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British Journal of Industrial Medicine 1985;42:601-611 Lung function measurements over 21 days shiftwork in steelworkers from a strandcasting department B NEMERY, R VAN LEEMPUTTEN, E GOEMAERE, C VERITER, AND L BRASSEUR From the Unite de Physiopathologie Cardio-Pulmonaire (FYCP) and Unite de Physiologie et Cardiologie du Travail (FITR), UC Louvain, 1200 Bruxeiles, Belgium ABSTRACT On the assumption that short term changes in lung function may reflect the potential for a long term decline the evolution of lung function indices in 25 steelworkers from a strandcast- ing department and in 11 comparable steelworkers not exposed to dust was investigated over an almost uninterrupted 21 day working period and over three different workshifts. The mean total dust level in the strandcasting department, assessed by personal sampling, was 11-8 mg/m3. All subjects were examined at the beginning, in the middle, and at the end of their first (day 1) morning shift (0600 to 1400), their last (day 14) afternoon shift (1400 to 2200), and their last (day 21) night shift (2200 to 0600). Indices measured were vital capacity (VC), forced expiratory volume in one second (FEV,) and in three seconds (FEy3), forced expiratory flow over the middle half of the forced vital capacity (FEF25,7), peak expiratory flow rate (PEFR), the slope of the NI plateau (AN2) and the closing volume (CV) of the single breath oxygen test. Differences in indices between initial values (0600 on day 1) and final values (0500 on day 21) were not significant in the control group (except AN2 which became lower); in the casting group there were significant (p < 0-05) decreases in FEF25_75 and FEV3, but these decreases were not significantly greater than in the control group. Lung function changes were not significant in either group over the morning shift. During the afternoon there were significant decreases in spirometric indices in the casting group, with no significant decreases in the control group, but the interactions between exposure and time were generally not significant. During the night shift, however, the decreases in FEV, and FEF25_75 observed in the strandcasting group were significantly more pronounced than in the control group. The single breath test, which many subjects failed to perform correctly on each occasion, showed no significant changes in closing volumes, and an "improvement" of AN2 over the morning and the night shift in the control but not the exposed subjects needs to be interpreted with caution. The more pronounced decrease in spirometric indices, suggestive of slight airways obstruction, found over the night shift in the strandcasting workers is attributed to their working environment. The main exogenous determinant in the causation of chronic obstructive lung disease is cigarette smok- ing, but occupational exposure to industrial pollu- tion in the steel and other industries also causes progressive decreases in lung function.'2 On the assumption that short term changes in lung function may reflect the potential for a long term decline, we investigated the acute and subacute effects of exposure to a dusty work environment in a group of steelworkers from the strandcasting department of a steel mill near Brussels. For this Received 15 October 1984 Accepted 12 November 1984 analysis we used conventional spirometric indices, as well as indices derived from the single breath test, which we wanted to evaluate for its ability to detect subtle changes in lung function. Because the sub- jects worked in shifts the study was designed so as to take into account the circadian variation in lung function. Another aim of our study was to assess exposure to dust by both air sampling and biological monitoring. Strandcasting, or continous casting, of steel is a modern process whereby steel is cast in a continuous bar, or strand, rather than iff separate ingots.3 In brief, the liquid steel is poured from a ladle into a shallow refractory lined basin (tundish) and then through a nozzle into a water cooled mould, where it 601 copyright. on August 31, 2021 by guest. Protected by http://oem.bmj.com/ Br J Ind Med: first published as 10.1136/oem.42.9.601 on 1 September 1985. Downloaded from
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Page 1: Lung function measurements 21 shiftwork in …days 8 to 14 from 1400 to 2200(afternoon shift), and on days 15 to 21 from 2200 to 0600 (night shift). Thus four teams of workers provide

British Journal ofIndustrial Medicine 1985;42:601-611

Lung function measurements over 21 days shiftworkin steelworkers from a strandcasting departmentB NEMERY, R VAN LEEMPUTTEN, E GOEMAERE, C VERITER, AND L BRASSEUR

From the Unite de Physiopathologie Cardio-Pulmonaire (FYCP) and Unite de Physiologie et Cardiologie duTravail (FITR), UC Louvain, 1200 Bruxeiles, Belgium

