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Users Guide PS 210 (ED1) Printer Module

Printer Maintenance for OPS Printer

© by OPS

© Copyright 1996 ... 21Oc! Printing Syste"s #"b$

Poing %&& 'ights reser(ed

Page 2 Last Change) tt.1.**

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!ble o" #ontents

1$ %&'ODU#%O&$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$

1.1. +OC,M-/%/0OS O-'0-W...................................................................................................31.1.1. Printed "an4a& 5 On&ine he&p..............................................................................................31.1.2. i&e na"e con(entions........................................................................................................3

1.2. S %-/7 '-#,L%/0OS..............................................................................................................81.2.1. %ccident and +a"age Pre(ention.......................................................................................8

1.. S/%/,/O'7 '-:,0'-M-/S....................................................................................................11

2$ M%& MODU*E$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$ 1+

2.1. '-0S0O L--LS.................................................................................................................. 12.2. CO0#,'%/0O.................................................................................................................... 12.. -''O' M-SS%#-S................................................................................................................ 1;

2..1. C4rrent -rror Messages.................................................................................................... 1;2..2. S4ppressing -rror Messages............................................................................................ 1;

2.;. OP-'%/O' P %-L M-,........................................................................................................1<2.;.1. Paper................................................................................................................................. 1<2.;.2. 0"age................................................................................................................................ 132.;.. Printer................................................................................................................................ 21

2.<. '%M.................................................................................................................... ......... .. 22.<.1. 'eading = Writing '%M.................................................................................................22.<.2. >ac?4p '%M................................................................................................................ 22.<.. 'estore '%M................................................................................................................2

2.6. PO'/ S0#%LS...................................................................................................................... 2;2.3. '-%+0# = C$%#0# CO,/-'S........................................................................................... 2;2.8. CO,/-' +-%,L/S.............................................................................................................. 2;2.9. COL+ S/%'/......................................................................................................................... 2<2.1. +- 0'MW%'- -'S0O.......................................................................................................2<

+$ #HE#,- &D ES .U&#%O&S$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$2/

.1. P %P-' /'%SPO'/................................................................................................................23.1.1. 'e(ision Le(e&s.................................................................................................................23.1.2. Setting Para"eters........................................................................................................... 23.1.. 'eading Para"eters.........................................................................................................28.1.;. Co"p&e@ 4nctions...........................................................................................................

.2. > %S0C ,0/........................................................................................................................... 1.2.1. 'e(ision Le(e&s.................................................................................................................1.2.2. Config4ration of the +e(e&oper Station.............................................................................1.2.. %ggregates........................................................................................................................2.2.;. Ca&& Switches = a&4es....................................................................................................... .2.<. Co"p&e@ 4nctions...........................................................................................................9.2.6. Co&or erification...............................................................................................................;;.2.3. /'-A >oard...................................................................................................................... ;;

.. ,S-' S/%/0O = S/%CA-'.....................................................................................................;<..1. 'e(ision Le(e&s.................................................................................................................;<..2. 'eading 4ser = Stac?er Signa&s....................................................................................... ;<... Set = 'eset........................................................................................................................ ;8..;. 'eading %na&ogo4s Signa&s..............................................................................................;9..<. Setting %na&ogo4s a&4es.................................................................................................. <..6. Co"p&e@ 4nctions...........................................................................................................<1

.;. CO-7O'............................................................................................................................<6.;.1. 'e(ision Le(e&s.................................................................................................................<6.;.2. Loop P4&&er........................................................................................................................ <6.;.. ac44"............................................................................................................................. <3.;.;. Paper Width %d*4st"ent...................................................................................................<8

.;.<. Sensors............................................................................................................................. <9

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,sers #4ide PS 21 B-+1 Printer Mod4&e

.;.6. 4ser 'o&&er Speed........................................................................................................... <9.<. C$%'%C/-' #--'%/O' C#1...............................................................................................6

.<.1. 'e(ision Le(e&s................................................................................................................. 6.<.2. -&e"entary 4nctions....................................................................................................... 6.<.. Co"p&e@ 4nctions........................................................................................................... 62

.6. C$%'%C/-' #--'%/O' C#2...............................................................................................6<.6.1. 'e(ision Le(e&s................................................................................................................. 6<.6.2. +ri(er S4pp&y o&tage....................................................................................................... 6<.6.. Power 'eD4est.................................................................................................................. 6<.6.;. /e"perat4re...................................................................................................................... 6<.6.<. Meas4ring S&ide Position................................................................................................... 66.6.6. Contro&&er /est................................................................................................................... 66.6.3. C&eaning S-LOC Co(er.................................................................................................. 66.6.8. Meas4ring S&ide EF #arage Position................................................................................. 66.6.9. S&ide EF C# -nd................................................................................................................ 66.6.1. oreign Light Chec?........................................................................................................ 63.6.11. Starting Meas4ring 'o4tine............................................................................................. 63.6.12. %&ign"ent........................................................................................................................ 69

.6.1. 'eading +ata.................................................................................................................. 3.6.1;. 'eset............................................................................................................................... 3.6.1<. Stat4s.............................................................................................................................. 3

.3. POS/EP'0/ P'OC-SS0# /7P-E1...........................................................................................31.3.1. O4tp4t Signa&s................................................................................................................... 31.3.2. 0np4t Signa&s..................................................................................................................... 32

.8. POS/EP'0/ P'OC-SS0# /7P-E2...........................................................................................3.8.1. 'e(ision Le(e&................................................................................................................... 3.8.2. Me"ory /est...................................................................................................................... 3.8.. Contro&&er 0nterface /est.................................................................................................... 3.8.;. /ypeE2 0nterface /est.........................................................................................................3

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1$ %ntroduction

elcome to* P M - P r i n te r M ! i n te n ! n c e "o r O P S P r i n te rs

*PM is ! di!gnosis !nd m!inten!nce 3rogr!m "or OPS 4ig4 3er"orm!nce 3rinters$

it4 ! re5ision le5el +$00 or 4ig4er t4e 3rogr!m is ! true +2 bit !33lic!tion !nd 6ill run on!ny P# 6it4 indo6s7$ %t is "urnis4ed on #D'OM e8clusi5ely by t4e so"t6!re logisticso" Océ Printing Systems$

L P M W for Pagestrea" s4pports

gener!l di!gnosis Ba&& f4nctions for the

printing syste"s

• PGES'EM Single 1;<=1<;G PS2<=2<G PS<=32G PS;;=;66G

• PGES'EM-6in-Systems PS29=8G PS;3=<G PS3=3;;G PS88=1G

• DEM&DS'EM 9000 D% model 90:0; 9000 D% model 9090 !nd

• 22<0 (&D=)

and the 'D# "unctions Berror &og... and controller "unctions of a&& printing syste"s with

re"ote capabi&ities)

• 200; 20: B+3<; 2070; 21<0;

• PGES'EM <<G 3<G 88G 1<8G 2=21 +SC

• DEM&DS'EM +0 Mode& 2G +0 Mode& G 6 +0.

LPMW is 4sef4& for

♦ Printer diagnosis = error reco(ery on c4sto"er site BH&oca&I or

♦ 'e"ote Printer diagnosis

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.unction e8tent>

'+C 4nctions)

♦ 'etrie(e and disp&ay error statistics BfreD4encyG chrono&ogy

♦ Si&ent trace) startG stop and trans"it

♦ 'etrie(e printer para"etersG e.g. seria& n4"berG contro&&er typeG

e"4&ationG re&ease &e(e&s of $W=W=SWG page co4ntersG wasteco4ntersG...

Chec? and test f4nctions)

♦ Manage E'%M of "ain "od4&e Bbac?4pG restoreG writeG read

♦ 'ead and disp&ay state of sensors and switches Bpart. dyna"ica&&y

♦ Switch "otorsG dri(esG heating and other de(ices

♦ 'ead o4t error bytes Bdetai&ed error infor"ation of pcbs

♦ 'ead o4t re(ision &e(e&s and co4nters direct&y o4t of s4b "od4&es

♦ Start co"p&e@ test f4nctions

♦ 0/ basic f4nctions) startG stopG trace para".G printer config.

♦ Powerf4& ter"ina& e"4&ation

♦ and so on.

,ser interface)

♦ Men4 dri(enG hand&e with ?eyboard or "o4se

♦

On&ine he&pG noteboo? f4nction♦ Co"p&ete tro4b&e shooting g4ide

♦ >atch processing

♦ Men4s for "anaging co" ports and "ode"s

♦ C4sto"er = +ia& data base

GO*> 'EDU#%O& O. DO& %MES by• SE'?%#E SS%S&#E

• SUPPO' O. E''O' 'E#O?E'@

•

P'OO. O. SU##ESS.U* 'EP%'%&G M&GEME& O. P'%&E' #O&.%GU'%O&

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1$1$ Document!tionAs o5er5ie6

/his part of the doc4"entation BHUsers Guide PS 210 (ED1) Printer Module“ describes those

f4nctions of LPMW witch are printerEtype dependent Bfor PS2=21G +S 66 +0./he f4nctions of the LPMW base progra""eG identica& for a&& printer typesG are e@p&ained in thedoc4"entation BHUsers Guide ase Programme“ .

This manual and the online help suppose that the user has some knowledge how tooperate a Windows95-programme. Most of the users questions should be satisfied (seealso Chapter online help).

1$1$1$ Printed m!nu!l B Online 4el3

/he contents of printed "an4a& and on&ine he&p are near&y identica&.

+4ring de(e&op"ent of doc4"entation the on&ine he&p has a higher priority./hat "eans the on&ine he&p is "ore act4a& and "ore detai&ed. %&so the 4se is "ore si"p&e. /hatsthe reason for the

Hint> P&ease 4se the on&ine he&p instead of theprinted "an4a& if possib&e.

1$1$2$ .ile n!me con5entions

/he na"es of the doc4"entation fi&es ha(e fo&&owing str4ct4re)

/he doc4"ents are in the fi&e for"at of Word for Windows BOffice 93.

l J &ang4age) E J -ng&ishG D J #er"an

L P M <t> <l> M A N . D O C

t = type: P = Pagestream/NDZ, M = PS88, F = PS158,

E = PS200/210, W = LPMW-Base programme

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1$2$ S!"ety 'egul!tions

1$2$1$ ccident !nd D!m!ge Pre5ention

1$2$1$1$ Persons

- /he printing syste" "ay on&y be operated by trained and a4thoriKed personne&.

- 'ead the entire operating "an4a& before beginning wor? on and with the printing syste". 0f thereis anything in the "an4a& that yo4 do not 4nderstandG as? ser(ice personne& or so"eone with thereD4isite ?now&edge in yo4r co"pany.

- /he printing syste" "4st not be operated by persons 4nder inf&4ence or dr4gs or a&coho&G or bypersons ta?ing "edication s4ch as psychotropic dr4gs.

1$2$1$2$ O3er!ting t4e Printing System

- 0n cases of e"ergency Be.g. da"age to the ho4singG power cab&e or operating contro&sG ingressof f&4ids or foreign bodies switch the de(ice off i""ediate&y Bfor the position of the "ain powerswitchG see fig4re) Operating the printing syste"G o(er(iew on page 2 and infor" theappropriate ser(ice point.

- %ny 4na4thoriKed re"o(a& of safety co(ersG "anip4&ated of safety switches 5 s4ch as those"onitoring that the safety co(ers are c&osed 5 and i"proper hand&ing Bi.e. wor? not intended tobe carried o4t by operators is strict&y prohibited. S4ch action can ca4se accidents and "ay inaddition da"age the printing syste".

- Correct hand&ing Bi.e. hand&ing that co"p&ies with the intended p4rpose of the printing syste" isg4aranteed on&y when the o4ter pane&ing is f4&&y "o4nted. On&y if pane&ing is affi@ed correct&y inposition are yo4 ass4red protection against)

- -&ectrica& shoc?s- 0n*4ry d4e to "echanica& partsG e.g. c4tsG cr4shing- /he spread of fire- 0nadeD4ate coo&ing of the printing syste"

- Obser(e a&& warning and infor"ation signs both on and inside the printing syste"

- /he f4sing station reaches (ery high te"perat4res d4ring print operation. >efore yo4 do anywor? on or aro4nd the f4sing stationG a&ways &et the station coo& down for the specified &ength ofti"e. %&ways wear heatEproof safety g&o(es.

- With any dri(e "echanis"G 4nprotected hair and &oose&y hanging ite"s of c&othingG s4ch as tiesGbe&t endsG nec?&acesG brace&ets and ringsG can ca4se accidents if ca4ght in the "echanis".0"proper hand&ing of the printing syste" E in the paper transport areasG for e@a"p&e 5 can ca4sein*4ry. /ie bac? hair and re"o(e ties and *ewe&ry.

- Ma?e s4re that no ob*ects B*ewe&ry chainsG paper c&ipsG coinsG etc. or &iD4ids get into the interiorof the de(iceG since this "ay res4&t e&ectric shoc?s or short circ4its. %&so do not p&ace containerswith f&4id Bs4ch as drin? bott&esG g&assesG c4ps or (ases on top of or in the i""ediate (icinity ofthe printing syste".

