Date post: | 09-Jan-2017 |
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By
-Abhijit H Jadhav (Roll no 02)
-(Roll no 03)
-(Roll no 04)
*Lubricant
Need of lubricant Introduction Classification of lubricants Characteristics of lubricant Types of lubrication Function of lubricant Application of lubricants Biblography
*Overview
Resistance to the motion (Friction) is created when there is relative motion between two surfaces.
*Need of lubricant
Lubricants are used as a material between surfaces to reduce friction.
A lubricant is a substance introduced to reduce friction between surfaces in mutual contact, which ultimately reduces the heat generated when the surfaces move.
*Introduction
The process of introducing lubricant is called Lubrication.Functions of lubricants :
Reduces the frictional resistance.Reduces wear & tear, surface deformation
Acts as a coolant Provides protection against
corrosion Improves the efficiency of the
machine
Lubricants are classified on the basis of their physical state as follows:
Liquid Lubricants or Lubricating OilsSemi-Solid Lubricants or greasesSolid Lubricants.
* Classification of Lubricant
Lubricating oils reduce friction and wear between two moving metallic surfaces by providing a continuous fluid film in between the surfaces.
Examples: Animal and Vegetable oils Petroleum oils Mineral oils Blended oils
* Liquid Lubricants or Lubricating Oils
Grease is a semi solid lubricant obtained bythickening liquid lubricating oil through the addition of a metallic soap.
The thickness isusually sodium or calcium or lithium soap.
Types of greases Soda-base grease Lime-base grease Lithium-soap grease Barium-soap grease
* Semi-Solid Lubricants or greases
Lubricant are solid in state and these are used where
The operating temperature and load is too high Contaminations of lubricating oils or greases by
the entry of dust or grit particles are avoided. Combustible lubricants must be avoided.Graphite
and Molybdenum disulphide are the widely used solid lubricants
*Solid Lubricants.
It must have high boiling point or low vapour pressure.
Thermal stability and oxidation resistance must be high.
It must also have adequate viscosity for particular operating conditions.
The freezing point must be low.
It must also have non-corrosive property.
* Characteristics of lubricant
It reduces the maintenance and running cost of the machine.
It reduces unsmooth relative motion of the moving surfaces.
It reduces the loss of energy in the form of heat that is it acts as a coolant.
It reduces waste of energy, so that efficiency of the machine is increased.
It minimizes corrosion.
*Functions Of Lubricants
*Types of lubrication
Types Of Lubrications
Thick Film or Fluid Film
or hydrodynamic
Lubrication
Thin Film orBoundary Lubrication
This is also called Hydrodynamic or fluid film lubrication.
The moving/ sliding surfaces are separated from each other by a bulk lubricant film (at least 1000oA thick).
This bulk lubricant film prevents direct surface to surface contact so that the small peaks andvalleys do not interlock
*Thick Film Lubrication
When the lubricant is not viscous enough to generate a film of sufficient thicknessto separate the surfaces under heavy loads, friction may yet be reduced with the proper lubricant
The coefficient of friction is 0.05 to 0.15 Lubricants used for boundary lubrication should
have high viscosity index, resistance to heat and oxidation, good oiliness.
Examples are Organic oils, Vegetable oils, Graphite and Mineral Oils etc.
*Thin Film Lubrication
Used in vehicle Engine as oil. Used as gear box fluid. Hydraulic fuel Air compressor fuel Bearing and circulating system oils Refrigerator compressor oils Steam and gas turbine oils Piston engine oil.
*Application of Lubricants
www.wikipedia.org http://
www.vidyarthiplus.in/engineering-chemistry1-lubricants
www.britannica.com/technology/lubrication
https://books.google.co.in/books www.machinerylubrication.com
*Biblography