Lubricacion Por Niebla Catalogo

Every Alemite component must undergo advanced product testing before we ever put it in the field. This attention to detail, combined with our use of only high-grade materials, ensures Alemite products and systems are of the utmost quality.

Alemite brings much more than reliable, high-quality products and systems to the industry. Our highly trained district managers and specialized distributors offer invaluable expertise and experience to help you get the right system or product every time so you know you are getting the attention and support you need to keep your operation running.

To place an order, please contact your local Alemite Distributor. To find the name of your local distributor, call Alemite Customer Service at 1-866-4-ALEMITE or 803-802-0001 (International). Contact Technical Support at 1-800-628-9069. Office hours are 8 AM to 6 PM EST Monday through Thursday and 8:30 AM to 6 PM EST on Fridays.

Our extensive national and international distribution network is one of the most comprehensive in the industry and offers prompt and efficient delivery.

This catalog has been designed to ensure you can quickly find the right part or system for your lubrication or fluid handling operation. For more information, you may also visit our website at www.alemite.com.

ALEMITE, A ALEMITE (and design) are registered trademarks of Alemite, LLC, Johnson City, TN, USA.

COPYRIGHT © 2007 Alemite, LLC

Centralized Lubrication Systems....................................................................................................................2

Injector Systems Introduction. ........................................................................................................... 3AL-32 Grease Injectors .......................................................................................................................................................... 4AL-43 Oil Injector ................................................................................................................................................................... 5AL-1 Grease Injector .............................................................................................................................................................. 6AL-11 Grease Injector ............................................................................................................................................................ 8Injector System Pumps ........................................................................................................................................................... 9Injector System Accessories.................................................................................................................................................. 11

Series Progressive Systems................................................................................................................. 12SP (Standard-Pressure) Series Modular Divider Valves ................................................................................................... 13HP (High-Pressure) Series Modular Divider Valves.......................................................................................................... 14Splitter Valves (SV) ................................................................................................................................................................... 17AMC Modular Divider Valves ................................................................................................................................................ 19LX Series High Flow Valves.................................................................................................................................................... 21Series Progressive System Pumps ........................................................................................................................................ 23Series Progressive Accessories ............................................................................................................................................. 29Autolube-BTX .......................................................................................................................................................................... 31Reservoir Filler Gun Kit ......................................................................................................................................................... 34

Dual Line Systems................................................................................................................................ 35Dual Line Valves ........................................................................................................................................................................ 36Dual Line System Reversing Valve ........................................................................................................................................ 38Dual Line System Pumps ........................................................................................................................................................ 39Dual Line System Accessories............................................................................................................................................... 40CLS 1000.................................................................................................................................................................................... 41

Oil Mist Systems................................................................................................................................... 42Pint/Gallon Lubricator Models.............................................................................................................................................. 43Medium-Output Generators................................................................................................................................................. 44High-Output Generators ....................................................................................................................................................... 45High-Output Generators with Thermo-AireTM Heater Kit ........................................................................................... 46Fittings and Nozzles ................................................................................................................................................................ 47Oil Mist Accessories................................................................................................................................................................ 51System Diagrams...................................................................................................................................................................... 54

Single-Point Lubricators...................................................................................................................... 57

Index...................................................................................................................................................... 62

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Alemite Centralized and Automatic Lubrication Systems and Products can be configured to meet almost any application – large or small. Constructed from exceptionally reliable components, our systems last longer and help increase machinery uptime, providing a cost effective solution for your lubrication needs.

Whether using one of our high-quality systems on a front-end loader or installing it in a production facility, an Alemite Centralized Lubrication System is designed to improve productivity in any application. And because our components are engineered to work with our competitors’ products, you know you have a quality alternative when retrofitting or maintaining an existing system.

• Injector Systems - An Alemite Injector System is an automated system that provides precise lubrication and offers a wide range of lubrication adjustment. Our injector systems offer a great deal of application flexibility so you can add or remove lubrication points without having to redesign the system.

• Series Progressive Systems - Alemite Series Progressive Systems are designed to accurately dispense lubricant to multiple lubrication points. Through a series of metering pistons, grease or oil is delivered to critical components in an efficient and cost-effective manner. Our series progressive systems are designed to handle extreme temperatures, mineral and synthetic fluids and can be easily installed to service a num-ber of applications.

• Dual Line Systems - Dual Line Systems from Alemite are ideal for a number of applications. Typically consisting of a central controller, two main supply lines, metering valves and four-way reverser valve, these quality Alemite systems generate high pressure over long distances. You can easily add or delete lubrication points with these systems, making them perfect for an evolving application. Full adjustment of displacement makes these systems ideal for machinery with a wide range of lubrication needs.

• Oil Mist Systems - Alemite Oil Mist Systems are used to service all types of machine elements that require continuous lubrication, such as chain driven and rolling element bearings equipment. Delivering a fresh continuous mist of clean oil, an Alemite Oil Mist System has no moving parts and promises a longer usable life. Since it uses less lubricant, this system is an extremely cost-effective option for a number of lubrication applications.

• AutoLube-BTX - The AutoLube-BTX is a stand-alone, automated grease lubrication solution that is compact, simple to install, easy to use and is a great value. The AutoLube-BTX precisely delivers small amounts of lubricant at programmed intervals to multiple bearing points during machine operation. The BTX is available with or without end-of-line cycle feedback.

• Single-Point Lubricators - When a single point calls for lubrication around the clock, an Alemite Single-Point Lubricator is the answer. Available in both grease and oil, our single-point lubricators are self-contained units that offer worry-free operation.

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An Alemite Injector System is an automated system that provides precise lubrication and offers a wide range of lubrication adjustment. Our injector systems offer a great deal of application flexibility so you can add or remove lubrication points without having to redesign the system.

Off-Road/Construction Equipment, Pulp & Paper, Packaging, Automotive/Machine Tool, Food & Beverage, Mining Equipment, General Manufacturing and Wood Processing

Controller

FRL

3-Way Solenoid

Valve

InjectorsPressure Vent Valve

PressureSwitch

LubeFilter

Pump

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FEATURES:• Available in carbon steel • Primary piston is precisely hone fit• The stand-alone AL-32 has a 1/4"-18 NPTF male inlet, while the manifold

version AL-32 comes with the manifold inlet bolt and necessary hardware, which allows it to mount to any existing Lincoln® SL-32® series manifold

• The AL-32 series injectors have 1/8" O.D. tube discharge ports• Adjustable output: .001 cu. in. to .008 cu. in. (5 Turns)• 2-Year Warranty• 100% bolt-on replacement for Lincoln® Centro-Matic® SL-32® injector series

stand-alone and manifold injectors• Bracket mounting clips and screws included

715532 Stand-Alone Injector 3,500 psi (242 bar) 1,200 psi (83 bar) 350ºF (177ºC)715532-A Replacement Manifold Injector 3,500 psi (242 bar) 1,200 psi (83 bar) 350ºF (177ºC)715532-A1 1-Station Manifold Injector/Manifold Assembly 3,500 psi (242 bar) 1,200 psi (83 bar) 350ºF (177ºC)715532-A2 2-Station Manifold Injector/Manifold Assembly 3,500 psi (242 bar) 1,200 psi (83 bar) 350ºF (177ºC)715532-A3 3-Station Manifold Injector/Manifold Assembly 3,500 psi (242 bar) 1,200 psi (83 bar) 350ºF (177ºC)715532-A4 4-Station Manifold Injector/Manifold Assembly 3,500 psi (242 bar) 1,200 psi (83 bar) 350ºF (177ºC)

715532-KM AL-32 Injector Overhaul Kit340097 Bracket Mounting Clip – Replacement68483 Indicator Cover – Vinyl (package of 25 pcs)

715532-A1 1-1/4 32 1-3/4 44715532-A2 2 51 2-1/2 63715532-A3 2-3/4 70 3-1/4 83715532-A4 3-1/2 89 4 102

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FEATURES:• Available in carbon steel • Primary piston is precisely hone fit • Manifold version AL-43 comes with the manifold inlet bolt and necessary

hardware, which allows it to mount to any existing Lincoln® SL-43® series manifold

• The AL-43 series injectors have 1/8" O.D. tube discharge ports• Adjustable output: .001 cu. in. to .008 cu. in. • 2-Year Warranty• 100% bolt-on replacement for Lincoln® Centro-Matic® SL-43® series

manifold injectors• Bracket mounting clips and screws included

715543-A Oil Replacement Manifold Injector 1,000 psi (69 bar) 750 psi (52 bar) 350ºF (177ºC)715543-A1 1-Station Oil Injector/Manifold Assembly 1,000 psi (69 bar) 750 psi (52 bar) 350ºF (177ºC)715543-A2 2-Station Oil Injector/Manifold Assembly 1,000 psi (69 bar) 750 psi (52 bar) 350ºF (177ºC)715543-A3 3-Station Oil Injector/Manifold Assembly 1,000 psi (69 bar) 750 psi (52 bar) 350ºF (177ºC)715543-A4 4-Station Oil Injector/Manifold Assembly 1,000 psi (69 bar) 750 psi (52 bar) 350ºF (177ºC)

715532-KM AL-43 Injector Overhaul Kit340097 Bracket Mounting Clip – Replacement68483 Indicator Cover – Vinyl (package of 25 pcs)

715543-A1 1-1/4 32 1-3/4 44715543-A2 2 51 2-1/2 63715543-A3 2-3/4 70 3-1/4 83715543-A4 3-1/2 89 4 102

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FEATURES:• Wide range of adjustment for greater application flexibility• Available in carbon steel with zinc finish to withstand harsh environments and applications• The 715501 stand-alone injector is sealed at both ends with Mil-Spec, Viton® O-Rings. The

711501-A is designed to be used with all Lincoln® manifolds• The 711501-A comes with manifold inlet bolt and necessary hardware• All packing glands are to Mil-Specs • The primary piston seal ring is made of Parker® 1090 Compound®, Carboxylated-Nitrile® for

superior seal life (also available in Viton® by special order). To enhance performance and service life, in higher pressure applications, the primary piston seal is supported by a Teflon® backup ring

• The standard AL-1 has a 3/8"-18 NPTF male inlet.• The AL-1 series injectors have 1/8" NPSF discharge ports• Adjustable output: .008 cu. in. to .080 cu in. range• 2-Year Warranty• 100% compatible with Lincoln® Centro-Matic® SL-1® and SL-1A® injectors and manifolds

715501 Stand-Alone Injector 3,500 psi (242 bar) 2,850 psi (197 bar) 350ºF (177ºC)715501-A Replacement Manifold Injector 3,500 psi (242 bar) 2,850 psi (197 bar) 350ºF (177ºC)715501-A1 1-Station Injector/Manifold Assembly 3,500 psi (242 bar) 2,850 psi (197 bar) 350ºF (177ºC)715501-A2 2-Station Injector/Manifold Assembly 3,500 psi (242 bar) 2,850 psi (197 bar) 350ºF (177ºC)715501-A3 3-Station Injector/Manifold Assembly 3,500 psi (242 bar) 2,850 psi (197 bar) 350ºF (177ºC)715501-A4 4-Station Injector/Manifold Assembly 3,500 psi (242 bar) 2,850 psi (197 bar) 350ºF (177ºC)715501-A5 5-Station Injector/Manifold Assembly 3,500 psi (242 bar) 2,850 psi (197 bar) 350ºF (177ºC)715501-A6 6-Station Injector/Manifold Assembly 3,500 psi (242 bar) 2,850 psi (197 bar) 350ºF (177ºC)

715501-KS AL-1 Seal Repair Kit715501-KM AL-1 Injector Overhaul Kit715599 Bleeder Fitting83272 Indicator cover - sold in units of 190537 Indicator cover (metal) - sold in pkg. of

15 pcs.