- Sho4&d the printing syste" e"it any 4n4s4a& or noticeab&e noises or s"e&&sG power down theprinting syste" and contact yo4r ser(ice engineer.

- Obser(e the instr4ctions for c&eaning the printing syste". /he (ac44" c&eaner "4st be anind4stria& c&eaner with gro4nded s4ction t4be. or (ac44"ing &arge D4antities of toner spi&& Be.g.one bott&eG the c&eaner "4st be e@p&osionEproof. OtherwiseG there can be a high b4i&d4p of static

charge when (ac44"ing toner spi&&. %&ways 4se reco""ended c&eaning agents and "ateria&s.

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- +o not obstr4ct the coo&ing d4ctsG since this "ay res4&t in o(erheating or co"b4stion whi&e thede(ice is in operation.

- /he operating and ser(ice c&earance areas "ay not be obstr4cted in any way.

- Aeep a&& doorsG f&aps and co(ers c&osed whi&e the printing syste" is in operation. this ens4resthat opti"4" &e(e&s are "aintained for radio interference s4ppression and operating noise.

- Obser(e the safety instr4ctions gi(en in the "an4a& for)

- /oner

- +e(e&oper

- ine fi&ter

- 4sing oi&

- $and&ing the photocond4ctor dr4"

- Ma?e s4re there is an adeD4ate s4pp&y of fresh air and coo&ing air to the roo" in which theprinting syste" is &ocated

- Aeep a&& cons4"ab&es and parts o4t of reach of chi&dren.

- 0f yo4r printing syste" has a bea" wa(eg4ide connection)

- e(er &oo? direct&y down a g&ass fiber cab&e or cab&e connection. /he &aser bea"s in fiberoptic de(ices can da"age yo4r eyes.

1$2$1$+$ ssembly !nd %nst!ll!tion o" t4e Printing System

- /he printing syste" "ay on&y be insta&&ed by ser(ice personne&.

- /he printing syste" "4st ha(e a dedicated e&ectrica& connection or type > p&4g connectionBco"p&ying with +- directi(esG -69<.

- +o not ro4te the &ines and cab&es in s4ch a way that they can be trodden on or tripped o(er.

- %&& printing syste" accessories and options "4st co"p&y with stat4tory reg4&ations anddirecti(es for safetyG radio interference s4ppressionG te&eco""4nications ter"ina& de(iceG as we&&as with the specifications p4b&ished by Oce Printing Syste"s #"b$. /he insta&&ation of other

accessories "ay constit4te a (io&ation of these reD4ire"ents and directi(esG and "ay in additionda"age the printing syste". P&ease cons4&t ser(ice personne& for detai&s on which accessoriesand options are per"itted for the printing syste".

- With the e@ception of bea" wa(eg4ide connectionsG a&& dataG signa&&ingG process and contro&&ines and ho&ding wires &in?ing the printing syste" with other de(ices "4st be proper&y gro4nded.

- +ata trans"ission &ines sho4&d neither be connected 4p nor disconnected d4ring e&ectrica&stor"s.

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1$+$ St!tutory 'eCuirements

/he infor"ationG data and instr4ctions in this operating "an4a& were 4pEtoEdate and the ti"e ofgoing to press. /he right of technica& "odifications d4e to f4rther de(e&op"ent of the printing syste"

is reser(ed. or this reasonG the infor"ationG i&&4strations and descriptions in this operating "an4a&cannot gi(e rise to any c&ai"s for "odifications or additions to printing syste"s that ha(e a&readybeen shipped and accepted.

o &iabi&ity is accepted for da"ages res4&ting fro")

- ai&4re to obser(e the operating "an4a&- -rrors d4e to i"proper hand&ing- Wor? perfor"ed incorrect&y on the printing syste"- ,se of nonEorigina& parts and accessories- ,se of nonEorigina& cons4"ab&es- ,na4thoriKed "odification and retrofitting of the printing syste" by the agent or the agents

personne&

or f4rther infor"ation see the ISafety 0nfor"ation for Oce Printing Syste"s.&o$ U2:9:<--=2</-1

E & % O &

ctu!tion o" m!ny "unctions in t4e 3rinter; "or e8!m3le 5!rious dri5es; direct !ccess to t4e3rinter controller; sometimes in!cti5!ting intern!l control mec4!nisms$ 4e !33lic!tion o"

t4is 3rogr!m !nd t4e conseCuences (3erson!l or 3ro3erty d!m!ge) !re in t4e res3onsibilityo" t4e user$ deCu!te s!"ety me!sures; e$g$ b!rriers or 5isu!l control; !re reCuired$

%m3ort!nt> During o3er!tion 5i! modem !cti5!ted test "unctions mig4t continue running !"ter t4e connection bre!s do6n$

sers !uide "# $%& ('%) "rinter Module is an internal diagnosis tool of*+ "rinting #,stems !mb and ma, not be gien to third parties.

e 6is4 you 6e l l in your 6or 6 i t4 *PM $

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Printer -+1

/his is the "ain "en4 of the printer specific progra" part for the printer -+1. ro" here yo4 canse&ect a&& contro&&erE and test f4nctions.

ttention>De3ending on t4e selected 3rinter !nd its con"igur!tion t4ere !re grey-coloured menus;64ic4 !re not !5!il!ble in t4e 3rogr!m$ it4in t4e 4el3; 4o6e5er; t4ese menus !re !l6!ys!5!il!ble$

'e!ding Printer De"initions

/he printer definition is 4s4a&&y read o4t a4to"atica&&y. 0n +e"oEMode yo4 ha(e to se&ect the printer type and the "od4&es be&onging to it "an4a&&y.

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2$ M!in Module

2$1$ 'e5ision *e5els

$ereG the re(ision &e(e&s of a&& boards of an indi(id4a& s4bE"od4&e is read o4t.

2$2$ #on"igur!tion

%t this position the infor"ation abo4t the config4ration bytes of the printer "ay be read o4t fro" theE'%M or it "ay be changed. -ach "odification of these (a&4es reD4ires a t4rning off = on theprinter. /he byte "ar?ed by the "en4 bar is decoded in sing&e bits. /he description of the indi(id4a&bits is a4to"atica&&y gi(en when a certain bit is se&ected by the ret4rn ?ey.

#on"igur!tion Fyte 1/his byte infor"s the contro&&erG which options the printer feat4res. N1N is disp&ayed when the

respecti(e option is insta&&ed. /he contro& and the error "onitoring for the option are acti(ated in thiscase. 0n case of a co&d start Bwith e"pty E'%MG this byte is set a4to"atica&&y to h.

#on"igur!tion Fyte 2 /his byte ser(es to define the character generator type of the printer. 0n case of a co&d start Bwithe"pty E'%MG this byte is set a4to"atica&&y to h.

#on"igur!tion Fyte +/his byte infor"s the contro&&er abo4t the options of the f4ser station. N1N is disp&ayed when thecorresponding option is insta&&ed. /he contro& and the error "onitoring for the option are acti(ated inthis case. 0n case of a co&d start Bwith e"pty E'%MG this byte is set to h a4to"atica&&y.

#on"igur!tion Fyte <

/his byte infor"s the contro&&er which printer type is concerned. 0n case of a co&d start Bwith e"ptyE'%MG this byte is initia&ised at 2h B-+1 a4to"atica&&y.

#on"igur!tion Fyte /his byte infor"s the contro&&erG which contro&&er options are insta&&ed. 0n case of a co&d start Bwithe"pty E'%MG this byte is initia&ised at h a4to"atica&&y.

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2$+$ Error Mess!ges

2$+$1$ #urrent Error Mess!ges

$ereG the c4rrent error "essages are disp&ayed. C&ic? on an error code to disp&ay the tro4b&e

shooting g4ide.

/he /ro4b&e Shooting #4ide is c&osed by the "en4 /ile 0 1uit or the E >4tton.

2$+$2$ Su33ressing Error Mess!ges

$ereG a&& error "essages a(ai&ab&e for this printer type are disp&ayed with te@tG error byte and error code. With this "en4 ite" indi(id4a& "essages can be s4ppressed at the operator pane& screen. or this reason so"e error "essages are "ar?ed with a specia& sign G or Q. -rror "essageswitho4t this sign are not re&e(ant for this printer eD4ip"ent. /he signs "ean)

Q this error "essage can not be s4ppressed for reason of sec4rity this error "essage can occ4r this error "essage wi&& be s4ppressed

error codes witho4t error bytes can not be s4ppressed Bcontro&&er error

S4ppressing an error "essage is done by the c4rsor ?eys and the S3!ce-b!r . /he Del-ey 4n&oc?sa&& s4ppressed error "essages. /he /ro4b&e Shooting #4ide to an indi(id4a& error code is ca&&ed bythe Enter-ey.

/he /ro4b&e Shooting #4ide is c&osed by the "en4 /ile 0 1uit or the E >4tton. $owe(erG e(en if an error "essage is s4ppressed ne(erthe&ess it wi&& be written into the error&ogEfi&e./he tota& of a&& s4ppressed error "essages is disp&ayed in the "en4 head &ine. %&& error "essagesare 4n&oc?ed after t4rning off and on the printer.

ttention

Su33ressing some error mess!ges !t t4e 3rinter m!y c!use un3redict!ble results or d!m!ges o" t4e 3rinter$ Using ! 3rinter 6it4 su33ressed error mess!ges is !llo6ed only !m!inten!nce tec4nic!l e83ert$

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2$<$ O3er!tor P!nel Menu

2$<$1$ P!3er

2$<$1$1$ P!3er *engt4

0n this s4b"en4 ite"G the physica& paper for" &ength is entered. /he (a&4e "ay range between 6and 16 inches B 6 and 28 inchesG if an e@terna& paper feeder is 4sed in steps graded by 1=6R.

2$<$1$2$ P!ge *engt4

0n this s4b"en4 ite" the &ogica& paper for" &ength is entered. /he (a&4e "ay range between and13 inches in steps graded by 1=6 inch.

&OE> 0n PEMode so"e page &engths are not s4pported by the host progra" in se(era& syste"s.

2$<$1$+$ P!3er idt4

$ereG the paper width is entered. /he (a&4e "ay be entered in ""G inch or pe&.

Mode oneEweb twoEwebsinches 6G;9 E 18G2< 6G;9 E 9G<"" 16;G9 E ;6G6 16;G9 E 2;1Gpe&s B2; dpi 1<<8 E ;8 1<<8 E 228pe&s B dpi 19;8 E <;3< 19;8 E 28<pe&s B6 dpi 896 E 19< 896 E <3 /he paper width defined in the operator pane& is co"pared with the c4rrentG a4to"atica&&y "eas4redpaper width

E after powerEon the printing syste" B if paper is insertedE after inserting paper E after entering the changed paper width

2$<$1$<$ .user Oil

/he D4antity of f4ser oi& that sho4&d be se&ected for opti"a& f4sing contact depends on the 4sedpaper and the way of operation. %&so hereG any specia& reco""endations cannot be gi(en d4e to the(ariety of s4itab&e printing "ateria&s.

$owe(erG the f4ser oi& D4antity sho4&d a&ways be set to RO'M%LR as the standard se&ection and &eftin this setting as &ong as the f4sing res4&t is good. On&y in case of f4sing prob&e"s Be.g. if e@cess oi& is appearing on the printed "edia orG in the other caseG if there is print offsetting res4&ting fro" a &ac? of oi&G a different setting sho4&d be se&ected. /odisting4ish between circ4"stances that "ay reD4ire a setting other than RO'M%LRG on&y thefo&&owing (ery genera& reco""endations can be gi(en) 0f the printer is &eft in standby operation for &onger ti"eG if an e@tre"e woody paper Be.g. recyc&edpaper is 4sedG or if the printer is operated in e@cessi(e startEstopG the M%0M,M setting "ay bead(antageo4s. 0f e@tre"e s"ooth paper is 4sedG a red4ction of the oi& D4antity to LOW or toM00M,M "ay be ad(antageo4s. Whate(er setting is the best for a certain type of paper need to befo4nd o4t in pra@is or by specia& tests.

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2$<$1$$ .user em3er!ture

$ereG yo4 can contro& the f4ser te"perat4re. 0t "ay be set to M00M,MG LOWG O'M%LG $0#$ or M%0M,M. /hese ad*4st"ents can be 4sed if the paper tends to c4r&ing across the paper path.Changing these ad*4st"entsG howe(erG in(o&(es the ris? of getting a f4sing D4a&ity degradationB4nderEf4singG especia&&y when 4sing Rro4ghR paper. /he f4ser te"perat4re and=or the f4sing contactang&e sho4&d therefore on&y be red4ced if with critica& paper the c4r&ing is so strong that either prints"4dging occ4rs whi&e the paper is r4nning thro4gh the f4ser stationG or if f4nctiona& prob&e"s occ4r with a postEprint for"s hand&ing eD4ip"ent.

