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LOW VOLTAGE MOTORS - IEC

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Over the last 67 years, we have become a reflection of the strength and purpose that today represent Indian Industry and its growing power internationally. Bharat Bijlee has evolved from a pioneer of electrical engineering in India to one of the most trusted names in the industry. Our portfolio of products and services includes Power Transformers, Projects, Motors, Drives and Elevator Systems and caters to a spectrum of industries and the builders of the nation's infrastructure: Power, Refineries, Steel, Cement, Railways, Machinery, Construction and Textiles. Our products must perform faultlessly and we must fulfill the most demanding delivery schedules. We value innovation and are proud of the customer - centric outlook that enables us to develop specialised solutions for a wide range of utility and industrial markets. Our plant near Mumbai & our extensive network of Sales and Service offices are integrated by enterprise - wise management and information systems. Technology and innovation coverage to offer our customers integrated solutions that meet their specific needs. We are growing; expanding both our manufacturing range and capacities, venturing into related diversifications and exploring new markets with new partners. Transformers Projects LT Motors 0.12kW to 1250 kW, up to 690V MV Motors 160kW to 1000kW, up to 6.6kV Drives Elevator Systems LOW VOLTAGE MOTORS 0.12kW to 1250kW Hazardous Area Motors
Transcript
Page 1: LOW VOLTAGE MOTORS - IEC

Over the last 67 years, we have become a reflection of the strength and purpose that today represent Indian Industry and its growing power internationally. Bharat Bijlee has evolved from a pioneer of electrical engineering in India to one of the most trusted names in the industry. Our portfolio of products and services includes Power Transformers, Projects, Motors, Drives and Elevator Systems and caters to a spectrum of industries and the builders of the nation's infrastructure: Power, Refineries, Steel, Cement, Railways, Machinery, Construction and Textiles.

Our products must perform faultlessly and we must fulfill the most demanding delivery schedules. We value innovation and are proud of the customer - centric outlook that enables us to develop specialised solutions for a wide range of utility and industrial markets. Our plant near Mumbai & our extensive network of Sales and Service offices are integrated by enterprise - wise management and information systems. Technology and innovation coverage to offer our customers integrated solutions that meet their specific needs. We are growing; expanding both our manufacturing range and capacities, venturing into related diversifications and exploring new markets with new partners.

Transformers Projects

LT Motors 0.12kW to 1250 kW, up to 690V

MV Motors 160kW to 1000kW, up to 6.6kV

Drives Elevator Systems

LOW VOLTAGE MOTORS

0.12kW to 1250kW

Hazardous Area Motors

Page 2: LOW VOLTAGE MOTORS - IEC

Complete range of BBL motors from frame 56 to 450 (0.12kW to 1250kW) suitable for all applications across industries.

Page 3: LOW VOLTAGE MOTORS - IEC

INDEXINDEXINDEX

B. HAZARDOUS AREA MOTORS Technical Information

1. Standard Flame Proof Motors a. Technical Information b. Performance Table c. General Arrangement Drawing

2. IE2 Series Flame Proof Motors a. Energy Efficient Motors (Flame Proof) - General Information b. Performance Tables c. General Arrangement Drawings

3. High Efficiency 8 Pole Motors Flame Proof Motors a. Performance Table b. General Arrangement Drawing

4. Standard Non-sparking Motors a. Technical Information b. Performance Table c. General Arrangement Drawing

5. IE2 Series Non-sparking Motors a. Performance Tables b. General Arrangement Drawings

6. High Efficiency 8 Pole Motors Non-sparking Motors a. Performance Table b. General Arrangement Drawing

Annexure

1

12

21

35

41

47

47

61

Page 4: LOW VOLTAGE MOTORS - IEC

PRODUCT RANGEBharat Bijlee manufactures a complete range of three phase squirrel cage induction motors.

Motor Type

Frame

Power (kW) Polarity

Standard Motors

63 to 355

0.18 to 315

2, 4, 6, 8

IE2 Motors

71 to 355

0.37 to 375

2,4,6

Large LT Motors(DCCA)

355 to 450

280 to 1250

2, 4, 6, 8

Standard Flame Proof Motors

80 to 280

0.37 to 90

2, 4, 6, 8

IE2 Flame Proof Motors

80 to 315

0.37 to 200

2, 4, 6

Non - Sparking Motors

63 to 400

0.12 to 560

2, 4, 6, 8

Increased Safety Motors(For details, please contact our Sales Office)

63 to 450 2, 4, 6, 8

Crane & Hoist Duty Motors

71 to 355 0.37 to 400 4, 6, 8

Textile Motors - Ring Frame

100 to 160

1.1 to 15

4

Cane Unloader Motors

160 to 225

11 to 30

6

Marine Duty Motors 63 to 450

Roller Table MotorsAs per requirement

Railway Auxilliary MotorsAs per requirement

Medium Voltage Motors 355 to 450 160 to 1000 2,4,6,8

---- ----

---- ----

---- ----

Slip ring Motors 100 to 160 1.1 to 10 4,6

Brake Motors 71 to 132 0.25 to 9.3 2, 4, 6, 8

Page 5: LOW VOLTAGE MOTORS - IEC

Product Range

Reference Standards All motors comply with following Standards, viz.:

Motor type Series

Type

Frame size

kW range

Standard Flame Proof Motors –Ex (d)

Standard (MD) 80 to 280M

0.37 TO 90

High efficiency IE2 series Flame Proof Motors –Ex (d)

IE2 (2J)

80 to 315L

0.37 TO 200

IS/IEC 60079-0:2004 Electrical apparatus for Explosive

gas atmosphere-Part 0 General Requirements

IS/IEC 60079-1:2007

Electrical apparatus for Explosive gas atmosphere-Equipment protection by flame proof enclosures "d"

IS 5572:2009

Classification of Hazardous areas (other than mining) having flammable gases and vapors for electrical installations.

IS 5571:2009

Guide for selection and installation of electrical equipment for hazardous areas (other than mines)

IS 325 Three Phase Induction motor-specifications.( For Standard TEFC SCR Motors )

IS 12615:2011

Energy Efficient Induction Motors- Three Phase Squirrel Cage

( For IE2 Series Motors )

IS 4029 Guide for testing three phase induction motors

( For Standard TEFC SCR Motors )

IS 4889

Methods of determination of efficiency of rotating electric machines( For Standard TEFC SCR Motors )

IS 15999 -(Part2/Sec 1):2011

Standard Methods for determining Losses and Efficiency from Tests.( For IE2 Series Motors )

IS/IEC 60034-1

Rotating Electrical Machines -Rating & Performance

IS /IEC 60034-5

Degree of protection provided by the integral design of Rotating Electrical Machines (IP code) : classification

IS 6362 / IEC 60034-6

IS 12065 /IEC 60034-9

Permissible limits of noise level for Rotating Electrical Machines

IS 12075:2008

Designation of method of cooling for Rotating Electrical Machines / Method of cooling (IC code)

Mechanical Vibration of Rotating Electrical Machines

Flame Proof Induction Motors

Hazardous AreasHazardous areas are defined as areas where explosive atmosphere is present, or may be expected to be present, in quantities such as to require special precautions for the construction, installation and use of equipment.

The decision as to whether an area is hazardous as per the relevant regulations and specifications rests entirely with the user, or in case of doubt, with the competent inspecting authority.

IS 5572:2009 classifies the hazardous areas into three zones, depending on the frequency and duration for which dangerous concentrations are likely to be present.

Classification of Hazardous Areas (Gases and Vapors) and selection of Electrical EquipmentClassification of these zones and selection of electrical equipment is as under.

Zone Classification of area as per ref. std.IS 5572:2009

Selection of electrical equipment based on ref.std. IS 5571:2009

Zone ‘0’

An area in which Hazardous atmosphere is continuously present.

Generally, use of electrical equipment is to be avoided.But when this is not practicable, Intrinsically safe or pressurized electrical equipment to be used.

Zone ‘1’

Hazardous atmosphere is likely to be present under normal operating conditions.

For this area, electrical equipment used, must be in flame proof enclosure type Ex (d) conforming to IS/IEC 60079-1.

Zone ‘2’

In this area hazardous atmosphere is likely to be present only under abnormal operating conditions and for a short period.

Apparatus with type of protection Ex (e) in accordance with IS/IEC 60079-7may be used without any special enclosure. Apparatus having type of protection Ex (nA) in accordance with IS/IEC 60079-15 are also permitted for use.

Code of practice for installation and maintenance of induction motors

Dimensions of Foot Mounted AC Induction motors

Dimensions of Flange mounted AC Induction motors

IS 900:1992

IS 1231:1974

IS 2223:1983

Dimension & Output rating of Rotating Electrical Machines

IEC 60072-1:1991

HAZARDOUS AREA MOTORSHAZARDOUS AREA MOTORSTECHNICAL INFORMATION

1

Page 6: LOW VOLTAGE MOTORS - IEC

Temperature ClassThe ignition temperature of the gas classified as T1 to T6 is as under:

The maximum surface temperature under the worst operating condition must not exceed the ignition temperature of gas.

The maximum surface temperature refers to that surface which is coming in contact with the explosive gas.

In case of Flame Proof Ex(d) Motors, this refers to external surface temperature whereas in case of Non sparking Ex (nA) motors, this refers to the internal temperature as well.

Classification of Hazardous GasesHazardous Gases have been classified in IS/IEC 60079-1 and are associated only with flame proof enclosures.Bharat Bijlee Flame proof motors are offered suitable for gas Gr. I, IIA and IIB only. Additionally, frame MJ132 is suitable for gas group IIB + H 2

(Hydrogen).

List of hazardous gases, their group specification and ignition temperatures have been specified in IS/IEC 60079-20. Some of the gases are listed in the following table.

Temp. Class as required by the area classification

Ignition Temperature of gas or vapor in °C

Allowable temperature classes of equipment

T1 >450 T1 – T6

T2 >300 T2 – T6 T3 >200 T3 – T6 T4 >135 T4 – T6 T5 >100 T5 – T6 T6 >85 T6

Frame Size Temp Class

IEC frame size BBL frame size

80 MJ 80 T6

90 MJ 90 T5

100 MJ 100 T5

112 MJ 112 T5

132 MJ 132 T5

160 MJ 160 T5 180 MJ 180 T5 200 MJ 200 T5 225 MJ 225 T5 250 MJ 250 T4 280 MJ 280 T4 315 MJ 315 T4

Temperature Class of Bharat Bijlee Motors

Gas Group

Gas or Vapor

Temp. Class

I

Methane (firedamp)

T1

IIA Industrial Methane*

T1

Carbon monoxide T1

Decane

T3

Xylene

T1

Methyl acetate

T1

Hexane

T3

Heptane

T3

Iso-octane T2

Propane T1

Butane T2

Benzene T1

Cyclohexane

T2

Acetone

T1

Ethyl acetate

T1

Chloroethylene

T1

Methanol

T1 Ethanol T2

Butyl acetate T2

IIB 1,3-Butadiene T2

Ethylene T2

Diethyl ether T4

Ethylene oxide T2

Coke-oven Gas T1

IIC Hydrogen T1

Acetylene

T1

*Note: Industrial Methane includes Methane mixed with not more than 10% volume of Hydrogen.

FLAME PROOF MOTORSFLAME PROOF MOTORSTECHNICAL INFORMATION

2

Page 7: LOW VOLTAGE MOTORS - IEC

Statutory Approvals and LicensesMotors used in hazardous areas need statutory approvals from various statutory authorities depending upon their area of jurisdiction before marketing. Statutory / Licensing authorities accord their approval / License based on the test reports issued by their recognized test houses such as CIMFR Dhanbad, ERTL (East) Kolkata etc.

Statutory Authority

Scope Area of

Jurisdiction Central Institute of Mining & Fuel Research

CIMFR Dhanbad

Testing & Certification -

(formerly CMRI)

Electronics Regional Test Laboratory ERTL (East) Kolkata

Testing & Certification

-

Directorate General of Mines Safety DGMS Dhanbad

Approving Coal mines &

Oil mines.

Voltage Variation %

Frequency Variation %

Combined Voltage & Frequency

(%)

Permissible output as %

of rated value

± 10 ± 5 ± 10 100

± 12.5 ± 5 ± 12.5 95 ± 15 ± 5 ± 15 90

Petroleum & Explosives Safety Organization PESO Nagpur(formerly CCOE)

Approving

All areas where

explosive liquids/ gases are stored & transported

Directorate General Factory Advice Service and Labour Institutes DGFASLI Mumbai

Approving

All areas where

explosive liquids/ gases are Processed.

Bureau of Indian Standards

BIS

Licensing -

All Flame Proof Motors have License mark IS/IEC 60079-1:2007.

DGMS identification mark is mandatory for motors used in coal mines & oil mines.

Electrical Features: Standard operating ConditionsSupply conditions (Voltage & Frequency)Voltage : 415 V ± 10%Frequency : 50Hz ± 5%Combined variation : ± 10%(absolute sum with max frequency variation 5%)

AmbientMotors are designed for ambient temperature of 45°C as mentioned in the performance table.

Higher ambient temperature motors can be offered on request.

AltitudeThe motors are designed for an altitude up to 1000m above mean sea level.

Motors suitable for higher altitude can be offered on request.

Re-Rating FactorsThe Re-Rating factors applicable under different conditions of supply voltage, frequency, ambient and altitude are obtained by multiplying rated output kW by following factors.

Variation in Supply Voltage & Frequency

FLAME PROOF MOTORSFLAME PROOF MOTORSTECHNICAL INFORMATION

Method of Starting Bharat Bijlee Motors are suitable for following methods of starting.

kW rating Method of starting

No. of Leads

Upto & including 1.5 kW

DOL 3 (Internal star

connection) Above 1.5 kW DOL or Star/Delta 6

Variation in Ambient & Altitude

Amb.Temp.

°C

Permissible output as %

of rated value

Altitude above

sea level (m)

Permissibleoutput as % of rated value

- - 1000 100 - - 1500 97

<30 107 2000 94 30-45 100 2500 90

50

96

3000 86 55

92

3500 82

60

87

4000 77

3

Page 8: LOW VOLTAGE MOTORS - IEC

Starting current measurement of Bharat Bijlee motorsInduction motor starting current is generally 6 to 7 times the full load current of the motor. This is a characteristic feature of the motor and though undesirable, it is inevitable in the design of the motor.

Measurement of this starting current at rated voltage becomes difficult since it demands higher capacity of the supply system as well as use of appropriate CTs in the circuit of meters. Generally a fraction of rated starting current is passed in the motor due to capacity constraints. This current is extrapolated to rated voltage. If this measurement is done at higher voltage then the estimated starting current is more accurate.

Duty, Starting Time & Number of Consecutive StartsMotors are designed for continuous (S1) Duty. Other types of duty (S2 to S9) can be offered on

request. For load GD² ≤ Motor GD², the motors can safely withstand 3 consecutive starts from cold condition & 2 consecutive starts from hot condition. In application where more severe starting conditions are encountered, a special enquiry should be made to our Sales Office. e.g.

• Drives with high inertia e.g flywheel drives, eccentric presses, large fans etc.

• Drives involving intermittent duty of motors with frequent starts e.g. rolling mills, centrifuges and conveyor motors, etc.

The enquiry should be accompanied with following information.

• GD² and relevant speed of driven equipment • Duty cycle / sequence of operation / no. starts / hour • Speed-Torque diagram of driven equipment • Method of braking (Electrical or Mechanical)• Method of starting• Method of coupling

kW Range

Measurement at % of voltage to rated voltage

0.12 kW to 90 kW 70%

90 kW to 200 kW 60%

200 kW to 355 kW 35%

355 kW to 560kW 25%

560kW and above (with rated voltage 690V or higher)

25%

Motors for Intermittent DutyMotors required for intermittent duty (S3 or S4) application (crane or hoist) can be supplied in frame sizes MJ80 to MJ132. BBL has acquired necessary statutory certification for this. However please note that efficiency class is not applicable to these motors. Please refer to our sales office for further details.

Insulation and EnduranceThe motors are provided with class F Insulation system with temperature rise limited to class B.

All insulating materials used are adequately resistant to the action of microbes and fungi. Gel coat is applied on winding overhangs as an additional protection, against ingress of moisture.

Standard Winding • Motors are wound with modified polyester enamel covered (IS 13730: Part 3 Thermal class 155) copper wires and are flood impregnated.• Gel coat is applied on winding overhangs as an additional protection against ingress of moisture.