715501-M1 1 Station Manifold only715501-M2 2 Station Manifold only715501-M3 3 Station Manifold only715501-M4 4 Station Manifold only715501-M5 5 Station Manifold only715501-M6 6 Station Manifold only

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715501-A1Single Mounting Hole

2-1/2 63715501-A2 3 76715501-A3 1-1/4 32 4-1/4 108715501-A4 2-1/2 63 5-1/2 140715501-A5 3-3/4 95 6-3/4 171715501-A6 5 127 8 203

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FEATURES:• Available in carbon steel • Injector body is sealed at both ends with Mil-Spec, Viton® O-Rings• All packing glands, O-Rings and backup rings are Mil-Spec, Viton® construction• Primary piston seal ring is made of Parker® 1090 Compound®, Carboxylated-Nitrile®

for superior seal life (also available in Viton®)• The slide valve assembly is precision-hone matched-fit to 150 millionths clearance• 1/2" NPSF inlet port standard - 1/4" NPSF discharge port• Adjustable output: .050 cu. in. to .500 cu. in. range• 2-Year Warranty• 100% bolt-on replacement for Lincoln® Centro-Matic® SL-11® injector

715511 Grease Injector 3,500 psi (242 bar) 1,000 psi (69 bar) 350ºF (177ºC)

715511-KM AL-11 Injector Overhaul Kit83730 Indicator Cover, Vinyl - pkg of 1 pc.

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Alemite Centralized Lubrication Pump Packages withstand the harshest industrial applications and are ideal for injector lubrication systems.

FEATURES:• All-steel construction• Wide range of choices in pump ratios and delivery• Case-hardened mechanical directional valves operate for years in harsh

environments• Available in 35 lb. - 400 lb. container sizes for grease and 5 gal. - 55 gal. sizes

for oil

331571-C5** 26:1 5.25 lb. (2.3 kg.) 5,200 psi (359 bar) 35 lb. (16 kg.) 338825 338166

331571-A5** 26:1 5.25 lb. (2.3 kg.) 5,200 psi (359 bar) 120 lb. (50 kg.) 338802 338371

331571-B5** 26:1 5.25 lb. (2.3 kg.) 5,200 psi (359 bar) 400 lb. (180 kg.) 338911 318040-4

711-R 40:1 0.75 lb. (0.33 kg.) 6,000 psi (414 bar) 35 lb. (16 kg.) 337665* 338141*

711-S 40:1 0.75 lb. (0.33 kg.) 6,000 psi (414 bar) 35 lb. (16 kg.) 337665* 338166*

340094-A1 40:1 0.75 lb. (0.33 kg.) 6,000 psi (414 bar) 35 lb. (16 kg.) 337665 338166

* Follower and cover included; order separately for all other models** Can be used with oil applicationsNOTE: Use universal adapter (340090) for standard pump sizes in non-standard plastic buckets

* Metric drum, follower, and coverNOTE: Order follower and cover separately unless otherwise noted

339359-A1 50:1 2.5 lb. (1.1 kg) 7,500 psi (518 bar) 35 lb. (16 kg.) 337665 338166

339359-A1* 50:1 2.5 lb. (1.1 kg) 7,500 psi (518 bar) 20 kg 338992 338982

339359-B1 50:1 2.5 lb. (1.1 kg) 7,500 psi (518 bar) 120 lb. (50 kg.) 338802 338371

339359-C1 50:1 2.5 lb. (1.1 kg) 7,500 psi (518 bar) 400 lb. (180 kg.) 338911 318040-4340031 Includes 339359-A1, 338825 (Follower), 338141 (Cover), 382600 (Pressure Vent Valve) and 340090 (Adapter)

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Alemite's 8600-series hydraulic powered pump offers a wide range of grease output in a compact design. This pump features a compact footprint and, since it is hydraulically powered, there is no need for a bulky compres-sor. This makes the 8600-series an ideal choice for automatic lubrication systems installed on mobile equipment where space is limited.

FEATURES:• Hydraulic powered with sturdy construction• Compact footprint; does not require a bulky compressor• Pressure automatically drops when motor stops to prevent over lubrication• Operates reliably even at low temperatures/no icing• Does not require a separate vent valve in small- to medium-sized systems

INCLUDED ITEMS:• Pressure and flow regulators

8600-A Grease Pump with cover & follower

35 lb. Up to 3,500 psi 6 to 30 cu in./min

300 to 600 psi 2 to 7 gpm 300 to 3,500 psi

250oF

8602-A Grease Pump 35 lb. Up to 3,500 psi 6 to 30 cu. in./min


250oF

8600-B Grease Pump with cover & follower

120 lb. Up to 3,500 psi 6 to 30 cu. in./min


250oF

8602-B Grease Pump 120 lb. Up to 3,500 psi 6 to 30 cu. in/min


250oF

8600-C Grease Pump with cover & follower

400 lb. Up to 3,500 psi 6 to 30 cu. in/min


250oF

8602-C Grease Pump 400 lb. Up to 3,500 psi 6 to 30 cu. in/min


250oF

8600-D Grease Pump with Container



250oF

8602-D Grease Pump 60 lb. Up to 3,500 psi 6 to 30 cu. in/min


250oF

8600-E Grease Pump with Container and Vent Valve



250oF

NOTE: Reference Alemite Service Guide #670918 for additional technical information. All service guides are available at www.alemite.com under the link "Product Literature and Service Sheets."

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715512 Terminating Check 1/8" NPSF 1/8" NPTF715525 Double Poppet

Terminating Check1/4" NPSF 1/4" NPSF

710184 1/8" Cross710144 1/4" Cross710145 5-Way Gauge/Blow Out Anchor Block710182 1/8" 90 Elbow710142 1/4" 90 Elbow710181 1/8" Straight710141 1/4" Straight710183 1/8" TEE710143 1/4" TEE710188 3-way, 8 port junction header

387780 CLS 1000 Controller387449-2 3-way solenoid valve, 115 VAC387449-3 3-way solenoid valve, 24 VDC339934 Air FRL (Filter, Regulator, Lubricator)339947 FRL (gauge 1/4 mini 0-60)339948 FRL (gauge 1/4 mini 0-160)339949 FRL (gauge 1/4 mini 0-300)339925 FRL bracket339895 FRL bracket - clip type340090 Universal pump downtube adapter340098 Pressure switch - in-line 250 falling -

3,000 psi rising715035 In-line filter w/Element (oil 3-micron)715105 In-line filter w/Element (oil 10-micron)715255 In-line filter w/Element (oil 25-micron)715495 In-line filter w/Element (grease 149-micron)715496 Replacement filter element (grease 149-micron)715036 Replacement filter element (oil 3-micron)715256 Replacement filter element (oil 25-micron)715106 Replacement filter element (oil 10-micron)382600 Pressure Vent Valve715599 Bleeder Fitting - AL-1 and AL-11340097 Mounting Clip - AL-32 and AL-43

83272 AL-1 Vinyl Sold in units of 1 pc90537 AL-1 Metal Sold in units of 15 pc83730 AL-11 Vinyl Sold in units of 1 pc68483 AL-32/43 Vinyl Sold in units of 25 pc

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Alemite Series Progressive Lubrication Systems are designed to accurately dispense lubricant to multiple lubrication points. Through a series of metering pistons, grease or oil is delivered to critical components in an efficient and cost-effective manner. Series progressive systems are designed to handle extreme temperatures, mineral and synthetic fluids and can be easily installed to service a number of applications. The hydraulic inter-lock principal provides positive feedback that a blockage has been de-tected in the system. Accessories are available to pinpoint the location of the blockage.

Printing, Steel Mills, Glass, Food & Beverage, Off-Road/Construction Equipment, Machine Tool, Auto-motive, Mining Equipment, Tire/Rubber Processing, Plastics Processing, Gas Compressors and General Manufacturing

FRL

Pump/Reservoir

DividerValves

3-WayAir Solenoid

Valve

Cycle SwitchFilter

Controller

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FEATURES:• Can be used for grease or oil applications up to 3,500 psi (242 bar)• 100% bolt-on compatible with all Lubriquip®/Trabon® MSP® valve assemblies• 100% compatible with Lincoln UV® (Except for cycle pin valves)• 90-Durometer Viton® O-Rings standard on all valve and intermediate sections • 1/4" NPSF inlet port standard (#4 SAE 7/16"-20, 1/4"-19 BSPP and ISO 6149

threads available)• 1/8" NPSF discharge ports standard (#4 SAE 7/16"-20, 1/8"-28 BSPP and ISO

6149 threads available)• Alternate outlets accept either 1/8" NPSF O-Ring or 1/8" NPTF tapered pipe• Modular design for maximum flexibility in design and installation• Install and maintain valves without removing lubricant plumbing• 2-Year Warranty

NOTE: (CIPRH) Cycle Indicator Pin Right Hand. (CIPLH) Cycle Indicator Pin Left Hand (special order only). By-pass valve can be used on assemblies with four or more working valve sections. Used to eliminate lubricant points or standardization of manifold assemblies. To build a valve assembly, visit www.alemite.com/support/systemwizard/default.aspx

712000 By-Pass N/A712051 5S 0.01 cu. in.712101 10S 0.02 cu. in.712151 15S 0.03 cu. in.712153 15S CIPRH 0.03 cu. in.712201 20S 0.04 cu. in.712203 20S CIPRH 0.04 cu. in.712205 20S CIPLH 0.04 cu. in.712251 25S 0.05 cu. in.712253 25S CIPRH 0.05 cu. in.712255 25S CIPLH 0.05 cu. in.712301 30S 0.06 cu. in.712303 30S CIPRH 0.06 cu. in.712305 30S CIPLH 0.06 cu. in.712351 35S 0.07 cu. in.712353 35S CIPRH 0.07 cu. in.712355 35S CIPLH 0.07 cu. in.712401 40S 0.08 cu. in.712403 40S CIPRH 0.08 cu. in.712405 40S CIPLH 0.08 cu. in.

712000 By-Pass N/A712052 5T 0.005 cu. in.712102 10T 0.01 cu. in.712152 15T 0.015 cu. in.712154 15T CIPRH 0.015 cu. in.712202 20T 0.02 cu. in.712204 20T CIPRH 0.02 cu. in.712206 20T CIPLH 0.02 cu. in.712252 25T 0.025 cu. in.712254 25T CIPRH 0.025 cu. in.712256 25T CIPLH 0.025 cu. in.712302 30T 0.03 cu. in.712304 30T CIPRH 0.03 cu. in.712306 30T CIPLH 0.03 cu. in.712352 35T 0.035 cu. in.712354 35T CIPRH 0.035 cu. in.712356 35T CIPLH 0.035 cu. in.712402 40T 0.04 cu. in.712404 40T CIPRH 0.04 cu. in.712406 40T CIPLH 0.04 cu. in.

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FEATURES:• Can be used for applications up to 7,500 psi• SAE-Type Viton® O-Ring sealed piston bores• 90-Durometer Viton® O-Rings standard on all valve and

intermediate sections • 1/4" NPSF inlet port standard (#4 SAE 7/16"-20, 1/4"-19

BSPP and ISO 6149 threads available)• 1/8" NPSF discharge ports standard (#4 SAE 7/16"-20,

1/8"-28 BSPP and ISO 6149 threads available)• Alternate outlets accept either 1/8" NPSF O-Ring or

1/8" NPTF tapered pipe• Alternate outlets accept either 1/8" NPSF O-Ring or

1/8" NPTF tapered pipe• 2-Year Warranty• 100% compatible with all Lubriquip®/Trabon® MH®

valve assemblies

712000 Bypass N/A711061 6S 0.012 cu. in.711091 9S 0.018 cu. in.711121 12S 0.024 cu. in.711181 18S 0.036 cu. in.711241 24S 0.048 cu. in.711301 30S 0.06 cu. in.

712000 By-Pass N/A711062 6T 0.006 cu. in.711092 9T 0.009 cu. in.711122 12T 0.012 cu. in.711182 18T 0.018 cu. in.711242 24T 0.024 cu. in.711302 30T 0.03 cu. in.

