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LUKAS - e-tell.info · PDF fileThe LUKAS Multi-Function-Concept The LUKAS Speed-Concept ......

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1 LUKAS © Chr. Gerigk RESCUE SYSTEMS ISO 9001 · ISO 14001
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1

LUKAS

© Chr. Gerigk

RESCUE SYSTEMS

ISO 9001 · ISO 14001

2

The LUKAS Longlife-Concept

The LUKAS Safety-Concept

LUKAS Rescue Tools set the standard worldwide

After 25 years of use by a career department - these tools arestill in service and working.LUKAS technology had future then and now.

We stand for quality and dependability. The long service lifeof our tools is based on technology for tomorrow.

This concept is based on three principles:

MAXIMUM SAFETY FOR THE USER.All moving mechanical parts are protected in order toprevent foreign objects from becoming caught.

MAXIMUM SAFETY FOR THE VICTIM.Spreader tips, cutter blades and ram claws with a ”bite“,as well as the speed- and force control allow extremelyprecise operation of the tool with no surprises.

OPTIMAL SAFETY FEATURES OF THE TOOLS.All components of the LUKAS System have built-in safetyvalves that are activated in case of operator error, overloador interruption of power supply. All tools have hydraulichoses with a 4 : 1 safety ratio.

LUKAS - Europe’s oldest manufacturer of rescue tools -introduced world‘s first hydraulic cutter in 1972. Most of thetools manufactured by LUKAS are still in use today.

LUKAS Rescue Tools are used worldwide to save lives in road-,rail- and aircraft accidents - as well as in building collapses,natural disasters and in the military field.Everywhere professional equipment counts.

The success of LUKAS Tools worldwide is based on theuncompromising application of our product concepts.We manufacture rescue tools for todays users.

3

The LUKAS Power-Concept

The LUKAS Multi-Function-Concept

The LUKAS Speed-Concept

LUKAS Rescue Tools fulfil amultitude of functions. Witha minimal number of toolsyou can perform allnecessary rescue jobs. Thisallows for short set-up time,less weight of equipment,less storage space and lessmanpower to do the job.

The multi-function of the rescue tools, the high performanceof the power units and the intelligent technology of thepatented ISV-valve cut down the time for set-up and speed-up rescue.

Up to four tools can beoperated with one power unit.

The higher the forces of rescue tools - the faster rescueoperations can be performed. LUKAS Tools provide forcesfar beyond the everyday need. The result is their extremelongevity.

Spreaders can perform up to four functions - Combination tools upto three. The telescopic rams can do the job of two or threetraditional rams.

4

The LUKAS Comfort-Concept

The standard stargrip controlof the LUKAS Rescue Toolsis extremely precise andsensitive. It allowscomfortable, non-tiringoperation with the thumb orforefinger. No twisting of thewrist - easy access in anyposition of the tool - even inoverhead operations.Additional safety by precise,simple and standardizedoperation of all LUKASRescue Tools.

LUKAS Rescue Tools:combined in compact, easyto transport rescue sets -need little room in rescuevehicles or helicopters. Thisresults in rapid deploymentspeed and a faster start ofrescue operations.

The LUKAS Compact-Concept

5

The LUKAS Mobility-Concept

The LUKAS Quality-Concept

Selfcontained Unitool: LKS 30Battery-operated: LKE 50

Ready for use anytime andunlimited mobility without aseperate power plant orhoses. Professional forceand speed even inside ofbuildings, on ladders, orinside of aircraft.

Each and every LUKAS Tool undergoes a quality test withoutcompromise. The best guarantee for reliability in use andlongevity.

LUKAS Rescue Tools meet all existing standards:DIN/TÜ, NFS and NFPA.

LUKAS Rescue Tools offer today technology andperformance of tomorrow. LUKAS Tools of the past haveproven they were built for the future.

LUKAS -INNOVATION WITH A CONCEPT

The LUKAS Innovation-Concept

ISO 9001 · ISO 14001

6 LUKAS® Rescue Tools set the standard worldwide

LSP 40 EN

The new LUKAS universal spreader for all rescue units. Thestrongest and lightest tool in its class with patented multi-function tips.

RECOMMENDED APPLICATIONS:The perfect tool for rescue in traffic accidents andaccidents in buildings.

HIGHLIGHTS:4 functionsSpreading and peeling without changing tips.Pulling with the LUKAS quick-adjust chain set.Sealing of pipes with the squeezing attachment.

LSP 60 EN

LUKAS high performance spreader with enormous forces.Worldwide proven design for heavy-duty rescue jobs. Thestrongest tools in its class. With patented multi-function tips.

RECOMMENDED APPLICATIONS:Railroad, aircraft-, and naval accidents. Natural disasters.

HIGHLIGHTS:Spreading or peeling without changing of tips.Opening of steel walls up to 5/32" (4 mm) thick.Peels man-holes up to 31 1/2" (800 mm) with one singlestrokePulling with the LUKAS quick-adjust chain set.

Accessories

LSP 40 EN

Chain Set KSS 20 with the unique quick-adjust lock for single-hand adjustment.Chain Set KSV 11 with clevis-type lock and hooks.Squeezing attachment for spreader arms.

LUKAS® CENtury SpreadersMultifunctional toolsfor spreading, peeling, pulling and squeezing

LSP 60 EN

Chain Set KSS 20 with the unique quick-adjust lock for single-hand adjustment.Chain Set KSV 11 with clevis-type lock and hooks.

Hydraulic hoses withsafety ratio 4 : 1

Spreading force51.700 lbs (230 kN)

Spreading force51.700 lbs (230 kN)

7LUKAS® Rescue Tools set the standard worldwide

The difference shows in field application

LSP 40 EN LSP 60 ENSPREADING FORCE up to 51,700 lbs (230 kN) 51,700 lbs (230 kN)

SPREADING DISTANCE 28 3/8" (720 mm) 31 1/2" (800 mm)

MAX. SQUEEZING FORCE up to 24,700 lbs (110 kN) --

WEIGHT 43.2 lbs (19,6 kg) 55 lbs (24,9 kg)

prEN LHS 40 MHS 60

Please request data-sheet for further technical details.