Insulation for Converter Fed Motors• The stators are wound with polysteremide coated with polyamide-imide top coat, (dual coated) wires as per IS 13730: part 13, thermal class 200 copper wires. • Vacuum Pressure Impregnation (VPI) is provided to windings on request.• Depending on the voltage wave rise time (dv/dt) and the maximum peak to peak voltage at the motor terminals, suitable insulation schemes are provided on request.• On customer's demand, insulated bearings are offered from frame size 160 and onwards on the non driving end side of the motor.

Options (On request)• Class 'H' insulation. • VPI for frame 80 to 280M.• Winding with dual coated wires.

Thermal Protection for WindingPTC Thermisters can be embedded in stator winding on request.

Earthing TerminalsTwo earthing terminals are provided, one on each motor foot. Also, two earthing terminals are provided in the terminal box.

Anti-condensation MethodMotors can be offered with built in space heaters in frame sizes 90 and above. For 315 frame, space heaters are provided as a standard feature.

FLAME PROOF MOTORSFLAME PROOF MOTORSTECHNICAL INFORMATION

4

Page 9: LOW VOLTAGE MOTORS - IEC

Mechanical Features EnclosureThe motors are offered with totally Enclosed Fan Cooled (TEFC) construction. All foot mounted motors are with integral feet construction.

The frame, end shields, terminals boxes and bearing covers of all motors are made of grey cast iron.

These motors are so designed that the frame temperature will remain below the ignition temperature of gas-air mixture involved.

All cast iron parts forming flame proof enclosures are subjected to hydraulic pressure test, after final machining as per IS/IEC 60079-1.

Type of ConstructionStandards motors are designed for foot mounting (B3). These are also suitable for B6, B7, B8, V5 and V6 mounting without any change.

Motors can be supplied in Flange mounting (B5). These are also suitable for V1 and V3 mounting without any change.

Cooling All motors are totally Enclosed Fan cooled (TEFC).The cooling is effected by self-driven, bi-directional cast iron or fabricated centrifugal fan protected by fan cover. The type of cooling is IC 411 as per IS 6362/IEC 60034-6.

Minimum cooling distance as indicated in GA drawing has to be provided for effective cooling of the motor.Note: For more details, refer to annexure I on page no.120.

Degree of Protection All motors have IP55 Degree of protection as per IS/IEC 60034-5. Higher degree of protection can be provided on request. All flanged motors are additionally provided with oil tight shaft protection on driving end side. A drain plug is not permissible in FLP motors.Note: For more details, refer to annexure II on page no. 121.

FLAME PROOF MOTORSFLAME PROOF MOTORSTECHNICAL INFORMATION

Frame Size

Bearing Nos. C3 Clearance

Terminal Box

Type/ Location

Terminal Cable entries No. & size in**

Max cond

Cross Sec. area mm2DE

NDE

Nos

Size

80

6204 2Z

6204 2Z

MJ80/TOP 3

M5 1 x M20

4

90

6205 2Z

6205 2Z

MJ132 /TOP 3/6 *

M6 1 x M25

6

100

6206 2Z

6206 2Z

16112

6206 2Z

6206 2Z

132

6308 2Z

6308 2Z

160

6209 2Z

6209 2Z

MJ200/TOP 6

M8

2 x M32

50

180

6310 2Z

6310 2Z

2 x M40

70200

6212 2Z

6212 2Z

225

6213 6213

MJ280/TOP 6

M12 2 x M50

150250

6215 6215

280

2P

6316 6316

4,6 & 8P

6317 6316

315 6319 6319 MJ315/TOP 6 M16 2 x M63 240

Bearing and Terminal Box Details

*3 Terminals up to & including 1.5 kW & 6 terminals for higher kW Outputs.

**Cable entries other than those mentioned in the table can be offered subject to availability of statutory approval

Note: L10 bearing life is 50,000 hours for directly coupled loads through flexible couplings only.5

Page 10: LOW VOLTAGE MOTORS - IEC

FLAME PROOF MOTORSFLAME PROOF MOTORSTECHNICAL INFORMATION

area Gas Group IIA and IIB only). A cable sealing box is mandatory for all motors for use in Coal Mines and Oil Mines.

RotorsAll motors are fitted with dynamically balanced aluminum pressure die cast squirrel cage rotors.

Shaft All motors are provided with single shaft extension in accordance with IS: 1231. The shaft material is C40 (EN8) steel. However, special shaft extension and /or special shaft material e.g. EN24 or stainless steel, is provided on request.

Balancing and VibrationRotors are dynamically balanced with a half key in the shaft extension.

The balancing grade is G2.5 as per ISO:1940.Vibration grade is 'Normal grade' conforming to IS: 12075:2008. Other grades as per IS 12075:2008 or IEC 60034-14 can be provided on request. Note: For more details, refer to annexure VIII on page no. 131.

Direction of RotationAll motors are suitable for bi-directional rotation.

Lifting ArrangementAll motors are provided with lifting hooks. When two or more hooks are provided, all hooks to be used simultaneously for lifting the motor.

Noise LevelMotors are designed for noise level well below the limits specified in IS: 12065 and IEC 60034 - 9.Note: For more details, refer to annexure IV on page no.123.

PaintAll motors are given a special treatment of primer and paint to internal as well as external surface. All external surfaces are coated with epoxy polyamide base acid/alkali resistant paint of dark Admiralty Grey Shade (No. 632 as per IS: 5)

Name Plate Stainless steel name plate is provided on each motor. Special data such as efficiency class, starting current, starting torque, gas group, temperature class and statutory approval references are also provided with usual name plate details.

PackingMotors are packed in wooden packing boxes. Export packing / sea worthy case for home market (without fumigation certificate) is also available on request.

Separate T. Box for Thermister / Thermostat / Space HeaterOnly one separate T. Box either for Thermister / Thermostat or Space Heater can be offered from frame size 200 to 280. In such cases the Main terminal box location will be either on RHS or LHS only.

In case of 315 frame, separate space heater terminal box will be provided as a standard feature. One separate T. Box for thermister can be offered on request.

Cable EntriesMotors for mining application (i.e. Coal mines and oil mines) are provided with cable entries with compound filling sealing boxes suitable for Paper Insulated Lead Covered Double Wire Armored (PILCDWA) PVC Cables. Cable entries with flame proof glands can also be provided to suit PVC armoured cables (For application in hazardous

6316 2

180

2000

6317 4

7500

6 13000 8 17500

6319

2

220

2000 4 5000 6 7500 8 10000

Bearing Pole Re-lubrication

Quantity (g) Interval (Hrs)

6213

2

120

3200 4 9000 6 15000 8 21000

6215 2

150 2800

4 8200 6 10000 8 18000

Alternate T. Box LocationFrame Size T. Box Location

112 & 132 RHS Only 160 to 315 RHS or LHS

Roller Bearing and Insulated Bearing

Motors with insulated bearing on NDE side can be offered from frame size 132 & above on request.

Motors can also be offered with cylindrical roller bearing (NU) on DE side for frame sizes 132 and above on request.

Bearing LubricationSealed bearing (2Z) are filled with grease Unirex N3-ESSO. Others are filled with SKF LGMT3 of SKF make. Special high temperature grease can be provided on request.

On line Greasing On line greasing arrangement is provided in frame sizes 225 and above. For frame sizes 180 and 200L it can be provided on request.

6

Page 11: LOW VOLTAGE MOTORS - IEC

FLAME PROOF MOTORSFLAME PROOF MOTORSTECHNICAL INFORMATION

LENGTH WIDTH HEIGHT

80 2J080453G 440 440 310 34

90L 2J09L653G 510 470 340 51

100L 2J10L233G 510 310 510 66

112M 2J11M653G 510 310 510 73

132M 2J13M693G 610 330 550 118

160ML 2J16L293G 790 440 540 216

180L 2J18L633G 790 460 690 267

200L 2J20L253G 940 540 690 408

225SM 2J22M643G 920 540 790 534

250M 2J25M4A3G 1100 660 820 696

280SM 2J28M453G 1220 660 890 860

315SM 2J31M653G 1300 870 1000 1,120

315L 2J31L6B3G 1500 870 1003 1,625

MOTOR GROSS

WEIGHT IN Kg

PACKING BOX DIMENSIONSFRAME TYPE REF

Shipping Dimension

Special Features• Sturdy housing that prevents an internal explosion from spreading to the external environment and also resists the explosion pressure.• Robust bearing shields and caps bolted to the frame in a manner where the gaps remain unaffected in the event of an internal explosion.• Screen on air intake with a mesh size not exceeding 8mm.• External two earth terminals on motor feet.• Protective earth conductor terminal in the terminal box.• Ex (d) mark on the motors.• CIMFR certificate no, PESO, DGFASLI certificate no. and BIS License mark on the name plate. Special DGMS mark plate is provided with DGMS approval no. in case of motors to be used in coal mines or oil mines.• Special varnishing and painting treatment to resist highly corrosive atmosphere.• All vertical mounted motors will be provided with

3 lifting lugs.

Special Maintenance Care During OperationEach motor must be provided with protective circuit breaker or an equally effective device.In order to maintain safety protection, the following care must be taken on site during operation;

• The joint faces must not be re-machined nor finished or coated with varnish or paint. The surfaces must be kept metallically clean. A thin film or oil grease must be applied as protection against rust. The use of gaskets at point where there were originally none, is not permitted.

• Defective mounting screws and bolts must be

replaced promptly by new ones of a material

with at least the same tensile-strength as the

original ones.

• Care should be taken to see that all screw, bolts, nuts etc. used for fixing the parts of flame proof enclosure are provided with spring washer wherever originally supplied, to prevent them from getting loose due to shocks and vibration during operation. • Enough ventilating space must be provided for efficient cooling of the motor. Refer GA drawing given in the catalogue.

Industrial Applications• Coal Mines• Petro Chemicals & Chemicals• Oil Mines & Rigs• Fertilizers• Solvent Extraction Plant• Paints & Varnish Industry• LPG Bottling Plants• Agro Chemicals• Drugs & Pharmaceuticals• General Industry

Special Design Features Available• Dual Voltage (550/1100V) with 9 terminal connections as per NCB 625•Non standard voltage and frequency variation•Dual Voltage (1:2 or 1:3 ratio)Triple Voltage (1:3:2 ratio)•Energy Efficient Motors (Ie2)•10,12,16,18,24,32 pole motors•Special performance requirements•Class H insulated motors•Low vibration and noise level•Special Bearings•Special Shaft Material•Canopy•Flange/Foot cum Flange mounting•Space Heater, Thermisters•Multispeed Motors•Double/ taper/non standard shaft extension•Non Standard paint Shade•Motors fir use with variable frequency inverter supply

7

Page 12: LOW VOLTAGE MOTORS - IEC

Effect of Converter (VFD) Supply Voltage on Motor Performance

Note : Refer to page no. 6, 7, 8, 9, 10 & 11 of Industrials Motors, Technical Information section.

FLAME PROOF MOTORSFLAME PROOF MOTORSTECHNICAL INFORMATION

Statutory Requirement for Flame Proof Induction Motors Fed with VFD Supply

Combined Testing of Flame Proof Motor and Converter:Bharat Bijlee motors have been tested and approved by statutory authorities for given temperature class with sinusoidal supply. Since VFD supply contains more harmonics, temperature rise of motor increases on VFD supply. This leads to increase in surface temperature. Also, with the VFD, motor speed is varied. When motor speed is reduced, it leads to poor cooling and higher temperature rise. So the new temperature class needs to be verified by statutory authority.

IS 5571 (Guide for selection and installation of electrical equipment for hazardous areas - other than mines) or IEC 60079-14 (Explosive atmospheres - Part 14: Electrical installations design, selection and erection) is the selection guide for the user.

The statutory testing authorities insist that the motors intended for use in hazardous area, which are to be supplied with varying voltage and frequency by converter, shall be tested, certified, and approved in association with the converter to determine the temperature class / maximum surface temperature. The authorities give reference to IS 5571:2009 clause 10.6.1 (a) for this testing.

This is also mentioned in the international standard IEC 60079-14:2007 (Explosive atmospheres - Part 14: Electrical installations design, selection and erection), clause 10.6.1 (a).

Note: 1. Additional factors may also need to be taken into account, which include provision by the user of additional output filters or reactors and the length of cable between converter and motor. Both these affect motor input voltage and cause additional motor heating.

2. High frequency switching in converters can lead to rapid rise time voltage stress in the windings and cable circuits and therefore a further potential source of ignition. It is necessary to consider the effects of this stress according to the type of protection. It will be necessary to add an additional output filter after the converter.

3. Bearing currents require special consideration. Possible solutions include the use of insulated bearings, either alone, or in accordance with a filter that reduces common mode voltages and / or dv/dt.

Cable Length Between Motor and ConverterWhenever flame proof motor is fed through converter supply, converter is placed in safe area and motor is working in hazardous area. Hence the cable length is generally high, i.e. 500 to 800 meters long. For effective and trouble free operation of motor, use of filters (preferably sine wave filter) at converter output terminals is a must, when using such high cable length. The customer and / or his system integrator has to ensure that the voltage appearing at motor terminals is <= 1.56kV.

Warranty clause of motor is applicable only if sine wave filter is provided at converter output terminals by the motor user.

Use of Thermal Protective DevicesUse of thermistors / thermostats is recommended to monitor the temperature rise of stator winding of motor.

8

Page 13: LOW VOLTAGE MOTORS - IEC

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Page 14: LOW VOLTAGE MOTORS - IEC

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Page 15: LOW VOLTAGE MOTORS - IEC

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11

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Page 16: LOW VOLTAGE MOTORS - IEC

Pe

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Page 17: LOW VOLTAGE MOTORS - IEC

13

STA

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AR

D F

LAM

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OF

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S

28

0M

Page 18: LOW VOLTAGE MOTORS - IEC

14

STA

ND

AR

D F

LAM

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OF

MO

TOR

S

280M

Page 19: LOW VOLTAGE MOTORS - IEC

High Efficiency IE2 Flame Proof Induction Motors

High efficiency IE2 flameproof Induction Motors Bharat Bijlee has introduced flame proof IE2 High efficiency motors as per the efficiency values specified in IS 12615:2011.

PRODUCT RANGE

Extending IE class performance to motors used in hazardous areaBBL will continue the practice of extending the advantage of higher efficiency series in hazardous area also, e.g.• Ex d - Flame Proof• Ex n – non sparking

Non sparking motors will be offered in frame sizes as per IS 12615-2011. However for flameproof motors, the frame size may not be the same as per IS 12615-2011 owing to the limitation of accommodating higher core lengths due to enclosure certification.

Highlights• Efficiency values of different manufacturers are comparable only if they are measured by the same method as per IS 15999 (Part 2/sec 1):2011/ IEC 60034-2-1:2007.• IE Class efficiencies are subject to tolerance as per IS/IEC 60034-1• For conditions of limitations on grid supply (e.g. limiting starting current, high tolerances of voltage and/or frequency), it may not be possible to achieve the same IE efficiency class • Energy efficient cage-induction motors are typically built with more active material to achieve higher efficiency and hence the starting performance of these motors differs somewhat from motors with a lower efficiency. The locked rotor current increases approximately by 10 to 15 percent for increase in each level of efficiency for the same output power. For replacing existing motors, this should be checked by the user with manufacturer for proper sizing of the protective devices.

Old efficiency levels were Eff2 and Eff1 (as per CEMEP). For calculation of these efficiencies, fixed stray load losses (0.5% of motor input) were assumed and not measured. Hence efficiency values were with high uncertainty. Now IS 12615:2011 refers to IS 15999 (Part 2/ sec 1):2011 / IEC 60034-2-1:2007 for calculation of efficiency. This calculation is based on the new methods of stray load loss measurement specified in the standard. The effect is in reduction of efficiency value than the earlier values.

Type

Frame Size

kW range

IE2 High efficiency-2J

80 TO 315L

0.37 TO 200

BBL Flame Proof IE2 Motors are readily suitable for inverter duty -

All motors with dual coat winding wires

Special Impregnation to suit inverter duty

15

Note: For more details on IE2 efficiency class, please refer to page no.6, 7, 8, 9, 10, 11 of Industrial Motors Technical Information section.

IE2 FLAME PROOF MOTORSIE2 FLAME PROOF MOTORSTECHNICAL INFORMATION

Page 20: LOW VOLTAGE MOTORS - IEC

Pe

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rman

ce t

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fo

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d)

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No

te :

Effi

cien

cy c

lass

'IE2

' will

be

pu

nch

ed o

n t

he

nam

epla

tes

as p

er

IS :

12

61

5-2

01

1 f

or

rati

ngs

fro

m 0

.37

kw t

o 3

75

kw.