2$<$1$/$ #!libr!tor

$ereG the ca&ibrator ad*4st"ent in the "en4 is preEse&ected. 0f se&ected

O) Stat4s "essage 11. C%L0>'%/O' ,LOCA-+ is disp&ayedGO) Warning W.> C%L0>'%/O' ,LOCA-+ is disp&ayed.

2$<$1$:$ P!3er #ooling

/his "en4 ite" ser(es for setting the paper coo&ing fan to O'M%LG $0#$ or M%0M,M.

2$<$1$9$ P!3er Fr!e

$ereG the power of the paper bra?e "ay be entered. Possib&e (a&4es are O'M%L and '-+,C-+.

2$<$1$7$ Decurler %s a res4&t of the ther"a&E"echanica& &oad of the paper d4ring the r4n thro4gh the f4ser stationG thepaper "ay beco"e Rc4r&edR "ore or &essG depending on the 4sed paper. /he dec4r&er s"oothes thepaper by c4r&ing it in the opposite paper path direction. /he grade of this dec4r&ing effect can bead*4sted in fi(e &e(e&s) 2 Bwea? .. 6 BstrongG J off. /he ad*4st"ent 1 is not a(ai&ab&e./he grade of dec4r&ing that sho4&d be se&ected depends on how strong the paper that &ea(es thestac?er is c4r&ed. /he ad*4st"ent "4st be "ade by in s4ch a way that the c4r&ing is near&y RironedEo4tR and that the paper does not begin to beco"e c4r&ed in the other direction. 0n any caseG it "4stbe tried which se&ection gi(es the best res4&ts.

O/-) /he ad*4st"ent on the operator pane& "ay differ fro" the physica& ad*4st"ent.

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2$<$2$ %m!ge

2$<$2$1$ Horiont!l S4i"t

$ereG yo4 "ay enter the horiKonta& print i"age shift depending on the se&ected operation "ode inthe pre(io4s&y se&ected "eas4ring 4nit.

>ootEMode inches "" P-L B2; dpi P-L B dpi P-L B6 dpifro" E to fro" E to fro" E to fro" E to fro" E to

0 E2. 2. E<.8 <.8 E;8 ;8 E6 6 E12 12 P . .13 . ;.2 ; E E -C E2. 2. E<.8 <.8 E;8 ;8 E E PCL E<. <. E123 123 E E1< 1< E

2$<$2$2$ ?ertic!l S4i"t

$ereG yo4 "ay enter the (ertica& print i"age shift for the se&ected operation "ode in the pre(io4s&yse&ected "eas4ring 4nit.

>ootEMode 0nches "" P-L B2; dpi P-L B dpi P-L B6 dpi

fro" E to fro" E to fro" E to fro" E to fro" E to

0 E2. 2. E<.8 <.8 E;8 ;8 E6 6 E12 12

P E.13 .13 E;.2 ;.2 E; ; E E

-C E.13 .13 E;.2 ;.2 E; ; E E

PCL E<. <. E123 123 E E1< 1< E

2$<$2$+$ Hor$ S4i"t (F!c)

/his f4nction is a(ai&ab&e on&y in do4b&e trac? printing. $ereG yo4 "ay enter the horiKonta& printi"age shift depending on the se&ected operation "ode in the pre(io4s&y se&ected "eas4ring 4nit.

>ootEMode inches "" P-L B2; dpi P-L B dpi P-L B6 dpifro" E to fro" E to fro" E to fro" E to fro" E to

0 E2. 2. E<.8 <.8 E;8 ;8 E6 6 E12 12 P . .13 . ;.2 ; E E -C E2. 2. E<.8 <.8 E;8 ;8 E E PCL E<. <. E123 123 E E1< 1< E

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2$<$2$<$ ?ert$ S4i"t (F!c)

$ereG yo4 "ay enter the (ertica& print i"age shift for the se&ected operation "ode in the pre(io4s&yse&ected "eas4ring 4nit.

>ootEMode 0nches "" P-L B2; dpi P-L B dpi P-L B6 dpi fro" E to fro" E to fro" E to fro" E to fro" E to

0 E2. 2. E<.8 <.8 E;8 ;8 E6 6 E12 12 P E.13 .13 E;.2 ;.2 E; ; E E -C E.13 .13 E;.2 ;.2 E; ; E E PCL E<. <. E123 123 E E1< 1< E

2$<$2$$ #ontr!st

$ereG yo4 can se&ect the toner density of the printo4t) -COOM7G L0#$/G O'M%LG +%'A. Withco&or on&y the ad*4st"ent O'M%L is possib&e.

2$<$2$/$ EIect to .ront .!cing

%t the start of a new print *obG a b&an? sheet is inserted (ia the host channe& if necessary to ens4rethat the ne@t *ob begins on a frontEfacing sheet.

2$<$2$:$ Per" to Per"

On&y in PEMode) Printing fro" perforation to perforation can be ad*4sted separate&y for channe& %and >.

2$<$2$9$ Horiont!l S4i"t (6o u3)

$ereG the horiKonta& printo4t shift for both &ogica& pages "ay be entered.

>ootEMode P;EJ# %

inches EG< ... G< EG< ... G<

"" E12G3 ... 12G3 E12G3 ... 12G3

P-L)2; E12 ... 12 E12 ... 12

P-L) E E1< ... 1<

P-L)6 E E ...

2$<$2$7$ O5erl!y &umber

On&y in PEG-CEMode)Se&ect an e&ectronic for" o(er&ay. /he (a&4e "ay range between between 1 and <G. "eans)no o(er&ay.

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2$<$2$10$ 6o U3 Printing

Mode

Se&ect option

E O /WO ,P

E O COP0-SE 1 0+-/0C%L COP7

K-E8tent

-nter (a&4e for start of printing BEdirection of the rightEhand &ogica& page "eas4red in pe&s B to

9999 . 1 pe& J 1 = Breso&4tion of character generator.

Order

SeD4ence of start of printingT first page printed on right or &eft side.

2$<$2$11$ Print Direction

Print direction in E UPEMode) E 9U E 18U E 23U Print direction in E U-CEMode) E 9U

E 18U E 23U

E 9U togg&eE 18U togg&eE software rotated

2$<$2$12$ S4i"t E.O

Horiont!l S4i"t E.O-nter the horiKonta& print co&4"n shift for the e&ectronic for" and se&ect a "eas4ring 4nit. %fter se&ecting the 4nitG enter yo4r shift (a&4e. %ny incre"ent is per"itted within the (a&id range.

inches) to 2G"") to <G8P-L B2;dpi) to ;8

?ertic!l S4i"t E.O-nter the (ertica& print co&4"n shift for the e&ectronic for" and se&ect a "eas4ring 4nit. %fter se&ecting the 4nitG enter yo4r shift (a&4e. %ny incre"ent is per"itted within the (a&id range. inches) to 2G"") to <G8P-L B2;dpi) to ;8

2$<$2$1+$ Unit

$ereG the "eas4ring 4nits ""G inch or pe&s for the printo4t shift is se&ected.

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2$<$+$ Printer

2$<$+$1$ #on"igur!tion

St!cer Heig4t-nter the "a@i"4" per"itted height of the o4tp4t stac?)

E 1< ""E 16< ""E 22< ""E 28< ""E ;< ""When there is a dec4r&er insta&&ed on the stac?erG the "a@i"4" stac? height is 22< "".

uto EIect/4rn the a4to"atic paper e*ect f4nction on or off.

2$<$+$2$ P!ge #ounters

$ereG the fo&&owing co4nter &e(e&s "ay be read o4t)

E ,ser Pager Co4nter Bprinted 12Einch pages in ,S-'EMode

E +4p&e@ Page Co4nter

E C&eanEstop Co4nter

E Si"p&e@ Page Co4nter

E /ota& Page Co4nter Bprinted 12Einch pages in ,serE and MaintenanceEMode in tota&

E Operation ho4rs

2$<$+$+$ 'em!ining P!ges

/his s4b"en4 ite" contains a &ot of co4nter &e(e&s which indicate how "any pages are sti&& to beprinted 4nti& an e@pendab&e part "4st be changed or a cons4"ab&e is 4sed 4p.

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2$<$+$<$ y3e 2 %nter"!ce P!r!meters

%denti"ic!tion /he interface is acti(ated by entering the identificationn4"ber.

Error 'eco5ery When a hard error occ4rredG the &ost pages are repeateda4to"atica&&yG if '-/'%SM0SS0O was ad*4stedG

utom!tic Sto3 !"ter Error /he syste" stops a4to"atica&&y ..< pages after a hard error to a&&ow the operator to chec? the printed pages.

Periodic Sto3 !"ter Error /he syste" stops a4to"atica&&y after printing the ad*4stedn4"ber of pager to a&&ow the operator to chec? the printedpages.

Dist!nce Printer to y3e 2;..32 inches &oop &ength. /his is the distance betweenstac?er 4pper part and the /roy printer. /he correspondingn4"ber of pages for synchronising is ca&c4&ated by the /ypeE2PC assy.

Dist$ Printer to y3e2-St!cer +istance between stac?er 4pper part and the end of the postEprint processing de(ice.

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2$$ &?'M

/he E'%M is a not (o&ati&e "e"ory in the printer. /hereG the "ost i"portant data are storedG for e@a"p&e the seria& n4"berG the config4ration bytesG the pages co4nters and (ario4s printer

ad*4st"ents. /he contents are ?ept e(en after t4rning off the printer.

With the fo&&owing s4bE"en4sG yo4 can read or write '%M contents. Moreo(er yo4 can storeco"p&ete '%M contents as fi&es to yo4r PCG or transfer it into the printer "e"ory.

2$$1$ 'e!ding L riting &?'M

Starting fro" a partic4&ar address 8 bytes are read o4t fro" the operator pane& '%M anddisp&ayed in he@adeci"a& notation as we&& as in %SC00 characters. -ach byte can be changed andrewritten to the '%M.

2$$2$ F!cu3 &?'M

%&& printer specific data is read fro" "ain "od4&e E'%M and is sa(ed in a fi&e in the PC. /he fi&ena"e consists of RR contro&&er type &etter printer seria& n4"ber. /he contro&&er type &etter is R%Rfor %P%G RLR for L0P and RSR for S'%. /he e@tension consists of the printer id and a seD4encen4"bers between 1 and 99. /he first bac?4p fi&e of the printer 629 eD4ipped with a %P% contro&&er is therefore ca&&ed %629.-1R. /he path to this fi&e is gi(en in the fi&e "anager. Whi&e theinfor"ation is read fro" the printer a stat4s bar at the botto" of the screen shows the progress of the bac?4p. /he bac?4p process can be stopped anyti"e by pressing the V-SCF ?ey.

/he error "essage R>ac?4p fi&e cannot be createdR can ha(e the fo&&owing ca4ses)

• the progra" is not connected on&ine to a printer

• the seria& n4"ber of the printer was not read

• there is no space a(ai&ab&e on the storage "edi4" for the bac?4p fi&e

• 99 bac?4ps ha(e a&ready been "ade for this printer

2$$+$ 'estore &?'M

/he printer data is read fro" a pre(io4s&y created fi&e Bsee RE'%M bac?4p and written to the E'%M of the printer. or this a&& fi&es &isted in the config4ration inde@ are sorted in ascending order according to the printer n4"bers in a "en4 with page t4rning and se&ection options. /hen the

content of the se&ected fi&e is transferred to the printer. $ere yo4 ha(e to state which infor"ationsho4&d be written.

/he fo&&owing references are possib&e)

• &o &?-'M b!cu3 "iles "ound

o fi&es . fo4nd in E'%M config4ration inde@.

• '&%&G; di""erent seri!l number rite d!t!

7o4 tried to write content of another printer to the E'%M.

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2$/$ Port Sign!ls

$ereG an o(er(iew abo4t the e"ergencyEstop signa&s of the indi(id4a& s4bE"od4&es is disp&ayed.

2$:$ 'e!ding L #4!nging #ounters

$ereG the (ario4s page co4nters can be read o4t and changed. /he 4serEpagerEco4nter and the tota&EpageEco4nter r4n in ascending orderG the other co4nters r4n fro" a "a@i"4" (a&4e in descendingorder to . /he c4rrentG changed and "a@i"4" (a&4es are disp&ayed.

/he page co4nters co4nt the n4"ber of the printed pages. Pages "o(ed by -X-C/ do not changethe page co4nters.

2$9$ #ounter De"!ults

$ereG yo4 "ay change the thresho&ds of the "aintenance co4nters described abo(e. /he act4a&(a&4eG the new (a&4e and the (a&id range are disp&ayed.

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2$7$ #old St!rt

%s a res4&t of a co&d start the "ost para"eters of the E'%M wi&& de&eted. /herefore the progra"as?s yo4 se(era& ti"es if yo4 rea&&y want to perfor" the co&d start proced4re.