NOTE: By-pass valve can be used on assemblies with four or more working valve sections. Used to eliminate lubricant points or standardization of manifold assemblies.To build a valve assembly, visit www.alemite.com/support/systemwizard/default.aspx

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715518 1/8"-27 NPSF715520 7/16"-20 SAE715528 1/8"-28 BSPP

715180 1/4"-18 NPSF Standard715181 1/4"-18 NPSF Standard w/ Lincoln Mtg715182 1/4"-18 NPSF w/ Bleeds715183 1/4"-18 NPSF Bleeds w/ Lincoln Mtg715200 7/16"-20 SAE Standard715201 7/16"-20 SAE Bleeds w/ Lincoln Mtg715202 7/16"-20 SAE w/ Bleeds715203 7/16"-20 SAE Bleeds w/ Lincoln Mtg715190 1/4"-19 BSPP Standard715191 1/4"-19 BSPP Bleeds w/ Lincoln Mtg715192 1/4"-19 BSPP w/ Bleeds715193 1/4"-19 BSPP Bleeds w/ Lincoln Mtg

715185 Standard715186 Standard w/ Lincoln Mtg715187 w/ 1/8" NPSF Inlet715188 w/ 1/8" NPSF Inlet & Lincoln Mtg

715030 715040 715050 715060 715070 715080 715090 715100

715584 Cross-Porting Kit715583 Singling Kit

To build a valve assembly, visit www.alemite.com/support/systemwizard/default.aspx

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PISTON ENCLOSUREPLUG (TORQUE TO 12-15 FT.-LBS.)

MOUNTING SCREW(TYPICAL) (TORQUETO 8-9 FT.-LBS.)

TIE ROD AND NUT (TYPICAL) (TORQUETO 5-8 FT.-LBS.)

OPTIONAL VENTSCREWS (TORQUETO 1-2 FT.-LBS.)


1/4-18 (F) NPSF 1/8-27 (F) NPSF7/16-20 (F) SAE 7/16-20 (F) SAE

3 3.578 (90.88) 4.85 (123.19)4 4.500 (114.30) 5.77 (146.56)5 5.422 (137.71) 6.69 (169.93)6 6.344 (161.13) 7.62 (193.57)7 7.266 (184.55) 8.55 (217.17)8 8.188 (207.97) 9.47 (240.538)9 9.11 (231.39) 10.38 (263.65)10 10.032 (254.81) 11.30 (287.00)

Standard Material......................... Steel Body (Corrosion Protected)Steel Piston (Honed Fit)

O-Ring Seals .................................(Standard) 90 Durometer Viton®Pressure (max) ..................................................7,500 psi (517 bar)Temperature (max.).............................. Viton® Seals 350oF (177oC)Maximum Cycle Rate........................................................... 200 CPM

(Cycle Pin Not Available)Lubricant .......................................Petroleum or Synthetic Oil only

Standard Material......................................Corrosion Protected SteelO-Ring Seals .................................(Standard) 90 Durometer Viton®Pressure (max.) .................................................3,500 psi (241 bar)Temperature (max.).............................. Viton® Seals 350oF (177oC)Maximum Cycle Rate:(with Cycle Pin) .................................................................... 60 CPM(w/o Cycle Pin, or w/Prox Cycle Sw) ................................ 200 CPMLubricant.......................................................................Oil or Grease

3-section divider valve assembly...................................5.9 lbs (2.7 kg)4-section divider valve assembly...................................7.3 lbs (3.3 kg)5-section divider valve assembly................................. 8.7 lbs (4.0 kg)6-section divider valve assembly................................ 10.2 lbs (4.6 kg)7-section divider valve assembly................................ 11.6 lbs (5.6 kg)8-section divider valve assembly................................ 13.0 lbs (5.9 kg)9-section divider valve assembly................................ 14.4 lbs (6.5 kg)10-section divider valve assembly.............................. 15.8 lbs (7.2 kg)

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FEATURES:• Standard discharge ports and supply accept 1/8" NPTF tube

or pipe fittings (BSPP or SAE discharge connections available at no extra charge)

• Available with cycle indicator pin • Uses stand-alone cycle indicator • 2-Year Warranty• 100% compatible with Lubriquip®/Trabon® MD® divider valves• Maximum pressure 3,000 psi (207 bar)• Compatible with oil or grease

NOTE: For cycle switch with mounting bracket, order product # 715577

710021 2 0.08 cu. in. 50/50 without CIP 1.71 x 3.12 x 1.21 (44.4 x 79.2 x 30.9)710023 2 0.08 cu. in. 50/50 with CIPRH 1.71 x 3.87 x 1.21 (44.4 x 99.3 x 30.9)710031 3 0.08 cu. in. 50/25/25 without CIP 1.71 x 3.87 x 1.21 (44.4 x 99.3 x 30.9)710033 3 0.08 cu. in. 50/25/25 with CIPRH 1.71 x 3.87 x 1.21 (44.4 x 99.3 x 30.9)710041 4 0.08 cu. in. 25/25/25/25 without CIP 1.71 x 3.87 x 1.21 (44.4 x 99.3 x 30.9)710043 4 0.08 cu. in. 25/25/25/25 with CIPRH 1.71 x 3.87 x 1.21 (44.4 x 99.3 x 30.9)710061 6 0.06 cu. in. 1/6 volume each outlet without CIP 1.71 x 3.87 x 1.21 (44.4 x 99.3 x 30.9)

Assembly Bolts 8-9 ft. lbs.Enclosure Plugs 11-13 ft. lbs.Indicator Plug 15 lbs.Outlet Plugs 6-7 lbs.Weight 1.5 lb. (.684 kg.)

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710061

Inlet divided into 6 equal outputs

1/61/6

1/61/61/61/6

INLET

710031 710033

Inlet divided into 1 50% and 2 25% outputs

1/41/2

1/4INLET

710041710043


1/41/4

1/41/4 INLETINLET

710021710023


1/21/2

19

FEATURES:• Modular design simplifies installation and provides maximum flexibility• Suitable for oil systems up to 6,000 psi (413 bar) • Capable of lubricating up to twenty points per valve assembly • Provides precise monitoring and positive feedback for maximum system

performance• 90-Durometer Viton® O-Rings standard on all valve and intermediate

sections; prevents leaks and reduces maintenance• 1/4" NPSF inlet port standard and 1/8" NPSF discharge ports standard• Alternate outlets accept either 1/8" NPSF O-Ring or 1/8" NPTF

tapered pipe• Constructed with high-quality corrosion protection steel• 2-Year Warranty• 100% bolt-on compatible with all Lincoln®/MC® valve assemblies

722061 6S 0.012 cu. in.722091 9S 0.018 cu. in.722121 12S 0.024 cu. in.722181 18S 0.036 cu. in.722241 24S 0.048 cu. in.722301 30S 0.06 cu. in.

722062 6T 0.006 cu. in.722092 9T 0.009 cu. in.722122 12T 0.012 cu. in.722182 18T 0.018 cu. in.722242 24T 0.024 cu. in.722302 30T 0.03 cu. in.

* AMC Valves are available through special order onlyTo build a valve assembly, visit www.alemite.com/support/systemwizard/default.aspx

20

* Available through special order only NOTE: Maximum Temperature: 350°F (177°C). Minimum of 3 working valves are required for functional

assembly

720185 Standard with 1.88" BHC

720030 720040 720050 720060 720070 720080 720090 720100

720180 1/4"-18 NPSF Standard with 1.88" BHC720200 7/16"-20 SAE Standard with 1.88" BHC720190 1/4"-19 BSPP Standard with 1.88" BHC

720527 1/8"-27 NPSF720520 7/16"-20 SAE720528 1/8"-28 BSPP

21

FEATURES:• Suitable for grease or oil up to 0.300 cu. in. flow rate per valve section• SAE-Type Viton® O-Ring sealed piston bores• 3,000 psi (207 bar) working pressure• 1/4" NPSF discharge ports standard (#6 SAE 9/16"-18 available) • Alternate outlets accept either 1/8" NPSF O-Ring or 1/8" NPTF tapered pipe• 2-Year Warranty• 100% bolt-on compatible with all Lubriquip®/Trabon® MX® valve assemblies• Maximum working temperature 350˚F (177˚C)• Corrosion-resistant steel

714021 25S 0.050 cu. in.714051 50S 0.100 cu. in.714053 50S CIPRH 0.100 cu. in.714071 75S 0.150 cu. in.714073 75S CIPRH 0.150 cu. in.714101 100S 0.200 cu. in.714103 100S CIPRH 0.200 cu. in.714121 125S 0.250 cu. in.714123 125S CIPRH 0.250 cu. in.714151 150S 0.300 cu. in.714153 150S CIPRH 0.300 cu. in.

714022 25T 0.25 cu. in.714052 50T 0.50 cu. in.714054 50T CIPRH 0.50 cu. in.714072 75T 0.75 cu. in.714074 75T CIPRH 0.75 cu. in.714102 100T 0.100 cu. in.714104 100T CIPRH 0.100 cu. in.714122 125T 0.125 cu. in.714124 125T CIPRH 0.125 cu. in.714152 150T 0.150 cu. in.714154 150T CIPRH 0.150 cu. in.

715031 715041 715051 715061 715071 715081 715091 715101

715592 Proximity Switch, XP - LX Valve715582 Cross Porting Kit - LX715581 Singling Kit- LX715580 Gasket - LX

715184 3/8-18 NPSF

715189 Standard


22

3 21 lb., 6 oz. (9.69 kg.)4 25 lb., 10 oz. (11.62 kg.)5 29 lb., 14 oz. (13.55 kg.)6 34 lb., 2 oz. (15.47 kg.)7 38 lb., 6 oz. (17.40 kg.)8 42 lb., 12 oz. (19.39 kg.)9 47 lb., 2 oz. (21.37 kg.)10 51 lb., 8 oz. (23.26 kg.)

3 5.062" (128.57 mm) 5.625" (142.87 mm) 6.625" (168.27 mm)4 6.187" (157.14 mm) 6.750" (171.45 mm) 7.750" (196.85 mm)5 7.312" (185.72 mm) 7.875" (200.02 mm) 8.875" (225.42 mm)6 8.437" (214.29 mm) 9.000" (228.80 mm) 10.000" (254.00 mm)7 9.562" (242.97 mm) 10.125" (257.17 mm) 11.125" (282.57 mm)8 10.687" (271.44 mm) 11.250" (285.75 mm) 12.250" (311.15 mm)9 11.812" (300.02 mm) 12.375" (314.90 mm) 13.375" (339.72 mm)10 12.937" (328.59 mm) 13.500" (342.90 mm) 14.500" (368.30 mm)

23

Alemite’s Modular Pump (AMP) System offers a flexible, modular design to dispense a measured amount of oil or grease to a centralized system. These pumps are available in pneumatic or hydraulic configurations and are ideal for use with series progressive systems. Pumps are bolt-on compatible with Trabon® Modu-Flo® Series pumps. All pumps and reservoirs are backed by Alemite’s 2-year warranty.

387802-1 AMP-05A Pump, Modular Air - SA 30:1 0.010 to 0.030 0.164 to 0.492387802-2 AMP-25A Pump, Modular Air - SA 30:1 0.030 to 0.120 0.492 to 1.970387802-3 AMP-50A Pump, Modular Air - SA 30:1 0.060 to 0.240 0.980 to 3.930387802-4 AMP-ES Pump, Modular Air - SA 30:1 0.030 0.492387803-1 AMP-05H Pump, Modular Hydraulic - DA 5:5:1 0.010 to 0.030 0.164 to 0.492387803-2 AMP-25H Pump, Modular Hydraulic - DA 5:5:1 0.030 to 0.120 0.492 to 1.97

FEATURES:Pneumatic pumps are single-acting and hydraulic pumps are double acting. Double-acting pumps dispense lubricant and drives piston to home position in the same cycle Adjustable displacement to full range of pumpReservoirs are available in clear plastic or metalGrease reservoirs are equipped with a spring-loaded follower to maintain positive prime of lubricant to the pumpReservoir bases feature tapped holes for direct mount of an intermediate base plate for installing hose or tubing to a remote applicationBase plate provides flexibility to mount pumps to any size reservoir with easeBase plate and built-in check valve allow safe and convenient shutoff of lubricant flow to prevent dangerous spills when removing pump for maintenanceGrease reservoirs with metal cylinders come equipped with a level indicator on the lid to allow a visual check of lubricant levels in the cylinderOptional low-level switch is available for oil and grease reservoirsHigh pressure indicator switch available with large selection of rupture discsBlowout assembly with 2,050 psi rupture disc standardFlow restrictor valve available to protect pump from pressure surgesPumps, intermediate base plate and reservoir tie rods protected with electroless nickel plating as standard

•

•••

•

••

•

•••••

NOTE: SA - Single Acting; DA - Double Acting

24 387805-1 Plastic 6387805-2 Metal 6387805-3 Plastic 12387805-4 Metal 12387805-5 Plastic 20387805-6 Metal 20

387804-1 Plastic 6

387804-2 Metal 6

387804-3 Plastic 12

387804-4 Metal 12

387804-5 Plastic 20

387804-6 Metal 20

387806-1 Modular Base Plate Assembly

387807-1 Low-level switch all grease reservoirs387807-2 Low-level switch - plastic/metal 6 pints387807-3 Low-level switch - plastic/metal 12 pints387807-4 Low-level switch - plastic/metal 20 pints387808-1 High Pressure Switch - All Reservoir Bracket

Mount387802-2 High Pressure Switch - Baseplate Mount

387812 Flow Restrictor Valve - .098" (2.49 mm)

387818-2 Valve, Vented Ball 1/4” NPT

* Includes liquid-filled gauge (0-3,000 psi; 0-207 bar), fill check, outlet check and blowout fitting (2,050 psi; 141 bar) disc

NOTE: For additional technical information, visit www.alemite.com. Under the link "Product Literature and Service Sheets," reference Service Guide #670933.