All

pe

rfo

rman

ce v

alu

es

are

su

bje

ct t

o t

ole

ran

ce a

s p

er

IS/I

EC 6

00

34

-1*

The

se r

atin

gs a

re o

ffe

red

in h

igh

er f

ram

e si

ze w

ith

IE2

eff

icie

ncy

leve

l0

**-

Thes

e ra

tin

gs a

re s

uit

able

fo

r am

bie

nt

tem

per

atu

re 4

0C

A

pp

licab

le s

tan

dar

d f

or

test

ing

& e

ffic

ien

cy d

eter

min

atio

n: I

S 1

59

99

IE2

16

IE2

FLA

ME

PR

OO

F M

OTO

RS

Page 21: LOW VOLTAGE MOTORS - IEC

Perf

orm

an

ce t

ab

le f

or

Fla

me P

roo

f (E

x d

) 4 P

ole

mo

tors

T

EF

C 3

Ph

as

e S

qu

irre

l C

ag

e In

du

cti

on

Mo

tors

- F

ram

e s

ize 8

0 t

o 3

15L

Ap

plic

able

sta

nd

ard

fo

r te

stin

g &

ef

fici

ency

det

erm

inat

ion

: IS

15

99

9

Vo

ltag

e

: 4

15

V ±

10

%Fr

equ

ency

: 5

0H

z ±

5%

Co

mb

ined

Var

iati

on

: ±

10

%

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mb

ien

t : 4

5 C

Du

ty

: S

1(C

on

tin

uo

us)

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500 r

pm

( 4

-Po

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esi

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Typ

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nst

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ion

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s at

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ps.

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m

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tor

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g C

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ent

to R

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rren

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Page 22: LOW VOLTAGE MOTORS - IEC

Perf

orm

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RS

Page 23: LOW VOLTAGE MOTORS - IEC

Perf

orm

an

ce t

ab

le f

or

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x d

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0.7

10

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68

0.5

80

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99

01

00

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51

60

MM

J16

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13

72

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10

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40

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83

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3.0

78

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71

37

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83

37

20

11

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0.7

80

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0.6

58

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85

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99

15

17

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01

60

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J16

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L87

37

15

15

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80

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58

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86

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16

79

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20

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9.0

89

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8.0

6.0

2.5

2.3

1.3

23

30

18

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52

25

MM

J22

5M

J22

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23

72

53

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70

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89

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9.8

88

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41

92

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02

25

MM

J22

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J22

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33

72

54

32

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0.7

90

.77

0.6

99

0.2

90

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2.4

14

30

30

40

25

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MJ2

50

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5M

81

37

30

55

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20

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0.6

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91

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37

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50

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92

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90

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65

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MM

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0M

J28

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53

73

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60

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50

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92

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2.4

90

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71

05

57

53

15

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J31

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J31

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37

40

10

57

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80

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0.6

49

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92

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0.5

5.5

2.1

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10

.79

45

75

10

03

15

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J31

5M

J31

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33

74

01

43

98

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0.7

30

.64

93

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3.5

92

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.52

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.41

2.4

10

10

90

12

03

15

MM

J31

5M

J31

M8

53

74

01

71

11

8.5

0.7

80

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0.6

59

4.0

94

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3.0

5.5

2.1

2.4

15

.51

12

01

10

15

03

15

LM

J31

5M

J31

L87

37

40

20

81

44

.80

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0.7

30

.64

94

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4.0

93

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.52

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8.0

13

00

12

51

70

31

5L

MJ3

15

MJ3

1L8

A3

74

02

36

16

4.5

0.7

80

.73

0.6

49

4.6

94

.49

3.6

5.5

2.1

2.4

21

.51

42

51

32

18

03

15

LM

J31

5M

J31

L89

37

40

24

81

73

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0.7

30

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94

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94

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25

No

te :

All

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Page 24: LOW VOLTAGE MOTORS - IEC

20

IE2

FLA

ME

PR

OO

F M

OTO

RS

2J

/MJ

Page 25: LOW VOLTAGE MOTORS - IEC

21

IE2

FLA

ME

PR

OO

F M

OTO

RS

2J

/MJ

Page 26: LOW VOLTAGE MOTORS - IEC

Bharat Bijlee has introduced complete range of standard non-sparking motors for use in hazardous area -Zone 2 (flammable gases and vapors atmosphere). Motors are conforming to IS/IEC 60079-15:2005 and IS/IEC 60079-0:2004 as regards to all safety aspects.

Type Series Frame

Size kW range

Poles

Standard motor

MN 63 to 355L

0.12 to 355

2P, 4P,

6P, 8P

High Efficiency IE2 Series Motors

2S 71 to 355L

0.37 to 355

2P, 4P,

6P

High Efficiency Motors

MS 90 to 450L

0.37 to 200

8P

Reference Standards Motors comply with following Indian & International standards as applicable.

IS/IEC 60079 - 0:2004 Electrical apparatus for Explosive gas atmosphere –

Part 0 General

Requirements

IS/IEC 60079-15: 2005

Electrical apparatus for Explosive gas atmosphere – Part 15 Construction test and marking of type of protection ‘n’ electrical apparatus

IS 5572:2009 Classification of Hazardous areas (other than mining) having flammable gases and vapors for electrical installations.

IS 5571:2009 Guide for selection and installation of electrical equipment for hazardous areas (other than mines)

IEC 60079-14

Explosive atmospheres –

Part 14:

Electrical installations design, selection and erection

Electrical features, operational features of Non sparking motors are same as that of safe area motor. Different constructional features than standard safe area motors are mentioned below.

Special FeaturesNon sparking motors provide protection against auto ignition of surrounding gases which may be released under abnormal operating condition.

Limiting TemperatureThese motor are designed such that the limiting temperatures of all parts in continuous operation

0does not exceed 200 C i.e. Temperature Class T3, as per IS / IEC 60079-15.

Standard operation Conditions Supply conditions (Voltage & Frequency)Voltage : 415 V ± 10%Frequency : 50Hz ± 5%Combined variation : ± 10% (Absolute sum with maxfrequency variation 5%)

Ambient Motors are designed for ambient temperature as mentioned in the performance tables. Higher ambient temperature motors can be offered on request.

Altitude Motors are designed for an altitude up to 1000m above mean sea level. Motors can be offered for higher altitudes on request.

Re-rating FactorsThe re-rating applicable under different conditions of variations in supply voltage, frequency, ambient & altitude are obtained by multiplying following factors.

Variation in Supply Voltage & Frequency

22

Standard and Energy Efficient IE2 Non-Sparking Motors Ex (nA)

± 10 ± 5 ± 10 100

± 12.5 ± 5 ± 12.5 95

± 15 ± 5 ± 15 90

Voltage Variation

(% )

Frequency Variation

( % )

Combined Voltage & Frequency Variation

(% )

Permissible output as %

of rated value

Variation in Ambient & Altitude for all Motors

20 107 30 107

21-35 103 30-45 103

40 100 50 100

45 95 55 96

50 91 60 92

For motors with 0Ambient 40 C

For motors with 0Ambient 50 C

Amb. Temp.0( C)

Permissibleoutput as % of

rated value

Amb. Temp.0( C)

Permissibleoutput as % of

rated value

1000 100

1500 97

2000 94

2500 90

3000 863500 824000 77

Altitude above sea level (m)

Permissible output as % of rated value

NON-SPARKING MOTORSNON-SPARKING MOTORSTECHNICAL INFORMATION

Page 27: LOW VOLTAGE MOTORS - IEC

kW Range

Measurement at % of voltage to rated voltage

0.12 kW to 90 kW 70%

90 kW to 200 kW

60%

200 kW to 355 kW

35%

355 kW to 560kW 25%560kW and above

(with rated voltage 690V or higher)

25%

23

Terminal and ConnectionExternal connection of Client's power cable to the motor terminals in the terminals box must be rigidly gripped and secured against loosening and twisting. This is achieved with specially designed terminal plate in Terminals Box. Terminal plate design is as per the requirements of IS/IEC 60079-15:2005.

Enclosure and Degree of ProtectionAll Non-sparking motors are with totally enclosed fan cooled (TEFC) construction with degree of protection IP55 as per IS/IEC 60034-5 as a standards features. In addition, all flange mounted motors (B5 and B14) have oil tight Shaft (OTS) protection. Motor with V1, V5 and V18 Mounting are provided with a canopy fitted on the top of the fan cover.

Terminal Box and Bearing DetailsPlease refer Terminals box and bearing details and alternate Terminals Box location as specified in the table 1.

Winding and Rotor CageThe Stator winding and rotor cage are so designed that limiting temperature specified in IS/IEC 60079-15 is not exceeded. Gel coat is applied on winding overhang as an additional protection against ingress of moisture.

Air Gap Radial air gap of the motor is such that the minimum air gap values specified in IS / IEC 60079-15 are complied with.

Paint All internal & external surfaces are coated with epoxy polymide base acid/alkali resistant paint of Dark Admiralty Grey, Shade No. 632 (as per IS: 5)

Name Plate Stainless steel name plate is provided each motor. Special data such as efficiency class, temperature class and statutory approval reference are also provided on the nameplate along with the usual name plate details.

CertificationNon-sparking motors are approved by Petroleum Explosive and Safety Origination (PESO), Nagpur. A declaration to this effect is incorporation on the nameplate.

Starting current measurement of BBL motors:Induction motor starting current is generally 6.0 to 7.0 times the full load current of the motor. This is a characteristic feature of the motor and though undesirable, it is inevitable in the design of the motor. Measurement of this starting current at rated voltage becomes difficult since it demands higher capacity of the supply system as well as use of appropriate CTs in the circuit of meters. Generally a fraction of rated starting current is passed in the motor due to capacity constraints. This current is extrapolated to rated voltage. If this measurement is done at higher voltage then the estimated starting current is more accurate.In BBL, starting current measurement is done as per below table

Note: For more details, refer to annexure II on page no. 121.

Cooling All motors are totally Enclosed Fan cooled (TEFC).The cooling is effected by self-driven, bi-directional cast iron or fabricated centrifugal fan protected by fan cover. The type of cooling is IC 411 as per IS 6362/IEC 60034-6.

Minimum cooling distance as indicated in GA drawing has to be provided for effective cooling of the motor.Note: For more details, refer to annexure I on page no. 120.

NON-SPARKING MOTORSNON-SPARKING MOTORSTECHNICAL INFORMATION

Page 28: LOW VOLTAGE MOTORS - IEC

Bearing and Terminal Box Details for Ex(nA) motors

Frame Size

Bearing Nos. C3 clearance

Terminal

Box

Type/ Location

Terminal

No. & size of Cable entries

Max cond. Cross Sec. area mm2

DE NDE No. Size

63 6201 2Z 6201 2Z

gk130/TOP 3

M4

2 X M20X1.5P 4

71 6202 2Z 62022Z

80 6004 2Z 6004 2Z

90S, 90L 6205 2Z 6205 2Z

gk130/RHS 3*

100L 6206 2Z 62052Z gk230/ RHS 3*

2 X M25X1.5P 10 112M 6206 2Z 6205 2Z

132S, 132M 6208 2Z 6208 2Z gk330/RHS

6 M5

160M, 160L 6309 2Z 6209 2Z gk330/RHS 16

180M, 180L(IE2 4 P) 6310 2Z 6309 2Z

50

180M, 180L (Standard

2P, 4P, 6P, 8P & IE2 2P,6P)

6310 2Z 6210 2Z gk430/RHS

6

M6

2 X M32X1.5P

200L 6312 2Z 6212 2Z TB225/RHS 6 M8 2 X M40X1.5P 70

225S, 225M 6313 6213 250M 6315 6215

TB280/ TOP 6 M10 2 X M50X1.5P 150 280 S/M 2P 6316 6316 4,6 & 8P 6317 6316

315S/M 6319 6319 TB315/ TOP 6 M12

2 X M50X1.5P 185 315L 6319 6319 2 X M63X1.5P 240 355L 6322 6322 TB 355/ TOP 6 M16 2 X M75X1.5P 300

355L/K

2P 6319 6319

4P

6322 6322 6P 8P

400M/L

2P

6324 6322

6

2 X M75X1.5P 400

4P 6P 8P

450M/L

4P 6326 6326

TB400/ TOP

M20

6P 8P

*3 Terminals upto and including 1.5kW & 6 terminals for higher outputs, except IE2 motors. Note: L10 bearing life is 50,000 hours for directly coupled loads through flexible couplings only.

** IN 315L frame for star delta connection, higher size T box of 355 frame will be provided.

24

Table 1

Effect of Converter (VFD) supply voltage on motor performanceNote: Please refer to page 6, 7, 8, 9, 10 and 11 of Industrial Motors, technical information section.

TB400/ RHS

NON-SPARKING MOTORSNON-SPARKING MOTORSTECHNICAL INFORMATION

Page 29: LOW VOLTAGE MOTORS - IEC

Combined Testing of non sparking motor and converter:Bharat Bijlee motors have been tested and approved by statutory authorities for given temperature class with sinusoidal supply. Since VFD supply contains more harmonics, temperature rise of motor increases on VFD supply. This leads to increase in surface temperature. Also, with the VFD, motor speed is varied. When motor speed is reduced, it leads to poor cooling and higher temperature rise. So the new temperature class needs to be verified by statutory authority.

IS 5571 (Guide for selection and installation of electrical equipment for hazardous areas - other than mines) or IEC 60079-14 (Explosive atmospheres - Part 14: Electrical installations design, selection and erection) is the selection & installation guide for the user.

The statutory testing authorities insist that the motors intended for use in hazardous area, which are to be supplied with varying voltage and frequency by converter, shall be tested, certified and approved in association with the converter to determine the temperature class / maximum surface temperature. The authorities give reference to IS 5571:2009 clause 14.4.2 (a) for this testing.

This is also mentioned in the international standard IEC 60079-14:2007 (Explosive atmospheres - Part 14: Electrical installations design, selection and erection), clause 14.4.2 (a).

IS/IEC 60079-15:2005 clause 17.8.2.2 also states that the motor shall be tested with the converter to prove that the temperature class limits are not exceeded.

Note: 1. Additional factors may also need to be taken into account, which include provision by the user of additional output filters or reactors and the length of cable between converter and motor. Both these affect motor input voltage and cause additional motor heating.

2. High frequency switching in converters can lead to rapid rise time voltage stress in the windings and cable circuits and therefore a further potential source of ignition. It is necessary to consider the effects of this stress according to the type of protection. It will be necessary to add an additional output filter after the converter.

3. Bearing currents require special consideration. Possible solutions include the use of insulated bearings, either alone, or in accordance with a filter that reduces common mode voltages and / or dv/dt.

Cable length between motor and converter:Whenever non sparking motor is fed through converter supply, normally converter is placed in safe area and motor is working in hazardous area. Hence the cable length between converter and motor is generally high, i.e. 500 to 800 meters long. For effective and trouble free operation of motor, use of filters (preferably sine wave filter) at converter output terminals is a must, when using such high cable length. The customer and / or his system integrator has to ensure that the voltage appearing at motor terminals is <= 1.56kV.

Warranty clause of motor is applicable only if sine wave filter is provided at converter output terminals by the motor user in case of use of high cable length.

Use of thermal protective devicesUse of thermistors / thermostats is recommended to monitor the temperature rise of stator winding of motor.

Non sparking induction motors fed with converter supply(statutory requirement)

NON-SPARKING MOTORSNON-SPARKING MOTORSTECHNICAL INFORMATION

25

Page 30: LOW VOLTAGE MOTORS - IEC

STA

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ON

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S

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IS 4

029

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IS 4

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55

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063213

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0.5

70.0

64

0.7

60.6

60.5

258.0

57

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2.7

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063233

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60

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68

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2830

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40.6

277.0

76

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2840

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79

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17

0.8

60.8

30.7

680.6

78

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2.2

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09L253

2830

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60.7

57

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50.8

20.7

482.5

80

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3.0

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093

18

3.7

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MN

10L213

2900

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21.2

40.8

50.8

00.7

085.0

83

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2.8

3.0

0.0

188

24

5.5

7.5

132S

MN

13S

2B

32920

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30.8

80.8

50.7

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85

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13S

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32920

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80.8

40.7

687.0

86

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55

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132M

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13M

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32920

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90.8

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688.0

86

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2.4

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67

1115

160M

MN

16M

213

2920

19.3

3.6

70.8

90.8

70.8

389.0

88

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2970

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2970

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110

150

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31S

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2982

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125

170

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31M

2A

32982

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31M

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2982

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200

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31L2A

32982

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2.5

6.2

110

0

160

215

315L

MN

31L253

2982

260

52.3

0.9

00.8

50.7

795.2

94

.692

.77.0

2.0

2.5

6.2

110

0

180

240

315L

MN

31L2B

32982

299

58.8

0.8

80.8

20.7

595.3

94

.792

.77

.02

.02

.57

.71

39

0

*200

270

315L

MN

31L273

2982

324

65.3

0.9

00.8

50.7

795.5

95

.093

.07

.02

.02

.57

.71

39

0

*250

335

355L

MN

35L213

2985

404

81.6

0.9

00.8

80.8

495.7

95

.293

.77

.01

.62

.41

2.0

16

80

*315

425

355L

MN

35L233

2985

508

102.8

0.9

00.8

80.8

495.8

95

.393

.87

.01

.62

.41

4.7

18

70

0*-

These r

atin

gs a

re s

uita

ble

for

am

bie

nt te

mpera

ture

45

C

E

ffic

iency

measu

rem

ents

are

with

out seals

.