#old St!rt ProcedureCo&d Start is a process that resets the '%M to a defa4&t state. /his is typica&&y perfor"ed whenyo4 insta&& a b&an? '%M 0C as wo4&d be the case if the e@isting 0C was da"aged. 0n so"ee@tre"e casesG this process "ight need to be perfor"ed if the '%M was corr4pted in so"e way. Once the boot process is co"p&etedG yo4 "4st either restore a pre(io4s '%M fi&e or go to theconfig4ration and page co4nter screens to reEenter those fie&ds not correct for yo4r printer. %&&printers are shipped with a config4ration sheet ca&&ed R+atenproto?o&&R. /his sheet &ists a&& the specia&config4ration infor"ation that was reD4ired when the printer &eft the factory. ,se this infor"ation toreb4i&d '%M if yo4 do not ha(e a (a&id '%M fi&e to restore. &ote> e(er 4se (a&4es fro" another printer 4n&ess instr4cted to do so by yo4r s4pport specia&ist.

%fter a co&d start the 4sage co4nters are set to Kero. 0n order to enter the correct (a&4esG yo4 "4stanswer no to restore page co4nters when restoring a '%M fi&e. 1. Sa(e E'%M.2. Start Co&d Start. Power down B-nab&e Switch;. Power 4p.<. -nter seria& n4"ber disp&ayed in operator pane&. 0np4t OPS seria& n4"ber by 4sing ?eyboard of the printer.. Printer boots ECode.

&ote> /he defa4&t dpi is 2; dpi. 0f error "essage 36.1 L-+ $%'+W%'- -''O' OCC,' setcorrect dpi (ia this progra" or operator pane&. 0f E'%M data are sa(edG rewrite the E'%M data

with this progra".

2$10$ DE .irm6!re ?ersion

/he fir"ware (ersion of the +e(ice -&ectronics is disp&ayed.

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+$1$ P!3er r!ns3ort

+$1$1$ 'e5ision *e5els

'eading o4t the re(ision &e(e&s of the paper transport boards +8;G +831G +113.

+$1$2$ Setting P!r!meters

+$1$2$1$ *ED-#urrent

/he (a&4e of the L-+ c4rrent "4st be set in accordance with sensor soi&ing and ageing as we&& asthe degree of paper transparence. /his ad*4st"ent "ay be carried o4t in a range of 12 steps. Step1 corresponds to "in. c4rrent B1 "%G step 12 to "a@. c4rrent B3.< "%.

+$1$2$2$ #O'%ME

/his para"eter sets the "onitoring ti"e of the transfer corotron "o(e"ent in steps of < "s.

+$1$2$+$ *O#H&O

Monitoring of the paper path) the para"eter deter"ines the "onitoring thresho&d for the "otionsensor in steps of 1=6 inch Bdefa4&t (a&4e) h J 1< corresponds 2.< inchesG i.e. < ho&e distances.

+$1$2$<$ EM%?*O#H

/hresho&d for the e(a&4ation of the "onitor sensor (o&tage in 2<6 steps fro" 2. to ;. &inear Bdefa4&t (a&4e) 99h J 1< corresponds to . .

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+$1$+$:$ *O#H&O

Monitoring of the paper path) the para"eter deter"ines the "onitoring thresho&d for the "otion

sensor in steps of 1=6 inch Bdefa4&t (a&4e) h J 1< corresponds to 2.< inchesG i.e. < ho&e distances.

+$1$+$9$ Emit5loc4

/hresho&d for the e(a&4ation of the "otion sensor (o&tage in &inear steps fro" 2.< to ;.8 Bdefa4&t(a&4e) 99h J 1< corresponds to . o&t.

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+$2$+$ ggreg!tes

E&%O& /he fo&&owing test co""ands a&&ow to switch on=off the (ario4s basic 4nit dri(es. either errors nor

ti"e &i"its are "onitoredG i.e. the test person "4st care that no da"age is done to persons or thede(ice. /he "o(e co""ands for the corotron s&ide "otors which are switched off a4to"atica&&y (iahardware "a?e an e@ception. %&& switched on de(ices are "ar?ed with a NN.

&OE> 7o4 canNt &ea(e the "en4 F!sic Unit> ggreg!tes if any de(ice is switched on.

E84!uster motor With this f4nctionG the fan can be switched on=off.

oner bo8 5!l5e(s)N With this f4nctionG the (a&(eBs can be switched on=off.

?ibr!tor(s)N With this f4nctionG the (ibratorBs so&enoid can be

switched on=off.

oner "eedN With this f4nctionG the toner feed "otorBs can be

switched on= off.

De5elo3er st!tion motor With this f4nction the de(e&oper station "otor can be

switched on=off.Green lig4t With this f4nctionG the green &ight can be switched on=off.

'ed lig4t With this f4nctionG the red &ight can be switched on=off.

Drum With this f4nctionG the dr4" "otor can be switched on=off.

#4!rge corotron 3rint 3osition With this f4nction the charge corotron can be "o(ed to

print position.

#4!rge corotron c4!nge 3osition With this f4nction the charge corotron can be "o(ed to

change position.

Disc4!rge corotron 3rint 3osition With this f4nctionG the discharge corotron can be "o(ed

to print position.

Disc4!rge corotron c4!nge 3osition With this f4nctionG the discharge corotron can be "o(ed

to change position.

Fi!s 5olt!ge With this f4nctionG the bias (o&tage can be switchedon=off.

#4!rge 5olt!ge With this f4nctionG the charge (o&tage can be switched

on=off.

Disc4!rge 5olt!ge With this f4nctionG the discharge (o&tage can be switched

on=off.

r!ns"er 5olt!ge With this f4nctionG the transfer (o&tage can be switched

on= off.

J/he n4"ber of so"e aggregates is depending on the f4ser station type.ote) 0n StandbyEMode the toner feed "otors are not t4rned off a4to"atica&&y by the fir"ware.

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+$2$<$ #!ll S6itc4es L ?!lues

$ereG the indi(id4a& switches and (a&4es of the >asic ,nit are read o4t and disp&ayed.

+$2$<$1$ oner Sensors

oner Fottle %n/his f4nction "essages (ia a "icroEswitch whether a toner bott&e is insta&&ed and the toner bott&econtainer is swi(e&&ed on. 0f the toner bott&e is swi(e&&ed off d4ring standby BW.< C$-CA /O-'>O//L- is disp&ayed and the printer cannot be started. 0f the toner bott&e is swi(e&&ed off d4ringprintingG at first the sa"e warning is pro"pted. 0f the toner bott&e is not swi(e&&ed on within one"in4teG the stat4s disp&ay >. /O-' >O//L- O/ 0S/%LL-+ is pro"pted and the printer stops. /oner bott&e swi(e&&ed on JF switch S26 act4ated JF />O//L-0E J

/oner bott&e swi(e&&ed off JF S26 not act4ated JF />O//L-0E J <

oner .eed System/his f4nction reports whether the toner feed syste" is insta&&ed.

.umesWhen the "ain fan is switched onG the air f&ow at the fine fi&ter e@it is "onitored by a &ight barrier of the f4"es sensor for conta"ination. 0f the &ight barrier is interr4ptedG the printer stops at once andthe error "essage 6-. ,M-S is set.

oner Em3ty/he capacity sensor in the toner bo@ on the de(e&oper station detects that the toner bo@ is f4&&. %ttoner e"pty detectionG the toner feed cyc&es are started 4nti& toner e"pty is inacti(e again. 0f toner e"pty is not reset after < "in4tesG the warning /O-' -MP/7 is set. 0f the signa& is not reset within1 pagesG the stat4s disp&ay ;. /O-' -MP/7 is set and the printer stops 4nti& a new toner bott&e is insta&&ed.

+4ring toner feedG a "i@ing bow "o(es in the toner bo@ which wo4&d reset the toner e"pty signa&

incorrect&y. /his "eas4rab&e signa& change is "as?ed o4t.

o toner or "i@ing bow in front of sensor JF /O-'-MP/7ELJ E1

/oner or "i@ing bow in front of sensor JF /O-'-MP/7ELJ 2;E29

#!tc4bo8 .ull<. /O-' COLL-C/O' ,LL is disp&ayed when the toner bott&e in the toner catchbo@ be&ow thecyc&one fi&ter is f4&&. % capacity sensor eD4ipped additiona&&y with a red L-+G detects the f4&& conditionof the toner bott&e and "essages it to s4bE"od4&e 2. /oner bott&e not f4&& JF /O-',LLE$ J 1.8 G red L-+ is i&&4"inated/oner bott&e f4&& JF /O-',LLE$ J .; G red L-+ is not i&&4"inated 0f /O-',LL is detected d4ring printingG at first a warning BW.3 is disp&ayed. 0f the bott&e is notrep&aced within the ne@t 12R pagesG the printer stops with the error "essage <. /O-'COLL-C/O' ,LL. /he printer can on&y be restarted when the toner bott&e has been rep&aced.

When the toner bott&e is re"o(edG a "eta& bow is swi(e&&ed in front of the capacity sensor which ispressed down again when a new toner bott&e has been insta&&ed. /he sensor can be tested by

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/ransfer corotron (o&tage) appro@. E; E 6 ? +C.

Disc4!rge ?olt!ge

%fter co""and SWO s4bE"od4&e 2 switches on a&& 4nits reD4ired for printing. %fter appro@. < sec.$ "onitoring is acti(ated. 0f a &ine brea?age or a defecti(e p&4g occ4rsG error "essage %CO isset. 0f a short circ4it occ4rs in the &ineG error "essage %C, is set.

+ischarge corotron (o&tage) 1?SS < ?$K.

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+$2$<$<$ ?!rious Sensors L Sign!ls

?!cuum System #ontrolPosition of the (ac44" syste" contro& switch is disp&ayed.

Drum #o5er Switch A1 drops when the door in front of the PC+ is opened. /he < power s4pp&y stays switchedon. /he error can be reset with C$-CAE'-S-/ when the dr4" co(er door is c&osed. /he printer starts with a powerE4p phase.

De5elo3er St!tion Dr!in ?!l5e/he positions of the switches S2 and S2< are disp&ayed. 0n order to e"pty the de(e&oper stationGthe &e(er at the de(e&oper station "4st be act4ated which changes the position of the "agneticstator in the 4pper"ost de(e&oper ro&&er and which opens the "agnetic "i@t4re barrier. /his &e(er can on&y be act4ated when the (ac44" hose is disconnected fro" the toner bo@ and p&4gged intothe de(e&oper station. /he &e(er is &ocated at the dri(e side of the de(iceG the witch S2< is positionedon the operator pane& side of the printer. /he position of the &e(er is "onitored with "icroEswitch S2<Bre&ays 1E. /he stat4s "essage is disp&ayed if the printer is to be started with the &e(er in positionfor changing the de(e&oper.

Mode P'0/ S-'0C-Position of &e(er (ertica& horiKonta&MicroEswitch act4ated not act4atedS2< pin1 Bye&&ow C$%#-+- J C$%#-+- J <S2< pin Bb&4e /wo positions can be set with the a&teration switch in the (ac44" syste")P'0/ JF nor"a& position d4ring printingS-'0C- JF air f&ap position for s4ction of de(e&oper "i@t4re /he switch is on the re(erse side of the de(ice abo(e the cyc&one fi&ter. /he "icroEswitch S 2Bc&osing contact 1E for"s the signa& %L-OP-ELG which is e(a&4ated by s4bE"od4&e 2.

Switch position P'0/) S-'0C-)Switch S 2 not act4ated act4atedSigna& %L-OP-EL J < J

%ntern!l P!3er End/his sensor Bref&e@ion &ight barrier in paper inp4t tray reports interna& paper end to s4bE"od4&e 2./he printer stops with correct for"s position if the f4nction Na4to"atic e*ectN has not been set on theoperator pane&. /he printer starts with Ne*ectN 4nti& the re"aining paper path is f4sed and is in the

stac?er in case Na4to"atic e*ectN has been set. /he 4pper part of the stac?er rises to the stac?erEendposition. /he red L-+ at the sensor is &it if there is paper between sensor and ref&ector. /hesensiti(ity of the sensor can be changed at the sensor.

E8tern!l P!3er End/his sensor Bref&e@ion &ight barrier in the e@terna& paper feed reports e@terna& paper end to s4bE"od4&e 2. /he printer stops with correct for"s positionG if the f4nction Na4to"atic e*ectN has not beenset on the operator pane&. /he printer starts with e*ect 4nti& the re"aining paper path is f4sed and isin the stac?er in case Na4to"atic e*ectN has been set. /he 4pper part of the stac?er rises to thestac?er end position. /he red L-+ at the sensor is &it if there is paper between sensor and ref&ector./he sensiti(ity of the sensor can be changed at the sensor.

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+$2$$11$ #old-St!rt lgorit4m

/he co&d start a&gorith" pre(ents the cons4"ption of too "4ch toner after a co&d start if 4sing the&ow f4sing toner 2.<. 0n this "en4 ite" the factorG the bias and charge (o&tageG the no"ina& and theact4a& (a&4e are disp&ayed. %dditiona&&y a "essage is disp&ayed whether the co&d start a&gorith" isr4nning or not.

.!ctor /he (a&4e here dec&ared is fi@ pretend and depending on the printer type.

Fi!s ?olt!ge/he he@ (a&4eG here dec&aredG is significant on&y as standard (a&4e. +eter"inati(e is the "eas4red(a&4e at p&4g 13 of power s4pp&y -2< Bno"ina& (a&4e) 2 =E Y. /his (a&4e is on&y (a&id if CO/'%S/JO'M%L is ad*4sted.