387819-1 Plastic 6387819-2 Metal 6387819-3 Plastic 12387819-4 Metal 12387819-5 Plastic 20387819-6 Metal 20

25

Alemite Modular Pumps/Reservoirs for series progressive systems provide maximum flexibility and are ideal for grease or oil series progressive lubrication systems.

387785 50:1 0.02-0.05 cu. in. (0.4-0.8 cc) 6,000 psi (414 bar)387786 25:1 0.03-0.12 cu. in. (0.5-2.0 cc) 3,000 psi (207 bar)387787 15:1 0.15-0.24 cu. in. (2.5-4.0 cc) 1,800 psi (124 bar)340176 All Intermediate Shutoff Plate 6,000 psi (414 bar)

387781 5.28 pt. (2.5 ltr.) Oil387782 10.57 pt. (5.0 ltr.) Oil387783 5.50 lb. (2.5 kg.) Grease387784 11.00 lb. (5.0 kg.) Grease

NOTE: Reservoirs include low level switch

26

Alemite’s HP Portable Pump is a robust mini pump designed to handle chassis, viscous, or fibrous lubricants up to NLGI #3. This lightweight, durable pump provides high pressure, low volume delivery, and smooth operation, making it an ideal choice as a stationary centralized lubrication pump or as portable pump in a variety of industrial and mining applications. The HP Portable pump fits 35 lb. (16 kg.) buckets in standard steel or non-standard plastic sizes.

FEATURES:• Rugged all-steel construction for durability in the harshest industrial and

mining environments• Case-hardened mechanical directional valves for long life and trouble-free

operation• Self lubricating metal-to-metal seals ensure longer life; no elastomer seals to

replace• High ratio for pumping heavy fluids in cold conditions, long runs, and high back

pressure applications• Double acting operation for smooth transfer and displacement of fluids• Short exhaust path for quick and positive shifting resulting in faster pumping• Lightweight portability for an easy, cost-effective means of providing lubrication

to remote areas where automatic lubrication is not feasible

INCLUDED ITEMS:• Universal Adapter (340090) for non-standard plastic buckets• Follower• Cover• 711-S only: Control valve (337854), 7’ high pressure hose (317875-7), and

swivel (B52752)

711-R 40:1 0.75 lb. (.33 kg.) 6,000 psi (414 bar) 35 lb. (16 kg.) 337665 338411 1/8" 1/4"

711-S 40:1 0.75 lb. (.33 kg.) 6,000 psi (414 bar) 35 lb. (16 kg.) 337665 338166 1/8" 1/4"







Alemite Modular Pumps/Reservoirs for series progressive systems provide maximum flexibility and are ideal for grease or oil series progressive lubrication systems.




339359-A1* 50:1 2.5 lb. (1.1 kg) 7,500 psi (518 bar) 20 kg 338992 338982



FEATURES:• All-steel construction• Wide range of choices in pump ratios and delivery• Case-hardened mechanical directional valves operate for years in

harsh environments• Available in 35 lb. - 400 lb. container sizes

28

Alemite's 8600-series hydraulic powered pump offers a wide range of grease output in a compact design. This pump features a compact footprint and, since it is hydraulically powered, there is no need for a bulky compres-sor. This makes the 8600-series an ideal choice for automatic lubrication systems installed on mobile equipment where space is limited.

FEATURES:• Hydraulic powered with sturdy construction• Compact footprint; does not require a bulky compressor• Pressure automatically drops when motor stops to prevent over lubrication• Operates reliably even at low temperatures/no icing• Does not require a separate vent valve in small- to medium-sized systems

INCLUDED ITEMS:• Pressure and flow regulators

8600-A Grease Pump with cover & follower

35 lb. Up to 3,500 psi 6 to 30 cu in./min


250oF

8602-A Grease Pump 35 lb. Up to 3,500 psi 6 to 30 cu. in./min


250oF

8600-B Grease Pump with cover & follower

120 lb. Up to 3,500 psi 6 to 30 cu. in./min


250oF

8602-B Grease Pump 120 lb. Up to 3,500 psi 6 to 30 cu. in/min


250oF

8600-C Grease Pump with cover & follower



250oF

8602-C Grease Pump 400 lb. Up to 3,500 psi 6 to 30 cu. in/min


250oF

8600-D Grease Pump with Container



250oF

8602-D Grease Pump 60 lb. Up to 3,500 psi 6 to 30 cu. in/min


250oF

8600-E Grease Pump with Container and Vent Valve



250oF

29

In-Line Filter w/ Element

715495 Grease 149-Micron(3/8 NPSF)

715255 Oil 25-Micron(3/8 NPSF)



ReplacementFilter Element

715496 715256 715106 715036

710184 1/8" Cross710144 1/4" Cross710145 5-Way Gauge/Blow Out Anchor Block710182 1/8" 90 Elbow710142 1/4" 90 Elbow710181 1/8" Straight710141 1/4" Straight710183 1/8" TEE710143 1/4" TEE710188 3-way, 8 port junction header

710101 1,000 psi, black710151 1,500 psi, yellow710171 1,750 psi, red710201 2,000 psi, orange710231 2,350 psi, silver710251 2,500 psi, pink710301 3,000 psi, blue710351 3,500 psi, purple710501 5,000 psi, brown710601 6,000 psi, grey715594 1/8" Blowout Fitting

710050 Blue, 500 psi710100 Yellow, 1,000 psi710150 Red, 1,500 psi710200 Orange, 2,000 psi710250 Purple, 2,500 psi710300 Brown, 3,000 psi710350 Gray, 3,500 psi

30

715513 Proximity Switch, 3 pin Brad Harrison – SP/HP

715576 Proximity Switch, XP-Grp. B – SP/HP715592 Proximity Switch, XP - LX Valve715577 Cycle Switch/Bracket Assembly, SPDT715578 Cycle Switch/Bracket Assembly, DPDT715575 Visual Cycle Indicator – SP/HP715584 Cross Porting Kit – SP/HP715583 Singling Kit – SP/HP715582 Cross Porting Kit – LX715581 Singling Kit – LX715580 Gasket – LX

715579 Outlet Check 1/8" NPTF 1/8" NPSF715512 Terminating Check 1/8" NPSF 1/8" NPTF715525 Double Poppet


387780 CLS 1000 Controller387449-I 2-way solenoid valve, 115 VAC387449-2 3-way solenoid valve, 115 VAC387449-3 3-way solenoid valve, 24 VDC339934 Air FRL (Filter, Regulator, Lubricator)339947 FRL (gauge 1/4 mini 0-60)339948 FRL (gauge 1/4 mini 0-160)339949 FRL (gauge 1/4 mini 0-300)339925 FRL bracket339895 FRL bracket - clip type340090 Universal pump downtube adapter340098 Pressure switch - in-line (0-3,500 psi)340199 Reservoir filler gun kit387812 Flow Restrictor Valve .098" (2.49 mm)

orfice

31

The Alemite AutoLube-BTX is an automated grease lubrication solution that is compact, simple to install, easy to use and is a great value. The AutoLube-BTX precisely delivers small amounts of lubricant at programmed intervals to multiple bearing points during machine operation. It can be used as a stand-alone single-point system or as a pump and reservoir for a series progressive system.

• Built-in controller continuously monitors system operation and controls lube cycle• Low-level control, cycle indication and external alarm relay output • Ability to vary output of grease for each lubrication point• Delivers up to 30 lubrication points to cover small or large lubrication systems • Piston pump delivers 0.08 oz. (0.147 cu/in or 2.4 cc/min) of lubricant up to 3,500 psi. A 2,300 maximum pressure relief

valve is fixed to the pump• Complete installation hardware available• Electric pump - 25% Duty Service Factor/Hour

Paper Mills, Construction, Conveyors, Packaging, Automotive, Agriculture, Chemical, Steel Mills, Machine Tool, Plastic Processing, General Industry and Mobile Equipment

Lubrication Type Grease/NLGI #2 max.Operating Voltage 120 VAC, 24 VDC or 12 VDCOperating Temperature -10ºF to 160ºF (-23ºC to 71ºC)Pump Type ElectricPump Operating Pressure 1,680 psi (120 bar)Pump Maximum Pressure 3,500 psi (250 bar)Reservoir Capacity 3 lb. (92 cu. in.)Number of Outlets 6, 8, 10, 12 or 18Outputs per Outlet/Cycle .0015 cu. in. to .0488 cu. in.Pump Output per Minute .147 cu. in.Environmental Rating IP55 (not protected by water

spray)Weight (approximate) 12 lb.

32

4221-S Pump - 110 VAC with EOCS4221 Pump - 110 VAC no EOCS4251-S Pump - 24 VDC with EOCS4251 Pump - 24 VDC no EOCS4261-S Pump - 12 VDC with EOCS4261 Pump - 12 VDC no EOCS339724 Relief Valve – 2,300 psi max. adjustment339777 Filter339981 6-Port with EOCS (DPX Block)339982 8-Port with EOCS (DPX Block)339983 10-Port with EOCS (DPX Block)339984 12-Port with EOCS (DPX Block)339781 6-Port no EOCS (DPX Block)339782 8-Port no EOCS (DPX Block)339783 10-Port no EOCS (DPX Block)339784 12-Port no EOCS (DPX Block)339705 6-Port no EOCS (DPS Block)339706 12-Port no EOCS (DPS Block)339707 18-Port no EOCS (DPS Block)339763 6-Port with EOCS (DPS Master Only)339764 12-Port with EOCS (DPS Master Only)339765 18-Port with EOCS (DPS Master Only)393750 Fault Indicator Kits393751 Shunt Kits – DPX393752 Blind Shunt Kits – DPX393761 Repair Kit339761 Pipe Plug 1/8" NPT340369 Check Valve, 1/8" Outlet

1618-B Grease Fitting 1/8" NPT(f)1627-B Grease Fitting 1/4" NPT(m)42802 Pipe Coupling 1/4" NPT(f)

339760 Push-To-Lock Tube Fittings

339762-50 Nylon Tubing - 1/4" x 50'

339762-150 Nylon Tubing - 1/4" x 150'

339738 Tube Fitting for Steel Tube - 1/4" OD x 1/8" NPT

339813 Tube Fitting for Steel Tube - 1/4" OD x 1/4" NPT

1000-44 Union Adapter 1/4" NPT(m) x 1/4" NPT(f)306722 Adapter 1/4" NPT(m) x 1/8" NPT(m) (Reducing

Hex Nipple)43706 Elbow Body - 90º 1/8" NPT x 1/8" NPT43716 Elbow Body - 45º 1/8" NPT x 1/8" NPT43748 Elbow Body - 90º 1/4" NPT x 1/4" NPT

7531-4 Manual Lubricator - 35-lb. Pail575-B Cordless Grease Gun - 2 Batteries339812 Shoulder Strap for 575

339776 Filter Element (External Filter)

339775 Fault Indicator (Spare)

339964 Sensor, EOCS (DPX Spare)

339721 Sensor, EOCS (DPS Spare)

393758 Repair Kit

393755 Reservoir Kit

339715 Reservoir Filter

393760 Circuit Board Kit – 110 VAC no EOCS – 4221

393747 Circuit Board Kit – 110 VAC with EOCS – 4221-S

393759 Circuit Board Kit – 12/24 VDC no EOCS – 4251, 4261

393746 Circuit Board Kit – 12/24 VDC with EOCS – 4251-S, 4261-S

340287 Bottom Cover - 4 Light

340286 Bottom Cover - 4 Light and Gasket

340288 Gasket; Bottom CoverEOCS = End of Cycle Sensor

33

339768-100 .0061 cu. in.339768-200 .0122 cu. in.339768-300 .0183 cu. in.339768-400 .0244 cu. in.