PER

FOR

MA

NC

E T

AB

LE F

OR

NO

N S

PAR

KIN

G M

OTO

RS

Ex(

nA

)

Note

s:

•All

perf

orm

an

ce v

alu

es

are

su

bje

ct t

o t

ole

ance a

s per

IS 3

25.

For

ratings

above

0.3

7kW

& u

p t

o 3

55kW

, m

oto

rs a

re a

vaia

lble

with

eff

icie

ncy

cla

ss I

E2.

For

deta

ils,

ple

ase

refe

r th

e s

ect

ion o

f IE

2 s

eries

mo

tors

in

th

is c

ata

log

ue.

Opera

ting c

hara

cteristic

s a

t ra

ted o

utp

ut

With

DO

L s

tart

ing

Rate

d

Speed

RP

M

Rate

d T

orq

ue

kg-m

FL

3/4

L1/2

L

Rate

d

Curr

ent

Am

ps.

Pullo

ut

Torq

ue to

R

ate

d

Torq

ue

Ratio

Roto

r G

2

kgm

Net W

eig

ht

B3 c

onstr.

kg

Sta

rtin

g

Curr

ent to

R

ate

d

Curr

ent

Ratio

Sta

rtin

g

Torq

ue to

ra

ted

torq

ue

ratio

kWH

P

Pow

er

Facto

r%

E

ffic

iency

FL

Rate

d O

utp

ut

Fra

me s

ize

IEC

Typ

e r

ef. B

3

constr

uctio

n

3/4

L1/2

L

Tem

p. C

lass : T

3

3000 r

pm

(2-P

ole

)

26

Page 31: LOW VOLTAGE MOTORS - IEC

Pe

rfo

rma

nc

e t

ab

le f

or

4 P

ole

mo

tors

Ap

plic

able

sta

nd

ard

for

test

ing:

IS 4

02

9A

pp

licab

le s

tan

dar

d fo

r e

ffic

ien

cy d

eter

min

atio

n: I

S 4

88

9 T

EF

C 3

Ph

ase S

qu

irre

l C

ag

e I

nd

uc

tio

n M

oto

rs -

Fra

me

siz

e 6

3 t

o 3

55L

Am

bie

nt:

0 : 5

0 C

Duty

: S

1(C

on

tinu

ou

s)

Volta

ge : 4

15

V ±

10

%F

requency

: 5

0H

z ±

5%

Com

bin

ed V

ariatio

n : ±

10%

Ins. C

lass : F

Te

mp

. R

ise

: B

Pro

tectio

n : IP

55

1500 r

pm

(4-P

ole

)

0.1

20.1

663

MN

063413

1330

0.4

10.0

88

0.7

50.6

50.5

054.0

48.0

40.0

2.4

1.9

2.3

0.0

0140

5

0.1

80.2

563

MN

063433

1350

0.5

60.1

30

0.7

50.6

50.5

060.0

56.0

50.0

3.0

2.0

2.3

0.0

0160

5

0.2

50.3

571

MN

071413

1370

0.6

80.1

78

0.7

60.6

30.5

167.0

64.0

58.0

3.0

2.0

2.5

0.0

024

6

0.3

70.5

71

MN

071433

1360

1.0

20.2

65

0.7

10.6

20.5

071.0

70.0

64.0

3.4

2.3

2.5

0.0

033

7

0.5

50.7

580

MN

080413

1405

1.2

80.3

81

0.8

10.7

00.5

674.0

71.0

67.0

4.0

2.4

2.6

0.0

061

10

0.7

51

80

MN

080433

1405

1.7

40.5

20

0.7

80.7

00.5

877.0

76.0

72.0

4.5

2.8

3.0

0.0

072

11

1.1

1.5

90S

MN

09S

433

1410

2.4

50.7

60

0.8

00.7

30.6

178.0

77.0

72.0

4.2

2.3

2.7

0.0

120

14

1.5

290L

MN

09L453

1410

3.2

61.0

40.8

00.7

20.5

880.0

79.0

75.0

5.0

2.5

3.0

0.0

160

17

2.2

3100L

MN

10L433

1420

4.5

51.5

10.8

20.6

90.5

382.0

80.0

76.0

5.5

2.5

3.0

0.0

210

22

3.7

511

2M

MN

11M

433

1430

7.3

2.5

20.8

30.7

60.6

585.0

85.0

82.0

6.0

2.6

3.0

0.0

530

32

5.5

7.5

132S

MN

13S

4B

31450

10.3

3.6

90.8

60.8

10.7

086.5

86.0

84.0

6.0

2.4

3.0

0.1

040

50

7.5

10

132M

MN

13M

4K

31450

13.7

5.0

40.8

70.8

20.7

287.5

87.0

85.0

6.0

2.3

3.0

0.1

260

64

9.3

12.5

160M

MN

16M

4A

31450

17.4

6.2

50.8

40.8

00.7

288.5

88.0

87.0

6.0

2.0

2.5

0.1

41

93

1115

160M

MN

16M

4C

31450

20.5

7.3

90.8

40.8

10.7

689.0

89.0

86.0

6.0

2.1

2.5

0.1

77

97

15

20

160L

MN

16L4K

31450

27.5

10.1

0.8

40.8

30.7

990.2

90.5

90.0

6.0

2.1

2.5

0.2

35

113

18.5

25

180M

MN

18M

433

1460

33.2

12.3

0.8

50.8

20.7

291.2

91.2

90.0

6.0

2.4

2.5

0.4

60

160

22

30

180L

MN

18L473

1460

39.2

14.7

0.8

50.8

20.7

291.8

91.5

90.0

6.0

2.4

2.5

0.5

40

188

30

40

200L

MN

20L433

1465

51.6

19.9

0.8

80.8

40.7

792.0

92.0

90.0

6.0

2.6

2.5

0.8

60

270

37

50

225S

MN

22S

413

1470

63.6

24.5

0.8

70.8

30.7

593.0

93.0

91.0

6.0

2.5

2.5

1.3

2328

45

60

225M

MN

22M

433

1470

76.3

29.8

0.8

80.8

40.7

593.2

93.2

91.0

6.0

2.5

2.5

1.6

0362

55

75

250M

MN

25M

413

1475

93

836

30

87

93

391

52.6

475

PER

FOR

MA

NC

E TA

BLE

FO

R N

ON

SP

AR

KIN

G M

OTO

RS

Ex(

nA

)

Rate

d O

utp

ut

Fra

me s

ize

IEC

Typ

e r

ef. B

3

constr

uct

ion

Opera

ting c

hara

cterist

ics a

t ra

ted o

utp

ut

Roto

r G

2kg

m

Net W

eig

ht

B3

co

nstr

. kg

With

DO

L s

tart

ing

Pullo

ut

Torq

ue to

Rate

d

Torq

ue R

atio

kW

HP

3/4

L1/2

L

Rate

d

Speed R

PM

Rate

d

Curr

ent

Am

ps.

Rate

d T

orq

ue

kg

-m

Po

we

r F

acto

r%

E

ffic

ien

cy

FL

FL

3/4

L1/2

L

..

0.

..

2.5

2.8

3

75

100

280S

MN

28S

413

1480

126

49.4

0.8

80.8

70.8

194.2

94.0

93.0

6.0

2.1

2.5

5.0

0653

90

120

280M

MN

28M

433

1480

150

59.2

0.8

80.8

70.8

194.7

94.3

93.2

6.0

2.1

2.5

6.0

0713

110

150

315S

MN

31S

413

14

85

18

872.1

0.8

0.8

30

.76

94

.79

4.5

93

.26

.52

.53

.09

.97

86

2

125

170

315M

MN

31M

4A

31

48

62

16

81.9

0.8

50

.81

0.7

49

4.8

94

.59

3.3

6.5

2.5

3.0

11.7

96

5

132

180

315M

MN

31M

433

14

87

22

586.5

0.8

60

.83

0.7

69

5.0

94

.89

3.8

6.5

2.5

3.0

11.7

96

5

150

200

315L

MN

31L4A

31

48

82

61

98.2

0.8

40

.80

0.7

29

5.2

95

.09

3.9

6.5

2.5

3.0

14

.011

45

160

215

315L

MN

31L453

14

88

27

1104.7

0.8

60

.83

0.7

69

5.4

95

.29

4.0

6.5

2.5

3.0

14

.011

45

180

240

315L

MN

31L463

14

88

30

511

7.8

0.8

60

.83

0.7

69

5.5

95

.39

4.0

6.5

2.5

3.0

15

.61

22

5

200

270

315L

MN

31L473

14

88

33

8130.9

0.8

60

.83

0.7

69

5.6

95

.49

4.0

6.5

2.5

3.0

17

.81

29

0

250

335

355L

MN

35L413

1488

413

163.6

0.8

80

.85

0.7

59

5.8

95

.59

4.0

6.5

2.2

2.5

23

.31

68

0

315

422

355L

MN

35L433

1488

519

206.2

0.8

80

.85

0.7

59

6.0

95

.69

4.2

6.5

2.2

2.5

32

.71

85

5

355

475

355L

MN

35L453

1488

585

232.4

0.8

80

.85

0.7

59

6.0

95

.69

4.2

6.5

2.2

2.5

37

.92

02

5

0*-

Th

ese

rati

ngs

are

su

itab

le fo

r am

bie

nt

tem

per

atu

re 4

5C

E

ffic

ien

cy m

easu

rem

ents

are

wit

ho

ut

seal

s.

No

tes:

•All

pe

rfo

rman

ce v

alu

es a

re s

ub

ject

to

to

lean

ce a

s p

er

IS 3

25

.

0.8

50.7

893.2

6.0

STA

ND

AR

D N

ON

SPA

RK

ING

MO

TOR

S

Tem

p. C

lass : T

3

Sta

rtin

g

Curr

ent to

R

ate

d

Curr

ent R

atio

Sta

rtin

g

Torq

ue to

Rate

d T

orq

ue

Ratio

27

Page 32: LOW VOLTAGE MOTORS - IEC

Pe

rfo

rma

nc

e t

ab

le f

or

6 P

ole

mo

tors

Ap

plic

able

stan

dar

dfo

rte

stin

g:I

S4

02

9A

pp

licab

lest

and

ard

for

eff

icie

ncy

det

erm

inat

ion

:IS

48

89

T

EF

C 3

Ph

as

e S

qu

irre

l C

ag

e I

nd

uc

tio

n M

oto

rs -

Fra

me

siz

e 7

1 t

o 3

55

L

Am

bie

nt:

0 : 5

0 C

Duty

: S

1(C

on

tinu

ou

s)

41

5V

±1

0%

Volta

ge :

Fre

quency : 5

0H

z ±

5%

Com

bin

ed V

ari

atio

n : ±

10%

Ins. C

lass : F

Te

mp

. R

ise : B

Pro

tectio

n : IP

55

10

00 r

pm

(6

-Po

le)

0.2

50

.35

71

MN

07

16

33

87

50

.80

.27

80

.70

0.6

00

.48

62

.06

2.0

55

.02

.62

.02

.30

.00

38

07

0.3

70.5

80

MN

080613

910

1.0

80.3

96

0.7

00.6

00.4

868.0

66.0

61.0

3.0

2.1

2.3

0.0

0600

10

0.5

50.7

580

MN

080633

915

1.5

60.5

85

0.7

10.6

20.4

869.0

70.0

64.0

4.0

2.2

2.5

0.0

084

11

0.7

51

90S

MN

09S

633

925

1.9

90.7

90

0.7

20.6

10.5

073.0

70.0

69.0

3.4

2.0

2.5

0.0

122

14

1.1

1.5

90

LM

N0

9L

65

39

30

2.8

1.1

50

.72

0.6

10

.50

76

.07

4.0

72

.04

.02

.12

.60

.01

60

17

1.5

2100L

MN

10L633

935

3.7

21.5

60.7

20.6

40.5

278.0

75.0

72.0

4.0

2.0

2.5

0.0

250

22

2.2

311

2M

MN

11M

633

935

4.9

72.2

90.7

70.6

80.5

580.0

80.0

74.0

5.0

2.0

2.5

0.0

500

29

3.7

5132S

MN

13S

6B

3950

8.0

53.7

90.7

70.7

20.6

083.0

83.0

82.0

5.0

2.2

2.8

0.1

18

50

5.5

7.5

132M

MN

13M

6N

3950

11.6

5.6

40.7

80.7

40.6

484.5

84.5

83.0

5.5

2.5

3.0

0.1

72

66

7.5

10

160M

MN

16M

633

960

14.8

7.6

10.8

00.7

40.6

488.0

88.0

86.0

5.4

2.0

2.5

0.2

76

103

9.3

12.5

160L

MN

16L663

960

18.4

9.4

40.8

00.7

40.6

488.0

88.0

87.0

5.5

2.1

2.5

0.3

40

113

1115

160L

MN

16L673

965

21.6

11.1

0.8

00.7

70.7

088.5

88.0

87.0

6.0

2.0

2.5

0.4

00

123

15

20

18

0L

MN

18

L6

13

96

52

91

5.1

0.8

00

.75

0.6

29

0.0

90

.08

7.0

5.5

2.6

2.3

0.6

80

17

5

18

.52

52

00

LM

N2

0L

61

39

75

34

18

.50

.83

0.7

80

.70

91

.19

1.0

88

.05

.82

.62

.31

.00

24

1

22

30

200L

MN

20L633

975

40.3

22.0

0.8

30.7

70.6

891.5

91.0

88.0

5.8

2.6

2.3

1.2

0254

30

40

225M

MN

22M

623

975

52.1

30.0

0.8

70.8

40.7

692.0

91.0

88.0

6.0

2.3

2.2

2.1

0336

37

50

250M

MN

25M

603

975

63.2

37.0

0.8

80.8

50.8

292.5

92.5

91.0

6.0

2.5

2.3

3.5

1458

45

60

280S

MN

28S

613

980

81.1

44.7

0.8

30.8

00.7

093.0

92.5

92.0

6.0

2.5

2.3

5.1

1573

55

75

280M

MN

28M

633

980

96.3

54.7

0.8

50.8

10.7

293.5

93.0

92.0

6.0

2.3

2.3

6.1

6620

75

100

315S

MN

31S

613

985

131

74.2

0.8

50.8

20.7

594.0

94.0

92.2

6.0

2.4

2.5

10.7

830

90

120

315M

MN

31M

633

987

158

88

894

294

292

512

4912

PER

FOR

MA

NC

E T

AB

LE F

OR

NO

N S

PA

RK

ING

MO

TO

RS

Ex(

nA

)

Rate

d O

utp

ut

Fra

me s

ize

IEC

Typ

e r

ef. B

3

constr

uctio

n

Opera

ting c

hara

cte

ristic

s a

t ra

ted o

utp

ut

With

DO

L s

tart

ing

Pullo

ut

Torq

ue t

o

Rate

d

Torq

ue R

atio

kW

HP

3/4

L1/2

LF

L3/4

L1/2

L

Roto

r G

2kg

m

Net W

eig

ht

B3

co

nstr

. kg

Rate

d

Speed R

PM

Rate

d

Curr

ent

Am

ps.

Rate

d T

orq

ue

kg

-mP

ow

er

Fa

cto

r%

E

ffic

ien

cy

FL

.0

.84

0. 8

10

.72

..

.6

.02

.32

.5.