Moving and lifting of obstacles

Opening doors and deforming ofmetal structures

Making man-holes in metal walls

Pulling obstacles out of the waywith chain sets

Closing pipes with theLUKAS Squeezing Attachment

LUKAS quality and performance are certified by DIN/TÜV and NFPA

Precise operation with yourfingertips in any position

Fast opening and closing speeds upthe rescue

Multifunctional, patented spreadertips Limited angle of spreaderarmopening for safe operation

Operator safety features - all movingmechanical parts are covered

All tools are fully balanced

8 LUKAS® Rescue Tools set the standard worldwide

LS 130 EN

The light-weight and compact LUKAS standard cutter withnewly designed LUKAS Top Grip Blades for high cuttingforces:RECOMMENDED APPLICATIONS:

Specially designed for rescue jobs inside of buildings andtraffic accidents.

HIGHLIGHTS:The ergonomically designed blades hold the material

to use the highest possible cutting capacityHigh cutting forces and large blade opening.

LUKAS® CENtury Cutting ToolsExtremely light-weight combined with extreme cutting forces

LS 200 EN

The ”heavy duty” LUKAS Cutting Tool, designed for extremejobs.RECOMMENDED APPLICATIONS:

Road-, railroad-, aircraft-, naval accidents & naturaldisasters.Cuts all known side-impact bars of passenger vehicles.

HIGHLIGHTS:The ergonomically designed blades pull the materialtowards the center of motion, where cutting forces are thehighest.

LS 330 EN

The LUKAS high performance cutter with the newlydesigned LUKAS Top Grip Blades. Sensational high cuttingcapacity and minimum weight of less than 15 kg.RECOMMENDED APPLICATIONS:

Lightweight heavy duty cutter designed for extreme jobswithin road-, railroad-, aircraft- naval accidents & naturaldisasters and building collapses.The combination of high cutting force and wide blade-opening, designed to cut:metal parts, tubes, iron bars, steel profiles or sheet steelall kind of vehicle partswide C-posts of modern passenger vehiclestruck bodiesman-holes in steel walls

HIGHLIGHTS:Cutting of large diameter metal posts due to the very largeblade openingLong cutting distance for cutting sheet steel.

LUKAS® Rescue Tools set the standard worldwide

Round barØ 1" (24 mm)

Round barØ 1 1/8" (28 mm)

Round barØ 1 3/16" (30 mm)

Hydraulic hoses withsafety ratio 4 : 1

9LUKAS® Rescue Tools set the standard worldwide

Cutting of metal constructions,vehicle parts, pipes, profiled carbonsteel and plates

Cutting of all-known side-impact barsof passenger vehicles

The difference shows in field application

LS 130 EN LS 200 EN LS 330 EN

CUTTING FORCE up to 54,000 lbs (240 kN) 77,500 lbs (345 kN) 99,000 lbs (440 kN)

ROUND STOCK up to 1" (Ø 24 mm)* 1 1/8" (Ø 28 mm)* 1 3/16" (Ø 30 mm)*

OPENING AT TIPS 4 7/16" (110 mm) 5" (122 mm) 9" (228 mm)

WEIGHT 20 lbs (9,2 kg) 26 lbs (11,7 kg) 32 lbs (14,6 kg)

prEN LHC 100 D LHC 100 F MHC 150 H

LUKAS quality and performance are certified by DIN/TÜV, NFS and NFPA

Regrindable blades

Precise operation with yourfingertips in any position

Operator safety features - all movingmechanical parts are covered

All tools are fully balancedFast opening and closing speeds upthe rescue

LUKAS® Rescue Tools set the standard worldwide

*Average hardness of round stock: Rockwell B 80 to 85 (500...550 MPa) as per prEN Please request data-sheet for further technical details.

10 LUKAS® Rescue Tools set the standard worldwide

Accessories

LKS 35 EN

Chain Set KSS 9 with the unique quick-adjust lock for single-hand adjustment.

LUKAS® CENtury Combi ToolsSpreading, cutting and pullingwith an extremely light weight rescue tool

LKS 20 EN

The world‘s first combi tool for cutting and spreadingweighing less than 22 lbs (10 kg).RECOMMENDED APPLICATIONS:

Rescue jobs in traffic accidents, urban rescue and disastermanagement

HIGHLIGHTS:Non-tiring operation because of its light weight andhandinessCutting and spreading without any changes of the tool

LKS 35 EN

One tool for spreading and cutting. The cutting and spreadingperformance of the combi tool matches the performance of astandard cutter and a standard spreader.RECOMMENDED APPLICATIONS:

Rescue jobs in traffic accidents, urban rescue and disastermanagement

HIGHLIGHTS:Cuts all known side-impact bars of passenger vehicles

MULTIFUNCTION:Cutting and spreading without any changes of the toolPulling with the LUKAS quick-adjust chain set(see accessories)

LKS 10

A handy Mini-combi tool with high cutting forces.RECOMMENDED APPLICATIONS:

Designed for rescue jobs in traffic accidents andurban rescue

HIGHLIGHTS:Perfect tool in confined space situations, such as inside avehicleCan also be used for simple spreading jobs

LUKAS® Rescue Tools set the standard worldwide

Round barØ 5/8" (16 mm)

Round barØ 13/16" (20 mm)

Round barØ 1 1/8" (28 mm)

Hydraulic hoses withsafety ratio 4 : 1

11LUKAS® Rescue Tools set the standard worldwide

The difference shows in field application

Moving and lifting of obstacles

Opening doors and deformingof metal structures

Pulling obstacles out of the waywith the LUKAS Chain Set

Cutting of metal constructions,vehicle parts, pipes, profiled carbonsteel, and plates etc.

