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loader mounted forks - Northstar Attachments › assets › manuals › ...stand ALL Safety and...

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Page 1: loader mounted forks - Northstar Attachments › assets › manuals › ...stand ALL Safety and Operating instructions in the manual and to follow these. Accidents can be avoided.
Page 2: loader mounted forks - Northstar Attachments › assets › manuals › ...stand ALL Safety and Operating instructions in the manual and to follow these. Accidents can be avoided.

LIMITED WARRANTY

The Manufacturer warrants to original Purchaser that its product is free from majordefects in material under normal use and service for a period of 180 days from the datethe product is shown to have been placed into operation by original distributor custom-ers or for one year from date of shipment from Manufacturer's plant, whichever shallfirst occur.

The Manufacturer's obligation under this warranty is expressly limited to the repair orreplacement, at its option, of the parts which are returned F.O.B. Manufacturer, Yakima,WA, and which are determined by Manufacturer to be defective. Provided further thatsuch parts shall be returned within thirty (30) days from date of failure to Manufacturerthrough the dealer or distributor from whom the purchase was made. Transportationcharges prepaid by customer. Manufacturer assumes no responsibility for outsidelabor.

THIS IS THE SOLE AND ONLY WARRANTY OF MANUFACTURER AND NO OTHERWARRANTY IS APPLICABLE, EITHER EXPRESSED OR IMPLIED, IN FACT OR BYLAW, INCLUDING ANY WARRANTY AS TO MERCHANTABILITY OR FITNESS FORA PARTICULAR USE OR PURPOSE.

This warranty shall not be interpreted to render us liable for injury or damages of anykind or nature, direct, consequential, or contingent, to person or property. This warrantydoes not extend to loss of crops, loss because of delay in harvesting or any expense orloss incurred for labor, supplies, substitute machinery, rental or any other reason.

The sole and only remedy in regard to any defective products shall be the repair orreplacement thereof herein provided, and Manufacturer shall not be liable for any con-sequential, special, incidental, or punitive damages resulting from or caused by anysuch defects.

The Manufacturer reserves the right to make improvements in design or changes inspecifications at any time, without incurring any obligations to owners of units previouslysold.

No one is authorized to alter, modify, or enlarge this warranty nor the exclusions, limita-tions, and reservation.

The price of goods sold is determined using this warranty as a cost factor.

WARRANTY VOID IF NOT REGISTEREDWITHIN 30 DAYS OF PURCHASE DATE

Page 3: loader mounted forks - Northstar Attachments › assets › manuals › ...stand ALL Safety and Operating instructions in the manual and to follow these. Accidents can be avoided.
Page 4: loader mounted forks - Northstar Attachments › assets › manuals › ...stand ALL Safety and Operating instructions in the manual and to follow these. Accidents can be avoided.
Page 5: loader mounted forks - Northstar Attachments › assets › manuals › ...stand ALL Safety and Operating instructions in the manual and to follow these. Accidents can be avoided.
Page 6: loader mounted forks - Northstar Attachments › assets › manuals › ...stand ALL Safety and Operating instructions in the manual and to follow these. Accidents can be avoided.
Page 7: loader mounted forks - Northstar Attachments › assets › manuals › ...stand ALL Safety and Operating instructions in the manual and to follow these. Accidents can be avoided.
Page 8: loader mounted forks - Northstar Attachments › assets › manuals › ...stand ALL Safety and Operating instructions in the manual and to follow these. Accidents can be avoided.

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2.2 EQUIPMENT SAFETY GUIDELINES

1. Safety of the operator and bystanders is oneof the main concerns in designing and devel-oping a machine. However, every year manyaccidents occur which could have beenavoided by a few seconds of thought and amore careful approach to handling equipment.You, the operator, can avoid many accidentsby observing the following precautions in thissection. To avoid personal injury or death,study the following precautions and insistthose working with you, or for you, followthem.

2. In order to provide a better view, certainphotographs or illustrations in this manualmay show an assembly with a safety shieldremoved. However, equipment should neverbe operated in this condition. Keep all shieldsin place. If shield removal becomes neces-sary for repairs, replace the shield prior touse.

3. Replace any safety sign or instruction signthat is not readable or is missing. Location ofsuch safety signs is indicated in this manual.

4. Never use alcoholic beverages or drugs whichcan hinder alertness or coordination whileoperating this equipment. Consult your doctorabout operating this machine while takingprescription medications.

5. Under no circumstances should youngchildren be allowed to work with thisequipment. Do not allow persons tooperate or assemble this unit until theyhave read this manual and have developeda thorough understanding of the safetyprecautions and of how it works. Reviewthe safety instructions with all users annually.