912

110

150

315M

MN

31M

653

988

191

108.4

0.8

50.8

20.7

394.5

94.5

92.5

6.0

2.3

2.5

15.5

1010

125

170

315L

MN

31L6A

3988

219

123.2

0.8

40.8

00.7

194.7

94.6

92.6

6.0

2.3

2.5

18.0

1175

132

180

315L

MN

31L673

988

227

130.1

0.8

50.8

20.7

395.0

94.9

93.0

6.0

2.3

2.5

18.0

1175

150

200

315L

MN

31L6B

3988

265

147.9

0.8

30.8

00.7

095.0

94.3

92.8

6.0

2.3

2.5

21.5

1231

160

215

315L

MN

31L693

988

276

157.7

0.8

50.8

20.7

395.0

94.5

93.0

6.0

2.3

2.5

21.5

1231

180

240

355L

MN

35L6A

3990

321

177.1

0.8

20

.77

0.6

595.1

94

.69

3.0

6.0

2.0

2.5

28.7

16

70

200

270

355L

MN

35L613

990

348

196.8

0.8

40

.80

0.7

95.2

95

93

.36

.02

.02

.528.7

16

70

250

335

355L

MN

35L633

990

434

246.0

0.8

40

.80

0.7

95.5

95

93

.56

.02

.02

.535.5

17

80

Effic

ien

cy m

ea

su

rem

en

ts a

re w

itho

ut se

als

.

No

tes:

• A

ll

pe

rfo

rman

ce

valu

es a

re s

ub

ject

to

tole

ance

as

pe

r

IS

32

5.

• Fo

r

rati

ngs

abo

ve

0.3

7kW

& u

p

to

35

5kW

,

mo

tors

are

ava

ialb

le

wit

h

eff

icie

ncy

clas

s

IE2

.

For

det

ails

, ple

ase

refe

r

the

sect

ion

of

IE2

seri

es

mo

tors

in

this

cata

logu

e.

STA

ND

AR

D N

ON

SPA

RK

ING

MO

TOR

S

Sta

rtin

g

Curr

ent to

R

ate

d

Curr

ent R

atio

Sta

rtin

g

Torq

ue to

Rate

d T

orq

ue

Ratio

Tem

p. C

lass : T

3

28

Page 33: LOW VOLTAGE MOTORS - IEC

Pe

rfo

rma

nc

e t

ab

le f

or

8 P

ole

mo

tors

Ap

plic

able

stan

dar

dfo

rte

stin

g:IS

4029

Ap

plic

able

stan

dar

dfo

ref

fici

ency

det

erm

inat

ion

:IS

4889

T

EF

C 3

Ph

as

e S

qu

irre

l C

ag

e I

nd

uc

tio

n M

oto

rs -

Fra

me

siz

e 9

0S

to

35

5L

Am

bie

nt:

0 : 5

0 C

Duty

: S

1(C

on

tinu

ou

s)

Volta

ge : 4

15

V ±

10

%F

requency : 5

0H

z ±

5%

Com

bin

ed V

ari

atio

n : ±

10%

Ins. C

lass : F

Te

mp

. R

ise : B

Pro

tectio

n : IP

55

75

0 r

pm

(8

-Po

le)

0.3

70.5

90S

MN

09S

813

700

1.3

20.5

15

0.6

30.5

20.4

162.0

55.0

48.0

2.7

1.8

2.1

0.0

1100

11

0.5

50.7

590L

MN

09L853

690

1.8

10.7

76

0.6

30.5

50.4

367.0

62.0

58.0

2.9

2.0

2.4

0.0

1400

14

0.7

51

100L

MN

10L813

685

2.0

41.0

70.7

30.6

30.5

070.0

70.0

64.0

3.0

1.6

1.8

0.0

230

18

1.1

1.5

100L

MN

10L833

690

2.9

11.5

50.7

10.6

20.4

874.0

73.0

71.0

3.3

1.9

2.3

0.0

270

21

1.5

211

2M

MN

11M

813

705

3.8

72.0

70.7

00.6

20.5

077.0

77.0

75.0

3.8

1.7

2.2

0.0

510

25

2.2

3132S

MN

13S

8B

3705

5.0

33.0

40.7

80.7

40.6

478.0

78.0

75.0

3.5

1.8

2.3

0.0

990

44

3.7

5160M

MN

16M

813

720

8.0

55.0

10.7

80.7

40.6

582.0

82.0

78.0

4.4

1.8

2.0

0.2

17

88

5.5

7.5

160M

MN

16M

833

715

11.6

7.4

90.7

80.7

40.6

584.5

84.5

82.0

4.8

1.9

2.2

0.2

99

101

7.5

10

160L

MN

16L873

710

15.6

10.3

0.7

80.7

40.6

586.0

84.0

82.0

5.5

2.1

2.2

0.4

00

119

9.3

12.5

180M

MN

18M

813

715

18.9

12.7

0.7

90.7

40.6

486.5

86.5

85.0

4.5

2.1

2.2

0.6

20

177

1115

180L

MN

18L833

720

22.1

14.9

0.7

90.7

40.6

487.5

87.5

86.0

4.5

2.1

2.2

0.7

20

182

15

20

200L

MN

20L833

720

28.8

20.3

0.8

20.7

90.7

188.5

88.5

87.0

5.5

2.5

2.3

1.3

2282

18.5

25

225S

MN

22S

813

725

36.6

24.9

0.7

90.7

70.6

989.0

88.0

87.0

5.3

2.1

2.2

1.9

50

329

22

30

22

5M

MN

22

M8

33

72

54

32

9.6

0.7

90

.77

0.6

99

0.0

89

.08

7.0

5.3

2.1

2.2

2.4

10

36

9

30

40

250M

MN

25M

813

730

55.9

40.0

0.8

20.7

80.6

891.0

90.5

89.0

5.5

2.5

2.2

3.7

20

472

37

50

280S

MN

28S

823

730

70.8

49.4

0.7

90.7

50.6

592.0

92.0

90.0

5.5

2.2

2.2

5.8

3615

45

60

280M

MN

28M

853

730

86.1

60.0

0.7

90.7

50.6

592.0

92.0

91.0

5.5

2.2

2.2

6.8

6665

55

75

315S

MN

31S

813

740

105

72.4

0.7

80.7

30.6

293.0

92.5

90.5

5.5

2.1

2.4

10.7

833

75

100

315M

MN

31M

833

740

143

98.7

0.7

80.7

30.6

293.5

93.0

92.0

5.5

2.1

2.4

12.4

912

90

120

315M

MN

31M

853

740

171

118.5

0.7

80.7

30.6

294.0

93.5

92.5

5.5

2.1

2.4

15.5

1010

110

150

315L

MN

31L873

740

208

144.8

0.7

80.7

30.6

294.2

93.7

92.5

5.5

2.1

2.4

18.0

1170

125

170

315L

MN

31L8A

3740

236

164

50

78

07

30

64

94

393

792

55

52

12

421

51340

With

DO

L s

tart

ing

Roto

r G

2kg

m

Net W

eig

ht

B3

constr

. kg

Rate

d

Speed R

PM

1/2

L

Rate

d O

utp

ut

Fra

me s

ize

IEC

Typ

e r

ef. B

3

constr

uctio

n

Opera

ting c

hara

cte

ristic

s a

t ra

ted o

utp

ut

kW

HP

FL

PER

FOR

MA

NC

E T

AB

LE F

OR

NO

N S

PA

RK

ING

MO

TO

RS

Ex(

nA

)

3/4

L1/2

LF

L

Rate

d

Curr

ent

Rate

d T

orq

ue

kg

-mP

ow

er

Fa

cto

r%

E

ffic

iency

3/4

L

..

..

..

..

..

.

132

180

315L

MN

31L893

740

249

173.7

0.7

80.7

30.6

494.5

94.0

92.8

5.5

2.1

2.4

21.5

1340

150

200

355L

MN

35L8A

3740

283

197.4

0.7

80.7

00.6

094.6

94.0

92.5

5.5

1.8

2.2

28.7

1670

160

215

355L

MN

35L813

740

300

210.6

0.7

80.7

00.6

095.0

94.5

92.5

5.5

1.8

2.2

28.7

1670

180

240

355L

MN

35L8B

3740

338

236.9

0.7

80.7

00.6

095.0

94.3

92.3

5.5

1.8

2.2

35.5

1780

200

270

355L

MN

35L833

740

376

263.2

0.7

80.7

00.6

095.0

94.5

92.5

5.5

1.8

2.2

35.5

1780

Effic

ien

cy

measure

men

ts a

re w

ithou

t se

als

.

• A

ll

per

form

ance

valu

es a

re s

ub

ject

to

tole

ance

as

per

IS

325.

• R

atin

gs

abo

ve

355k

W

up

to

630k

W a

re a

vaila

ble

in

355,

400

& 4

50

fram

es

wit

h

Du

al

Cir

cuit

Co

olin

g

Arr

ange

men

t

(DC

CA

).

STA

ND

AR

D N

ON

SPA

RK

ING

MO

TOR

S

Tem

p. C

lass : T

3

Sta

rtin

g C

urr

ent

to R

ate

d

Curr

ent R

atio

Sta

rtin

g T

orq

ue

to R

ate

d T

orq

ue

Ratio

Pulo

ut

Torq

ue

to R

ate

d T

orq

ue

Ratio

29

Page 34: LOW VOLTAGE MOTORS - IEC

STA

ND

AR

D N

ON

SPA

RK

ING

MO

TOR

S

30

Page 35: LOW VOLTAGE MOTORS - IEC

STA

ND

AR

D N

ON

SPA

RK

ING

MO

TOR

S

31

Page 36: LOW VOLTAGE MOTORS - IEC

STA

ND

AR

D N

ON

SPA

RK

ING

MO

TOR

S

32

Page 37: LOW VOLTAGE MOTORS - IEC

STA

ND

AR

D N

ON

SPA

RK

ING

MO

TOR

S

33

Page 38: LOW VOLTAGE MOTORS - IEC

STA

ND

AR

D N

ON

SPA

RK

ING

MO

TOR

S

34

Page 39: LOW VOLTAGE MOTORS - IEC

T

EF

C 3

Ph

ase S

qu

irre

l C

ag

e In

du

cti

on

Mo

tors

- F

ram

e s

ize 7

1 t

o 3

55L

Ap

plic

able

sta

nd

ard

fo

r te

stin

g &

ef

fici

ency

det

erm

inat

ion

: IS

15

99

9A

mb

ien

t:0

: 5

0 C

Du

ty

:

S1(

Co

nti

nu

ou

s)V

olt

age

:

415V

± 1

0%

Freq

uen

cy

:

50

Hz

± 5

%

Co

mb

ined

Var

iati

on

: ±

10%

Ins.

Cla

ss

: F

Tem

p. R

ise

: B

Pro

tect

ion

: I

P55

3

000 r

pm

( 2

-Po

le)

Fra

me

siz

eIE

C

Typ

eR

ef.

B3

Constr

uction

Opera

ting C

hara

cte

ristics a

t R

ate

d o

utp

ut

With D

OL S

tart

ing

Rate

dS

peed

RP

M

Rate

dC

urr

ent

Am

ps.

Rate

d

Torq

ue

Pow

er

Facto

r%

E

ffic

iency

S

tart

ing

Curr

ent

to R

ate

dC

urr

ent

Ratio

Sta

rtin

gT

orq

ue

to R

ate

dT

orq

ue

Ratio

Pullo

ut

Torq

ue

to R

ate

dT

orq

ue

Ratio

Roto

rG

kgm

²

Net

Weig

ht

B3

Constn

.kg

kW

HP

kg.m

FL

3/4

L1/2

LF

L3

/4L

1/2

L

0.3

70.5

71

2S

0712A

32800

0.9

60.1

29

0.7

40.6

80.6

072.2

72.2

66.0

5.0

2.6

3.0

0.0

019

7

0.5

50.7

571

2S

071233

2805

1.2

90.1

91

0.7

90.7

20.5

874.8

74.0

70.0

5.0

2.7

3.0

0.0

019

7

0.7

51

80

2S

080213

2830

1.6

40.2

58

0.8

20.7

40.6

277.4

76.5

73.5

5.0

2.5

2.8

0.0

037

10

1.1

1.5

80

2S

080233

2830

2.3

40.3

79

0.8

20.7

50.6

379.6

79.6

75.5

6.0

2.7

3.0

0.0

051

11

1.5

290S

2S

09S

243

2840

3.1

30.5

14

0.8

20.7

80.6

881.3

81.3

78.0

6.5

3.3

3.5

0.0

091

17

2.2

390L

2S

09L273

2840

4.4

90.7

55

0.8

20.7

80.6

883.2

83.2

81.7

6.5

3.3

3.5

0.0

113

20

3.7

5100L

2S

10L233

2890

6.9

21.2

50.8

70.8

30.7

585.5

85.5

84.0

6.5

3.0

3.3

0.0

212

26

5.5

7.5

132S

2S

13S

2G

32935

9.9

1.8

30.9

00.8

80.8

387.0

86.0

82.0

7.0

2.6

3.0

0.0

820

55

7.5

10

132S

2S

13S

2N

32935

13.2

2.4

90.9

00.8

70.8

288.1

87.5

85.0

7.0

2.6

3.0

0.0

980

67

9.3

12.5

160M

2S

16M

233

2935

16.4

3.0

90.8

90.8

60.8

288.8

88.6

85.0

6.5

2.0

2.5

0.1

500

105

1115

160M

2S

16M

253

2935

19.2

3.6

50.8

90.8

40.

7689.4

89.4

87.0

6.5

2.3

3.0

0.1

71

112

15

20

160M

2S

16M

263

2930

26

4.9

90.8

90.8

80.8

290.3

90.0

88.0

6.5

2.0

2.5

0.2

03

120

18.5

25

160L

2S

16L293

2930

31.5

6.1

50.9

00.8

90.8

690.9

90.7

89.0

6.5

2.0

2.5

0.2

68

137

22

30

180M

2S

18M

233

2935

37.7

7.3

00.8

90.8

70.8

291.3

91.0

88.8

7.0

2.4

2.7

0.3

411

7

30

40

200L

2S

20L2A

32955

51

9.8

90.8

90.8

60.8

092.0

92.0

90.0

7.0

2.6

3.0

0.6

1274

37

50

200L

2S

20L253

2945

62.5

12.2

0.8

90.8

60.8

092.5

92.0

90.0

7.0

2.4

2.5

0.6

1274

45

60

225M

2S

22M

253

2965

76.6

14.8

0.8

80.8

50.7

892.9

92.7

91.0

7.0

2.5

2.5

1.1

3353

55

75

250M

2S

25M

233

2965

89.2

18.1

0.9

20.9

10.8

693.2

92.7

90.0

7.0

2.3

2.7

2.6

0550

75

100

280S

2S

28S

233

2970

124

24.6

0.9

00.8

80.8

393.8

93.6

92.0

7.0

2.2

2.8

3.0

1669

90

120

280M

2S

28M

253

2970

146

29.5

0.9

10.8

90.8

794.1

93.9

90.9

7.0

2.2

2.8

3.4

2750

110

150

315S

2S

31S

233

2982

180

35.9

0.9

00.8

60.7

894.3

94.1

91.5

7.0

2.0

2.5

5.0

898

125

170

315M

2S

31M

2A

32982

207

40.8

0.8

90.8

50.7

694.5

93.5

91.5

7.0

2.2

2.6

5.0

940

132

180

315M

2S

31M

233

2982

216

43.1

0.9

00.8

60.7

894.6

93.6

91.3

7.0

2.0

2.5

5.0

940

150

200

315L

2S

31L2A

32982

248

49.0

0.8

90.8

40.7

694.7

93.7

92.2

7.0

2.0

2.5

6.2

1100

160

215

315L

2S

31L253

2982

261

52.3

0.9

00.8

50.7

794.8

94.1

93.0

7.0

2.0

2.5

6.2

1100

180

240

315L

2S

31L2B

32982

300

58.8

0.88

0.82

0.75

94.9

94.1

93.0

7.0

2.0

2.5

7.7

1390

*200

270

315L

2S

31L273

2982

325

65.3

0.90

0.85

0.77

9594

.593

.37.

02.

02.

57.

713

90

*250

335

355L

2S

35L213

2985

407

81.6

0.90

0.88

0.84

95.0

94.5

92.8

7.0

1.6

2.4

12.0

1680

*315

425

355L

2S

35L233

2985

512

102.

80.

900.

880.