Cutting of all known side-impact barsof passenger vehicles(LKS 35 EN)

CUTTING FORCES up to 61,800 lbs (275 kN) 38,200 lbs (170 kN) 26,000 lbs (116 kN)

ROUND STOCK up to 1 1/8" (Ø 28 mm)* 13/16" (Ø 20 mm)* 5/8" (Ø 16 mm)*

SPREADING FORCE up to 20,900 lbs (93 kN) 22,000 lbs (98 kN) 4,000 lbs (17,6 kN)

SPREADING DISTANCE 14" (360 mm) 9 1/4" (235 mm) 3" (80 mm)

WEIGHT 30 lbs (13,5 kg) 21 lbs (9,5 kg) 12 lbs (5,3 kg)

prEN MHCT 30 G UHCT 20 C

LUKAS quality and performance are certified by DIN/TÜV, NFS and NFPA

LUKAS® Rescue Tools set the standard worldwide

Precise operation with yourfingertips in any position

Operator safety features - all movingmechanical parts are covered

All tools are fully balancedFast opening and closing speeds upthe rescue

Limited angle of spreaderarmopening for safe operation

LKS 35 EN LKS 20 EN LKS 10

*Average hardness of round stock: Rockwell B 80 to 85 (500...550 MPa) as per prEN Please request data-sheet for further technical details.

12 LUKAS® Rescue Tools set the standard worldwide

LUKAS® Rescue Ramsincluding the world‘s first 3-stage telescopic ram

LZR 12 Ram series

Standard ram series with graduated sizes. The smaller ramcreates the opening for the next size.RECOMMENDED APPLICATIONS:

Road-, railroad-, aircraft-, naval accidents and naturaldisasters

HIGHLIGHTS:Best ratio between open and closed length

LZR 12/550 PS Peeling ram

Opens man-holes in steel walls up to 1/4" (6 mm) thick.RECOMMENDED APPLICATIONS:

Aircraft-, railroad- and naval accidents. Opens containers,silos, etc.

HIGHLIGHTS:For special rescue operations that demand more thanstandard tools.

LTR 3.5/820 3-stage Telescopic ram

Compact high-performance telescopic ram - the closedlength matches the shortest of the standard rams.RECOMMENDED APPLICATIONS:

Road-, railroad-, aircraft-, naval accidents and naturaldisasters

HIGHLIGHTS:Extends to 49 3/4" (1265 mm)Replaces three traditional ramsSaves weight and precious timeNo need to switch rams during operation.

LTR 6/570 Telescopic ram

Powerful and light-weight ram - the closed length matchesthe shortest of the standard rams.RECOMMENDED APPLICATIONS:

Road-, railroad-, aircraft-, naval accidents and naturaldisasters

HIGHLIGHTS:Extends to 40 1/2" (1030 mm) in one single stroke.Replaces the small and the medium standard ramSaves precious time by not having to switch to a largersize ram.

Accessories10" (250 mm) extension for LZR 12/300

LUKAS® Rescue Tools set the standard worldwide

Hydraulic hoses withsafety ratio 4 : 1

13LUKAS® Rescue Tools set the standard worldwide

The difference shows in field application

Moving of obstacles

Lifting of loads

Creating of man-holes in steel walls(LZR 12/550 PS)

LZR 12/300 LZR 12/500 LZR 12/700 LZR 12/550 PS

OPENING FORCE 27,000 lbs (120 kN) 27,000 lbs (120 kN) 27,000 lbs (120 kN) 27,000 lbs (120 kN)

STROKE 12" (300 mm) 20" (500 mm) 27 1/2" (700 mm) 22" (550 mm)

LENGTH closed 18" (450mm) 26 1/2" (680 mm) 35 1/2" (900 mm) 31 1/2" (800 mm)

open 30“ (750 mm) 46 1/2" (1180 mm) 63" (1600 mm) 53" (1350 mm)

WEIGHT 27 lbs (12,5 kg) 38 lbs (17,4 kg) 51 lbs (23 kg) 48 lbs (21,8 kg)

Please request data-sheet for further technical details.

LUKAS quality and performancecertified by DIN/TÜV

Claws with a ”bite“ for safe operation Fast opening and closing speeds upthe rescue

Precise operation with yourfingertips in any position

Telescopic rams:

short collapsedlength - giant stroke

LUKAS® Rescue Tools set the standard worldwide

LTR 6/570 LTR 3,5/820

OPENING FORCE 13,500 - 42,700 lbs 7,900 - 54,000 lbs

(60 - 190 kN) (35 - 240 kN)

STROKE 22 1/2" (570 mm) 32 1/3" (820 mm)

LENGTH closed 18 1/8" (460 mm) 17 1/2" (445 mm)

open 40 1/2" (1030 mm) 49 3/4" (1265 mm)

WEIGHT 37 lbs (16,9 kg) 46 lbs (20,8 kg)

Telescopic rams:

short collapsedlength - giant stroke

14 LUKAS® Rescue Tools set the standard worldwide

LUKAS® High-Performance Power Units '6'-SeriesAlternate operation, simultaneous operation and automaticalternate operation with the patented ISV-Manifold

ENGINE 4 cycle gasoline engine, 3,5 HP (2.6 kW)

FRAME standard (T-version)

OUTPUT GA-6T/GW-6T (l/h press.) 287 - 89 cu. in./min (4,7 - 1,45 l/min)

GS-6T (l/h press.) 2 x 143 - 2 x 43 cu. in./min (2 x 2,35 - 2 x 0,7 l/min)

CAPACITY OF 6 QRTS (8 QRTS max.)

OIL RESERVOIR 5,5 l (7,5 l max.)

