -30.00

    dB

    Pa/N

    180.00

    -180.00

    FRF Mic:S/Q-MSH:+X Run 1

    FRF Mic:S/Q-MSH:+X Run 3_w ith_insulationFRF Mic:S/Q-MSH:+X Run 6_decoupled

    100002000 Hz

    1.00

    0.00

    Amplitude

    /

    FRF

    Coherence Functions

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    Challenges with high frequency structural excitationfrequency response internal force sensor

    The frequency response of the internalforce sensor is flat up to 5kHz.

    820050 1000 2000 3000 4000 5000 6000 7000

    Hz

    1000.00

    1.00

    Log/

    F FRF accelerometer:-Z/Force cell:+Z

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    Challenges with high frequency structural excitationBlocked force spectrum vs floornoise

    Setup:

    Shaker mounted to rigid base

    max output voltage: 2.5V

    Amplifier level:+16dB

    Red curve:maximum force level in 1/3 octaves

    Excitation frequency range: 50-5000Hz

    Green curve: maximum force level in 1/3 octaves

    Excitation frequency range: 50-600Hz

    Black curve: Background noise during no excitation.

    10.00 10000.00Hz

    100e-6

    1.00

    Log

    N

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    Challenges with high frequency structural excitationForce level - example

    100000 2000 4000 6000 8000Hz

    1.00

    0.00

    Amplitude

    /F Coherence Mic:S/shaker:+X

    100000 2000 4000 6000 8000

    Hz

    90.00

    0.00

    d

    B

    Pa/N

    180.00

    -180.00

    2000 4000 6000 8000 10000

    2893.18 5262.82

    FRF Mic:S/Force Cell:+X Shaker_on_force_cell Run 1

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    27 copyright LMS International - 2005

    LMS Qsources Integral ShakerVery high data accuracy and reliability

    Typical operator variation:

    Hammer worst repeataiblity

    Q-ISH best repeatability resulting in high data accuracy and confidence in themeasurement results.

    Integral shakerModal hammerConventional shaker

    Exact excitation position andorientation is critical in highaccuracy measurements.

    Following comparison has beenshows that the Integral Shakeris most robust in operatorreproducability and repeatability.

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    28 copyright LMS International - 2005

    Challenges with high frequency structural excitationReproducability

    Typical operator variation:

    Q-ISH: Positioning error

    Misalignment errorRepeatability

    A comparison between

    Integral shaker

    Conventional shaker Modal hammer

    Q-ISH shows a minimumvariation in vibro-acoustic

    FRF on a passenger car.

    35.00

    70.00

    dB

    Pa/N

    35.00

    70.00

    dB

    Pa/N

    200 600300 400 500220 240 260 280 320 340 360 380 420 440 460 480 520 540 560 580

    Hz

    35.00

    70.00

    dB

    Pa/N

    Misalignment of conventional shaker5degrees

    Positioning error of ring on structure2mm

    Reproducability of 10 persons with modal hammer

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    Overview

    Challenges with acoustic excitation

    Noise level

    Directivity Sensor freq response

    Housing radiation

    Challenges with structural excitation

    Accessibility Mass loading

    Sensor freq response

    Housing radiation

    Reproducability

    Questions?


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