#4!rge ?olt!ge/he he@ (a&4eG here dec&aredG is significant on&y as standard (a&4e. +eter"inati(e is the "eas4red(a&4e at p&4g 3 pin 22b Bno"ina& (a&4e) <2 ". /his (a&4e is the a(erage of < "eas4re"ents.

&omin!l ?!lueo"ina& (a&4e of the contro&&ing.

ctu!l ?!lue/he act4a& (a&4e is ca&c4&ated by the first 8 "eas4red toner "ar?s after starting the print. 0f no"ina&and act4a& (a&4e are differentG the co&d start a&gorith" is sti&& r4nning and the 0EL-+ is not ab&e to bechanged.

Only "or H FU D1009 !nd . FU /$01

/he co&d start a&gorith" pre(ents the cons4"ption of too "4ch toner after a co&d start. 0n this "en4

ite" the bias and charge (o&tage are disp&ayed. %dditiona&&y a "essage is disp&ayed whether theco&d start a&gorith" is r4nning or not.

#ontrol y3e J short /M T 1 J o&d L/MEContro& B/AESensorT 2 J new L/M E 'S co&orT J new L/M E %2.6b&ac?

#ontrol 4res4old'ated (a&4e of the contro&.

M-Delt!/he act4a& (a&4e is ca&c4&ated by the first 8 "eas4red toner "ar?s after starting the print. 0f ratedand act4a& (a&4e are differentG the co&d start a&gorith" is sti&& r4nning and the 0EL-+ is not ab&e to be

changed.

O""set o" MS/he offset ?eeps the toner "ar? signa& in the opti"4" range between ;h ... 6h. /he offset iscontro&&ed dyna"ica&&y d4ring printing and is independent of toner and PC+.

Delt! #old St!rt0f not EF printer is in co&dEstart "ode.

+$2$$12$ *M-#ontrol

0n this "en4 ite" the toner contro& is disp&ayed.

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/he chec? contains the fo&&owing f4nctions)

E S/%/,S) reD4ests whether -L/' is a(ai&ab&e or notE L%S/ '-S,L/) the &ast "eas4red res4&t is disp&ayedE S/%'/ CO/'OL) the "eas4re"ent is started. /he res4&t is e(a&4ated and disp&ayed.

+$2$$1<$ Fi!s ?olt!ge dIustment

/he res4&ting >ias o&tage with a fi@ed ad*4st"ent (a&4e by the >asic ,nit is in a dispersion. Sincethe >ias o&tage inf&4ences great&y the printing D4a&ity and the &ife ti"e of the de(e&operG it isnecessary to ad*4st the characteristic c4r(e of the $ power pac?.

'eCuirementsE PC> >asic ,nit) +18E Printer "4st be in standby "odeE /he engineer has to ?now the password for &e(e& .

4en is t4e !dIustment necess!ryE after the printers initia& insta&&ationE after rep&ace"ent of the $ power pac? B-91E after rep&ace"ent of the >asic ,nit B+18E after de&eting the '%ME after co&dEstart or rep&ace"ent of the '%M

Procedure/he ad*4st"ent is an iterati(e process between the >asic ,nit and the LPMEProgra". ,se thefo&&owing proced4re)

1. /he f4nction >iasEo&tageE%d*4st"ent in LPM is ca&&ed by the engineer.2. /he >ias o&tage is "eas4red by the engineer !t t4e 3lugG not at the "eas4ring soc?ets.

. /he "eas4red (a&4e is entered into LPM.;. /he >asic ,nit decides a correctionG acceptance or repetition of the proced4re.<. 'epeat . and ;.6. Chec? the optica& densityG i"pro(e it if necessary

/he proced4re has to be perfor"ed for 2 %d*4st"ent points B18 and 2<.

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+$+$ .user St!tion L St!cer

/hese tests re&ate to the contro&&ing of the swi(e&&ing sadd&eG press4re ro&&erG oi&ing stationG paper bra?eG heating e&e"entG stac?er and the boardEtests for the processorEG heatingE and powerEboards.

+$+$1$ 'e5ision *e5els

/he re(ision &e(e&s of the f4ser station boards can be read o4t.

+$+$2$ 'e!ding .user L St!cer Sign!ls

%t present on&y Ro&derR stac?er tops are s4pported.

+$+$2$1$ O3er!tor P!nel

S'DD-&/his signa& is generated by pressing a ?ey at the stac?er operator pane& to set the printer NreadyN.

SOPDD-&/his signa& is generated by pressing a ?ey at the stac?er operator pane& to set the printer NnotEreadyN.

EE#DD-&/his signa& is generated by pressing a ?ey at the stac?er operator pane& to start the printerNs e*ectf4nction.

S#,E'OU-*/his signa& is trans"itted by pressing a ?ey at the stac?er operator pane& to swi(e& o4t the swi(e&stac?er botto". /he stac?erEo4tsideEsensor contro&s the end position of the swi(e& stac?er botto"Bend position reached J "icroEswitch is act4ated. /he error "essage S/%CA-' O,/ POS0/0OO/ O,+ is iss4ed if the stac?erEo4tEsideEposition has not been reached after @@ "s after theact4ation of the stac?erEswingE"otorT stac?erEswingEpos signa&sG howe(erG are recognised.

S#,'*%.O..-*/his signa& is generated by pressing a ?ey at the stac?er operator pane& to "o(e the roc?er on thestac?er botto" co"p&ete&y in or o4t.

S#,UP-&/his signa& is generated by pressing a ?ey at the stac?er operator pane& to rise the stac?er.

S#,E'DO&-&/his signa& is generated by pressing a ?ey at the stac?er operator pane& to &ower the stac?er.

S#,O&-&/his signa& is generated by pressing a ?ey at the stac?er operator pane& to start the transport ro&&ersand padd&e shafts.

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+$+$2$2$ St!cer r!y Slide

*%.M%&-&; *%.*O-&; *%.M%DD*E-&; *%.H%GH; *%.MK/hese < signa&s are trans"itted by $a&& sensors for a&& 9 possib&e positions of the stac?er tray s&ide./he stac?er tray s&ide is positioned in the stac?er botto" to a(oid Rpaper s"i&ingR .

+$+$2$+$ St!cer

S#,E'.U**-P; S#,E'E&D-P; S#,E'*O-P/hese sensors B"icroEswitches gi(e a code for stac?er positions S/%CA-',LLG S/%CA-'LOWand S/%CA-'-+. S/%CA-',LL is a stat4s "essage disp&ayed if d4ring Print or -*ect thestac?er height ad*4sted on the operator pane& is reached or if the Stac?er 4&& Position BJ "[email protected]?er height is reached. /he stac?er positions between Stac?er Low and Stac?er 4&& are detectedby the Stac?erEPosESensor. /he printer wi&& be stopped proper&y a&igned and the stac?er a4to"atica&&y "o(es to the top Stac?er -nd Position. 7o4 can on&y restart after pressing theS/%CA-' +OW ?ey.

'%GHP-&; *E.P-&/he rightEB&eftEpadd&eEsensor B1 $a&& switch and ; "agnets sends a&ternating p4&ses as &ong as theright padd&e shaft rotates. /he paper stac? gets so high d4ring printing that the padd&e shaft isb&oc?ed. /he 4pper part of the stac?er rises in s"a&& steps 4nti& the padd&e shaft is ab&e to rotateagain. /he error 3+. '0#$/ P%++L- S-SO' +--C/0- is iss4ed if the right padd&e sensor sends no '0#$/P%+Ep4&sesT the signa& can a&ways be high or &owT after @@Eti"es ca&&ing the risecyc&e B4pper part of stac?er. '0#$/BL-/P%+ LE$ 1.2< if "agnet is not before $a&& switch

2.< if "agnet is before $a&& switch'0#$/BL-/P%+ LEL 1.2< if "agnet is before $a&& switch

2.< if "agnet is not before $a&& switch

can a&so be "eas4red in stopEstate of printer.

.O*D-&; .O*D2-&/hese signa&s are trans"itted by 2 sensors Bref&e@ion &ight barrier indicating the paper fo&d directionof the paper r4nning into the stac?er. 0f no paper is in the &ight barrierG the signa&s are set to LOW. %nerror is set and the printer is stopped with correct for"s position in case p4&ses of the &ight barrier are "issing.

+$+$2$<$ Oiling St!tion

.E*U&%O&-&/his signa& is trans"itted by the e&t ,nit Sensor B$a&&ESensor which specifies the swi(e& position of the oi&ing station Bi.e. fe&t ro&&. oi&ing station swi(e&&ed on EF switch ;2$ act4ated EF signa& -L/,0/OEL J oi&ing station swi(e&&ed off EF switch ;2$ not act4ated EF signa& -L/,0/OEL J <

O%*EMP@-P/his signa& is trans"itted by a sensor Boptica&Ee&ectronic sensor to s4bE"od4&e G and indicates ane"pty f4ser oi& container. /he operator is infor"ed to insert a new f4ser oi& container. %fter paper end yo4 cannot restart 4n&ess a new container is inserted.

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Oi& -"pty recognised ) 219 Oi& -"pty not recognised ) 219Pin 1 J Pin 1 J Pin 2 J < Pin 2 J Pin J < Pin J < Pin ; J 1G2< Pin ; J 1G2<

+$+$2$$ #ooling

#OO*%&GSDD*E-&/his signa& is generated by the $a&&ESensor ;2WG which is acti(ated by swi(e&&ing on the coo&ingsadd&e. /he switch position is registered in the signa& processor SP,%L and trans"itted to the "ain"od4&e.

+$+$2$/$ He!ting Errors

FHEDE.-P/his signa& is trans"itted by the heating e&e"ent power assy ,P and indicates a defecti(e bac?heating e&e"ent.

.HEDE.-P/his signa& is trans"itted by the heating e&e"ent power assy ,P and indicates a defecti(e frontheating e&e"ent.

HO0ndicates whether the f4ser ro&&er heating is too hot.

+$+$2$:$ em3gu!rd

P'EEMPGU'DLH-HQ P'EEMPGU'DL-H !nd EMPGU'D-H/he o(erEte"perat4re switches Bbi"eta& switch of the heating sadd&eG the preheat sadd&e or thef4ser ro&&er are act4ated in case of o(erEte"perat4re BF16UC at the heating and preheat sadd&eG F26UC at the f4ser ro&&erT this way the "ain contactor A1 is c4t off. /he < power s4pp&y re"ainsswitched on.

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+$+$<$ 'e!ding n!logous Sign!ls

/he fo&&owing ana&ogo4s signa&s are read o4t cyc&ica&&y)

+$+$<$1$ .user St!tion em3er!tures.EMP.'O& and .EMPF#, are 2 signa&sG which are generated by two ther"a& e&e"entsB'O/ and >%CA to "eas4re the te"perat4re of the f4ser ro&&er. /he ther"a& (o&tage is proportiona& to the f4ser ro&&er te"perat4re. /he (a&4e is trans"itted andcorresponds to the te"perat4re in a range of h 4nti& -h. /hat corresponds to ..<8UC.

+$+$<$2$ #orrection ?!lues o" t4e .user 'oller em3er!ture

/he e(a&4ated inp4t and correction (a&4es of the front and bac? f4ser ro&&er ha&(es Ba&so see S-/ %%LO# %L,-S E CO''. ,S-' 'OLL-' /-MP-'%/,'- are disp&ayed.

+$+$<$+$ .user 'oller Motor S3eed

$ereG the speed of the f4ser ro&&er "otor is disp&ayed for standby and printEspeed in rotations per "in4te and in ha&fEsteps per second Bc&oc?s for stepper "otor. %dditiona&&y the &owest and highest(a&4e of the speed is disp&ayed d4ring the "eas4ring period.

ote) 'eading the (a&4es "a?es sense on&y d4ring printing.

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+$+$/$ #om3le8 .unctions

+$+$/$1$ Dri"t #ontrol Sensor est

/he test f4nction of the photoEe&e"ents ser(es for detecting a soi&ed or defecti(e sensor. +4ring thetest the sensor "ay not be co(ered with paper. /he "eas4re"ent is per"anent&y repeated and theres4&t is disp&ayed. /he sensor is defecti(e if the (a&4e is be&ow 9%h. 0n this case the sensor "4st bechec?ed for soi&ing and the test has to be repeated.

+$+$/$2$ Dri"t #ontrol Sensor dIustment

/his f4nction ser(es for ad*4sting the drift contro& sensor. Prior to this the abo(e described driftcontro& sensor test is perfor"ed. /he de(iation is per"anent&y "eas4red and disp&ayed. /he sensor offset is on&y (a&idG if the test res4&t of the photoEe&e"ents is No?N. /he sensor sho4&d be ad*4stedG sothat the de(iation is as c&ose as possib&e to the (a&4e . /he foi& ga4ge "4st be inserted for thisad*4st"ent.