WEIGHT (with 6 quarts oil) 77 lbs 79 lbs 77 lbs

(with 5.5 l oil) 35 kg 36 kg 35 kg

GA-6T GW-6T (ISV) GS-6T The LUKAS Double Hose Reelcan be installed on power unitswith an R-frame version (DIN):

Power units with R-frame (DIN):

GA-6R 85 lbs (38,4 kg)GW-6R 87 lbs (39,4 kg)GS-6R 85 lbs (38,4 kg)PA-6R 95 lbs (43 kg)PW-6R 97 lbs (44 kg)PS-6R 95 lbs (43 kg)

PA-6T PW-6T (ISV) PS-6T

LUKAS® Rescue Tools set the standard worldwide

ELECTRIC MOTOR 230 V - 50 Hz, 1,5 kW

FRAME standard (T-version)

OUTPUT PA-6T/PW-6T (l/h press.) 269 - 86 cu. in./min (4,4 - 1,4 l/min)

PS-6T (l/h press.) 2 x 134 - 2 x 43 cu. in./min (2 x 2,2 - 2 x 0,7 l/min)

CAPACITY OF 6 QRTS (8 QRTS max.)

OIL RESERVOIR 5,5 l (7,5 l max.)

WEIGHT (with 6 quarts oil) 87 lbs 90 lbs 87 lbs

(with 5.5 l oil) 39,6 kg 40,6 kg 39,6 kg

Please request data-sheet for further technical information.

Electric power units with diffe-rent voltages are available uponrequest.

LUKAS quality and performancecertified by DIN/TÜV and NFPA

Power Units '6'-Series

High-performance power units with an oil-reservoir capacityof up to 2 gallons allow the connection of up to 4 rescue tools,using 2 ISV-manifold valves.

Optional gasoline engine (G.-6) or electric motor (P.-6)Option of 3 dump valves:

• for alternate operation of two tools with manual switch-overvalve (GA/PA-6)

• for alternate operation of two tools with automatic switch-over valve by operating the connected tools alternatively(GW./PW-6). Saves man-power.

• Simultaneous operation of two tools (GS-6./PS-6.).(Increased speed of rescue operations)Dump valves can be equipped with quick-disconnectcouplings

HIGHLIGHTS:Powerful high-quality enginesOriginal LUKAS Radial Piston PumpsTwo-stage pumps with high oil flow for speedy operationof toolsEasy operation through easily accessible operation leversRobust designLow noise levelOil reservoir capacity of up to 2 gallons (7,5 ltr.) allows foruse of any combination of tools

15LUKAS® Rescue Tools set the standard worldwide

*

ISV - Valve

THE PATENTED ISV-MANIFOLD VALVE - A LUKAS EXCLUSIVE

The LUKAS ISV-Manifold valve directs flow and pressure tothe tool that is in operation. It allows the alternate operation oftwo connected tools without the use of a manual selectorvalve. This innovative solution saves man-power, time andeliminates the need of communication.(ISV-Manifold valve is DIN 14751 approved)

LUKAS® ISV-Manifold valveOperation without manual switch-over -4 rescue tools connected to one power unit

INCREASED SYSTEM-FLEXIBILITY WITH THE USE OFISV-MANIFOLD VALVES

With two ISV-Manifold valves up to four rescue tools can beconnected to one power unit.Two rescue tools can be operated alternately off one ISV-Manifold valve without manual switch-over.

The LUKAS ISV-Manifold valve can be installed on a powerunit, or in-line.

Can also be used to upgrade systems with LUKAS PowerUnits of older tool sets.

* Four tools can be connected with one additionalISV-Manifold valve.

PW-6R with installed ISV-Manifold valve. Alternate operation of two connectedtools without manual switch-over.

INSTALLED VERSION ON A GW-6 OR PW-6

LUKAS® Rescue Tools set the standard worldwide

16 LUKAS® Rescue Tools set the standard worldwide

GW-4T Super Silent

The LUKAS Super Silent Power unit is equipped with anoise absorbing housing. The extremely low noise level doesnot stress the victims and makes communication easier forthe rescuers.The high performance makes the Super Silent a full-sizepower unit for all rescue operations. Two rescue tools can beconnected and operated alternately.HIGHLIGHTS:

External control panelVery low weightCompact designEquipped with quick disconnect couplingsExternal oil tank for optimal cooling

ALTERNATE OPERATION OF TWO RESCUE TOOLSWITHOUT MANUAL SWITCH-OVER - THE INTELLIGENTTECHNOLOGY OF THE ISV-VALVE.

The LUKAS ISV-Manifold Valve directs flow and pressure tothe tool that is in operation. It allows the alternate operation oftwo connected tools without the use of a manual selectorvalve. This innovative solution saves man-power, time andeliminates the need of communication.(ISV-Manifold valve is DIN 14751 approved)

Hose sets:Use LUKAS extension hose sets (16' or 33' ) (5 m or 10 m)with non-interchangeable quick-disconnect couplings on bothends to connect the rescue tools to the LUKAS Super SilentPower Units.

LUKAS® Super Silent Power Unitextremely low noise level and ease of operation withISV-technology

GW-4T B

LUKAS® Rescue Tools set the standard worldwide

ENGINE 4-cycle gasoline engine

OUTPUT, LOW PRESSURE 122 cu. in./min (2,0 l/min)

OUTPUT, HIGH PRESSURE 33 1/2 cu. in./min (0,55 l/min)

CAPACITY OF OIL RESERVOIR 3.4 QRTS (3,2 l)

NOISE LEVEL

AT 3'/16' (1 m / 5 m) 72 dB(A) / 58 dB(A)

WEIGHT 64 lbs (29 kg)

Please request data-sheet for further technical information.

LUKAS quality and performancecertified by NFPA

17LUKAS® Rescue Tools set the standard worldwide

GO - 3T Super Compact

The LUKAS Super Compact Power Unit with a 4-cyclegasoline engine excels by its high performance and itsruggedness. Thousands of units are in use worldwide.HIGHLIGHTS:

Extreme lightweight, compact dimensions and easy to moveHigh oil delivery

UPGRADES INCREASE VERSATILITY

upgrade options:ISV-Manifold valve to connect two tools for alternateoperation without manual switch-overQuick-disconnect couplings on pumpR-frame (DIN-version frame) to install hose reel ESH-20

The Classic LUKAS® Super Compact Power Unit

LUKAS® Rescue Tools set the standard worldwide

ENGINE Diesel engine

OUTPUT, LOW PRESSURE 134 cu. in./min (2,2 l/min)

OUTPUT, HIGH PRESSURE 40 cu. in./min (0,65 l/min)

CAPACITY OF OIL RESERVOIR 2.12 QRTS (2 l)

WEIGHT 96 lbs (43,6 kg)

Please request data-sheet for further technical information.