6. This equipment is dangerous to children andpersons unfamiliar with its operation. Theoperator should be a responsible, properlytrained and physically able person familiarwith farm machinery and trained in thisequipment's operations. If the elderly areassisting with farm work, their physical limita-tions need to be recognized and accommo-dated.

7. Use a tractor equipped with a Roll OverProtective Structure (ROPS) and a seat belt.

8. Never exceed the limits of a piece of machin-ery. If its ability to do a job, or to do so safely,is in question - DON'T TRY IT.

9. Do not modify the equipment in any way.Unauthorized modification result in seriousinjury or death and may impair the functionand life of the equipment.

10. In addition to the design and configuration ofthis implement, including Safety Signs andSafety Equipment, hazard control and acci-dent prevention are dependent upon theawareness, concern, prudence, and propertraining of personnel involved in the operation,transport, maintenance, and storage of themachine. Refer also to Safety Messages andoperation instruction in each of the appropri-ate sections of the Tractor and machineManuals. Pay close attention to the SafetySigns affixed to the Tractor and the machine.

Page 9: loader mounted forks - Northstar Attachments › assets › manuals › ...stand ALL Safety and Operating instructions in the manual and to follow these. Accidents can be avoided.

2.3 SAFETY TRAINING

1. Safety is a primary concern in the design andmanufacture of our products. Unfortunately,our efforts to provide safe equipment can bewiped out by a single careless act of anoperator or bystander.

2. In addition to the design and configuration ofequipment, hazard control and accidentprevention are dependent upon the aware-ness, concern, prudence and proper trainingof personnel involved in the operation, trans-port, maintenance and storage of this equip-ment.

3. It has been said, "The bestsafety feature is an in-formed, careful operator."We ask you to be that kindof an operator. It is theoperator's responsibility to read and under-stand ALL Safety and Operating instructionsin the manual and to follow these. Accidentscan be avoided.

4. Working with unfamiliar equipment can lead tocareless injuries. Read this manual, and themanual for your tractor, before assembly oroperating, to acquaint yourself with themachines. If this machine is used by anyperson other than yourself, or is loaned orrented, it is the machine owner's responsibilityto make certain that the operator, prior tooperating:

a. Reads and understands the operator'smanuals.

b. Is instructed in safe and proper use.

5. Know your controls and how to stop tractor,engine, and machine quickly in an emer-gency. Read this manual and the one pro-vided with your tractor.

6. Train all new personnel and review instruc-tions frequently with existing workers. Becertain only a properly trained and physicallyable person will operate the machinery. Aperson who has not read and understood alloperating and safety instructions is not quali-fied to operate the machine. An untrainedoperator exposes himself and bystanders topossible serious injury or death. If the elderlyare assisting with farm work, their physicallimitations need to be recognized and accom-modated.

2.4 SAFETY SIGNS

1. Keep safety signs clean and legible at alltimes.

2. Replace safety signs that are missing or havebecome illegible.

3. Replaced parts that displayed a safety signshould also display the current sign.

4. Safety signs are available from your author-ized Distributor or Dealer Parts Department orthe factory.

How to Install Safety Signs:

• Be sure that the installation area is clean anddry.

• Be sure temperature is above 50°F (10°C).

• Determine exact position before you removethe backing paper. (See Section 3).

• Remove the smallest portion of the splitbacking paper.

• Align the sign over the specified area andcarefully press the small portion with theexposed sticky backing in place.

• Slowly peel back the remaining paper andcarefully smooth the remaining portion of thesign in place.

• Small air pockets can be pierced with a pinand smoothed out using the piece of signbacking paper.

5

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2.5 PREPARATION

1. Never operate the tractor and machine untilyou have read and completely understand thismanual, the Tractor Operator's Manual, andeach of the Safety Messages found on thesafety signs on the tractor and machine.

2. Personalprotectionequipmentincluding hardhat, safetyglasses, safetyshoes, andgloves arerecommendedduring assem-bly, installation, operation, adjustment, main-taining, repairing, removal, or moving theimplement. Do not allow long hair, loosefitting clothing or jewellery to be aroundequipment.

3. PROLONGED EXPOSURETO LOUD NOISE MAYCAUSE PERMANENTHEARING LOSS!Tractors with or withoutequipment attached canoften be noisy enough tocause permanent, partialhearing loss. We recommend that you wearhearing protection on a full-time basis if thenoise in the Operator's position exceeds80db. Noise over 85db on a long-term basiscan cause severe hearing loss. Noise over90db adjacent to the Operator over a long-term basis may cause permanent, totalhearing loss. NOTE: Hearing loss from loudnoise (from tractors, chain saws, radios, andother such sources close to the ear) is cumu-lative over a lifetime without hope of naturalrecovery.