339734-025 .0015 cu. in. (.025 cc)339734-050 .0031 cu. in. (.050 cc)339734-075 .0046 cu. in. (.075 cc)339734-100 .0061 cu. in. (.100 cc)

339786 10 pcs339740 Aluminum washer - 10 pcs

NOTE: For additional technical information, visit www.alemite.com. Under the link "Product Literature and Service Sheets," reference service guide #670832.

34

The Reservoir Filler Gun Kit provides high-volume, low-pressure grease dispensing to quickly and effortlessly fill automatic lubrication reservoirs and lines in one convenient kit. This kit is ideal for all automatic lubrication systems.

FEATURES:High-volume delivers up to 15 oz/min at 1,000 rpm. Dispenses a standard grease cartridge in under one minuteLow-pressure output (1,000 psi) makes it ideal for safely and quickly pre-filling/purging of nylon or metal tube lubrication linesWill not pump air into reservoir or lubrication linesExtra-long 24-oz cylinder allows fewer reloads when using bulk or suction methods. Accepts standard 14-oz cartridgeButtonhead coupler locks to fitting, assuring leakproof transferFeatures dual Air Vents and Loader Fitting for three-way grease loading (cartridge, bulk, or suction)Compatible with any 3/8” or larger electric or battery-powered drillLightweight, aircraft aluminum design for durability and ease of handling

•

•

••

••

•

•

340160 Reservoir Filler Gun 24" hose and buttonhead coupler340199 Reservoir Filler Gun Kit 24" hose, swivel and buttonhead coupler; standard coupler; 1/8" NPT but-

tonhead fitting; 1/4" NPT buttonhead fitting; 1/8" NPT(f) buttonhead fitting

35

Dual Line Systems from Alemite are ideal for a number of applications. Typically consisting of a central controller, two main supply lines, metering valves and discharge lines, these quality Alemite systems generate high pressure over long distances. You can easily add or delete lubrication points with this system, making them perfect for an evolving application.

Pulp & Paper, Steel & Metals Processing, Mining, High-Volume Lubrication and Long-Distance Lubrication

Controller

FRL

Air Solenoid Valve

Pressure Switch*

Reversing Valve

Filter*

Dual-Line Valves

* Not required if 387800 Reverser Valve Kit is used

36

713521 .01 to .290 cu. in. 2713541 .01 to .290 cu. in. 4713561 .01 to .290 cu. in. 6713581 .01 to .290 cu. in. 8

FEATURES:• Zero leak valve uses SAE-type Viton® O-Rings for all closure

plugs and end caps: incorporates superior high-pressure singling/twin seal design

• Standard discharge ports accept both Farval® Type fitting and 1/4" NPTF tube or pipe fittings. (BSPP or SAE discharge connections available

• Standard supply ports accept both Farval® Type fitting and 3/8" NPTF tube or pipe fittings. (BSPP or SAE discharge connections available

• Superior main piston & indicator assembly design and precision hone-fitted pilot pistons make this valve the only choice for ap-plications requiring injection pressures up to 6,000 psi

• 2-Year Warranty• 100% compatible with Farval® DD50® series valves. Uses your

existing tubing and Farval® fittings: no new plumbing required




713500 Singling Plug for One Outlet

* Available through special order only

37

38

The Alemite Reversing Valve is designed to meet the rugged needs of the dual line centralized lubrication system. This valve uses a pressure-sensing mechanism to alternatively pressurize or relieve the flow of lubricant from one line to the other as the system cycles. The valve reverses automatically with pressure from the lubricant supply pump and the low-pressure side is vented back to the supply pump reservoir.

FEATURES:• Zinc-plated steel for superior corrosion resistance• Precision hone-fit pistons ensure even shift pressure on both

sides of valves for both low- and high-pressure applications• Adjustable between 500 and 4,000 psi to accommodate today’s

high-pressure systems• Meets performance requirements for SAE #10 oil to NLGI #2

grease to cover most lubrication applications• 100% bolt-on compatible with Farval® DR45 series dual line

valves – no plumbing and tubing required

Operating pressure requirements 500-4,000 psiElectrical requirements S.P.D.T. limit switch, 120 VACFluid compatibility SAE #10 oil to NLGI #2 greaseOperating temperature range -15°F to 165°F (-26ºC to 74ºC)Storage temperature range -20°F to 185°F (-29ºC to 85ºC)Flow rate 12 cu. in. of 70°F (21ºC) NLGI #2 grease at 4,000 psi in under 30 secondsMaterials Housing: Low-carbon steel. Piston: Low-carbon steel. Seals: Buna “N” RubberWeight 17 lb. max. (with bracket, gauge, strainer and switch (BGSS) kit, 23 lb. max.)Discharge ports 3/8" NPSFInlet 1/2" NPT

387800 Bracket, gauges, strainer and switch

NOTE: Use universal adapter (340090) for standard pump sizes in non-standard plastic buckets. Order follower and cover separately unless otherwise noted

715587 100% Stroke Cap715588 75% Stroke Cap715589 50% Stroke Cap

39

FEATURES:• All-steel construction• Wide range of choices in pump ratios and delivery• Case-hardened mechanical directional valves operate for years in

harsh environments










339359-A1* 50:1 2.5 lb. (1.1 kg) 7,500 psi (518 bar) 20 kg 338992 338982



40

715512 Terminating Check 1/8" NPSF 1/8" NPTF715525 Double Poppet


710184 1/8" Cross710144 1/4" Cross710145 5-Way Gauge/Blow Out Anchor Block710182 1/8" 90 Elbow710142 1/4" 90 Elbow710181 1/8" Straight710141 1/4" Straight710183 1/8" TEE710143 1/4" TEE710188 3-way, 8 point junction header

387780 CLS 1000 Controller387449-2 3-way solenoid valve, 115 VAC387449-3 3-way solenoid valve, 24 VDC339934 Air FRL (filter) Regulator, Lubricator339947 FRL (gauge 1/4 mini 0-60)339948 FRL (gauge 1/4 mini 0-160)339949 FRL (gauge 1/4 mini 0-300)339925 FRL bracket339895 FRL bracket - clip type340098 Pressure switch - in-line 250 falling -

3,000 psi rising340090 Universal Pump Tube Adapter715035 In-line filter w/Element (oil 3-micron)715105 In-line filter w/Element (oil 10-micron)715255 In-line filter w/Element (oil 25-micron)715495 In-line filter w/Element (grease 149-micron)715496 Replacement filter element (grease 149-micron)715036 Replacement filter element (oil 3-micron)715256 Replacement filter element (oil 25-micron)715106 Replacement filter element (oil 10-micron)387779 Reversing Valve387800 Reverser Valve Mounting Kit

41

The Alemite CLS 1000 is the brain behind our injector, series progressive and dual line lubrication systems. Designed with the user in mind, this unit allows you to operate, control and monitor your centralized lubrication system from a single location. Lubrication intervals can be set with time or machine cycles, making the CLS 1000 the perfect tool for ensuring your expensive equipment is well lubricated at all times.

FEATURES:• Single unit has 110 VAC, 230 VAC or 12/24 VDC power options

to serve a variety of applications• Removable terminal block allows for easy wiring• Removable plate for adding splash-proof strain relief after wiring• Easy programming saves valuable setup time• Easy single-level navigation• One-button start function at every point of program• Non-volatile data storage to ensure proper lubrication even after

power outages or idle periods• Lightweight (only 2 lb.) and small• 2-line, 16-character, backlit LCD display• Tested to MIL vibration standard• External relay contact rated at 10 amps for controlling most pumps• Status LEDs to keep your lubrication system running smoothly

* Modifications made to the NEMA 4X enclosure may void ratingNOTE: For additional technical information, visit www.alemite.com. Under the link "Product Literature and Service Sheets," reference Service Guide #670864.

Product number 387780Input power 85-135 VAC/0.2 amp, 170-265 VAC/0.1 amp, 10-30 VDC/0.4 ampExternal pump load 10 amp relay output (external fused)Enclosure* NEMA 4X polycarbonate with transparent coverOperational temperature range 0°F to 120°F (18°C to 49°C)Storage temperature range -10°F to 160°F (-23°C to 71°C)Net weight 2 lb. max.Mounting Wall mount within 6.9" (horizontal) x 5.0" max footprint, 3.5" depthLCD display 2-line, 16-character, backlitLEDs POWER: green; lights when power applied. LUBE: yellow; lights when cycle initiated. FAULT: red; lights

when end-of-cycle switch input is not cycled before unit exceeds time allowed by user programLube on/Idle time 1 to 9,999 seconds, minutes, hours or countsTiming accuracy 0.01%Input (lube) count rate 10 Hz max.Pulsed output (on-time) 1 to 99 secondsPulsed output pump cycles 1 to 99 cyclesCycle switch counts 0 to 99 counts

42

Alemite Oil Mist Systems are used to service all types of machine elements that require continuous lubrication, such as chain driven and rolling element bearings equipment. Delivering a fresh continuous mist of clean oil, an Alemite Oil Mist System has no moving parts and promises a longer usable life. Since they use less lubricant, these systems are extremely cost-effective options for a number of lubrication applications.

Pulp & Paper, Food Processing, Textile, Lumber, Steel Mills, Printing, Mining, Chemicals and Machine Tool

• Rolling element bearings• Plain bearings• Slides and ways

• Gears• Chains• High-speed machinery

• Spindles• Conveyors

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FEATURES:• Air inlet: 1/4" NPTF(f)• Lubricant outlet: 3/4" NPTF(f)• Pint units recommended for indoor

installations only• Gallon units have optional heater for

outdoor applications • Maximum oil viscosity: ISO 100 (100cSt

@ 40ºC) 500 SUS @ 100ºF• Interchangeable nozzles allow changing

flow range in field• Modular design allows easy addition of options• 5-micron air filter element ensures clean air

reaches lube points• Stainless steel suction strainer provides large

surface area for long service life

INCLUDED ITEMS:• Pressure-Relief Valve• Loader Fitting

* Does not include mounting plate

3922-A* 1 pt./.04 ltr 0.3 to 1.4 scfm Optional N/A Optional Optional 5 lb./2.3 kg3922-AC 1 pt./.04 ltr 0.3 to 1.4 scfm Optional N/A 120 VAC Yes 10 lb./4.5 kg3922-AD 1 pt./.04 ltr 0.3 to 1.4 scfm Optional N/A 220 VAC Yes 10 lb./4.5 kg3922-B* 1 pt./.04 ltr 0.3 to 1.4 scfm Yes N/A Optional Optional 5 lb./2.3 kg3922-BC 1 pt./.04 ltr 0.3 to 1.4 scfm Yes N/A 120 VAC Yes 10 lb./4.5 kg3922-BD 1 pt./.04 ltr 0.3 to 1.4 scfm Yes N/A 220 VAC Yes 10 lb./4.5 kg3942-BC 1 gal./4 ltr 0.3 to 1.4 scfm Yes Optional 120 VAC Yes 20 lb./9.1 kg3942-BD 1 gal./4 ltr 0.3 to 1.4 scfm Yes Optional 220 VAC Yes 20 lb./9.1 kg3942-CC 1 gal./4 ltr 0.3 to 1.4 scfm Yes 120 VAC 120 VAC Yes 21 lb./9.5 kg3942-DD 1 gal./4 ltr 0.3 to 1.4 scfm Yes 220 VAC 220 VAC Yes 21 lb./9.5 kg3943-BC 1 gal./4 ltr 0.8 to 3.1 scfm Yes Optional 120 VAC Yes 20 lb./9.1 kg3943-BD 1 gal./4 ltr 0.8 to 3.1 scfm Yes Optional 220 VAC Yes 20 lb./9.1 kg3943-CC 1 gal./4 ltr 0.8 to 3.1 scfm Yes 120 VAC 120 VAC Yes 21 lb./9.5 kg3943-DD 1 gal./4 ltr 0.8 to 3.1 scfm Yes 220 VAC 220 VAC Yes 21 lb./9.5 kg

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Generators are combined with fittings and other options to complete an oil mist system. Medium-output generators will properly lubricate any system where the total cfm used by the system elements is within the mist low range of cfm delivered by the unit.