DO-1R

Power unit for applications which do not allow the useof gasoline engines

ENGINE 4 cycle gasoline engine

OUTPUT, LOW PRESSURE 134 cu. in./min (2,2 l/min)

OUTPUT, HIGH PRESSURE 40 cu. in./min (0,65 l/min)

CAPACITY OF OIL RESERVOIR 2.12 QRTS (2 l)

WEIGHT 48 lbs (21,6 kg)

GO-3T

DO-1R

GO-3T Super Compact

LUKAS quality and performancecertified by NFPA

18 LUKAS® Rescue Tools set the standard worldwide

LUKAS® Hose Reels and Tool CradlesDesigned for rapid deployment

DSH 20

The practical Double Hose Reel for rapid deployment. Two toolscan be stored on the vehicle - already connected to the pump -ready for action. When needed - pick-up the tools and unroll thehoses.HIGHLIGHTS:

Space saving storage of hose sets on the vehicleHose sets can be unrolled - even under pressureColor-coded hose sets prevent confusionMechanical brake for both hose sets

The DSH-20 is designed to be mounted on LUKAS pumpswith R-frame (DIN-version). With a conversion-set, it can beused as a stand-by unit.

Hose length 2 x 66' (2 x 20 m)Wet weight 92 lbs (42 kg)

Tool Cradle

A practical solution that allows for a cutter and a spreader tobe connected and stored on the power unit for transportationand rapid deployment.

The tool cradle is designed to be installed on a power unitwith R-frame (DIN-version) with or without a double hose reel.

Weight 7 lbs (3,2 kg) (tool cradle only)

ESH 20

The LUKAS Single Hose Reel allows for storage of a 66' (20 m)hose set on the rescue vehicle. In action the hose reel canremain on the vehicle - with only the hose unrolled - or can betaken to the rescue.APPLICATION:

Single hose reel in stand-by versionHIGHLIGHTS:

Hose set can be un-rolled - even under pressureHose reel is equipped with a mechanical break

The ESH-20 can be attached to a LUKAS Power Unit withR-frame (DIN-version) by means of a conversion set.

Hose length 66' (20 m)Wet weight 50 lbs (23 kg)

LUKAS® Rescue Tools set the standard worldwide

Hydraulic hoses withsafety ratio 4 : 1

19LUKAS® Rescue Tools set the standard worldwide

ZPH 3/4

Easy to operate two-stage hand pump for operation of allLUKAS Rescue Tools. Especially for those with high oilvolumeHIGHLIGHTS:

Automatic changeover from low pressure to high pressureFor use in areas with explosion risks. Intrinsically safe

OUTPUT, LOW PRESSURE 0.75 cu. in./stroke 0.61 cu. in./stroke 0.66 cu. in./stroke 61 cu. in./min

(12.2 cm3/str.) (10 cm3/str.) (10,8 cm3/str.) (1 l/min)

OUTPUT, HIGH PRESSURE 0,14 cu. in./stroke 0.1 cu. in./stroke 0.26 cu. in./stroke 6.1 cu. in/min

(2,2 cm3/stroke) (1,6 cm3/str.) (4,2 cm3/str.) 0.1 l/min)

CAPACITY OF OIL RESERVOIR 0.75 QRT (0.7 l) 1.4 QRTS (1.3 l) 5.6 QRTS (5.2 l) 1.7 Q. (1.6 l)

WEIGHT 18 lbs (8,3 kg) 19 lbs (8,7 kg) 26 1/2 lbs (12 kg) 20 lbs (9 kg)

LUKAS® Air/Hydraulic Pumps and Hand Pumpsfor special applications

LPT 2

Economical and rugged two-stage hand pump providespower for LUKAS Rescue Tools.HIGHLIGHTS:

Designed as backup for emergencies and for use in areaswith explosive risks. Intrinsically safe - no sparks duringoperation.

HM 1

Easy to operate two-stage hand pump with woodenmounting board according to DIN standard 14751.HIGHLIGHTS:

Automatic changeover from low pressure to high pressureFor use in areas with explosion risks. Intrinsically safeConversion set for foot-operation available

LPT 2 HM 1 ZPH 3/4 LHP 630

LUKAS® Rescue Tools set the standard worldwide

LHP 630

The time-saving alternative to hand pumps: air/hydraulicpower unit. Works with air bottles or shop air.HIGHLIGHTS:

Fast and effortless operationLow noise levelFor use in areas with explosion risks. Intrinsically safe

20 LUKAS® Rescue Tools set the standard worldwide

LUKAS® Cutter- and Door Opener SetsHigh performance hand tools

LSH 3

Cutter set with hand pump for cutting jobs in confined spaceareas.RECOMMENDED APPLICATIONS:

Cutting inside the vehicle:Steering wheel rims, gear shift sticks and car pedalsCutting of bars and metal obstructions in buildings

HIGHLIGHTS:Compact and lightweightFor use in areas with explosion risks. Intrinsically safe.Metal crate makes storage and transportation easyEasy to operate

LSH 3 HTS 90 LSH 3/HTS 90

HTS 90

Door opener set with hand pump for forcible entry.RECOMMENDED APPLICATIONS:Breaks deadbolt locks or fortified doors in case of:

Fires in homes, hotels or commercial buildingsAccidents or law enforcement actions

HIGHLIGHTS:Compact and lightweightFor use in areas with explosion risks. Instrinsically safe.Metal crate makes storage and transportation easy

LSH 3 / HTS 90

Set containing cutter and door opener with hoseline and handpump in a carrying crate.