+$+$/$+$ S6i5el S!ddle

urning on0f the swi(e& sadd&e "otor is t4rned offG the power PC assy +113 can t4rn on the power again.

urning o"" /he power PC assy +113 can t4rn off the c4rrent of the "otor in any "ode of operation.

S6i5elling on

With this co""and the swi(e& sadd&e is "o(ed fro" its c4rrent position <6 steps in the swi(e&direction Bindependent of the swi(e& sensor acti(ation. /he step "otor is acce&erated and s&owed

down (ia acce&erating and s&ow down ra"ps.

S6i5elling o""

/he swi(e& sadd&e is "o(ed fro" its present position 66 steps in swi(e& off position. 0f the swi(e&

sensor is act4ated B4s4a&&y the case after <6 steps the swi(e& sadd&e wi&& be stopped at that point.

/he step "otor is s&owed down and acce&erated by way of acce&erating and s&ow down ra"psG the

ra"ps being designed for a step freD4ency of <6. 0f the swi(e& process is stopped ear&ier Bin case

the swi(e& sensor is act4atedG the step freD4ency is si"p&y ter"inated.

Se!rc4 'outine/he swi(e& sensor is searched. /he swi(e& sadd&e is "o(ed in swi(e& direction in s&ow "otionBhowe(er not "ore than <6 stepsG 4nti& the sensor is act4ated. 0n case the swi(e& sensor isact4ated at the beginning of the search r4nG the swi(e& sadd&e is "o(ed f4rther in swi(e& directionG4nti& the sensor is deacti(ated.

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Me!suring 'outine/he position of the on and off sensors is deter"ined by the co4nted step "otor c&oc?s.

$a&fEa4to"atic test proced4re)

1. /he swi(e& "otor is t4rned off a4to"atica&&y.

2. Swi(e& off the heating sadd&e by hand fro" st4d and swi(e& it bac?. Press -SCE?eyT the "eas4ring ro4tine is startedT wait 4nti& the "eas4ring is f inished

;. /he n4"ber of co4nted steps is disp&ayed.

0f the n4"ber of co4nted steps is not within the thresho&dG 4ndo the screw RXR B/@2 and shift the

board s4pport $1 Bsee %d*4st"ent be&owT tight the screw and repeat the "eas4ring r4n.

&omin!l ?!lues>

#i(en in "en4.

dIustment>

0f the n4"ber of steps is greaterG shift the s4pport to the right. 0f the n4"ber of steps is too s"a&&G

shift the board s4pport to the &eft.

+$+$/$<$ Pressure 'oller

urning on0f the press4re ro&&er "otor c4rrent is switched offG the power PC assy +113 can switch on the power again if this co""and is trans"itted.

urning o"" /he power PC assy +113 can switch off the c4rrent of the "otor in any "ode of operation.

S6i5elling on

/his co""and "o(es the press4re ro&&er fro" its present position <6 steps Bindependent of swi(e&

sensor act4ation in swi(e& on direction. /he step "otor is acce&erated and s&owed down (ia specific

ra"ps.

S6i5elling o""

/he press4re ro&&er is "o(ed fro" its c4rrent position 66 steps in swi(e& off direction. 0f the swi(e&

sensor is act4ated before that position is reached B4s4a&&y after <6 stepsG the swi(e& sadd&e wi&& be

stopped at that point. /he step "otor is acce&erated and s&owed down (ia specific ra"psG the ra"ps

being designed for a step freD4ency of <6T if the swi(e& off process is stopped at an ear&ier stage Bif

the swi(e& sensor is act4atedG the step freD4ency o4tp4t is abr4pt&y ter"inated.

Se!rc4 'outine

/he swi(e& sensor is searched. /he press4re ro&&er is "o(ed in swi(e& direction in 4nra"ped s&ow

"otion Bhowe(er not "ore than <6 stepsG 4nti& the sensor is act4ated. 0n case the swi(e& sensor is

act4ated at the beginning of the search r4nG the press4re ro&&er is "o(ed f4rther in swi(e& directionG

4nti& the sensor is deacti(ated.

Me!suring 'outine/he position of the OnE and OffESensors is deter"ined by the co4nted step "otor c&oc?s.

$a&fEa4to"atic test proced4re)

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1. /he swi(e& "otor is t4rned off a4to"atica&&y.

2. Swi(e& off the press4re ro&&er on "agnetic s4pport M2 by hand fro" st4d and swi(e& it bac?

. Press -SCE?eyT the "eas4ring ro4tine is startedT wait 4nti& the "eas4ring is finished

;. /he n4"ber of co4nted steps is disp&ayed.

0f the n4"ber of co4nted steps is not within the thresho&dG 4ndo the screw RXR B/@2 and shift theboard s4pport $2 Bsee %d*4st"ent be&owT tight the screw and repeat the "eas4ring r4n.

&omin!l ?!lues>

#i(en in "en4.

dIustment>0f the n4"ber of steps is greaterG shift the s4pport to the right. 0f the n4"ber of steps is too s"a&&Gshift the board s4pport to the &eft.

+$+$/$$ .user 'oller

urning on0f the f4ser ro&&er "otor c4rrent is t4rned offG the power PC board ,S can t4rn on the power again.

urning o"" /he power PC board ,S can t4rn off the c4rrent of the "otor in any "ode of operation.

'!m3 u3With this co""and the f4ser ro&&er can be ra"ped 4p fro" its stop position to standby speedT thisprocess ta?es p&ace on the sa"e ra"p as the ra"p for the print speed.

Sto3/he f4ser ro&&er is ra"ped down fro" any speed 4nti& it stops co"p&ete&y.

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+$+$/$/$ ension 'ollers

urning on0f the tension ro&&er "otor c4rrent is t4rned offG the power PC board ,S can t4rn on the power again.

urning o"" /he power PC board ,S can t4rn off the c4rrent of the "otor in any "ode of operation.

'!m3 u3 (3rint s3eed)/he tension ro&&ers are ra"ped 4p to print speed.

'!m3 u3 (!d5!nce "or6!rd)/he tension ro&&ers are ra"ped 4p to the speed of ad(ance operation in forward direction.

'!m3 u3 (!d5!nce re5erse)/he tension ro&&ers are ra"ped 4p to the speed of ad(ance operation in re(erse direction.

Sto3/he tension ro&&er is ra"ped down fro" any speed 4nti& it stops co"p&ete&y.

+$+$/$:$ Oil Pum3

/his f4nction ser(es for switching on = off the constant operation of the oi& p4"pG i.e. with theco""and ROi& P4"p OnRG the oi& p4"p wi&& be acti(ated for 2 seconds B&oaded with spring force and

then it wi&& be deacti(ated for 1 seconds Bp4"ping. /his cyc&e is repeatedG 4nti& the co""and ROi&P4"p OffR is trans"itted.

+$+$/$9$ Dri"t #ontrol Motor

/he drift contro& "otor ser(es as correcting e&e"ent for the paper drift contro&. /he "otor "a?es anad*4st"ent of the press4res of the press4re ro&&er possib&e and therefore inf&4ences the paper path./he standard siKe is deri(ed fro" the paper drift sensor B&ight sensor. /he end position and the"idd&e position of the correcting e&e"ent are deri(ed fro" the signa&s $%LL'0#$/ELG $%LL-/ELand $%LLM0+EL. < test f4nctions are a(ai&ab&e) 1. Set A'E"otor "idd&e

2. Set A'E"otor right. Set A'E"otor &eft;. Step A'E"otor right<. Step A'E"otor &eft

>y reason of a better "aintenance two new test f4nctions were added.

Detecting L Setting t4e Motor Position

/his f4nction "a?es the disp&aying of the c4rrent position of the drift contro& "otor possib&e as we&&

as dri(ing the "otor into one of the 1< possib&e positions.

P!3er Edge L Motor Position

/his test is to be perfor"ed d4ring operation "ode. o&&owing res4&ts are disp&ayed cyc&ica&&y)

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E the position signa& of the paper edge sensor as (o&tage between 2.< .. 3.<

E the "otor position of the paper edge contro&&ing

E infor"ation abo4t sensor ad*4st"ent and the corresponding shift (a&4e

+$+$/$7$ St!cer r!y Slide> Ste3 u3 L do6n

/he stac?er tray s&ide is "o(ed to the ne@t o4t of 9 a(ai&ab&e positions. /he res4&t is disp&ayed.

+$+$/$10$ St!cer U3 L Do6n

/he stac?er "otor can be operated in both directions. %fter reaching the end position or when theti"eo4t period has been e@ceeded the "otor is switched off. /he respecti(e contro& signa&s are"onitored and disp&ayed.

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+$<$ #on5eyor

+$<$1$ 'e5ision *e5els

$ereG the re(ision &e(e&s of the con(eyor boards are read o4t.

+$<$2$ *oo3 Puller

O4tp4t of se(era& &i"its) Li"its for $0#$POSE and LOWPOS -''O'G 4pper and &ower switch pointfor synchrono4s stopG no"ina& position of the &oop p4&&ers as we&& as the act4a& &oop p4&&er positionsand the press4re ad*4st"ent.

+$<$2$1$ Position

$ereG the act4a& position of the &oop p4&&ers and the press4re force ad*4st"ent are disp&ayedcyc&ica&&y as we&& as the &i"its for $0#$POS and LOWPOS -''O'.

+$<$2$2$ *imits

$ereG the se(era& &oop p4&&er &i"its for the contro& of the speed of the f4ser ro&&er are disp&ayed. /he4pper position B$0#$POS is set to h d4ring the preparation of the printer after reading o4t theca&ibration offset. /he "a@i"4" contro& range is LOWPOS to $0#$POS.

o&&owing (a&4es are disp&ayed)

• the &i"its for LOWPOS and $0#$POS -''O'

• the 4pper and &ower switching thresho&d for synchrono4sEstop

• the specified position of the &oop p4&&ers

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+$<$+$ ?!cuum

+$<$+$1$ #!libr!tion P!r!meters

or an opti"4" contro&&ing of the (ac44" a ca&ibration search r4n of the (ac44" (a&(es isnecessary. or that p4rpose the "ain b&ower is switched on with co(ered paper webs B+0E%;d4p&e@ 4nd the (ac44" (a&(es are t4rned "ore than 6 degrees. /he res4&t is disp&ayed for both(ac44" (a&(es B'-%' and 'O/.

+$<$+$2$ ?!cuum ?!l5es est Procedure

1 +,PL- is ad*4sted a4to"atica&&y2 Ma@. paper width is ad*4sted 0nitia&isation of the (a&(es; /est r4n (a&(e '-%' is started< /est r4n (a&(e 'O/ is started

6 Pre(io4s ad*4st"ent +,PL-=S0MPL- is ad*4sted again3 Pre(io4s paper width is ad*4sted again

+$<$+$+$ ?!cuum ?!lues

/he c4rrent (ac44" (a&4es for web % and > are disp&ayed cyc&ica&&y.

+$<$+$<$ ?!cuum ?!l5e - 'E.POS

/his f4nction ser(es for testing whether the reference position is reached. or that reason the test

proced4re "o(es the (ac44" (a&(es to '-POS.

+$<$+$$ ?!cuum ?!l5es - MKPOS

/he (a&(e is "o(ed to the position with the "a@i"4" (ac44" d4ring the ca&ibration proced4re B/estof ca&ibration para"eters.

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+$<$<$ P!3er idt4 dIustment

Slide .'O& to 'e"3osCarry the s&ide of the paper width ad*4st"ent 'O/ to the reference position. Possib&e 'es4&ts)

• 'eference position has been reached

• o c&oc?s

• Motor s&4gish

• 'eference sensor has not been reached

• P4nched tape defecti(e

• Motor rotation sense wrong

• >oth "otors or c&oc?s e@changed

Slide 'E' to 'e"3os

Carry the s&ide of the paper width ad*4st"ent '-%' to the reference position. Possib&e 'es4&ts)

• 'eference position has been reached

• o c&oc?s

• Motor s&4gish





est> P!3er idt4 dIustmentirst both s&ides are carried to the reference position and then to the act4a& paper width defined in

the printer. 0n si"p&e@E"ode the rear s&ide ?eeps on the reference position. Possib&e 'es4&ts)

• +efined paper width reached

• o c&oc?s

• Motor s&4gish





• /i"eo4t -rrorG '-POS has been reached before

• o c&oc?sG '-POS has been reached before

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+$<$$ Sensors

+$<$$1$ #lutc4

/est for the c&4tchEsensors B$a&& sensor between &oop p4&&ers. Possib&e res4&ts)

• Loop p4&&er co4p&ed

• Loop p4&&er not co4p&ed

+$<$$2$ P!3er 'ocer

+isp&ay of the paper roc?er. Possib&e res4&ts)

• Paper roc?er opened

• Paper roc?er c&osed

+$<$$+$ 'e"3os ?!cuum ?!l5es

+isp&ay of the reference position of the (ac44" (a&(es

+$<$$<$ n!logous ?!lues

+isp&ay of the ana&ogo4s signa&s of the (ac44" sensors 'O/ and '-%' "eas4red in ..< .

+$<$/$ .user 'oller S3eed

Stop and go the f4ser ro&&er to standbyEspeed.