4. Operate the machine onlywith a tractor equipped withan approved Roll-Over-Protective Structure (ROPS).Always wear your seat belt.Serious injury or even deathcould result from falling offthe tractor ---particularlyduring a turnover when the operator could bepinned under the ROPS or the tractor.

5. Clear working area of stones, branches orhidden obstacles that might be hooked orsnagged, causing injury or damage.

6. Keep bucket/forks away from overhead powerlines. Electrocution can occur without directcontact with an overhead power line.

7. Operate only in daylight or good artificial light.

8. Be sure machine is properly mounted, ad-justed and in good operating condition.

9. Before starting, give the machine a "onceover" for any loose bolts, worn parts, cracks,leaks, frayed hoses and make necessaryrepairs. Always follow maintenance instruc-tions.

10. Ensure that all safety shielding and safetysigns are properly installed and in goodcondition.

11. Check that mounting pins are in good condi-tion and all locking pins are installed.

12. Move wheels or tires to their widest positionfor maximum stability.

13. Add wheel ballast or rear weight for maximumstability.

14. Do not use on tractors with narrow front ends.Use wide front axle only.

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2.6 OPERATING SAFETY

1. Please remember it is important that you readand heed the safety signs on the Loader andForks. Clean or replace all safety signs if theycannot be clearly read and understood. Theyare there for your safety, as well as the safetyof others. The safe use of this machine isstrictly up to you, the operator.

2. All things with moving parts are potentiallyhazardous. There is no substitute for acautious, safe-minded operator who recog-nizes potential hazards and follows reason-able safety practices. The manufacturer hasdesigned these Forks to be used with all itssafety equipment properly attached, to mini-mize the chance of accidents. Study thismanual to make sure you have all safetyequipment attached.

3. Fork attachments are designed to engage andload palleted material. Do not use forks tohandle large loads such as bales, posts, etc.and avoid carrying loose or shiftable loads.

4. Practice raising, lowering and tilting unit andits load when learning to operate loader andforks. Become familiar with controls beforeoperating.

5. If a safety shield or guard is removed for anyreason, it must be replaced before the ma-chine is again operated.

6. Keep the loader arms and forks at a lowposition when moving and when working oninclines.

7. Do not operate near the edge of drop-offs orbanks.

8. Do not operate at an angle on steep slopes.Drive up or down but not across. Keepbucket, forks and arms low.

9. Make allowances for increased length andweight of tractor during operation and moving.

10. Remove all sticks, stones, roots, and wiresfrom working area before starting. Take carenot to contact overhead obstructions duringoperation.

11. Never operate controls from the ground.Operate only from the operators seat toprevent unexpected loader and fork move-ment that can lead to crushing between framemembers.

12. Use extra care when handling large roundloads or other shiftable objects unless loaderand forks are equipped with an attachmentdesigned to secure objects. A grapple forkanchor devise is recommended.

13. Large round loads or loose objects can rollback down loader arms. Secure objectsbefore raising arms. Keep arms low.

14. Keep bucket/forks away from overhead powerlines. Electrocution can occur without directcontact with an overhead power line.

15. Do not exceed machine lift capacity. Over-loading can cause structural damage and leadto unsafe operating conditions.

16. Never carry, lift or move people on arms, forksor bucket. Do not use machine as a workplatform.

17. Always use two people to handle heavy,unwieldy components during assembly,installation, removal or moving.

18. Never place any part of your body where itwould be in danger if movement should occurduring assembly, installation, operation,maintaining, repairing, removal or moving.

19. Do not walk or work under a raised machineor attachment unless it is securely blocked orheld in position. Do not depend on the tractorhydraulic system to hold the machine orattachment in place.

20. Never use alcoholic beverages or drugs whichcan hinder alertness or coordination whileoperating this equipment. Consult your doctorabout operating this machine while takingprescription medications.

21. Do not allow riders on the machine or tractorat any time. There is no safe place for anyriders.

22. Do not go under raised loader or forks. Keepothers away.

23. Before you operate the machine, check overall pins, bolts, and connections to be sure allare securely in place. Replace any damagedor worn parts immediately.

24. Review safety instructions annually.

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2.7 TRANSPORT SAFETY

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1. Comply with state and local laws governinghighway safety and movement of farm ma-chinery on public roads.

2. The use of flashing amber lights is acceptablein most localities. However, some localitiesprohibit their use. Local laws should bechecked for all highway lighting and markingrequirements.