8495

94.5

93.0

7.0

1.6

2.4

14.7

1870

No

te :

Effic

iency

cla

ss 'I

E2' w

ill b

e p

unch

ed o

n the n

am

epla

tes

as

per

IS : 1

2615-2

011 f

or

ratin

gs

from

0.3

7kw

to 3

75kw

.A

ll perf

orm

ance

valu

es

are

subje

ct to tole

rance

as

per

IS/IE

C 6

0034-1

Effic

iency

measu

rem

ents

are

with

out se

als

.0

*- T

hese

ratin

gs

are

suita

ble

for

am

bie

nt

tem

pera

ture

45

C

HIG

H E

FF

ICIE

NC

Y IE

2 S

ER

IES

NO

N S

PA

RK

ING

MO

TO

RS

- T

YP

E 2

SP

ER

FO

RM

AN

CE

TA

BL

E F

OR

NO

N S

PA

RK

ING

MO

TO

RS

E

x(n

A)

2 P

OL

E

Rate

d O

utp

ut

IE2

IE2

SER

IES

NO

N S

PAR

KIN

G M

OTO

RS

Tem

p. C

lass : T

3

35

Page 40: LOW VOLTAGE MOTORS - IEC

IE2

SER

IES

NO

N S

PAR

KIN

G M

OTO

RS

T

EF

C 3

Ph

ase S

qu

irre

l C

ag

e In

du

cti

on

Mo

tors

- F

ram

e s

ize 7

1 t

o 3

55L

Ap

plic

able

sta

nd

ard

fo

r te

stin

g &

ef

fici

ency

det

erm

inat

ion

: IS

15

99

9

Vo

ltag

e

: 41

5V ±

10

%Fr

equ

ency

: 5

0H

z ±

5%

C

om

bin

ed V

aria

tio

n :

± 1

0%

0A

mb

ien

t : 5

0C

D

uty

: S

1(C

on

tin

uo

us)

Ins.

Cla

ss

: F

Tem

p. R

ise

: B

Pro

tect

ion

: I

P55

1

500 r

pm

( 4

-Po

le)

Fra

me

siz

eIE

C

Typ

eR

ef.

B3

Constr

uction

Opera

ting C

hara

cte

ristics a

t R

ate

d o

utp

ut

With D

OL S

tart

ing

Rate

dS

peed

RP

M

Rate

dC

urr

ent

Am

ps.

Rate

d

Torq

ue

kg.m

Pow

er

Facto

r%

E

ffic

iency

S

tart

ing

Curr

ent

to R

ate

dC

urr

ent

Ratio

Sta

rtin

gT

orq

ue

to R

ate

dT

orq

ue

Ratio

Pullo

ut

Torq

ue

to R

ate

dT

orq

ue

Ratio

Roto

rG

kgm

²

Net

Weig

ht

B3

Constn

.kg

kW

HP

FL

3/4

L1/2

LF

L3/4

L1/2

L

0.3

70.5

71

2S

071433

1380

1.0

30.2

60.7

10.6

20.5

070.1

70

.165.0

3.4

2.3

2.5

0.0

033

7

0.5

50.7

580

2S

080433

1420

1.3

80.3

80.7

40.6

40.5

075.1

75

.168.0

5.0

2.8

3.0

0.0

072

11

0.7

51

80

2S

080453

1410

1.7

50.5

20.7

50.6

60.5

379.6

79

.674.0

5.0

2.8

3.0

0.0

082

12

1.1

1.5

90S

2S

09S

423

1430

2.4

40.7

50.7

70.7

00.5

781.4

81

.477.5

6.0

2.4

2.8

0.0

15

15

1.5

290L

2S

09L473

1435

3.2

31.0

20.7

80.7

00.5

782.8

82

.880.0

5.5

2.7

3.0

0.0

19

19

2.2

3100L

2S

10L473

1435

4.4

81.4

90.8

10.7

40.6

084.3

84

.382.0

6.0

2.6

3.0

0.0

28

26

3.7

511

2M

2S

11M

473

1450

7.4

62.4

90.8

00.7

60.6

286.3

86

.384.0

6.5

2.7

3.0

0.0

66

36

5.5

7.5

132S

2S

13S

4K

31450

10.2

3.6

90.8

50.8

20.7

487.7

87

.786.0

6.5

2.2

2.8

0.1

26

64

7.5

10

132M

2S

13M

4T

31450

13.8

5.0

40.8

50.8

20.7

488.7

88

.787.0

6.5

2.2

2.8

0.1

63

74

9.3

12.5

160M

2S

16M

4C

31460

17.7

6.2

00.8

20.7

60.6

889.3

89

.387.0

6.5

2.5

2.8

0.1

77

105

1115

160M

2S

16M

4K

31465

20.3

7.3

10.8

40.8

00.7

089.8

89

.888.0

6.5

2.5

2.8

0.2

29

115

15

20

160L

2S

16L4T

31465

27.1

9.9

70.8

50.8

20.7

290.6

90

.689.5

6.5

2.5

2.7

0.3

00

128

18.5

25

180M

2S

18M

473

1465

33.2

12.3

0.8

50.8

20.7

691.2

91

.289.5

7.0

2.7

2.9

0.5

40

188

22

30

180L

2S

18L483

1470

39.5

14.6

0.8

40.7

80.7

091.6

91

.689.8

7.0

2.8

3.0

0.6

1200

30

40

200L

2S

20L453

1470

52.6

19.9

0.8

60.8

20.7

292.3

92

.090.0

7.0

2.6

2.6

0.9

3275

37

50

225S

2S

22S

433

1470

63.8

24.5

0.8

70.8

50.7

792.7

92

.590.5

7.0

2.6

2.6

1.6

0362

45

60

225M

2S

22M

453

1470

77.3

29.7

0.8

70.8

50.7

793.1

92

.891.0

7.0

2.6

2.6

1.8

5377

55

75

250M

2S

25M

433

1480

95.2

36.2

0.8

60.8

40.7

693.5

93

.091.0

7.0

2.5

2.6

3.0

6500

75

100

280S

2S

28S

423

1480

126

49.4

0.8

80.8

60.8

094.0

93

.592.0

7.0

2.2

2.5

5.5

3670

90

120

280M

2S

28M

453

1480

151

59.2

0.8

80.8

60.8

094.2

94

.092.0

7.0

2.2

2.5

6.3

6735

110

150

315S

2S

31S

413

1485

188

72.1

0.8

60.8

30.7

694.5

94

.392.3

6.5

2.5

3.0

9.9

7862

125

170

315M

2S

31M

4A

31486

216

81.9

0.8

50.8

10.7

494.6

94

.392.7

6.5

2.5

3.0

11.7

965

132

180

315M

2S

31M

433

1487

225

86.5

0.8

60.8

30.7

694.7

94

.593.0

6.5

2.5

3.0

11.7

965

150

200

315L

2S

31L4A

31488

262

98.2

0.8

40.8

00.7

294.7

94

.492.8

6.5

2.5

3.0

14.0

1145

160

215

315L

2S

31L453

1488

273

104.7

0.8

60.8

30.7

694.9

94

.693.1

6.5

2.5

3.0

14.0

1145

180

240

315L

2S

31L463

1488

307

117.8

0.8

60.8

30.7

695.0

94

.793.2

6.5

2.5

3.0

15.6

1225

200

270

315L

2S

31L473

1488

340

130.9

0.8

60.8

30.7

695.1

94

.893.3

6.5

2.5

3.0

17.8

1290

250

335

355L

2S

35L413

1488

416

163.6

0.8

80.8

50.7

595.1

94

.993.5

6.5

2.2

2.5

23.3

1680

315

422

355L

2S

35L433

1488

524

206.2

0.8

80.8

50.7

595.1

94

.893.5

6.5

2.2

2.5

32.7

1855

355

475

355L

2S

35L453

1488

590

232.4

0.8

80.8

50.7

595.1

94

.993.5

6.5

2.2

2.5

37.9

2025

Note

: E

ffic

iency

cla

ss 'I

E2' w

ill b

e p

unch

ed o

n the n

am

epla

tes

as

per

IS : 1

2615-2

011 f

or

ratin

gs

from

0.3

7kw

to 3

75kw

.A

ll perf

orm

ance

valu

es

are

subje

ct to tole

rance

as

per

IS/IE

C 6

0034-1

Effic

iency

measu

rem

ents

are

with

out se

als

.0

(*

) Th

is r

atin

g is

su

itab

le a

mb

ien

t te

mp

erat

ure

45

C

PE

RF

OR

MA

NC

E T

AB

LE

FO

R N

ON

SP

AR

KIN

G M

OT

OR

S

Ex(n

A)

4 P

OL

E

HIG

H E

FF

ICIE

NC

Y IE

2 S

ER

IES

NO

N S

PA

RK

ING

MO

TO

RS

- T

YP

E 2

S

R

ate

d O

utp

ut

IE2

Tem

p. C

lass : T

3

36

Page 41: LOW VOLTAGE MOTORS - IEC

T

EF

C 3

Ph

ase S

qu

irre

l C

ag

e In

du

cti

on

Mo

tors

- F

ram

e s

ize 8

0 t

o 3

55L

Ap

plic

able

sta

nd

ard

fo

r te

stin

g &

ef

fici

ency

det

erm

inat

ion

: IS

15

99

9

Vo

ltag

e

: 41

5V ±

10

%Fr

equ

ency

: 5

0H

z ±

5%

C

om

bin

ed V

aria

tio

n :

± 1

0%

0A

mb

ien

t

: 5

0 C

Du

ty

:

S1(

Co

nti

nu

ou

s)

Ins.

Cla

ss

: F

Tem

p. R

ise

: B

Pro

tect

ion

: I

P55

1

000 r

pm

( 6

-Po

le)

Fra

me

siz

eIE

C

Typ

eR

ef.

B3

Constr

uction

Opera

ting C

hara

cte

ristics a

t R

ate

d o

utp

ut

With D

OL S

tart

ing

Rate

dS

peed

RP

M

Rate

dC

urr

ent

Am

ps.

Rate

dT

orq

ue

kg.m

Pow

er

Facto

r%

E

ffic

iency

S

tart

ing

Curr

ent

to R

ate

dC

urr

ent

Ratio

Sta

rtin

gT

orq

ue

to R

ate

dT

orq

ue

Ratio

Pullo

ut

Torq

ue

to R

ate

dT

orq

ue

Ratio

Roto

rG

kgm

²

Net

Weig

ht

B3

Constn

.kg

kW

HP

FL

3/4

L1/2

LF

L3/4

L1/2

L

0.3

70.5

80

2S

080613

910

1.0

70.3

96

0.7

00.6

00.4

869.0

69.0

67.0

3.0

2.1

2.3

0.0

060

10

0.5

50.7

580

2S

080633

915

1.4

80.5

85

0.7

10.6

20.4

872.9

72.9

68.5

4.0

2.2

2.5

0.0

084

11

0.7

51

90S

2S

09S

633

925

1.9

10.7

90

0.7

20.6

10.5

075.9

75.9

72.3

4.0

2.0

2.5

0.0

122

14

1.1

1.5

90L

2S

09L653

930

2.7

21.1

50.7

20.6

10.5

078.1

78.1

74.0

4.0

2.0

2.6

0.0

160

17

1.5

2100L

2S

10L633

935

3.6

31.5

60.7

20.6

00.5

279.8

79.6

75.0

4.5

2.0

2.5

0.0

250

22

2.2

311

2M

2S

11M

653

940

4.9

92.2

80.7

50.6

50.5

881.8

81.8

79.8

5.0

2.1

2.5

0.0

65

33

3.7

5132S

2S

13S

6G

3960

83.7

50.7

40.7

00.6

084.3

83.5

82.0

5.5

2.0

2.5

0.1

30

52

5.5

7.5

132M

2S

13M

6T

3960

11.4

5.5

80.7

40.7

00.6

086.0

84.5

82.0

6.0

2.0

2.5

0.1

93

71

7.5

10

160M

2S

16M

633

960

15

7.6

10.8

00.7

40.6

487.2

87.2

85.2

5.5

2.0

2.5

0.2

76

103

9.3

12.5

160L

2S

16L663

960

18.4

9.4

40.8

00.7

40.6

488.0

88.0

86.7

5.5

2.1

2.5

0.3

411

3

1115

160L

2S

16L673

965

21.6

11.1

0.8

00.7

70.

6688.7

88.7

87.0

6.0

2.0

2.5

0.4

0123

15

20

180L

2S

18L633

965

29.1

15.1

0.8

00.7

50.6

289.7

89.7

87.2

5.5

2.6

2.3

0.8

2200

18.5

25

200L

2S

20L633

975

34.7

18.5

0.8

20.7

70.6

990.4

90.4

88.3

5.5

2.6

2.3

1.2

0254

22

30

200L

2S

20L653

975

41.1

22.0

0.8

20.7

70.6

990.9

90.9

88.8

6.0

2.6

2.3

1.3

7270

30

40

225M

2S

22M

643

975

52.9

30.0

0.86

0.8

40.7

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91.2

88.7

7.0

2.5

2.2

2.4

1358

37

50

250M

2S

25M

633

980

63.4

36.8

0.8

80.8

50.8

292.2

92.2

91.0

6.0

2.5

2.3

3.7

2528

45

60

280S

2S

28S

613

980

81.4

44.7

0.8

30.8

00.7

092.7

92.7

91.2

6.0

2.5

2.4

5.1

1573

55

75

280M

2S

28M

633

980

96.7

54.7

0.8

50.8

30.7

393.1

93.1

91.0

6.0

2.4

2.4

6.1

6620

75

100

315S

2S

31S

613

985

131

74.2

0.8

50.8

20.7

593.7

93.7

92.5

6.0

2.4

2.5

10.7

830

90

120

315M

2S

31M

633

987

159

88.8

0.8

40.8

10.7

294.0

93.9

92.5

6.0

2.3

2.5

12.4

912

110

150

315M

2S

31M

653

988

191

108.4

0.8

50.8

20.7

494.3

94.3

93.3

6.0

2.3

2.5

15.5

1010

125

170

315L

2S

31L6A

3988

219

123.2

0.8

40.8

00.7

194.4

94.4

93.0

6.0

2.3

2.5

18.0

1175

132

180

315L

2S

31L673

988

228

130.1

0.8

50.8

20.7

394.6

94.3

92.8

6.0

2.3

2.5

18.0

1175

150

200

315L

2S

31L6B

3988

265

147.9

0.8

30.8

00.7

094.7

94.4

92.8

6.0

2.3

2.5

21.5

1231

160

215

315L

2S

31L693

988

276

157.7

0.8

50.8

20.7

394.8

94.6

93.0

6.0

2.3

2.5

21.5

1231

180

240

355L

2S

35L6A

3990

322

177.1

0.82

0.77

0.65

94.9

94.6

93.3

6.0

2.0

2.5

28.7

1670

200

270

355L

2S

35L613

990

349

196.8

0.84

0.80

0.7

95.0

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93.5

6.0

2.0

2.5

28.7

1670

250

335

355L

2S

35L633

990

436

246.0

0.84

0.80

0.7

95.0

94.7

93.4

6.0

2.0

2.5

35.5

1780

Note

: E

ffic

iency

cla

ss 'I

E2' w

ill b

e p

unch

ed o

n the n

am

epla

tes

as

per

IS : 1

2615-2

011 f

or

ratin

gs

from

0.3

7kw

to 3

75kw

.

A

ll perf

orm

ance

valu

es

are

subje

ct to

tole

rance

as

per

IS/IE

C 6

0034-1

E

ffic

iency

measu

rem

ents

are

with

out se

als

.HIG

H E

FF

ICIE

NC

Y IE

2 S

ER

IES

NO

N S

PA

RK

ING

MO

TO

RS

- T

YP

E 2

SP

ER

FO

RM

AN

CE

TA

BL

E F

OR

NO

N S

PA

RK

ING

MO

TO

RS

E

x(n

A)

6 P

OL

E

R

ate

d O

utp

ut

IE2

IE2

SER

IES

NO

N S

PAR

KIN

G M

OTO

RS

Tem

p. C

lass : T

3

37

Page 42: LOW VOLTAGE MOTORS - IEC

Sta

nd

ard

TE

FC

3 P

hase S

qu

irre

l C

ag

e In

du

cti

on

Mo

tors

- F

ram

e s

ize 9

0s t

o 3

55L

Ap

plic

able

sta

nd

ard

fo

r te

stin

g: IS

40

29

Ap

plic

able

sta

nd

ard

fo

r ef

fici

ency

det

erm

inat

ion

: IS

48

89

Vo

ltag

e

: 41

5V ±

10

%Fr

equ

ency

: 5

0H

z ±

5%

C

om

bin

ed V

aria

tio

n :

± 1

0%

0A

mb

ien

t

: 4

5 C

Du

ty

:

S1(

Co

nti

nu

ou

s)In

s. C

lass

:

FTe

mp

. Ris

e :

BP

rote

ctio

n

: IP

55 7

50 r

pm

( 8

-Po

le)

With D

OL S

tart

ing

Pow

er

Facto

r%

E

ffic

iency

0.37

0.5

90

SM

S09

S813

70

01.

220.