FEATURES:• Air inlet: 3/8" NPTF(f)• Lubricator outlet: 1-1/2" NPSC(f)• Available in two modular reservoir sizes: 5 quart, 3 gallon• Mist flow range: 0.9 to 16.5 cfm (25.5 to 467 lm)

INCLUDED ITEMS:• Oil Heater Kit (383807)• Low-Level Switch (385810)

3705-B 2.3 cfm 5 qt.3705-C 2.3 cfm 3 gal.3706-B 4.3 cfm 5 qt.3706-C 4.3 cfm 3 gal.3707-B 9.7 cfm 5 qt.3707-C 9.7 cfm 3 gal.

NOTE: Optional Thermo-Aire™ heater kit provides additional system flexibility to heat high-viscosity oils and maintain optimal operating conditions

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The Alemite High-Output Oil Mist Generators are completely enclosed, self-contained units that require only air and electric power for operation. Generators are combined with fittings and other options to complete an oil mist system.

FEATURES:• Air inlet: 1/2" NPTF(m)• Reservoir capacity: 3.6 gallons (840 cu. in./13,750cc)• Mist flow range: 1.3 to 65 cfm (37 to 1,840 lm)• Mist generating heads are interchangeable and are efficient

for all applications, including long-distance applications• Mist generating heads in 7 different rated capacities: 2.3, 4.3,

9.7, 13, 21, 41, 65 cfm• Air solenoid valve will synchronize system operation with

machine operation• Lubricant outlet: 2-1/2" NPTF(f)

RECOMMENDED ACCESSORIES:• Alarm Annunciator [120 VAC] (387275); Oil Mist Monitor

(387596)

3720-A6 5.2 13 21 115V 115V3720-B6 5.2 13 21 230V 230V3721-A6 7.5 21 33 115V 115V3721-B6 7.5 21 33 230V 230V3722-A6 15 41 45 115V 115V3722-B6 15 41 45 230V 230V3723-A6 1.3 2.3 3.7 115V 115V3723-B6 1.3 2.3 3.7 115V 115V3724-A6 1.6 4.3 7.0 115V 115V3725-A6 3.5 9.7 14 115V 115V3726-RW6 31 65 73 115V 115V3726-BW6 31 65 73 230V 230V

NOTE: All necessary components to monitor: air pressure, mist pressure, reservoir oil temperature, oil level

46

The Alemite High-Output Oil Mist Generators are completely enclosed, self-contained units that require only air and electric power for operation. These units include the Thermo-Aire™ heater kit, used to preheat incoming air or to heat high-viscosity oils and maintain optimum operating conditions. Generators are combined with fittings and other options to complete an oil mist system.

FEATURES:• Reservoir capacity: 3.6 gallons (840 cu. in./13,750 cc)• Mist generating heads are interchangeable and are efficient

for all applications, including long-distance applications• Mist generating heads in 4 different rated capacities: 13, 21,

37, 65 cfm• Air solenoid valve will synchronize system operation with

machine operation• Included Items: all necessary components to monitor: air

pressure, mist pressure, reservoir oil temperature, oil level and air temperature

RECOMMENDED ACCESSORIES:• Alarm Annunciator [120 VAC] (387275); Oil Mist Monitor

(387596)

3730-RW6 4.5 13 19 115V 115V 230V3730-BW6 4.5 13 19 230V 230V 230V3731-RW6 6 21 30 115V 115V 230V3731-BW6 6 21 30 230V 230V 230V3732-RW6 12 41 45 115V 115V 230V3732-BW6 12 41 45 230V 230V 230V3736-RW6 31 65 73 115V 115V 230V3736-BW6 31 65 73 230V 230V 230V

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Description: Color: Black. Used on roller bearings.

These fittings and nozzles are used at the lubrication point to deliver the oil mist as it comes from the generator.

380791-2 1/8" NPTF(f) 1/8" PTF(m) SAE Special Short .08380791-4 1/8" NPTF(f) 1/8" PTF(m) SAE Special Short .16380791-6 1/8" NPTF(f) 1/8" PTF(m) SAE Special Short .24380791-10 1/8" NPTF(f) 1/8" PTF(m) SAE Special Short .49380791-16 1/8" NPTF(f) 1/8" PTF(m) SAE Special Short .68381303-4 1/8" NPTF(f) 1/4" NPTF(m) .16381303-6 1/8" NPTF(f) 1/4" NPTF(m) .24381303-10 1/8" NPTF(f) 1/4" NPTF(m) .49381303-16 1/8" NPTF(f) 1/4" NPTF(m) .68381290-2 1/4" OD Tube ftg. 1/8" PTF(m) SAE Special Short .08381290-4 1/4" OD Tube ftg. 1/8" PTF(m) SAE Special Short .16381290-6 1/4" OD Tube ftg. 1/8" PTF(m) SAE Special Short .24381290-10 1/4" OD Tube ftg. 1/8" PTF(m) SAE Special Short .49381290-16 1/4" OD Tube ftg. 1/8" PTF(m) SAE Special Short .68

48

381281-06 1/8" NPTF(f) 1/8" NPTF(m) SAE Special Short .02381281-1 1/8" NPTF(f) 1/8" NPTF(m) SAE Special Short .04381281-2 1/8" NPTF(f) 1/8" NPTF(m) SAE Special Short .08381281-3 1/8" NPTF(f) 1/8" NPTF(m) SAE Special Short .12381281-4 1/8" NPTF(f) 1/8" NPTF(m) SAE Special Short .20381281-5 1/8" NPTF(f) 1/8" NPTF(m) SAE Special Short .24381282-1 1/4" OD Tube ftg. 1/8" PTF(m) SAE Special Short .04381282-2 1/4" OD Tube ftg. 1/8" PTF(m) SAE Special Short .08381282-3 1/4" OD Tube ftg. 1/8" PTF(m) SAE Special Short .12381282-5 1/4" OD Tube ftg. 1/8" PTF(m) SAE Special Short .24

Description: Color: Silver. Used to condense the oil mist to liquid droplets for use with: plain bearings, slides, ways and other sliding-motion applications.

These fittings and nozzles are used at the lubrication point to deliver the oil mist as it comes from the generator.

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Description: Color: Olive Drab. Used to convert the oil mist to a wet oil spray. Typically used to apply oil to exposed surfaces requiring fine distribution of an oil film, such as: chains, open gears, cams, rollers and eccentrics.

381283-1 1/8" NPTF(m) 1/8" NPTF(m) .03381283-2 1/8" NPTF(m) 1/8" NPTF(m) .05381283-3 1/8" NPTF(m) 1/8" NPTF(m) .08381283-5 1/8" NPTF(m) 1/8" NPTF(m) .16381283-8 1/8" NPTF(m) 1/8" NPTF(m) .30381288-1 1/4" Tube ftg. 1/8" NPTF(m) .03381288-2 1/4" Tube ftg. 1/8" NPTF(m) .05381288-3 1/4" Tube ftg. 1/8" NPTF(m) .08381288-5 1/4" Tube ftg. 1/8" NPTF(m) .16381288-8 1/4" Tube ftg. 1/8" NPTF(m) .30

50

Description: Color: Brass. Specifically designed for installations where volume spray output is required and/or it is impractical to drill and install more than one fitting.

383588-1 1/4" NPTF(m) 1 .3383588-2 1/4" NPTF(m) 2 .6383588-3 1/4" NPTF(m) 3 .9383588-4 1/4" NPTF(m) 4 1.2383588-5 1/4" NPTF(m) 5 1.6383588-6 1/4" NPTF(m) 6 1.9383588-7 1/4" NPTF(m) 7 2.2384280-1 1/2" PTF(m) SAE Special Short 1 .3384280-2 1/2" PTF(m) SAE Special Short 2 .6384280-4 1/2" PTF(m) SAE Special Short 4 1.2384280-5 1/2" PTF(m) SAE Special Short 5 1.6384280-6 1/2" PTF(m) SAE Special Short 6 1.9384280-8 1/2" PTF(m) SAE Special Short 8 2.5384280-9 1/2" PTF(m) SAE Special Short 9 2.8384280-10 1/2" PTF(m) SAE Special Short 10 3.1326370-1 Threaded 1/2" NPTF(m) 1 .3326370-2 Threaded 1/2" NPTF(m) 2 .6326370-4 Threaded 1/2" NPTF(m) 4 1.2326370-5 Threaded 1/2" NPTF(m) 5 1.6326370-6 Threaded 1/2" NPTF(m) 6 1.9326370-7 Threaded 1/2" NPTF(m) 7 2.2326370-8 Threaded 1/2" NPTF(m) 8 2.5326370-9 Threaded 1/2" NPTF(m) 9 2.8326370-10 Threaded 1/2" NPTF(m) 10 3.1383617-12 Threaded 3/4" NPTF(m) 12 3.7383617-14 Threaded 3/4" NPTF(m) 14 4.3

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FEATURES:• Used to heat incoming air for misting of high-viscosity oils that do not mist at ambient temperatures (viscosities between 1,000 to 6,000 SSU @ 100ºF)• Unit can also be used to increase and stabilize the air/oil ratio of all oils under varying ambient temperatures • Use with medium-output generators only• 115 VAC / 230 VAC• 60/50 Hz • Wattage: 600

FEATURES:• Fiber-optic sensor is designed to continuously monitor the

established output of the oil mist generator• Sensor responds to changes in air/oil ratio of mist passing through

the manifold • Unit will provide an electronic alarm signal if the mist density falls

below preset limits • Included Items: Electronic Control Cabinet, Fiber-Optic Cables,

Mist Manifold

FEATURES:• Safety switch used to respond to drop or rise of oil mist line pressure• Can be used to energize a warning signal during machine operation• May also be used to prevent machine startup when manifold pressure is not within accepted limits• Range of adjustment: .03 psi (0.8" H2O) to 3.0 psi (83" H2O)• Factory set operating parameters: 8" H2O on falling pressure 55" H2O on rising pressure• Contact rating: 10 amp @ 115 VAC and 230 VAC

52

FEATURES:• Removes water and particulates from incoming air supply • Controls system pressure• 5-micron element• Automatic drain• 1/4" NPT(f) ports• Max. inlet pressure: 150 psi (10 bar)• Max. outlet pressure: 60 psi (4 bar)

FEATURES:• Permits visual inspection of condensed oil after passing

through a bearing housing• Includes a bleed hole to prevent oil from backing up

into bearing cavity• Used with a dry sump• Constructed of sturdy transparent acrylic• Installed in the drain hole commonly provided at the

bottom of a bearing housing• Connection: 1/2" NPT(m)

FEATURES:• 7', 3/8" I.D. hose• 40-micron filter• Loader coupler assembly • Connect directly to pump (7181-4)

For use with High-Volume Bucket Pump (7181-4)

53

FEATURES:• Provides visual and audible warning of system fault conditions, including: low oil level, high mist pressure, low mist pressure, low air temperature • Selector switch can be used to disable the horn during

trouble shooting of the system fault• Horn also features volume control • Dry contacts included to energize a remote alarm (max. rating of 10 amp @ 120/220 VAC)

FEATURES:• For gallon units• 120 VAC / 220 VAC• Maintains oil at 100ºF (38ºC)• 100 watt• Recommended for outdoor installations or when ambient temperature may drop below 70ºF (21ºC)

FEATURES:• Easy to install• Provides convenient mounting of bare pint

units 3922-A and 3922-B

FEATURES:• Helps control refills of oil mist units

FEATURES:• Eliminates transporting oil • Generators refilled automatically according to need• Oil level is constantly maintained • Eliminates spills • Prevents contaminated oil from entering system

REQUIRED ACCESSORIES:• 110 VAC Solenoid Valve (383647-1)• 230 VAC Solenoid Valve (383647) • 2:1 ratio pump, Filter/Regulator/Lubricator,

Shut-off Valve, 7' Connecting Hose (325738)