LUKAS® Rescue Tools set the standard worldwide

SPREADING FORCE -- 20,000 lbs (90 kN) 20,000 lbs (90 kN)

STROKE -- 4" (100 mm) 4" (100 mm)

CUTTING FORCE 12,000 lbs (54 kN) -- 12,000 lbs (54 kN)

OPENING 1 3/16" (30 mm) -- 1 3/16" (30 mm)

WEIGHT, Set 20 lbs (8,8 kg) 28 lbs (12,8 kg) 38 lbs (17,1 kg)

21LUKAS® Rescue Tools set the standard worldwide

LUKAS® Unitool®

Self-contained Combination Tools for cutting and spreading

Moving and lifting ofobstacles

Opening doors anddeforming of metalstructures

Cutting of metalconstructions,vehicle parts, pipes,sheet metal etc.

The differenceshows in fieldapplication

LKS 29 LKS 30

*Average hardness of round stock: Rockwell B 80 to 85 (500...550 MPa)

CUTTING FORCE up to 45,800 lbs (204 kN) 40,400 lbs (180 kN)

ROUND STOCK up to 13/16" Ø (20 mm)* 13/16" Ø (20 mm)*

SPREADING FORCE up to 23,400 lbs (104 kN) 17,500 lbs (78 kN)

SPREADING DISTANCE at tips 9 1/4" (235 mm) 6 1/3" (160 mm)

WEIGHT 23 lbs (10,6 kg) 25 lbs (11,5 kg)

Please request data-sheet for further technical information.

Round barØ 13/16" (20 mm)

Round barØ 13/16" (20 mm)

LKS 30 UNITOOL®

LKS 30 combines all advantages of LKS 29 Unitool with arotatable tool head that can be adjusted in any desired anglefor 360 degrees.

LKS 29 UNITOOL®

Combination tool with integrated hand pump cuts andspreads. Highly portable for rescue operations in areasdifficult to access.RECOMMENDED APPLICATIONS:

Rescue operations in traffic accidentsUrban rescue operationsDisaster managementRescue operations on top of ladders orin wilderness areas

HIGHLIGHTS:No external power sourceLightweight and highly portable - can be takeneven on a motorcycleCutting and spreading with one toolEasy to operate - automatic change-over from low pressureto high pressure.For use in areas with explosive risks. Intrinsically safeRequires less maintenance

22 LUKAS® Rescue Tools set the standard worldwide

Accessories

LKE 70

One tool for cutting and spreading. The cutting and spreadingperformance of the self-contained combi tool matches theperformance of a standard cutter and a standard spreader.The battery operated tool allows for unlimited mobility. Thesource of energy is a built-in 24 V NC battery pack. The idealtool for operations in areas difficult to access.RECOMMENDED APPLICATIONS:

Rescue operations in traffic accidentsUrban rescue operationsDisaster managementRescue operations on top of ladders orIn wilderness areas

HIGHLIGHTS:Cutting and spreading without any changes of the toolCuts all known side-impact bars of passenger vehiclesPulling with the LUKAS Quick-adjust Chain Set(see accessories)Fast opening and closing speeds up the rescueThe charge of the built-in battery-pack allows for rescueoperations involving one vehicle. A back-up battery-packallows you to go on, if needed.Ready for action again after only 1 hour of charging thebattery-pack

LUKAS® Self-contained Combination Tools - battery poweredReady for action at any time, for cutting, spreading and pulling

LKE 50

Battery powered, self-contained, combination tool for cuttingand spreading. The source of energy is a built-in 24 V NCbattery pack. The ideal tool for rescue operations in areasdifficult to access.RECOMMENDED APPLICATIONS:

Rescue operations in traffic accidentsUrban rescue operationsDisaster managementRescue operations on top of ladders orin wilderness areas

HIGHLIGHTS:Independent from external power unit - no hoses - nocables - ready anytimeCompact and lightweight - can be stored in a passengercarCutting and spreading without any changes of the toolFast opening and closing speeds up the rescueThe charge of the built-in battery pack allows for rescueoperations involving one vehicle. A back-up battery packallows you to go on, if needed.Ready for action again after only 1 hour of charging thebattery pack

FOR LKE 70Chain set KSS 9 with the unique LUKAS Quick-adjust Lockfor single-hand adjustment.Back-up battery packs (7Ah)Automatic 1 hour charger (230 V / 50/60 Hzor 115 V / 50/60 Hz)FOR LKE 50Back-up battery pack large (7Ah) or small (1.7 Ah)automatic 1 hour charger (230 V / 50/60 Hzor 115 V / 50/60 Hz)

Round barØ 13/16" (20 mm)

Round barØ 1 3/64" (26 mm)

23LUKAS® Rescue Tools set the standard worldwide

The difference shows in field application

Moving and lifting of obstacles

Opening doors and deforming ofmetal structures

Pulling obstacles out of the waywith chain sets

Cutting of metal constructions,vehicle parts, pipes, profiled carbonsteel, sheet metal and plates

Cutting of all known side-impact barsof passenger vehicles (LKE 70)

LKE 70 LKE 50CUTTING FORCES up to 58,400 lbs (260 kN) 40,400 lbs (180 kN)

ROUND STOCK up to 1 3/64" (Ø 26 mm)* 13/16" (Ø 20 mm)*

SPREADING FORCE up to 17,500 lbs (78 kN) 19,800 lbs (88 kN)

SPREADING DISTANCE 11 3/4" (300 mm) 7 3/4" (200 mm)

WEIGHT 50 lbs (22,8 kg) 32 lbs (14,6 kg)

Please request data-sheet for further technical information.

ON/OFF safety button preventsunintended operation of the tool

Fast opening and closing speeds upthe rescue

Precise operation with yourfingertips in any position

Limited opening angle forsafe operation

Operator safety features - all movingmechanical parts are coveredLUKAS quality and performance

certified byDIN/TÜV and NFS

*Average hardness of round stock: Rockwell B 80 to 85 (500...550 MPa)

24 LUKAS® Rescue Tools set the standard worldwide

Airbag Safe

Reliable protection from delayed air bag deployment. TheLUKAS Airbag Safe protects victims and rescuers frominjuries that can be caused by deploying airbags duringrescue operations. The Airbag Safe is placed on the steeringwheel (diameter 13 1/2" to 17 3/4" / 35 to 45 cm) and thestraps are tightened behind the wheel. For safety reasons theAirbag Safe must be replaced after an actual deployment ofan airbag.SET CONTAINS:2 different sizes of Airbag Safes in a carrying case.