515

0.63

0.52

0.41

66.8

60.0

52.0

2.7

1.8

2.1

0.01

101

1

0.55

0.7

59

0L

MS0

9L8

536

90

1.71

0.77

60.

630.

530.

4371

.167

.062

.02.

92.

02.

40.

0140

14

0.75

11

00

LM

S10

L813

68

51.

941.

070.

730.

630.

5073

.873

.867

.03.

01.

72.

00.

0230

18

1.1

1.5

10

0L

MS1

0L8

336

90

2.83

1.55

0.71

0.62

0.48

76.2

76.2

73.0

3.3

1.9

2.3

0.02

702

1

1.5

21

12

MM

S11

M8

137

05

3.83

2.07

0.70

0.62

0.50

77.9

77.9

75.0

3.8

1.7

2.2

0.05

102

5

2.2

31

32

SM

S13

S8B

37

05

4.87

3.04

0.78

0.74

0.64

80.5

80.0

76.0

3.5

1.8

2.3

0.09

904

4

3.7

51

60

MM

S16

M8

137

20

7.95

5.01

0.78

0.74

0.65

83.0

83.0

78.0

4.4

1.8

2.0

0.21

78

8

5.5

7.5

16

0M

MS1

6M

833

72

011

.57.

440.

780.

740.

6585

.185

.182

.04.

81.

92.

20.

299

10

1

7.5

10

16

0L

MS1

6L8

737

15

15.5

10.2

0.78

0.74

0.65

86.4

86.4

84.0

5.5

2.1

2.2

0.40

01

19

9.3

12

.51

80

MM

S18

M8

137

20

18.8

12.6

0.79

0.74

0.64

87.3

87.3

85.0

5.0

2.1

2.2

0.62

01

77

11

15

18

0L

MS1

8L8

337

20

2214

.90.

790.

740.

6488

.188

.187

.05.

02.

12.

20.

720

18

2

15

20

20

0L

MS2

0L8

337

20

28.6

20.3

0.82

0.79

0.71

89.0

89.0

88.0

6.0

2.5

2.3

1.32

28

2

18.5

25

22

5S

MS2

2S8

237

25

36.3

24.9

0.79

0.77

0.69

89.8

89.8

88.0

5.5

2.1

2.2

2.10

33

4

22

30

22

5M

MS2

2M

833

72

543

29.6

0.79

0.77

0.69

90.2

90.2

88.0

5.5

2.1

2.2

2.41

36

9

30

40

25

0M

MS2

5M

813

73

055

.640

.00.

820.

780.

6891

.591

.589

.06.

02.

52.

23.

724

72

37

50

28

0S

MS2

8S8

237

30

70.8

49.4

0.79

0.75

0.65

92.0

92.0

90.0

5.5

2.2

2.2

5.83

61

5

45

60

28

0M

MS2

8M

853

73

085

.860

.00.

790.

750.

6592

.492

.490

.05.

52.

22.

26.

866

65

55

75

31

5S

MS3

1S8

137

40

10

572

.40.

780.

730.

6493

.092

.590

.55.

52.

12.

410

.78

33

75

10

03

15

MM

S31

M8

337

40

14

398

.70.

780.

730.

6493

.593

.592

.05.

52.

12.

412

.49

12

90

12

03

15

MM

S31

M8

537

40

17

111

8.5

0.78

0.73

0.65

94.0

94.0

93.0

5.5

2.1

2.4

15.5

10

10

11

01

50

31

5L

MS3

1L8

737

40

20

814

4.8

0.78

0.73

0.64

94.3

94.0

93.0

5.5

2.1

2.4

18.0

11

70

12

51

70

31

5L

MS3

1L8

A3

74

02

36

164.

50.

780.

730.

6494

.694

.493

.65.

52.

12.

421

.51

34

0

13

21

80

31

5L

MS3

1L8

937

40

24

817

3.7

0.78

0.73

0.64

94.8

94.7

94.0

5.5

2.1

2.4

21.5

13

40

15

02

00

35

5L

MS3

5L8

A3

74

02

82

197.

40.

780.

700.

6095

.095

.093

.05.

51.

82.

228

.71

67

0

16

02

15

35

5L

MS3

5L8

137

40

30

021

0.6

0.78

0.70

0.60

95.0

95.0

93.0

5.5

1.8

2.2

28.7

16

70

18

02

40

35

5L

MS3

5L8

B3

74

03

37

236.

90.

780.

700.

6095

.295

.293

.25.

51.

82.

235

.51

78

0

20

02

70

35

5L

MS3

5L8

337

40

37

426

3.2

0.78

0.70

0.60

95.3

95.3

93.3

5.5

1.8

2.2

35.5

17

80

Note

:

All

perf

orm

ance

valu

es

are

subje

ct to tole

rance

as

per

IS: 325.

Effic

iency

measu

rem

ents

are

with

out se

als

.R

atin

gs

above 2

00kW

/8P

upto

630kW

/8P

are

availa

ble

in F

ram

e 4

00 &

450. F

or

deta

ils c

onta

ct o

ur

sale

s offic

e.

Sta

rtin

g

Torq

ue

to R

ate

d T

orq

ue

Ratio

3/4

L

HIG

H E

FF

ICIE

NC

Y N

ON

SP

AR

KIN

G M

OT

OR

S -

TY

PE

MS

Fra

me

siz

eR

ate

d

Speed

R

PM

Rate

d

Curr

ent

Am

ps

Rate

d

Torq

ue

kg.m

Opera

ting C

hara

cte

ristics a

t R

ate

d o

utp

ut

Sta

rtin

g

Curr

ent

to R

ate

d

Curr

ent

Ratio

PE

RF

OR

MA

NC

E T

AB

LE

FO

R N

ON

SP

AR

KIN

G M

OT

OR

S

Ex(n

A)

8 P

OL

E

1/2

LF

L3

/4L

1/2

L

Typ

e r

ef

Pullo

ut

Torq

ue

to R

ate

d

Torq

ue

Ratio

Roto

r G

kgm

²

Net

Weig

ht

kgF

L

Rate

d O

utp

ut

kWH

P

HIG

H E

FFIC

IEN

CY

NO

N S

PAR

KIN

G M

OTO

RS

Tem

p. C

lass : T

3

38

Page 43: LOW VOLTAGE MOTORS - IEC

IE2

SER

IES

NO

N S

PAR

KIN

G M

OTO

RS

Dim

en

sio

nal

Dra

win

g:

No

n S

park

ing

Mo

tors

(Typ

e 2

S/M

S)

39

Page 44: LOW VOLTAGE MOTORS - IEC

40

IE2

SER

IES

NO

N S

PAR

KIN

G M

OTO

RS

Dim

en

sio

nal

Dra

win

g:

No

n S

park

ing

Mo

tors

(Ty

pe

2S

/MS

)

Page 45: LOW VOLTAGE MOTORS - IEC

41

IE2

SER

IES

NO

N S

PAR

KIN

G M

OTO

RS

Dim

en

sio

nal

Deta

ils:

No

n S

park

ing

Mo

tors

(Ty

pe

2S

/MS

)

Page 46: LOW VOLTAGE MOTORS - IEC

42

IE2

SER

IES

NO

N S

PAR

KIN

G M

OTO

RS

Dim

en

sio

nal

Dra

win

g:

No

n S

park

ing

Mo

tors

(Typ

e 2

S/M

S)

Page 47: LOW VOLTAGE MOTORS - IEC

43

IE2

SER

IES

NO

N S

PAR

KIN

G M

OTO

RS

Dim

en

sio

nal

Deta

ils:

No

n S

park

ing

Mo

tors

(Typ

e 2

S/M

S)

Page 48: LOW VOLTAGE MOTORS - IEC

ANNEXURE - I

Enclosure IP 21 - IP 23(type G...)Self-ventilated with integral fan cooling (DP)Cooling air is blown through the motor by a fan mounted on the shaft.

Enclosure IP 21 - IP 23(type G...I)Separate ventilation with radial fitted fan unit (FV)Cooling air is blown through the motor by a separately excited fan motor. The inlet side may be equipped with an air filter.

Enclosure IP 21 - IP 23(type G..)Single pipe ventilated (FV)Cooling air is blown across the motor through the pipe connection with a separate customer provided external blower fan and discharges on the other side to open space.

Enclosure IP 44 - IP 55(type G..ZE)Totally-enclosed fan-cooled (TEFC)Cooling air is blown over the totally enclosed motor surface by a fan mounted an the shaft.

Enclosure IP 44 - IP 55(type G..Z)Totally-enclosed non ventilated (TENV)Cooling without using a fan, only by nature ventilation and radiation on the totally enclosed motor surface.

Enclosure IP 44 - IP 55(type G..ZO)External surface cooling (TEFV)Cooling air is blown over the totally enclosed motor surface by an separately excited fan motor.

Enclosure IP 44 - IP 55(type G..Z)Double pipe ventilated (TEPV)Cooling air is blown across the motor through a pipe connecting by means of a separate customer provided external blower fan and discharges on the other side’s pipe connecting.

IC 01

IC 06

IC 17

IC 410

IC 411

IC 416

IC 37

Designation system concerning methods of cooling refers to standard IEC 60034-6.Explanation of the product code

International Cooling

Circuit arrangement

Primary coolant

Method of movement of primary

coolant

4 (A) 11 2 3

Position 1 Position 4

0 :Free circulation (open circuit) A:

4 : Frame surface cooled W:Position 2 Position 5

A: For air (omitted for simplified designation)

0

Position 3 1

0 : Free convection 6

1 : Self-circulation 8

6 :Machine-mounted

independent component

(IC)

Secondary coolant

For air (omitted for simplified designation)

Free convection

Machine-mounted independent component

Relative displacement

(A)4

For water

Self-circulation

Method of movement of

secondary coolant

65

Methods of Cooling

44

Page 49: LOW VOLTAGE MOTORS - IEC

ANNEXURE - II

Degree of protection for rotating machines are indicated according to IS/IEC 60034-5 using the characteristic letters ‘IP’ followed by two characteristic numerals for the degree of protection.

The first numeral indicates protection against contact and ingress of foreign bodies.

The second numeral indicates protection against ingress of water.

First characteristic numeralIP2X Protected against solid objects greater than 12mm

IP5X Dust protected motors, Ingress of dust is not fully protected ,but dust can not enter in an amountsufficient to interface with satisfactory operations of the motor.

Second characteristic numeral

IPX3 Protected against spraying water, sprayed up to angle of from vertical shall have no harmfuleffect.

IPX5 Protected against water, jets by a nozzle from any direction shall have no harmful effect.

IPX6 Protected against heavy seas, powerful jets from all direction shall have no harmful effect.

No protection

Protected againstsolid objectsgreater that 50mm(e.g. hand)

Protected againstsolid objectsgreater that 12mm(e.g. fingers)

Protected againstsolid objectsgreater that 2.5mm(e.g. tools, wires)

Protected againstsolid objectsgreater that 1mm(e.g. wire or strips)

Ingress of dust isnot totallyprotected, but doesnot enter insufficient quantitiesto harm equipment

No ingress of dust

No protection

Dripping watershall have noharmful effect.

Protected againstdripping waterwhen enclosure is

0titled 15

Protected againstspraying water

0up to 60

Water splashedfrom any directionshall have noharmful effect

Water hosedagainst theenclosure shallhave no harmfuleffect (water jets)

Water frompowerful jets ofheavy seas shallhave no harmfuleffects

Degree of Protection

Degree of protection Schematic

0

1

2

3

4

5

6

0

1

2

3

4

5

6

60⁰

1�� Numeric 2ⁿ� Numeric

45

Page 50: LOW VOLTAGE MOTORS - IEC

Unless stated otherwise, tolerances on declared values are applicable as given in the table below:

Schedule of tolerances on values of quan��es

Quan�ty Tolerance

Efficiency ŋ-Machines up to and including 150 kW (or kVA)-Machines above 150 kW (or kVA)

-15 % of (1 - ŋ)

-10 % of (1 - ŋ)

Power-factor, cosΦ, for induc�on machines -1/6 (1 -cosΦ)Minimum absolute value 0.02 Maximum absolute value 0.07

Slip of induc�on motors (at full load and at working temperature)PN < 1 kWPN 1 kW

± 30 % of the slip± 20 % of the slip

Locked rotor current of cage induc�on motors with any specified star�ng apparatus

+20 % of the current

Locked rotor torque of cage induc�on motors +25 -15 % of the torque.(+25 % may be exceeded by agreement)

Breakdown torque of induc�on motors -10% of the torque except that a�er allowing for this tolerance the torque shall be not less than 1.6 or 1.5 �mes the rated torque

Note: When tolerance is stated in only direc�on, the value is not limited in the other direc�on.

Tolerances (Reference IS/IEC 60034-1)

ANNEXURE - III

46

Page 51: LOW VOLTAGE MOTORS - IEC

Pro

tec�

ve E

ncl

osu

reIP

22

IP4

4IP

22

IP4

4IP

22

IP4

4IP

22

IP4

4IP

22

IP4

4IP

22

IP4

4

Ra�

ng

kV(

or

kVA

)R

ated

Sp

eed

(rp

m)

96

0 a

nd

bel

ow

Ab

ove

Up

to

Sou

nd

Po

wer

Lev

el d

B(A

)

1.1

-7

6-

79

-8

0-

83

-8

4-

88

1.1

2.2

-7

9-

80

-8

3-

87

-8

9-

91

2.2

5.5

-8

2-

84

-8

7-

92

-9

3-

95

5.5

11

82

85

85

88

88

91

91

96

94

97

97

10

0

11

22

86

89

89

93

92

96

94

98

97

10

11

00

10

3

22

37

89

91

92

95

94

97

96

10

09

91

03

10

21

05

37

55

90

92

94

97

97

99

99

10

31

01

10

51

04

10

7

55

11

09

49

69

71

01

10

01

04

10

21

05

10

41

07

10

61

09

11

02

20

98

10

01

00

10

41

03

10

61

05

10

81

07

11

01

08

11

2

22

06

30

10

01

02

10

41

06

10

61

09

10

71

11

10

81

12

11

01

14

66

01

10

01

02

10

41

06

10

71

07

11

11

08

11

11

08

11

21

10

11

4

11

00

25

00

10

51

07

10

91

10

10

91

13

10

91

13

10

91

13

11

01

14

25

00

63

00

10

61

08

11

01

12

11

11

15

11

11

15

11

11

15

11

11

15

63

00

16

00

01

08

11

01

11

11

31

13

11

61

13

11

61

13

11

61

13

11

6

No

te 1

: IP

22

co

rres

po

nd

s ge

ner

ally

to

dri

p-p

roo

f, ve

n�

late

d a

nd

sim

ilar

encl

osu

res.

IP

44

co

rres

po

nd

s ge

ner

ally

to

to

tally

en

clo

sed

fan

-co

ole

d, c

lose

d a

ir c

ircu

it a

ir-c

oo

led

, an

d s

imila

r en

clo

sure

s (S

ee I

S: 4

69

1-1

98

5*)

.

No

te 2

: No

po

si�

ve t

ole

ran

ce is

allo

wed

on

th

e ab

ove

so

un

d p

ow

er le

vels

.

IS: 1

20

65

- 1

98

7

Lim

i�n

g M

ean

So

un

d P

ow

er L

evel

Lw

in d

B(A

) fo

r A

irb

orn

e N

ois

e Em

i�ed

by

Ro

ta�

ng

Elec

tric

al M

ach

ines

96

1 t

o 1

32

01

32

1 t

o 1

90

01

90

1 t

o 2

36

02

36

1 t

o 3

15

03

15

1 t

o 3

75

0

-

AN

NE

XU

RE

-IV

47

Page 52: LOW VOLTAGE MOTORS - IEC

Introduc�onThe purpose of this write-up is to offer some short, easy to follow recommenda�ons to our customers, users and dealers for the proper care of electric motors in storage.

For prac�cal purposes, such equipment is considered to be in storage not only when it is in the store room but also when:

It has been delivered to the jobsite and is awai�ng installa�on;or, It has been installed but regular opera�on is delayed / pending comple�on of plant construc�on;or, there are 3 months or more, idle periods between opera�ng cycles; or, the plant or department is shut down.

The recommenda�ons given here apply to condi�ons commonly found in indoor storage. Personnel responsible for care of the equipment should use good discre�on in adap�ng these recommenda�ons to the par�cular situa�on. Common sense and sound safety rules need to be followed.

WARNINGDangerous voltages are present in the motor components which can cause serious injury, electrocu�on and equipment damage. To avoid serious injury and/or equipment damage before any adjustments, servicing, wiring, parts replacement or any other act requiring physical contact with the electrical or mechanical working components of this equipment is performed, all equipment must be de-energized, disconnected and isolated to prevent accidental contact with live or rota�ng parts.

