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8/18/2019 LT Project-Breakdown Maintenance.pptx
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•Karthick N
•Prithuraj Dhar
•Vinay Sharma
EAM002 Breakdown Maintenance
EAM003 Correctie Maintenance
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• Bu!ine!! "roce!! !cenario
• Ma!ter data
• #e$uirement! o% the &u!ine!! "roce!!
• Pro"o!ed SAP Proce!!
• Proce!! 'ow dia(ram
• Bu!ine!! Proce!!e! with SAP )ran!action code!• Con*(uration detai+!
• Standard Bu!ine!! re"ort! and KP,
• Bu!ine!! &ene*t!
A(enda
8/18/2019 LT Project-Breakdown Maintenance.pptx
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• EAM002 Breakdown maintenance
• EAM003 Correctie Maintenance
Bu!ine!! "roce!! !cenario
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-r(ani.ationa+ Structure
C+ient/00
Com"any Code
2000
Com"any code
000
Maintenance P+ant
000
P+annin( P+ant
000
P+anner 1rou"
MEC
ork Center
MECAN,K
Contro++in( Area
000
For the project IDES (International Demonstration and Education System) model organization has been used
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Ma!ter data
B u ! i n e ! !
P r o c e ! !
Per!on #e!"on!i&+e
P+anner 1rou"
ork Center
#e%erence o&ject
4unctiona+ 5ocation
E$ui"ment
-r(ani.ation
Com"any Code
#e!"on!i&+e co!t Center
Pro*t Center
5ocation
Maintenance P+ant
P+ant !ection
Account A!!i(nment
Com"any code
Bu!ine!! area
Co!t Center
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#e$uirement! o% the &u!ine!! "roce!!
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EAM002 Breakdown Maintenance:-
Pro"o!ed SAP Proce!!
Noti*cation
)echnica+o&ject
DateDe!cri"tio
nMa+%unctio
n
P+annin(-"eration
!Materia+
,nterna+ 6E7terna+
#e!ource!
P#)
Schedu+in(
Ca"acitySchedu+in
(
Aai+a&i+ity check
-rderre+ea!e
PrintPa"er!
E7ecution
Materia+
ithdrawa+
E7terna+
Procurement
Com"+etion
)imeCon*rmati
on
Sericeacce"tanc
e
)echnica+Com"+etio
n
-rderSett+emen
t
U n f o r e s e e n
1
2
3
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EAM003 Corrective Maintenance:-
Pro"o!ed SAP Proce!!
Noti*cation
)echnica+o&ject
DateDe!cri"tio
nMa+%unctio
n
P+annin(-"eration
!Materia+
,nterna+ 6E7terna+
#e!ource!
P#)
Schedu+in(
Ca"acitySchedu+in
(
Aai+a&i+ity check
-rderre+ea!e
PrintPa"er!
E7ecution
Materia+
ithdrawa+
E7terna+
Procurement
Com"+etion
)imeCon*rmati
on
Sericeacce"tanc
e
)echnica+Com"+etio
n
-rderSett+emen
t
1
2
3
!
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Proce!! 'ow dia(ram
EAM002 Breakdown Maintenance Stock material process flow:-
Com"onent a!!i(nment• Aai+a&i+ity check
Materia+ re!eration
-rder re+ea!e• Automatic aai+a&i+ity check
Print document!
1ood! ,!!ue•
S"are co!t added
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Proce!! 'ow dia(ram
• Com"onent
• Purcha!ere$ui!ition
Maintenance -rder
• Purcha!eorder
Purcha!in(De"artment• Su""+y
Vendor
• 1ood!recei"t
Store!• 1ood!
,!!ue
Maintenance order
EAM002 Breakdown Maintenance Non-Stock material process flow:-
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Proce!! 'ow dia(ram
External roc!rement:-
5ack o% E7"erti!e
,n!u8cientCa"acitie!
-ut!ourcin(
Co!t!
,ndiidua+Purcha!e
-rder• Contro+ key
PM02• Purcha!e
re$ui!ition
Serice ,tem
• Contro+ keyPM03
• Purcha!ere$ui!ition%or !ericeitem
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Proce!! 'ow dia(ram
EAM002 Breakdown Maintenance External Service item process flow:-
#e$uirementdetermination
order
Enter Serice!"eci*cation
,nitation o%tender
Entry o%aai+a&+eca"acity
Vendor
Se+ection
-rder
"roce!!in(
Serice Entry!heet
Acce"tance o%!erice!
"er%ormed
,noiceVeri*cation
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Proce!! 'ow dia(ram
EAM003 Corrective Maintenance process flow wit" internal activit#:-
M a i n t e n a n c e
# e $ u e ! t
- r d e r c r e a t i o n
,nterna+actiity
# e + e a ! e
PrintDocument!
) i m e
c o n * r m a t i o n
) E C -
B u ! i n e ! !
C o m " + e t i o n
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Bu!ine!! Proce!! ith SAP )9code!
Create Noti*cation• ,2• ,2: Ma+%unction #e"ort
Create -rder• ,3
Create !ericema!ter• AC03
Create "urcha!eorder• ME2N
Serice entry !heet• M5/N
)ime con*rmation• ,:
1ood! Moement• MB• M,1-
)echnica+Com"+etion• ,32
Sett+ement• K-//
Bu!ine!!com"+etion• ,32
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Con*(uration detai+!
• 30 Maintenance -rder
-rder cate(ory
• PM0 maintenance order
-rder ty"e
• ,nterna+ num&er ran(e %or E$ui"ment• ,nterna+ Num&er ran(e %or -rder
Num&er ran(e!
• :0 Maintenance order
Sett+ement Pro*+e
• C)# ;:0<
De%au+t o&ject ty"e
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Standard Bu!ine!! re"ort! and KP,
Bu!ine!!-&jectie
!
KeySucce!!%actor
Key"roce!!
indicator!
Mean time &etweenre"air
Mean time to re"air
Aai+a&i+ity
Co!t ana+y!i!
KP, don=t (ie an!wer! rather they rai!e$ue!tion!
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Bu!ine!! &ene*t!
StandardAna+y!e!
-&ject c+a!! ana+y!i!
Manu%acturer ana+y!i!
5ocation ana+y!i!
P+anner (rou"ana+y!i!
Dama(e ana+y!i!
Breakdown ana+y!i!
Co!t ana+y!i!
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