Passenger Airbag Safe

The LUKAS Passenger Air Bag Safe protects rescuer andvictim against late deployment of the air bag during therescue work. The Air Bag Safe is fixed on the passenger sidewith easy-to-operate straps. The time required for setting upthe whole system is approx. 1 minute.

HIGHLIGHTS:Maximum protection of rescuer and casualtyCan be fixed both prior to or after removal of thewindshield or the roofSuitable for left and right hand driven vehiclesShort set-up time

Packing:The system comes in a water-repellent Nylon carry bag andweighs only 6 1/2 lbs (3 kg).

LUKAS® Airbag SafesSafety for the Rescuers

25LUKAS® Rescue Tools set the standard worldwide

LUKAS® Protection Covers and Support System'Musts' in the fight for life in traffic accidents

Protection Covers

The LUKAS Protection Covers protect paramedics, rescuersand also the victim against injury that might be caused bysharp edges arising from the use of hydraulic cutters.

PROTECTION HOODS:One each will be put over A- or B - post stump after the roofremoval. When fixed with the integrated tightening strap thehoods will safely remain in the intended position in any case.

PROTECTION BLANKETS:Can be used to cover long sharp edges all around the vehicle,e. g. in the roof area. Fitted with powerful sewed-in magnetsthey can easily be attached to any metal part of the vehicle.

HIGHLIGHTS:the surfaces out of extremely wear-resistant Cordura®

(only by DuPont) and Trevira® Complan prevent waterabsorption and are easily washableinlaid into the covers are several layers of special fleece.In contact with a sharp edge millions of microfibers arecompressed so the cover becomes almost imperviousan air bolster between the fiber layers gives amaximum of soft yet strong protectionthe system is set up in a few secondswill stay in position in any case.

Item dimensions weight numberprotection hood 14 x10" (35 x 25 cm) 135 g 1protection hood 14 x12" (35 x 30 cm) 155 g 1protection blanket 26 x 26" (65 x 65 cm 530 g 1protection blanket 65 x 26" (165 x 65 cm) 1050 g 1

LSS12 Set 1 blocks and wedges Set 2 step chockNUMBER OF PCS 12 x 9 x 9 x 1" 4 x 9 x 9 x51/2" blocks 8 wedges 1 step chock

TOTAL WEIGHT 137 lbs (62 kg) 22 lbs (10 kg)

Please request data-sheet for further technical information.

LSS 12

The LUKAS Support System allows for safe stabilizing ofvehicles and supporting of lifted loads during rescueoperations. This prevents further movement of the vehicleduring the rescue.HIGHLIGHT:

Blocks and wedges can be stackedBlocks lock and provide a stable stackSlip-resistantNon-absorbent - resist oil, chemicals and conventionalsolventsEnvironmentally friendly: made of recycled polystyrol - andcan be recycledSolid, long lifetime, will not crack or splinterLoad bearing capacity: 1,700 PSI (120 kg/cm2)

26 LUKAS® Rescue Tools set the standard worldwide

Weight 15 lbs (7 kg)

LUKAS® Windshield Cutters, Spring-loaded Punch, Ram Support,‘Musts‘ in the fight for life in traffic accidents

WSC 1

Hand tool for cutting and removing of wind shields ofpassenger cars, trucks and busses made of safety (laminated)glass.

Spring-loaded punch

Tempered glass used in side windows can be easily brokenwith the spring-loaded center punch.

Air Tool LAS 33

With this rescue air saw a windshield can be removed in lessthan 30 seconds. It can be powered from an air bottle or shop air.HIGHLIGHTS:

The durable, hardened blades move the sawdust to theoutsideCuts sheet metal, steering wheel rims and plastic materialLow noise level, low air consumption

THE SET CONSISTS OF:Rescue air saw, pressure regulator, 10" (3 m) air hose,5 blades for glass, 4 blades for metal/plastic/wood, hammer tocreate purchase hole, cover to protect patients, metal storagecrate.

LRS 120

The LUKAS Ram Support is a stable base for a ram used invehicle extrication.HIGHLIGHTS:

Allows for a longer stroke of the ramThree different options as base for the ramCan be used with all rams and for any rocker panelAllows for pushing in any directionCompact dimensions, lightweight, bolted construction

27LUKAS® Rescue Tools set the standard worldwide

RSL 1

Complete rescue set with power unit weighing less than66 lbs (30 kg).RECOMMENDED APPLICATIONS:

Rescue operations in traffic accidentsUrban rescue and disaster management

HIGHLIGHTS:Low weight allows for unlimited mobilityCan be transported in any trunk of a passenger car on amotor bike or in a helicopterImmediately ready for actionGives access to power tools - for a low budgetCan be easily handled by one person

Combi Tool LKS 20 EN (see page 10)Power Unit GO-1T16´ (5 m) Connection Hose Set

LUKAS® Rescue SetsCompact units for rapid deployments

RS1 / RS2

Compact rescue sets for cutting, spreading, pulling andpushing - stored in a space-saving metal crate. Especiallydesigned for front-line vehicles and rescue helicopters.

RS 1Combi Tool LKS 35 ENChain Set KSS 9Rescue Ram LZR 12/300Super Compact Power Unit GO-3T with quick-disconnectcouplings16´ (5 m) Extension Hose Set with couplingsMetal storage crate

RS 2Combi Tool LKS 35 ENChain Set KSS 9Telescopic Ram LTR 6/570Super Compact Power Unit GO-3T with couplings onboth ends16´ (5 m) Extension Hose Set with couplingsMetal storage crate

Power unit GO-1T4 cycle gasoline engine

CAPACITY OF OIL RESERVOIR 1.3 QRTS (1,2 l)

WEIGHT 44 lbs (19,8 kg)

Please request data-sheet for further technical information.