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+$$ #4!r!cter Gener!tor #G1

+$$1$ 'e5ision *e5els

/he re(ision &e(e&s of the character generator boards are read o4t and disp&ayed.

+$$2$ Element!ry .unctions

/he e&e"entary co""ands base direct&y on the indi(id4a& ro4tines of the hardware contro& fir"warepac?age. /hey ser(e to contro& si"p&e bitEoriented f4nctions s4ch as poser on = off of the power s4pp&y. /4rning on = off the character generator power s4pp&y -< is perfor"ed by the board Z#S. %fter t4rning on BPower OnG A1 22 are app&ied to the inp4t of the power s4pp&yT at this point the redcontro& L-+s for .1; and < "4st be &it. %fter so"e seconds < are t4rned on (ia the signa&LO#0CO and the green contro& L-+ is &it. /he < power s4pp&y of the character generator is

switched on and off in the preparation phase for positioning the "eas4ring s&ide. /he < s4pp&y isswitched on again d4ring the powerEon phase of the printerT it is on&y switched off in case of a harderror or power off fro" the operator pane&. /he dri(er (o&tage is switched on at start of print Bsigna&/'-0>-'O and switched off at any stop of print with the signa& /'-0>-'O Bobser(e red andgreen L-+s. 0n case of a .1< sensor &ine brea? it is not possib&e to t4rn on the dri(er (o&tage.

+$$2$1$ Po6er On L O""

Po6er On/his proced4re switches on the s4pp&y (o&tage. /he fo&&owing error code appears in addition to other standard "essages)

>$) power s4pp&y cannot be switched on+$) dri(er (o&tage cannot be switched on

Po6er O"" /his proced4re switches off the s4pp&y (o&tage. /he fo&&owing error code appears in addition to other standard "essages) C$) power s4pp&y cannot be switched off -$) dri(er (o&tage cannot be switched off

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+$$2$2$ Po6er 'eCuest

/he character generator power s4pp&y is ther"a&&y "onitored d4ring operation. /he power s4pp&y isswitched off in case this ther"a& contro& is acti(e. 0n addition these power s4pp&y errors Bsensor .1<G interna& short circ4its or on array generate the signa&s P'LO#0C or P'/'-0>-' which canswitch off the power s4pp&y too. When fa&&ing be&ow the 4nderE(o&tage &i"itG the red L-+s are &it.When e@ceeding the o(erE(o&tage &i"itG the green L-+s go o4t and after switching off thecorresponding (o&tage the red L-+ is b&in?ing. /he .1< power s4pp&y is b&oc?ed if one of the"onitored &i"its in the < area is e@ceeded. /his proced4re chec?s whether the dri(er (o&tage of the character generator is switched on. Possib&e"essages are) $) s4pp&y (o&tage switched on>$) s4pp&y (o&tage not switched on+$) dri(er s4pp&y (o&tage not switched on

+$$2$+$ em3er!ture

/his proced4re trans"its te"perat4re (a&4es of the sensors on the array. /he reported para"etersgi(e the sensor te"perat4re at /-MPS-S-1E$G /-MPS-S-2E$ and /-MPS-S-E$. /here isa &inear re&ation between the two &i"it (a&4es. $) corresponds to 1 UC$) corresponds to 6 UC

+$$2$<$ Slide Position

/his proced4re chec?s whether the "eas4ring s&ide of the character generator has reached itspar?ing position. Possib&e "essages are) $) C# "eas4ring s&ide end position reached1$) C# "eas4ring s&ide end position not reached.

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+$$+$ #om3le8 .unctions

+$$+$1$ O3en #o5er

/his proced4re "o(es the "eas4ring s&ide into its par?ing positionG where the Se&foc co(er is open./he fo&&owing error codes "ay appear in addition to the standard "essages) 2$ ) S&ide does not find par?ing position$ ) S&ide does not &ea(e par?ing position;$ ) S&ide does not find neither par?ing position nor end position

+$$+$2$ #lose #o5er

/his proced4re "o(es the "eas4ring s&ide into the end position and c&oses the Se&foc co(er. /hefo&&owing error code "ay appear in addition to the standard "essages) <$ ) S&ide does not find end position

+$$+$+$ Memory est

/his co""and starts a Z#S "e"ory test on the board +36. /he processor "e"oryG '%Mand print data "e"ory B"e"ory 1 are tested. /he fo&&owing error code "ay appear in addition tothe standard "essages) 2$ ) "e"ory error

+$$+$<$ 'e!d St!tus

/his f4nction ser(es for disp&aying the res4&ts of the pre(io4s&y perfor"ed "eas4ring process.

+$$+$$ #4ec

/he "eas4ring process ser(es to gather the brightness (a&4es of a&& L-+s of the character generator. or this "eas4re"entG the fo&&owing prereD4isites ha(e to be f4&fi&&ed) 1 /he new f4nctions are on&y i"p&e"ented fro" a fir"ware &e(e& of the +36 eD4a& or &arger than

11. 0t has to be read o4t before ca&&ing the "eas4ring process by way of the "en4 ite" Rreadre(ision &e(e&R.

2 /he new f4nctions are on&y perfor"ed for character generators witho4t "o(ab&e co(er and with"eas4ring carriage Brefer to config4ration bytes.

>efore starting the "eas4ring processG the L-+ array has to be c&eaned by 4sing the S-LOC

c&eaning 4nit. /his f4nction starts a&& processes necessary for the gathering of the "eas4ring (a&4e in the character generator Be.g. co"p&ete initia&isation of the character generator. /he fo&&owing ana&ysis of the L-+array prod4ces as res4&t either Ntest s4ccessf4&N or an e@p&aining error "essage Bse(ere errors or f4nctiona& disorders. /he "eas4ring process "ay &ast 4p to "in4tes

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Me!suring 'esults

• Mean (a&4e of brightness in de&i(ery condition B$S

• C4rrent "ean (a&4e of brightness B$%

• 'eso&4tion of character generator) E 6 dpi

1 E 2; dpi 2 E dpi

• 4"ber of L-+ arrays) 32 at 2; dpiG 8; at dpiG 6 dpi

• 4"ber of L-+s which e@ceed the to&erance range of [2<Y by $% or which are sat4rated

• 4"ber of L-+s with tota& fai&4re or in sat4ration range

• 4"ber of neighbo4ring L-+ pairs which differ by "ore than 2< Y fro" the $% or are sat4rated

Se5ere Errors0f one of the stat4s codes 21$ to 2;$ occ4rsG the tested character generator has to be rep&aced. 0ncase of the error "essage 2<$ the correction (a&4e -P'OM of the L-+ array has to be e@changed.

Stat4s code21$) C4rrent "ean (a&4e of the L-+ brightness $% differs by "ore than 2< Y fro" the "ean(a&4e at de&i(ery of the character generator $S.

22$) /oo "any L-+s e@ceed the to&erance range of 2<Y by $% or are sat4rated.

2$) /ota& fai&4re of one or se(era& L-+s resp. L-+ arrays or one or se(era& L-+s are sat4rated.2;$) /he brightness of one or se(era& neighbo4ring L-+ pairs differs by "ore than 2< Y fro" $%

or the L-+ pairs are sat4rated.2<$) /he chec? s4" of correction (a&4e -P'OM is wrong.

.unction!l Disorders/hese ac?now&edge"ents are codes of errors which ha(e occ4rred d4e to f4nctiona& errors d4ring a

"eas4ring process. %fter a reset of the character generator the printer is sti&& ser(iceab&e. 0n thiscaseG the character generator has on&y to be rep&aced if bad printing D4a&ity is ca4sed by thecharacter generator.

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Code +escription Possib&e ca4se

>$) Z# power s4pp&y B&ogic is not switched on PC assyG power s4pp&yG cab&eC$) Z# power s4pp&y B&ogic is not switched off PC assyG power s4pp&yG cab&e+$) Z# power s4pp&y Bdri(er is not switched on PC assyG power s4pp&yG cab&e

-$) Z# power s4pp&y Bdri(er is not switched off PC assyG power s4pp&yG cab&e1$) $ardware error of contro&&er PC assy PC assy2$E;$) carriage does not find garage PC assyG power s4pp&yG cab&e$) carriage does not &ea(e garage PC assyG power s4pp&yG cab&e6$) o L-+ on the first two L-+ arrays &ights 4p +<82G sensorG PC assyG cab&e3$) Sensor finds thresho&d (a&4e before or behind the first two L-+ array

+<82G PC assyG sensorGforeign &ightG cab&e

;$) Sensor finds thresho&d (a&4e in garage +<82G PC assyG sensorG foreign &ightGcab&e

;1$) Z# power s4pp&y B&ogic has fai&ed PC assyG power s4pp&yG cab&e;2$) Z# power s4pp&y Bdri(er has fai&ed PC assyG power s4pp&yG cab&e;$) first L-+ not fo4nd +<82GPC assyG cab&e

;6$) foreign &ight at end of array foreign &ightG +<82G sensor 3$) "eas4ring carriage too s&ow PC assyG power s4pp&yG cab&e3;$) foreign &ight incidence foreign &ight3<$) "eas4ring carriage too fast PC assyG power s4pp&yG cab&e36$) Z# synchronisation error PC assyG char. gen.G38$) "ains freD4ency e@ceeds to&erance range "ain s4pp&yG PC assyG power s4pp&yGcab&eG>1E>8$) $ardware error PC assy PC assy$) test cannot be carried o4t

+$$+$/$ 'eset

%&& error "essages in the character generator contro&&er are resetG the "eas4ring carriage is "o(edfor" the acti(e range of the character generator into garage position and the &ogic and dri(er (o&tages are switched off. %fter ca&&ing this f4nctionG the printer can a&so contin4e printing if the "eas4ring process waster"inated with an error "essage. 0f the "eas4ring carriage does not "o(e any &onger d4e to a"echanica& defect in the "eas4ring carriage dri(e or d4e to a fai&4re of a co"ponent on the PC assyor the power s4pp&yG error 2$ is set. 0n this case E after 4ns4ccessf4& repetition of the co""and Eone of the fo&&owing co"ponents has to be rep&aced in the seD4ence &isted be&ow) 1 PC assy.2 power s4pp&y L-+ array

W%'0#) Wait 4p to 1 "in4te for the ac?now&edge"ent. 0f no ac?now&edge"ent is gi(en d4e todist4rbances in the co""4nication &inesG the printer sho4&d be switched on and off again.

+$$+$:$ 'e!ding D!t!

/he n4"ber of L-+ fai&4res per L-+EChip is read o4t.

+$$+$9$ lignment

%t the ti"e f4nction not s4pported by the fir"ware.

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+$/$ #4!r!cter Gener!tor #G2

+$/$1$ 'e5ision *e5els

$ereG the config4ration dataG re(ision &e(e&s and the order na"e for the character generator

contro&&er BPC assy +9 and the L-+EP%CEPC assy are read o4t. /he fie&d S/%/,S gi(esinfor"ation abo4t the process of the test.

/he config4ration data are E the seria& n4"ber of the character generator E the reso&4tion of the character generator B6 dpiG dpiG 2; dpi E the wa(e&ength of the L-+s B66< n"G 3; n"T E the "a@. print width B=-+1G CS

/he re(ision &e(e&s and the order na"e BPC assy +9 are E $ardware re(ision &e(e& B..2<< E Software re(ision &e(e& B..2<< E the PC assy na"e e.g. S2612E+9E1

/he re(ision &e(e&s and the order na"e BL-+EP%C PC assy are E $ardware re(ision &e(e& B..2<< E Software re(ision &e(e& B..2<<

- the PC assy na"e e.g.S2612E+91E1

+$/$2$ Dri5er Su33ly ?olt!ge

Po6er On/his proced4re t4rns on the dri(er s4pp&y (o&tage. /he fo&&owing error code "ay appear)+$) dri(er (o&tage cannot be switched on

Po6er O"" /his proced4re switches off the dri(er s4pp&y (o&tage. /he fo&&owing error code "ay appear)-$) dri(er (o&tage cannot be switched off

+$/$+$ Po6er 'eCuest

/his proced4re chec?s if the s4pp&y (o&tage of the character generator is switched on. Possib&e"essages are)

$) s4pp&y (o&tage switched off

>$) &ogic s4pp&y (o&tage is switched on+$) L-+ dri(er s4pp&y (o&tage is switched on$) power pac? witho4t s4pp&y (o&tage BA1 deacti(ated \

+$/$<$ em3er!ture

/his proced4re trans"its te"perat4re (a&4es of the sensors on the array.

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+$/$$ Me!suring Slide Position

/his proced4re chec?s whether the "eas4ring s&ide of the character generator has reached itspar?ing position. Possib&e "essages are)

$) C# "eas4ring s&ide end position reached1$) C# "eas4ring s&ide end position not reached.