3. At all times, when driving the tractor andequipment on the road or highway under 20mph (32 kph) use flashing amber warninglights and a slow moving vehicle (SMV)identification emblem. Do not exceed 20 mph(32 kph). Reduce speed on rough roads andsurfaces.

4. Keep tractor in gear to provide engine brakingwhen going downhill. Do not coast.

5. Plan your route to avoid heavy traffic.

6. Keep brake pedals latched together at alltimes.

7. Do not drink and drive.

8. Be a safe and courteous driver. Always yieldto oncoming traffic in all situations, includingnarrow bridges, intersections, etc. Watch fortraffic when operating near or crossingroadways.

9. Turn into curves or go up or down hills only ata low speed and at a gradual steering angle.Make certain that at least 20% of the tractor'sweight is on the front wheels to maintain safesteerage. Slow down on rough or unevensurfaces.

10. Keep loader in a low position when traveling.Remember, the higher the loader, the higherthe center of gravity with increased risk of theunit upset.

11. Never allow riders on either tractor or ma-chine.

2.8 MAINTENANCE SAFETY

1. Good maintenance is your responsibility.Poor maintenance is an invitation to trouble.

2. Follow good shop practices.

- Keep servicearea clean anddry.

- Be sure electricaloutlets and toolsare properlygrounded.

- Use adequatelight for the job athand.

9. Periodically tighten all bolts, nuts and screwsand check that all cotter pins are properlyinstalled to ensure unit is in a safe condition.

10. When completing a maintenance or servicefunction, make sure all safety shields anddevices are installed before placing unit inservice.

8. A fire extinguisherand first aid kitshould be keptreadily accessiblewhile performingmaintenance onthis equipment.

3. Make sure there is plenty of ventilation.Never operate the engine in a closed building.The exhaust fumes may cause asphyxiation.

4. Before working on this machine, lower loaderarms and forks to the ground, shut off theengine, set the brakes, and remove theignition key.

5. Never work under equipment unless it isblocked securely.

6. Use personal protection devices such as eye,hand and hearing protectors, when performingany service or maintenance work.

7. Where replacement parts are necessary forperiodic maintenance and servicing, genuinefactory replacement parts must be used torestore your equipment to original specifica-tions. The manufacturer will not be responsi-ble for injuries or damages caused by use ofunapproved parts and/or accessories.

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2.10 STORAGE SAFETY

1. Store the unit in an area away from humanactivity.

2. Do not permit children to play on or aroundthe stored machine.

3. Store the unit in a dry, level area. Support theframe with planks if required.

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2.9 HYDRAULIC SAFETY

1. Make sure that all the components in thehydraulic system are kept in good conditionand are clean.

2. Replace any worn, cut, abraded, flattened orcrimped hoses and metal lines.

3. Relieve pressure before working on hydraulicsystem.

4. Do not attempt any makeshift repairs to thehydraulic lines, fittings or hoses by usingtapes, clamps or cements. The hydraulicsystem operates under extremely high-pressure. Such repairs will fail suddenly andcreate a hazardous and unsafe condition.

5. Wear proper hand andeye protection whensearching for a high-pressure hydraulic leak.Use a piece of wood orcardboard as a backstopinstead of hands toisolate and identify aleak.

6. If injured by a concentrated high-pressurestream of hydraulic fluid, seek medical atten-tion immediately. Serious infection or toxicreaction can develop from hydraulic fluidpiercing the skin surface.

7. Before applying pressure to the system, makesure all components are tight and that lines,hoses and couplings are not damaged.

8. When disconnecting hydraulic lines, shut offhydraulic supply and relieve hydraulic pres-sure.

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EMPLOYEES SIGNATURE EMPLOYERS SIGNATURE

SIGN-OFF FORM

2.11 SIGN-OFF FORM

The Manufacturer follows the general Safety Standards specified by the American Society of AgriculturalEngineers (ASAE) and the Occupational Safety and Health Administration (OSHA). Anyone who will beoperating and/or maintaining the Loader Mounted Forks must read and clearly understand ALL Safety,Operating and Maintenance information presented in this manual.

Do not operate or allow anyone else to operate this equipment until such information has been reviewed.Annually review this information before the season start-up.

Make these periodic reviews of SAFETY and OPERATION a standard practice for all of your equipment. Wefeel that an untrained operator is unqualified to operate this machine.

A sign-off sheet is provided for your record keeping to show that all personnel who will be working with theequipment have read and understand the information in the Operator’s Manual and have been instructed inthe operation of the equipment.

DATE

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