FEATURES:• 120 VAC / 220 VAC• Shuts off air supply when machinery is

not running• 1/4" NPT(f) ports• 1/2" NPT(f) conduit connection• 16-VA holding current• 30-VA inrush current

387387 Brush, 1-1/2", 1/4" PTF(f)387386 Brush, 5/8", 1/4" PTF(f)387388 Flat Brush, 2-1/4", 1/4" PTF(f)

54

Filter/Regulator/Lubricator: (339934)Cleans and dries air before it goes to the pump to prevent dirty, humid air from stalling pumpRecommended accessories:• Gauge (0-160 psi) (339948)• Bracket (339925)

3-Way Solenoid ValveStarts/stops air flow to the pump• 110 Volt AC (387449-2)• 24 Volt DC (387449-3)

CLS1000 Controller (387780)The centerpiece of any central lube system – allows users to set timing or machine strokes for lube cycles; features an alarm circuit for remote alarm or function

PumpPumps lubricant throughout the systemGrease• 35 lb. (339359-A1); Cover (338166); Follower (337665)• 35 lb. or 20 kg. (340031) - includes Cover (338141);

Follower (338825); Pressure Vent Valve (382600); Adapter (340090)

• 120 lb. (339359-B1); Cover (338371); Follower (338802)• 400 lb. (339359-C1); Cover (318040-4); Follower (338911)

Oil• 5 gallon (331571-C5); Cover (338166)• 16 gallon (331571-A5); Cover (338371)• 55 gallon (331571-B5); Cover (318040-4)

Filter (Grease or Oil)• 149 micron grease (715495)• 25 micron oil (715255)• 10 micron oil (715105)• 3 micron oil (715035)

Pressure Vent Valve (382600)Relieves pressure in the main line to allow injectors to reset for next lubrication cycle

Injectors (Oil or Grease)• AL-32 (grease) (.001-.008 cu. in.)• AL-43 (oil) (.001-.008 cu. in.)• AL-1 (grease) (.008-080 cu. in.)• AL-11 (grease) (.050-.500 cu. in.)

Pressure Switch (340098)Sends lube cycle complete to controller, shut-ting off air to the pump and the vent valve

55

Filter/Regulator/Lubricator (339934)Cleans and dries air before it goes to the pump to prevent dirty, humid air from stalling pumpRecommended accessories:• Gauge (0-160 psi) (339948)• Bracket (339925)

3-Way Solenoid ValveStarts/stops air flow to the pump• 110 Volt AC (387449-2)• 24 Volt DC (387449-3)


Pump (387802 AMP series)Positive displacement of lubricant throughout the system• Use 711-R for all 35 lb. pail applications

Filter (Grease or Oil)• 149 micron grease (715495)• 25 micron oil (715255)• 10 micron oil (715105)• 3 micron oil (715035)

Valves (SP, HP, LX, SV series)Available in various configurations to handle grease or oil, these valves operate in a series progressive manner. Pistons inside the valves move back and forth in a con-tinuous cycle to dispense a metered amount of lubricant through the outlets of the valves and to the bearings

Cycle Switch and BracketSenses if the lube cycle was completed or if the cycle failed

S.P.D.T. (715577)D.P.D.T. (715578)

Proximity Switches3-wire ½” connection (715576)3-pin Brad Harrison (715513)

AccessoriesPerformance Reset Indicators detect location of blockages downstream 500 psi (710050); 1,000 psi (710100); 1,500 psi (710150); 2,000 psi (710200), 2,500 psi (710250), 3,000 psi (710300), 3,500 psi (710350)

Check ValvesValve outlet (715579)Terminating, Bearing Inlet (715512)

Cycle IndicatorsVisual Cycle Indicator (715575). Screws into piston port to give clear indication of valve cycle

Singling KitConverts a twin outlet to a single outlet

Crossport BarCombines output of one valve to another

••

••

••

•

•

•

56

Filter (Grease or Oil) – note: use if 387800 is not used149 micron grease (715495)25 micron oil (715255)10 micron oil (715105)3 micron oil (715035)

Pressure Switch (340098) – note: use if 387800 is not usedSends lube cycle complete to controller, shutting off air to pump

Reversing Valve (387779)Uses a pressure-sensing mechanism to alternatively pressurize or relieve the flow of lubricant from one line to the other as the system cycles. The valve reverses automatically with pres-sure from the lubricant supply pump and the low pressure side is vented back to the supply pump reservoir

Mounting Kit (387800) – Includes Mounting Bracket, (2) Gauges, Strainer (380372-B1) and Cycle Switch (omit items 5 & 6 if using kit)

Dual Line ValvesDual Line Valves are designed for use in dual line, high-pres-sure centralized lubrication systems. A dual line system can move large volumes of grease or oil over long distances. These valves are available in two, four, six, and eight outlets with and without indicator. Valves can be converted to a single outlet to double lubricant output to a bearing or when an odd number of bearings are present

••••

Filter/Regulator/Lubricator (339934)Cleans and dries air before it goes to the pump to prevent dirty, humid air from stalling pumpRecommended accessories:

Gauge (0-160 psi) (339948)Bracket (339925)

3-Way Solenoid ValveStarts/stops air flow to the pump

110 Volt AC (387449-2)24 Volt DC (387449-3)2-Way Solenoid Valve110 Volt AC (387449-1)


PumpPumps lubricant throughout the systemGrease

35 lb. (339359-A1); Cover (338166); Follower (337665)35 lb. or 20 kg. (340031) - includes Cover (338141); Follower (338825); Pressure Vent Valve (382600); Adapter (340090)120 lb. (339359-B1); Cover (338371); Follower (338802)400 lb. (339359-C1); Cover (318040-4); Follower (338911)

Oil5 gallon (331571-C5); Cover (338166)16 gallon (331571-A5); Cover (338371)55 gallon (331571-B5); Cover (318040-4)

••

••••

••

••

•••

57

When a single point requires lubrication around the clock, an Alemite Single-Point Lubricator is the answer. Available for both grease and oil, our single-point lubricators are self-contained units that offer worry-free operation.

58

FEATURES:• Completely self-contained single-point lubricator• Dispense 120 ml of lubricant at a pre-selected

controlled rate over one to twelve months• Capacity: 120 ml (approximately 96 lever grease

gun strokes)• Dimensions: 5" x 2-3/4"• Operating pressure: under 20 psi• Temperature range: -4ºF to 140ºF (-20ºC to 60ºC)• Pressure-relief valve on unit will open and release

lubricant if line or bearing is blocked, preventing over-pressurization and indicating the point is not receiving lubrication

• Easy-to-view flow monitoring windows on three sides of unit

• Constructed of corrosion-proof plastic for even the harshest environments

• Unit has seven built-in discharge rates• Unit can be installed at any position using a non-return

check valve at the bearing to prevent oil leaks• The slightly acidic chemical materials creating the gas

charge are non-hazardous

59

FEATURES:• Corrosion, dust and moisture resistant • Dispensing time and volume easily adjustable from one to

twelve months • Operates on an easily loaded and replaceable 6V x 1300

mAh lithium battery pack • Capacity: 5 oz. • Approximate weight (without grease): 1 lb. (557 g) • Dimensions: 3-1/3" x 6" (85 mm x 155 mm) • Connection thread: NPT 1/2" (M) • Operating pressure: 75 psi max• Temperature range: -5°F to 140°F (-20°C to 60°C) • Rating: UL rated for Class I, Division 2, Groups B, C and D:

Class II, Division 2, Groups F & G hazardous locations • Explosion-Proof• Refillable reservoir can be used repeatedly • Operates with a balanced pressure from bearing resistance • Warning light flashes when grease supply is exhausted or

feed blockage occurs • Can be remote mounted up to 15 feet away from lube point

for difficult-to-reach areas

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1 M 1 0.17 oz. 1.18 oz. 5.07 oz.2 M 2 0.08 oz. 0.59 oz. 2.54 oz.3 M 2 + 1 0.06 oz. 0.39 oz. 1.69 oz.4 M 4 0.04 oz. 0.30 oz. 1.27 oz.5 M 4 + 1 0.03 oz. 0.24 oz. 1.01 oz.6 M 4 + 2 0.03 oz. 0.20 oz/ 0.85 oz.7 M 4 + 2 + 1 0.02 oz. 0.17 oz. 0.72 oz.8 M 8 0.02 oz. 0.15 oz. 0.63 oz.9 M 8 + 1 0.02 oz. 0.13 oz. 0.56 oz.10 M 8 + 2 0.02 oz. 0.12 oz. 0.51 oz.11 M 8 + 2 + 1 0.02 oz. 0.11 oz. 0.46 oz.12 M 8 + 4 0.01 oz. 0.10 oz. 0.42 oz.

1746-151 Easylube 150 Single Point Lubricator1746-151X Easylube 150 Single Point Lubricator (10 Pack)339588 Refillable Grease Cup PT 1/2" (M)339589 Refill Grease Positioning Cover339590 Refill Grease Nipple339591 Adapter, 45 degree, 1/2" (F) x 1/8" (M)339592 Adapter, Straight, 1/2" (F) x 1/8" (M)339593 Adapter, 45 degree, 1/2" (F) x 1/4" (M)339594 Adapter, Straight, 1/2" (F) x 1/4" (M)339595 Adapter, 45 degree, 1/2" (F) x 3/8" (M)339596 Adapter, Straight, 1/2" (F) x 3/8" (M)339597 Remote mounting bracket for 8mm plastic tubing339598 Remote mounting bracket for 1/4" metal tubing339599 Adapter, 45 degree, 1/2" (F) x 8mm (M)339600 Adapter, Straight, 1/2" (F) x 8mm (M)339601 Adapter, 45 degree, 1/2" (F) x 10mm (M)339602 Adapter, Straight, 1/2" (F) x 10mm (M)339603 Battery Pack, Lithium, 6V387386 5/8" Round Brush387387 1-1/2" Round Brush387388 2-1/4" Flat Brush387390 Check Valve, 1/4" (F) x 1/4" (M)387391 Oil Throttle

Rated output pressure (warning pressure)

75 psi (approx.)

Time setting for lubrication period

1 month to 12 months

Grease Cup volume 5.0 oz.Lubricator's dimensions 3.3" D x 6" H inchesNet weight (without grease) 1.0 lb. (approx.)Connection thread NPT 1/2" (M)Power source (battery spec.) pack

Replaceable lithium photocell type (CR-P2) 6V x 1300 mAh

Ambient temp range 10o F - 122o FBody's heat resistance 10o F - 194o F

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FEATURES:• Capacity: 1.22 oz.• Length: 3-1/4" • Operating temperature range: -40ºF to 150ºF (-40ºC to 66ºC)• Handles grease up to NLGI #3• Threaded base: 1/8" NPTF(m)• Automatically controls grease flow via spring pressure rating

(see table)• Refillable through standard hydraulic grease fitting• Contains no chemicals or gases• Clear plastic allows grease level to be checked at a glance• Unit constructed of sturdy, one-piece steel base and core• Safety vent prevents overfilling

INCLUDED ITEMS:• 3 Pressure Springs

Heavy 5.8 psi 3.6 psi BlackMedium 4.6 psi 2.9 psi GreenLight 3.5 psi 2.2 psi Orange

Extra Heavy 14.1 6.6 BlackHeavy 8.6 3.9 GreenStandard 6.6 3.1 Orange

FEATURES:• Capacity: 1.75 oz.• Outlet: 1/4" NPTF(m) • Provides extended pressurized lubrication while bearings are

in motion • Adjustable knob controls lubricant flow• Tapered metering pin attached to unit piston ensures uniform flow• Refillable through standard fitting