+$/$/$ #ontroller est

/his co""and starts the se&ftest of the PC assy +9. 0n this process the 0L-+ ad*4st"ent and thete"perat4re "eas4re"ent are chec?ed. /he error ret4rn codes wi&& be defined &ater.Ma@i"4" waiting period) 1 s

+$/$:$ #le!ning SE*.O# #o5er

/he "eas4ring s&ide is "o(ed fro" the garage position to the character generator end and "o(edbac?. >y the "o(e"ent of the foa" fi@ed to the "eas4ring s&ide the S-LOC optics are c&eaned.Ma@. e@ec4tion period) 1 s. /he res4&t of the c&eaning process is reported fro" the cyc&ica&S/%/,S reD4est. Possib&e "essage fro" S/%/,S)

$ ) C&eaning process carried o4t correct&y

+$/$9$ Me!suring Slide - G!r!ge Position

/he "eas4ring s&ide is "o(ed to the garage position. Ma@. e@ec4tion period) 9 s. /he res4&t of theprocess is reported fro" the cyc&ica& S/%/,S reD4est. Possib&e "essage fro" S/%/,S)

2$ ) Meas4ring s&ide cannot find garage position$ ) Meas4ring s&ide cannot &ea(e garage position

+$/$7$ Slide - #G End

/he s&ide is dri(en to character generator end opposite the p&4gs. /he state of the positioning isreported by the cyc&ica& S/%/,SE'eD4est. Ma@. e@ec4tion ti"e) 9 sec.

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+$/$10$ .oreign *ig4t #4ec

/he &ight is "eas4red at positions)

1 abo(e the first L-+ of the bar B4nit side2 in the "idd&e of the bar abo(e the &ast L-+ of the bar B4ser side

Ma@. e@ec4tion period) 12 s. /he res4&t of the process is reported fro" the cyc&ica& S/%/,SreD4est. Possib&e "essage fro" S/%/,S)

$ ) o incidence of foreign &ight3;$ ) 0ncidence of foreign &ight on 4nit side3<$ ) 0ncidence of foreign &ight on 4ser side36$ ) 0ncidence of foreign &ight on both sides Bor in the "idd&e2$ ) no res4&t

+$/$11$ St!rting Me!suring 'outine

/he character generator is initia&ised and the "eas4ring process is started. /he "eas4ring process"ay be stopped by e@ec4ting the '-S-/ co""and. >efore the "eas4ring process starts the LE(a&4es are &oaded into the character generator fro" the ALEfi&e again. Ma@. e@ec4tion period) 3 "in./he res4&t is reported by the cyc&ica& S/%/,S co""and.

est 'esults o" Me!suring ProcessE Mean (a&4e of brightness in de&i(ery condition B$SE C4rrent "ean (a&4e of brightness B$%E 'eso&4tion of character generator) 6 dpiG 2; dpi and dpi

E 4"ber of L-+ arrays) 36 at 2; dpiG 96 at dpiG 6 dpiE 4"ber of L-+s which e@ceed the to&erance range of [<Y by $% or which are sat4ratedE 4"ber of L-+s with tota& fai&4re or in sat4ration rangeE 4"ber of neighbo4ring L-+ pairs which differ by "ore than 2< Y fro" the $% or are sat4rated

,sing the S/%/,S co""and the fo&&owing codes "ay be reported)

$) Character generator data are a&ready correct. o a&ign"ent occ4rred.1$) %&ign"ent conc&4ded s4ccessf4&&y.21$) C4rrent "ean (a&4e of the L-+ brightness $% differs by "ore than < Y fro" the "ean (a&4e

at de&i(ery of the character generator $S.22$) /oo "any L-+s e@ceed the to&erance range of < Y by $% or are sat4rated.2$) /ota& fai&4re of one or se(era& L-+s resp. L-+ arrays or one or se(era& L-+s are sat4rated.

2;$) /he brightness of one or se(era& neighboring L-+ pairs differs by "ore than 2< Y fro" $%or the L-+ pairs are sat4rated.26$) >rightest L-+ abo(e to&erance &i"it Bwarning23$) +ar?est L-+ be&ow to&erance &i"it Bwarning

/he error "essages 21$..2;$ are arranged in ascending priority. On&y the error with the highestpriority is reported.

0f one of the stat4s codes 21$ to 2;$ occ4rsG the technica& e@pert has to start an a&ign"ent.

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+$/$12$ lignment

/he character generator is initia&ised and the a&ign"ent is started. +epending on the res4&t of thefirst "eas4ring process new correction (a&4es are ca&c4&atedG &oaded into the character generator

and the "eas4ring process is started again 4nti& a&& "eas4ring (a&4es are inside Y of the no"ina&data or the "a@i"4" n4"ber of iterations was reached. Ma@. e@ec4tion period) "in. /he res4&t isreported by the cyc&ica& S/%/,S co""and.

Messages)$) co""and e@ec4ted+$) co""and not practicab&eG no "eas4ring s&ide

,sing the S/%/,S co""and the fo&&owing codes "ay be reported)

$) Character generator data are a&ready correct. o a&ign"ent occ4rred.1$) %&ign"ent conc&4ded s4ccessf4&&y.21$) C4rrent "ean (a&4e of the L-+ brightness $% differs by "ore than < Y fro" the "ean

(a&4e at de&i(ery of the character generator $S.22$) /oo "any L-+s e@ceed the to&erance range of 2<Y by $% or are sat4rated.2$) /ota& fai&4re of one or se(era& L-+s resp. L-+ arrays or one or se(era& L-+s are sat4rated.2;$) /he brightness of one or se(era& neighbo4ring L-+ pairs differs by "ore

than 2< Y fro" $% or the L-+ pairs are sat4rated.26$) >rightest L-+ abo(e to&erance &i"it Bwarning23$) +ar?est L-+ be&ow to&erance &i"it Bwarning

/he error "essages 21$..2;$ are arranged in ascending priority. On&y the error with the highestpriority is reported.0f one of the stat4s codes 21$ to 2;$ occ4rsG the technica& e@pert has to start an a&ign"ent.

4nctiona& -rrors/hese ac?now&edge"ents are codes of errors which ha(e occ4rred d4e to f4nctiona& errors d4ring a"eas4ring process. 0n this caseG the character generator has to be reset.

Code +escription Possib&e ca4se>$) Z# power s4pp&y B&ogic is not switched on PC assyG power s4pp&yG cab&eC$) Z# power s4pp&y B&ogic is not switched off PC assyG power s4pp&yG cab&e+$) Z# power s4pp&y Bdri(er is not switched on PC assyG power s4pp&yG cab&e-$) Z# power s4pp&y Bdri(er is not switched off PC assyG power s4pp&yG cab&e1$) $ardware error of contro&&er PC assy PC assy2$G;$) carriage does not find garage PC assyG power s4pp&yG cab&e$) carriage does not &ea(e garage PC assyG power s4pp&yG cab&e;1$) Z# power s4pp&y B&ogic has fai&ed PC assyG power s4pp&yG cab&e;2$) Z# power s4pp&y Bdri(er has fai&ed PC assyG power s4pp&yG cab&e;$) first L-+ not fo4nd +<82GPC assyG cab&e3;$) foreign &ight on 4nit side foreign &ight3<$) foreign &ight on 4ser side36$) foreign &ight on both sides86$) LE&oading error BL-+EP%C error83$) L-+EP%C init error 88$) "eas4ring process error 9$) "eas4ring process aborted

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+$/$1+$ 'e!ding D!t!

$ere the n4"ber of tota& fai&4res of the L-+s in the indi(id4a& L-+ array is indicated. %&together 96(a&4es "ay be read o4t B96 with =6 dpiG 36 with 2; dpi. Ma@. waiting period) 8 s

+$/$1<$ 'eset

%&& error "essages in the character generator contro&&er are resetG the "eas4ring carriage is "o(edinto garage position and the dri(er (o&tages are switched off. 0f '-S-/ is ca&&ed whi&e a "eas4ringprocess or an a&ign"ent is r4nningG these processes are stopped. /he printer is ready for operatione(en if the "eas4ring process was ter"inated with an error "essage. /he ALEfi&e created beforeca&&ing the a&ign"ent process is 4sed. Ma@. e@ec4tion period) 9 s/he res4&t of the process is reported fro" the cyc&ica& S/%/,S reD4est.

Possib&e "essage fro" S/%/,S)

$ ) Character generator is reset2$ ) Meas4ring s&ide cannot find garage position

+$/$1$ St!tus

/his f4nction reports the c4rrent test condition as we&& as the res4&ts of the tests for c&eaning theS-LOCG "eas4ring s&ide EF garageG "eas4ring processG a&ign"entG 4ne@pected &ight test and'-S-/.

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+$:$ Post-Print Processing y3e-1

$ereG the o4tp4t signa&s Bfro" the printer to the additiona& de(ice and the inp4t signa&s Bfro" theadditiona& de(ice to the printer of the PC board assy +99 can be read o4t. /he signa&s can be setor reset too.

+$:$1$ Out3ut Sign!ls

/he o4tp4t signa&s Bsigna&s fro" printer can be set and reset.

DMOF-P>$0#$) bac?ward paper "o(e"entG with %+%C- '--'S- or retraction in case of print stop.LOW) forward paper "o(e"ent or printer standsti&&.

F*OE'O&-P>$0#$) (ac44" fan is switched on in the printer. Paper ad(ance is started appro@i"ate&y < sec.after the signa& is set. %fter a print stop the signa&s stays acti(e for appro@. < sec.

-@ception) 0f the printer reD4ires "ore than 1 sec. to b4i&d a pageG the signa& is set inacti(e witho4tca4sing a printo4t.

'E*.O'M-H>$0#$) the printer has re&eased the &ast page of the stac?. /he additiona& de(ice can

be operated as &ong as paper is a(ai&ab&e.

.O'MSEE#-H>$0#$) paper ad(ance with correct for"s position ca4sed by)

• act4ation of -X-C/ or P'O on printer operator pane&

• &ow signa& fro" additiona& de(ice at inp4t %+-X-C/.

• a4to"atic P%P-'-X-C/ at paper end.

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+$:$2$ %n3ut Sign!ls

Sign!ls "rom ddition!l De5ice

DE?PEE#-&>LOW) When this signa& is acti(e B&owG the printer ad(ances paper in correct for"s

position. Signa& -X-C/ is ret4rned within this period Bhigh

DE?'D@-&>LOW) additiona& de(ice is ready for operation.$0#$) error occ4rred at additiona& de(ice. /he printer stops with correct for"s position and the

error "essage N;2. >,'S/-' 0OPN is disp&ayed on the operator pane&. /o "a?e thede(ice ready for operation againG first e&i"inate the error on the additiona& de(ice and thenpress '-%+7 at the operator pane&.

DE?#O&&-&>LOW) an additiona& de(ice is connected to the printer. /he stac?er of the printer "o(es to the top

positionT NOL+ -''O'N detection and padd&e whee&s are o4t of order.

-@ception) When the printer is t4rned on with a connected postEprint processing interfaceB%+COEL J &owG the stac?er "o(es downwards by appro@. 2 c" d4ring the search ro4tine andthen "o(es bac? to the top position. +4ring this stac?er "o(e"ent the padd&e whee&s are act4atedtoo. 0f the stac?er is "o(ed into the top position "an4a&&yG the NOL+ -''O'N detection and thepadd&e whee&s are acti(e again and wor? as 4s4a&.

DE?SOP-&>LOW) the printer stops with correct for"s positionG howe(er it stays ready for operation. /he

"essage N%+-S/OPN is disp&ayed and the S-:,-C- L-+ is &it.$0#$) the printing process is contin4ed a4to"atica&&y.

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+$9$ Post-Print Processing y3e-2

+$9$1$ 'e5ision *e5el

$ereG the re(ision &e(e&s of the /ypeE00 interface PC assy +823 = +889 "ay be read o4t.

+$9$2$ Memory est

% test pattern is written into the "e"ory of the PC>. >y (erifying the "e"ory the test res4&ts in astate"entG whether the "e"ory is o? or not. /he co"p&ete test r4ns abo4t 2 "in4tes. +4ring the testthe refresh of the "e"ory and $SC interface is sti&& wor?ing. o inp4ts fro" a 2;Eter"ina& arehand&ed.

+$9$+$ #ontroller %nter"!ce est

/o e@ec4te this testG the connection between contro&&er and /ype2 PC> has to be re"o(ed and theconnection to the testEboard has to be insta&&ed. O4tp4t signa&s and inp4t signa&s Bon&y the contro&signa&s of the contro&&er interface are connected on the testEboard. %s an effect of sending data tothe contro&&erG the +823 = +889 writes data into its own 0O. 0f the contro& signa&s of the 0O wor?correct&y the test is passedG otherwise it fai&ed.

+$9$<$ y3e-2 %nter"!ce est

/o e@ec4te this testG the connection between /ype2 PC> and the additiona& de(ice has to bere"o(ed and the connection to the testEboard has to be insta&&ed. /he o4tp4t signa&s Bno data &inesof the +823 = +889 are connected to the inp4t signa&s on the test board. Changes on the o4tp4t &ines

wi&& res4&t in a change on the inp4t &ines. 0f a&& changes res4&t in an eD4i(a&ent change on thecorresponding inp4t signa&G the test passesG otherwise it fai&s.

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7/23/2019 Lpmeeman



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