28 LUKAS® Rescue Tools set the standard worldwide

LUKAS® Rescue SetsRecommended tool sets with promotional pricing

Universal

The professional access to rescue hydraulics for rescueoperations in traffic accidents and for disaster management.

Combi Tool LKS 35 ENSuper Compact Power Unit GO-3T16´ (5 m) Connection Hose Set

Premium

Basic tool set for standard rescue options in traffic-, railroad-and aircraft accidents.

Spreader LSP 40 ENCutter LS 200 ENGasoline Power Unit GS-6T(or Electric Power Unit PS-6T)1 Connection Hose Set 33´ (10 m) red/blue1 Connection Hose Set 33´ (10 m) yellow/blue

Comfort

The classic DIN-tool set of the German fire brigades.

Spreader LSP 40 ENChain Set KSS 20Cutter LS 200 ENTelescopic Ram LTR 6/570Electric Power Unit PA-6R(or Gasoline Power Unit GA-6R)Double Hose Reel DSH 20 (to be mounted on power unit)

King Size

Heavy-duty rescue tool set for all kind of rescue work. Increasedspeed of rescue operation through LUKAS Simo Power Unit.

Spreader LSP 40 ENCutter LS 200 ENTelescopic Ram LTR 6/570Gasoline Power Unit GS-6R(or Electric Power Unit PS-6R)Double Hose Reel DSH 20 (to be mounted on power unit)

29LUKAS® Rescue Tools set the standard worldwide

LUKAS® Rescue PlatformElevated position for Rescue Works

Platform (w x l) 36" x 66" (0,91 x 1,68 m)Platform height adjustable to 32" (0,82 m),40" (1.02 m)

and 48" (1,22 m)Total area (w x l) 41" x 85" (1,05 x 2,15 m)

(with unfold ladders)Storage dimensions (w x l x h) 41" x 66“ x 8"

(1,05 x 1,68 x 0,21 m)Weight 97 lbs (44 kg)Permissible load approx. 770 lbs (350 kg)

(3 operators plus tools)

Rescue Platform

Light rescue platform out of aluminium for rescuework in elevated position. Safe, light and stabledesign with non-slip steps and non-slip platformarea out of aluminium profile. The platform is strong enoughto carry three persons plus tools.

Recommended application

Rescue work on trucks, busses, trains, aircraft and buildings

Highlights

light and stable aluminium constructionfoldable ladders and removable railing for minimumstorage spacethe railing can be fixed on both sides of the platformsafe stand for the operators on non-slip profilesladder feet are extendable for safe stand on uneven groundcan quickly be climbed over foldable ladders on both sidesfixing bolts, ladder shoes and protection caps come insignal yellow

30 LUKAS® Rescue Tools set the standard worldwide

One motor pump, two applications – lifting and rescuing withhydraulic power through Mobile Selection Manifold

MSM 2D

In a number of rescue situations loads have to be liftedprior or parallel to the application of cutter, spreader or rescueram (e. g. when tramway or subway coaches, trucks orbusses are involved in an accident).

The technical solutions available to date are rathercomplicated: Traditionally one motor pump is used for theoperation of rescue tools and another one for operation of thehydraulic lifting system.

The LUKAS Mobile Selection Manifold reducespurchase and maintenance costtransport and personnel expenditureset-up times

Highlightseasy to operateweighs less than 9 kgcompact dimensionseasy to transportquick set-up through LUKAS quick couplers

Operation of lifting jacks:Once the mobile field manifold is connected with the rescuemotor pump up to two LUKAS telescopic jacks with acapacity of up to 60 tons each can additionally be operated.

Operation of rescue tools:On the second hose pair a rescue tool can be connected.Option: connection of two rescue tools with an additional ISVvalve.

The MSM-2D manifold can be connected to all existingLUKAS motor pumps for rescue tools.

31LUKAS® Rescue Tools set the standard worldwide

Recommended lifting cylindersto be connected to Mobile Selection Manifold

Telescopic Cylinders

The LUKAS telescopic cylinders are made of a high-strengthlight metal alloy. Therefore they are light and corrosionresistant. Due to their design they combine an extremely longpiston stroke with a short retracted length.Telescopic cylinders require much more oil than rescue tools.Nevertheless most models except two HP 25 T 450 R canpairwise be operated also by existing LUKAS series „2“ or „5“motor pumps.For operation of two HP 25/T 450R cylinders a series „6“motor pump is a must.

Prior to the operation of telescopic cylinders each motorpump should be topped up to the max. possible hydraulic oillevel.

Stacking sets

If there is only space for short-stroke cylinders below ajacking point, the total lifting height can be increased withstacking sets by up to 150 mm. The increase of the liftingheight results from the amount and heights of the pistonplates and stacking rings.

Base plates

Base plates increase the cylinder base for more stability. Werecommend to use base plates with all lifting operations.

Please request data-sheet for further technical information.

32

LUKAS Hydraulik GmbH & Co. KGA Unit of IDEX CorporationPostfach 2560 · D-91013 ErlangenWeinstraße 39 · D-91058 Erlangen · GermanyTelefon +49 (0) 91 31/698-0Telefax +49 (0) 91 31/69 83 94Internet: http://www.lukas.dee-mail: [email protected]

© Copyright 2000 LUKAS Hydraulik GmbH & Co. KG

More LUKAS products for accident and disastermanagement

L 06.2000 RT e

All indications were carefully made and examined. Wecan, however, not undertake any responsibility for eventualmistakes or incomletenesses. Subject to error and revision.

LUKAS Lifting Bags

High pressure bags ARAMID/KEVLAR reinforced, low height,light weight and easy to handle. To lift loads in accidents andnatural disasters.

LUKAS Rerailing Equipment

Equipment to lift and rerail, for uprighting and pulling rail cars.

LUKAS Hydraulic Tools

Cylinders with lifting capacities from 5 1/2 to 550 tons (5 to500 metric tons). Available in aluminium, stainless steel orsteel; complete with pumps and accessories for any lifting jobin construction or disaster management.


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