INCLUDED ITEMS:• 3 Variable Pressure Springs

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575-B......................................................32711-R .......................................26, 27, 55711-S ...............................................26, 271000-44 .................................................321618-B ...................................................321627-B ...................................................32B1741-A ................................................611745-20GR001 ....................................581746-151 ........................................59, 603705-B ...................................................443705-C...................................................443706-B ...................................................443706-C...................................................443707-B ...................................................443707-C...................................................443720-A6.................................................453720-B6 .................................................453721-A6.................................................453721-B6 .................................................453722-A6.................................................453722-B6 .................................................453723-A6.................................................453723-B6 .................................................453724-A6.................................................453725-A6.................................................453726-BW6 ............................................453726-RW6 ............................................453730-BW6 ............................................463730-RW6 ............................................463731-BW6 ............................................463731-RW6 ............................................463732-BW6 ............................................463732-RW6 ............................................463736-BW6 ............................................463736-RW6 ............................................463922-A............................................43, 533922-AC................................................433922-AD ...............................................433922-B ............................................43, 533922-BC ................................................433922-BD................................................433942-BC ................................................433942-BD................................................433942-CC ...............................................433942-DD...............................................433943-BC ................................................433943-BD................................................433943-CC ...............................................433943-DD...............................................434221 .......................................................324221-S....................................................324251-S....................................................324251 .......................................................324261 .......................................................327181-4....................................................527531-4....................................................328600-A............................................10, 288600-B ............................................10, 288600-C............................................10, 288600-D............................................10, 288600-E.............................................10, 288602-A............................................10, 288602-B ............................................10, 288602-C............................................10, 288602-D............................................10, 2842802 .....................................................3243570-A2 ..............................................6143706 .....................................................32

43716 .....................................................3243748 .....................................................3252752 .....................................................2668483 ........................................... 4, 5, 1183272 ................................................ 6, 1183730 ................................................ 8, 1190537 ................................................ 6, 11306722...................................................32317875-7 ...............................................26318040-4 ..................... 9, 27, 39, 54, 56325738...................................................53326370-1 ...............................................50326370-2 ...............................................50326370-3 ...............................................50326370-4 ...............................................50326370-5 ...............................................50326370-6 ...............................................50326370-7 ...............................................50326370-8 ...............................................50326370-9 ...............................................50326370-10.............................................50331571-A5......................... 9, 27, 39, 56331571-B5.......................... 9, 27, 39, 56331571-C5......................... 9, 27, 39, 56337665......................... 9, 26, 27, 54, 56337854...................................................26338141.............................................. 9, 27338166.................. 9, 26, 27, 39, 54, 56338371......................... 9, 27, 39, 54, 56338411...................................................26338802................................ 9, 27, 54, 56338825.............................................. 9, 27338911................................ 9, 27, 54, 56338982..................................................... 9338992..................................................... 9339359-A1.................. 9, 27, 39, 54, 56339359-B1................... 9, 27, 39, 54, 56339359-C1.................. 9, 27, 39, 54, 56339588...................................................60339589...................................................60339590...................................................60339591...................................................60339592...................................................60339593...................................................60339594...................................................60339595...................................................60339596...................................................60339597...................................................60339598...................................................60339599...................................................60339600...................................................60339601...................................................60339602...................................................60339603...................................................60339705...................................................32339706...................................................32339707...................................................32339715...................................................32339721...................................................32339724...................................................32339734-05.............................................33339734-025...........................................33339734-050...........................................33339734-100...........................................33339738...................................................32339740...................................................33339750...................................................32339760...................................................32

339761...................................................32339762-50.............................................32339763...................................................32339764...................................................32339765...................................................32339768-100...........................................33339768-200...........................................33339768-300...........................................33339768-400...........................................33339775...................................................32339776...................................................32339777...................................................32339781...................................................32339782...................................................32339783...................................................32339784...................................................32339786...................................................33339812...................................................32339813...................................................32339895.....................................11, 30, 40339925................11, 30, 40, 54, 55, 56339934................11, 30, 40, 54, 55, 56339947.....................................11, 30, 40339948................11, 30, 40, 54, 55, 56339949.....................................11, 30, 40339964...................................................32339981...................................................32339982...................................................32339983...................................................32339984...................................................32340001...................................................27340031.............................................. 9, 39340090............ 9, 11, 26, 27, 30 38, 40340094-A1............................................27340097......................................... 4, 5, 11340098.......................11, 30, 40, 54, 56340160...................................................34340176...................................................25340199............................................30, 34340286...................................................32340287...................................................32340288...................................................32340369...................................................32380372-B1.............................................56380696...................................................52380791-2 ...............................................47380791-4 ...............................................47380791-6 ...............................................47380791-10.............................................47380791-16.............................................47381281-1 ...............................................48381281-2 ...............................................48381281-3 ...............................................48381281-4 ...............................................48381281-5 ...............................................48381281-06.............................................48381282-1 ...............................................48381282-2 ...............................................48381282-3 ...............................................48381282-4 ...............................................48381282-5 ...............................................48381283-1 ...............................................49381283-2 ...............................................49381283-3 ...............................................49381283-4 ...............................................49381283-5 ...............................................49381283-8 ...............................................49381288-1 ...............................................49

381288-2 ...............................................49381288-3 ...............................................49381288-5 ...............................................49381288-8 ...............................................49381290-2 ...............................................47381290-4 ...............................................47381290-6 ...............................................47381290-10.............................................47381290-16.............................................47381303-4 ...............................................47381303-6 ...............................................47381303-10.............................................47381303-16.............................................47382600................................ 9, 11, 27, 54383588-1 ...............................................50383588-2 ...............................................50383588-3 ...............................................50383588-4 ...............................................50383588-5 ...............................................50383588-6 ...............................................50383588-7 ...............................................50383617-12.............................................50383617-14.............................................50383647-1 ...............................................53383647...................................................53383807...................................................44383808-A4............................................51383808-B4.............................................51384280-1 ...............................................50384280-2 ...............................................50384280-3 ...............................................50384280-4 ...............................................50384280-5 ...............................................50384280-6 ...............................................50384280-8 ...............................................50384280-9 ...............................................50384280-10.............................................50385033...................................................51385662-A1............................................52385662...................................................52385787...................................................53385789...................................................53385810...................................................44387275.....................................45, 46, 53387323...................................................53387323-A ..............................................53387335...................................................52387344...................................................53387386............................................53, 60387387............................................53, 60387388............................................53, 60387390...................................................60387391...................................................60387449-1 ........................................30, 56387449-2 ............11, 30, 40, 54, 55, 56387449-3 ............11, 30, 40, 54, 55, 56387449...................................................53387499-1 ...............................................53387596.....................................45, 46, 51387779.....................................38, 40, 56387780......... 11, 30, 40, 41, 54, 55, 56387781...................................................25387782...................................................25387783...................................................25387784...................................................25387785...................................................25387786...................................................25387787...................................................25

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387800.....................................38, 40, 56387802-1 ...............................................23387802-2 ...............................................23387802-3 ...............................................23387802-4 ...............................................23387803-1 ...............................................23387804-1 ...............................................24387804-2 ...............................................24387804-3 ...............................................24387804-4 ...............................................24387804-5 ...............................................24387804-6 ...............................................24387805-1 ...............................................24387805-2 ...............................................24387805-3 ...............................................24387805-4 ...............................................24387805-5 ...............................................24387805-6 ...............................................24387806-1 ...............................................24387807-1 ...............................................24387807-2 ...............................................24387807-3 ...............................................24387807-4 ...............................................24387808-1 ...............................................24387812-1 ...............................................24387818-2 ...............................................24393746...................................................32393747...................................................32393751...................................................32393752...................................................32393755...................................................32393758...................................................32393759...................................................32393760...................................................32393761...................................................32710021............................................17, 18710023............................................17, 18710031............................................17, 18710033............................................17, 18710041............................................17, 18710043............................................17, 18710050...................................................29710061............................................17, 18710100............................................29, 55710101...................................................29710141.....................................11, 29, 40710142.....................................11, 29, 40710142...................................................29710143............................................11, 40710143...................................................29710144.....................................11, 29, 40710145.....................................11, 29, 40710150............................................29, 55710151...................................................29710171...................................................29710181.....................................11, 29, 40710182.....................................11, 29, 40710183.....................................11, 29, 40710184.....................................11, 29, 40710188.....................................11, 29, 40710200............................................29, 55710201...................................................29710231...................................................29710250............................................29, 55710251...................................................29710300............................................29, 55710301...................................................29710350............................................29, 55710351...................................................29

710501...................................................29710601...................................................29711061...................................................14711062...................................................14711091...................................................14711092...................................................14711121...................................................14711122...................................................14711181...................................................14711182...................................................14711241...................................................14711242...................................................14711301...................................................14711302...................................................14712000............................................13, 14712051...................................................13712052...................................................13712101...................................................13712102...................................................13712151...................................................13712152...................................................13712153...................................................13712154...................................................13712201...................................................13712202...................................................13712203...................................................13712204...................................................13712205...................................................13712206...................................................13712251...................................................13712252...................................................13712253...................................................13712254...................................................13712255...................................................13712256...................................................13712301...................................................13712302...................................................13712303...................................................13712304...................................................13712305...................................................13712306...................................................13712351...................................................13712352...................................................13712353...................................................13712354...................................................13712355...................................................13712356...................................................13712401...................................................13712402...................................................13712403...................................................13712404...................................................13712405...................................................13712406...................................................13713500...................................................36713521...................................................36713522...................................................36713523...................................................36713541...................................................36713542...................................................36713543...................................................36713544...................................................36713561...................................................36713562...................................................36713563...................................................36713564...................................................36713581...................................................36713582...................................................36713583...................................................36713584...................................................36

714021...................................................21714022...................................................21714051...................................................21714052...................................................21714053...................................................21714054...................................................21714071...................................................21714072...................................................21714073...................................................21714074...................................................21714101...................................................21714102...................................................21714103...................................................21714104...................................................21714121...................................................21714122...................................................21714123...................................................21714124...................................................21714151...................................................21714152...................................................21714153...................................................21714154...................................................21715030...................................................15715031...................................................21715035................11, 29, 40, 54, 55, 56715036.....................................11, 29, 40715040...................................................15715041...................................................21715050...................................................15715051...................................................21715060...................................................15715061...................................................21715070...................................................15715071...................................................21715080...................................................15715081...................................................21715090...................................................15715091...................................................21715100...................................................15715101...................................................21715105.......................29, 40, 54, 55, 56715106.....................................11, 29, 40715150...................................................11715180...................................................15715181...................................................15715182...................................................15715183...................................................15715184...................................................21715185...................................................15715186...................................................15715187...................................................15715188...................................................15715189...................................................21715190...................................................15715191...................................................15715192...................................................15715193...................................................15715200...................................................15715201...................................................15715202...................................................15715203...................................................15715255................11, 29, 40, 54, 55, 56715256.....................................11, 29, 40715495................11, 29, 40, 54, 55, 56715496.....................................11, 29, 40715501-A ................................................ 6715501-A1......................................... 6, 7715501-A2......................................... 6, 7715501-A3......................................... 6, 7

715501-A4......................................... 6, 7715501-A5......................................... 6, 7715501-A6......................................... 6, 7715501-KM............................................. 6715501-KS .............................................. 6715501-M1.............................................. 6715501-M2.............................................. 6715501-M3.............................................. 6715501-M4.............................................. 6715501-M5.............................................. 6715501-M6.............................................. 6715501..................................................... 6715511-KM............................................. 8715511..................................................... 8715512..............................11, 30, 40, 55715513............................................30, 55715518...................................................15715520...................................................15715525.....................................11, 30, 40715528...................................................15715532-A ................................................ 4715532-A1.............................................. 4715532-A2.............................................. 4715532-A3.............................................. 4715532-A4.............................................. 4715532-KM........................................ 4, 5715532..................................................... 4715543-A ................................................ 6715543-A1.............................................. 6715543-A2.............................................. 6715543-A3.............................................. 6715543-A4.............................................. 6715575............................................30, 55715576............................................30, 55715577............................................30, 55715578............................................30, 55715579............................................30, 55715580............................................21, 30715581............................................21, 30715582............................................21, 30715583............................................15, 30715584............................................15, 30715587...................................................38715588...................................................38715589...................................................38715592............................................21, 30715594...................................................29715599.............................................. 6, 11716524...................................................36720030...................................................20720040...................................................20720050...................................................20720060...................................................20720070...................................................20720080...................................................20720090...................................................20720100...................................................20720180...................................................20720182...................................................20720190...................................................20720200...................................................20720520...................................................20720527...................................................20720528...................................................20722061...................................................19722062...................................................19722091...................................................19722092...................................................19722121...................................................19

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722122...................................................19722181...................................................19722182...................................................19722241...................................................19722242...................................................19722301...................................................19722302...................................................19779762-150...........................................32837803-2 ...............................................23

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