The success and safe opera�on of motors is dependent upon proper handling, installa�on, opera�on and maintenance, as well as upon proper design and manufacture. Failure to follow certain fundamental installa�on and main- tenance requirements may lead to personal injury and the failure and loss of the motor as well as damage to other property.

Only qualified personnel should be involved in the inspec�on, maintenance and repair procedure and all plant safety procedures must be observed.

A qualified person is one who is familiar with the installa�on, construc�on and opera�on of the equipment, and the hazards involved. In addi�on, he has the following qualifica�ons:

- Is trained and authorized to energize, de-energize, clear, ground, and tag circuits and equipment in accordance with established safety prac�ces.

- Is trained in the proper care and use of protec�ve equipment such as rubber gloves, hard hat, safety glasses or face shields, flash clothing etc. in accordance with established safety prac�ces.

- Is trained in rendering first aid.

Motor should be installed and grounded as per local and na�onal codes.

SAFETY PROCEDURE

Storage and Handling Instruc�ons for Motors

ANNEXURE -V

Indoor storageWholly controlled atmosphere or par�ally controlled atmosphere• Storage room must be clean, dust free and dry• Maintain temperature in the range 20 deg to 50 deg in the storage room• Maintain uniform temperature throughout the room• Rela�ve humidity to be 50% or less• Ensure absence of harmful fumes • Vibra�on free area• Space heater must be energized if temperature falls below 10 deg.C or humidity is more than 50% to prevent harmful effects of moisture condensa�on. • Ensure that no water drips on motor and no water accumulates under the motor.• Ensure that all plugs originally provided are in place. (e.g. cable entry hole plugs, drain plugs and plug in fan cowl for greasing. If plugs are missing, all the openings to be covered with an adhesive plas�c cloth.• The enclosing structure should be designed to protect the motor from flying debris or other damage from high winds.

Storage Instruc�ons For Motors

48

Page 53: LOW VOLTAGE MOTORS - IEC

ANNEXURE - V

Cover the motor completely in a strong, transparent plas�c bag to exclude dirt, dust, moisture, and other foreign materials. Before sealing this bag, small bags of silica-gel desiccant should be put inside the bag, around the motor.

Rodents and other animals like to house inside motors in search of warm surroundings or food. Some of them a�ack the insula�ng materials. Their access to the motor should be restricted.

Outdoor storageDry climate (Condi�ons usually found) - Dust, sand, heat from the sun, and occasional rain or snow.

Humid climate (Condi�ons usually found) - Dust, rain and snow, organic (fungus) growth

Salty and industrial atmospheres (Condi�ons usually found) - Moisture impregnated with salts or other acidic / alkaline chemicals, salty dust, sand, rain or snow, fungus growth, fumes, coal and chemical dust soot.All precau�ons indicated in indoor storage to be taken.

In addi�on, a�er the unit is covered as explained in these instruc�ons, a shed should be erected to protect it from direct rain, snow, and excessive direct sun heat. At a bare minimum, a heavy water-proofed cover should be slipped over it.

Bearings:Special precau�ons need to be taken when the machine is idle for a period of 3 moths or more to avoid corrosion of the bearings and loss of grease. It is advisable to rotate the sha� periodically (once in a week @ 30 rpm for minimum 15 sec.) as the grease tends to se�le at the bo�om of the housings. Before a machine is started a�er a long idle period, the bearing covers should be removed and grease in the housing pressed with thumbs between the races of the bearing. If any deteriora�on of grease is apparent, the old grease should be removed and new grease pressed in the bearing housings.

If the machine is idle for four months or more, change the grease completely.

Sha� extensions, machines surfaces or flanges:The machined parts have a protec�ve coat of an�-rust preserva�ve which should not be taken off during normal storage periods. In case of long storage, periodic examina�on should be carried out and fresh preserva�on should be applied, if required, a�er any rust or moisture has been removed. Preserva�on can be easily taken off by using paraffin or other petroleum solvents.

Complete motor:When storage may last over one year, repaint all surfaces previously painted, before pu�ng motor into service.

Handling instruc�ons for motors• For li�ing the motor, only the li�ing hook provided with motor, are to be used. • Use all li�ing hooks that are provided simultaneously. (If motor is provided with two hooks, use both hooks and not one) • Do not use any other part of the motor for li�ing. • Do not use sha� projec�ons for dragging the motor. • Do not roll or drag the motor on the floor. • Motors must not be kept in ver�cal posi�on with external fan cowls as base. • Jerks and jolts must be avoided to increase the bearing life. • In ver�cal li�ing, uncontrolled rota�on of the motor must be prevented.• Do not li� other equipments with motor li�ing points only.

49

Page 54: LOW VOLTAGE MOTORS - IEC

1. DAILY MAINTENANCE 1.1 Examine visually earth connec�ons. Check motor leads and cable connec�ons are fully �ght and not loose. 1.2 Check motor windings for overhea�ng (the permissible maximum temperature is above that which can be comfortably felt by hand). 1.3 Examine control equipments. 1.4 Check body and bearing temperature 1.5 Check voltage and current in all three phases. Check voltage varia�on and unbalance. 1.6 Check vibra�ons at bearings. 1.7 Check if motor rota�on is free and measure speed. 1.8 Check for any abnormal noise.

Note: In order to avoid opening up motors, a good indica�on is to observe the shell temperature undernormal working condi�ons. Any increase not accounted for, for example by seasonal increase inambient temperature, should be suspected.

2. WEEKLY MAINTENANCE 2.1 Check belt tension. In cases where this is excessive, it should immediately be reduced. Check motor pulley seat loca�on. Pulley has to rest on sha� shoulder. 2.2 Check coupling condi�on. 2.3 Blow out windings of protected type motors situated in dusty loca�ons. Check for any accumula�on of dirt, sand or fine dust. 2.4 Examine star�ng equipment for burnt contacts where motor is started and stopped frequently. 2.5 For outdoor motors, check if canopy is at proper place.

3. MONTHLY MAINTENANCE 3.1 Overhaul Controllers. 3.2 Inspect and clean oil circuit breakers. 3.3 Wipe brush holders and check bedding of brushes of slip-ring motors.

4. HALF YEARLY MAINTENANCE 4.1 Clean windings of motors subjected to corrosive or other elements; also bake and varnish, if necessary. 4.2 In the case of slip-ring motors, check sliprings for grooving or unusual wear. 4.3 Check grease in ball and roller bearings and make it up where necessary taking care to avoid overfilling.

5. ANNUAL MAINTENANCE 5.1 Check all high speed bearings and renew, if necessary. 5.2 Blow out all motor winding thoroughly with clean dry air. Make sure that the pressure is not so high as to damage the insula�on. 5.3 Clean and varnish dirty and oily windings. 5.4 Overhaul motors which have been subjected to severe opera�ng condi�ons. 5.5 Renew switch and fuse contacts, if damaged. Check oil. 5.6 There can be cement dust / saw dust / rock dust / coal dust / grain dust on motor body. Blow out compressed air over motor body to clean this accumulated dust at the �me of monthly maintenance. See to it that all ven�la�on paths are absolutely free. 5.7 Paint the motor if required. 5.8 Check insula�on resistance to earth and between phases of motor winding, control gear and wiring. 5.9 Check resistance of earth connec�ons. 5.10 Check air gaps. 5.11 Test the motor overload relays and breakers.

6. RECORDS 6.1 Maintain a register giving one or more pages for each motor and record therein all important inspec�on and maintenance works carried out from �me to �me. These records should show past performance, normal insula�on resistance level, air gap measurements, nature of repairs and �me between previous repairs and other important informa�on which would be of help for good performance and maintenance. Sample format is a�ached.

Recommended Maintenance Schedule

ANNEXURE - VI

50

Page 55: LOW VOLTAGE MOTORS - IEC

Trouble Shoo�ng Chart

TROUBLE CAUSE WHAT TO DO

Motor fails to start Blown fuses Replace fuses with proper type and ra�ng.

Overload trips Check and reset overload in starter

Improper power supply Check to see that power supply agrees with Motor name plate and load factor

Improper line connec�on Check connec�ons with diagram suppliedwith motor

Open circuit in winding or control switch

Mechanical failure Check to see if motor and drive turn freely. Check bearings and lubrica�on

Short circuited stator Indicated by blown fuses. Motor must be rewound

Poor stator coil connec�on

Remove end shields, locate with test lamps

Rotor defec�ve Look for broken bar sand/or end rings

Indicated by humming sound when switchis closed. Check for loose wiring connec�ons. Also, ensure that all control contacts are closing

Motors may be over loaded

Reduce Load

Motor stalls One phase may be open Check lines for open phase

Wrong applica�on Change type or size. Consult manufacturer

Ensure the name plate voltage ismaintained. Check connec�on

Over Load Reduce Load

Low Voltage

Open circuit Fuses blown, check overload relay, stator and push bu�ons

Motor runs and then dies down

Power failure Check for loose connec�ons to line, fuses and control

Motor does not come up to speed

Use higher voltage or transformer terminals or reduce load. Check connec�ons. Check conductors for proper size

Voltage too low at motor terminals because of line drop

Star�ng load too high Check load motor is supposed to carry at start

Broken rotor bars or loose rotor

Look for cracks near the rings. A new rotor may be required, as repairs are usually temporary

Locate fault with tes�ng device and repairOpen primary circuit

ANNEXURE - VI

51

Page 56: LOW VOLTAGE MOTORS - IEC

Motor takes too long to accelerate and/or draws high amp

Excessive load Reduce load

Low voltage during start Check for high resistance. Adequate wire size

Defec�ve squirrel cage rotor

Replace with new rotor

Applied voltage too low Increase power tap

Wrong rota�on Wrong sequence of phases

Reverse connec�ons at motor or at switchboard

Motor overheatswhile running under load

Overload Reduce Load

Motor vibrates

Frame vents may be clogged with dirt and prevent proper ven�la�on of motor

Open vent holes and check for a con�nuous stream of air from the motor

Motor may have one phase open

Check to make sure that all leads are well connected

Grounded coil Locate and repair

Unbalanced terminalvoltage

Check for faulty leads, connec�ons and transformers

Motor misaligned Realign

Weak support Strengthen base

Coupling out of balance Balance coupling

Driven equipmentunbalanced

Rebalance driven equipment

Defec�ve bearings Replace bearings

Bearings not in line Line up properly

Balancing weights shi�ed Rebalance motor.

Contradic�on between balancing of rotor and coupling (half key - full key)

Rebalance coupling or motor

Polyphase motor running single phase

Check for open circuit

Excessive end play Adjust bearing or add shim

Scraping noise Fan rubbing fan cover Remove interference

Fan striking insula�on Clear fan

Loose on bed plate Tighten holding bolts

ANNEXURE - VI

52

Page 57: LOW VOLTAGE MOTORS - IEC

Noisy opera�on Rotor unbalance Rebalance

Hot bearings general Bent or sprung sha� Straighten sha�

Excessive belt pull Decrease belt tension.

Pulleys too far away Move pulley closer to motor bearing

Pulley diameter too small Use larger pulleys

Misalignment Correct by realignment of drive

Hot bearings ball Insufficient grease Maintain proper quality of grease in bearing

Remove old grease, wash bearings thoroughly in kerosene and replace with new grease

Overload bearing Check alignment, side and end thrust.

Broken ball or rough races Replace bearing, first clean housing thoroughly

Excess lubricant Reduce quan�ty of grease, bearing should not be more than 1/2 filled

ANNEXURE - VI

Deteriora�on of grease

of lubricant contaminated

53

Page 58: LOW VOLTAGE MOTORS - IEC

MOTOR SERVICE RECORD

Serial No. kW Type

Speed Volts Amperes Phase Frequency

Insula�on Class Temperature Rise °C Frame Size

Connec�on Diagram-Rotor Stator Owner Order No.

Item No.

Date Purchased

MACHINE TYPE WEATHER PROTECTED LUBRICATION

- Horizontal- Ver�cal- Totally-Enclosed- Explosion-Proof

Bearings

- Ball - Roller -Sleeve

Sha� Extension

Date Installed Loca�on Applica�on Dist. kept for cooling

Date Repaired or Replaced

Repairs or Parts Replaced FaultRepaired

byTotal Cost

Name of Part No. Per

Machine

Manufacturer's No.

Date Qty.Repl.

Cost Date Qty.Repl.

Cost Date Qty.Repl.

Cost

Rotor

Stator Coils

Bearing, DE

NDE

Cooling fan

Others

INSPECTION

Date

Bearings

Lubrica�on

Excess Heat

Excess Noise

Speed

Voltage in 3 ph

Voltage Varia�on

Voltage Unbalance

Current in 3 ph

Current Varia�on

Current Unbalance

Insula�on Resistance

Clean & clear air passages

Body Temp.

Abnormal noise

Vibra�on

Alignment

Size :Drive End

Non Drive End

ANNEXURE - VII

54

Page 59: LOW VOLTAGE MOTORS - IEC

IS 1

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I

55

Page 60: LOW VOLTAGE MOTORS - IEC

MARKETING OFFICENo. 2, MIDC Thane-Belapur Road, Airoli, Navi Mumbai 400 708 India T: +91 22 2763 7200 / +91 22 2760 0401F: +91 22 2763 7423 E-mail: [email protected]

REGISTERED OFFICEElectric Mansion, 6th Floor, Appasaheb Marathe Marg,Prabhadevi, Mumbai 400 025 India T: +91 22 2430 6237 / 6375 F: 91 22 2437 0624 CIN: L31300MH1946PL005017E-mail: [email protected]

NORTHERN REGIONNEW DELHI1st Floor, 7-B Rajindra Park, Pusa Road, New Delhi 110060T: +91 11 2581 6931 / 6932 / 6933 F: +91 11 2581 6940Email: [email protected]

LUDHIANASCO-146, 3rd Floor, Feroz Gandhi Market, Ludhiana 141 001 India T: +91 161 2775 0692 / 93Email: [email protected]

CHANDIGARHSCO No. 333-34, 1st Floor Sector 35B, Chandigarh 160 022T: +91 172 260 0532 / 35 F: +91 172 260 0531E-mail: [email protected]

JAIPUR 206 1st Floor, Shalimar Complex, Church Road, Jaipur 302001 India T: +91 141 2377 223 Email: [email protected]

INDOREM-78 Trade Centre, 18 South Tukoganj, Indore 452 001 India T: +91 731 2524 474 /2514 486Email: [email protected]

EASTERN REGIONKOLKATAFlat No 8, Mansarower, 2nd Floor, 3B-Camac Street,Kolkata 700 016 India T: +91 33 2217 2382 / 83 F: +91 33 22172467 Email: bblcalcu�[email protected]

WESTERN REGIONMUMBAI501- 502, Swas�k Chambers, 5th floor, Sion Trombay Road, Chembur (East), Mumbai 400071 T: +91 22 6145 7200F: +91 22 6145 7255 Email: [email protected]

PUNEFlat no 1, Sai Sankalp CHS, Opposite Jog Hospital, Paud Road, Kothrud, Pune 411038 India T: 020-65600476/77/78/80Email: [email protected]

NAGPUREmail: [email protected]

WESTERN REGION

SOUTHERN REGION

AHMEDABAD202, Arth Complex, 8- Rashmi Society, Behind A K Patel House,Mithakali Six Roads, Ahmedabad 38 009 IndiaT: +91 79 2642 7667 F: +91 79 2656 3581Email: [email protected]

VADODARA Email : [email protected]

RAJKOTEmail : [email protected]

BANGALORE204-207, Ramanashree Chambers, 2nd Floor, 37 Lady Curzon Road, Bangalore 560 001 India T: +91 80 2559 2646 / 2137 / 2681 F: +91 80 2559 2823Email: [email protected]

CHENNAINo 12, Rishikesh, No 75 (Old No.38) G N Che�y Road, T Nagar, Chennai 600 017 India T: +91 44 2815 4794 / 4793F: +91 44 2815 4794 Email: [email protected]

SECUNDERABADKrishna Mansion, 2nd Floor, Adjacent to Bible House,134 Rashtrapa� Road, Secunderabad 500 003 IndiaT: +91 40 2753 4512 F: +91 40 2753 1791Email: [email protected]

COIMBATORE112 A, Chenny's Chamber, 1st Floor, Dr. Nanjappa Road,Coimbatore 641 018 India T: + 91 422 326 8881Email: [email protected]

OUR OFFICES

Continuous process of product development/updation entitles us to change the specification in this booklet without prior notice. For latest information, please contact our Sales Office OC

T2013


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