ABSTRACT On the assumption that short term changes in lung function may reflect the potentialfor a long term decline the evolution of lung function indices in 25 steelworkers from a strandcast-ing department and in 11 comparable steelworkers not exposed to dust was investigated over an

almost uninterrupted 21 day working period and over three different workshifts. The mean totaldust level in the strandcasting department, assessed by personal sampling, was 11-8 mg/m3. Allsubjects were examined at the beginning, in the middle, and at the end of their first (day 1)morning shift (0600 to 1400), their last (day 14) afternoon shift (1400 to 2200), and their last(day 21) night shift (2200 to 0600). Indices measured were vital capacity (VC), forced expiratoryvolume in one second (FEV,) and in three seconds (FEy3), forced expiratory flow over themiddle half of the forced vital capacity (FEF25,7), peak expiratory flow rate (PEFR), the slope ofthe NI plateau (AN2) and the closing volume (CV) of the single breath oxygen test. Differences inindices between initial values (0600 on day 1) and final values (0500 on day 21) were notsignificant in the control group (except AN2 which became lower); in the casting group there weresignificant (p < 0-05) decreases in FEF25_75 and FEV3, but these decreases were not significantlygreater than in the control group. Lung function changes were not significant in either group over

the morning shift. During the afternoon there were significant decreases in spirometric indices inthe casting group, with no significant decreases in the control group, but the interactions betweenexposure and time were generally not significant. During the night shift, however, the decreasesin FEV, and FEF25_75 observed in the strandcasting group were significantly more pronouncedthan in the control group. The single breath test, which many subjects failed to perform correctlyon each occasion, showed no significant changes in closing volumes, and an "improvement" ofAN2 over the morning and the night shift in the control but not the exposed subjects needs to beinterpreted with caution. The more pronounced decrease in spirometric indices, suggestive ofslight airways obstruction, found over the night shift in the strandcasting workers is attributed totheir working environment.

The main exogenous determinant in the causation ofchronic obstructive lung disease is cigarette smok-ing, but occupational exposure to industrial pollu-tion in the steel and other industries also causesprogressive decreases in lung function.'2On the assumption that short term changes in lung

function may reflect the potential for a long termdecline, we investigated the acute and subacuteeffects of exposure to a dusty work environment in agroup of steelworkers from the strandcastingdepartment of a steel mill near Brussels. For this

Received 15 October 1984Accepted 12 November 1984

analysis we used conventional spirometric indices, aswell as indices derived from the single breath test,which we wanted to evaluate for its ability to detectsubtle changes in lung function. Because the sub-jects worked in shifts the study was designed so as totake into account the circadian variation in lungfunction. Another aim of our study was to assessexposure to dust by both air sampling and biologicalmonitoring.

Strandcasting, or continous casting, of steel is amodern process whereby steel is cast in a continuousbar, or strand, rather than iff separate ingots.3 Inbrief, the liquid steel is poured from a ladle into ashallow refractory lined basin (tundish) and thenthrough a nozzle into a water cooled mould, where it

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Nemery, Van Leemputten, Goemaere, Veniter, and Brasseurprogressively solidifies and produces a bar of deter- casting department with two casting machinesmined width and thickness that is cut into desired worked by 26 people during each shift: operators inlengths at the outlet of the casting machine.3 the control cabin and cranes, maintenance workersOne of the features of the working environment in and bricklayers, and workers directly concerned

a strandcasting department is the presence of high with the casting itself. We decided to study only thelevels of dust.4 Some of this dust comes from the latter subjects (1 or 12 subjects per shift) since theycovering powder which is added to the surface of the seemed to be most exposed to dust and were mostmetal in the mould for reasons of lubrication, pre- likely to form a homogeneous group so far as type,vention of oxidation, and thermal buffering. These quantity, and duration of exposure were concerned.powders are composed of variable (depending on These 47 workers were either ladle operatorsthe requirements for each type of steel) amounts of ("couleurs-poche"), tundish operators ("couleurs-CaO, SiO2, A1203, and smaller quantities of panier"), and powdermen ("hommes-poudre").fluorides (CaF2, NaF, Na3AlF6), carbonates, and Figure 1 illustrates the positions and general envi-other components. ronment of these workers. The ladle operators con-

trol the outflow of the steel from the ladle; theyStudy population and protocol work standing up, exposed to considerable radiant

heat, for periods of 30 to 45 minutes. The tundishIn this study we examined workers from a strand- operators control the outflow of the steel from the

~~~~~~ ~~~~Fig 1 Photographs and schematic-~~~~~~~~~~~~~~~~representation ofstrandcasting--machine, showing tundish

operator (A), ladle operator (B),and powderman (C). Figures

Ladle - inside circles are levels oftotal dust(in mng/rn3) obtained by personal_ii) samPling; figures inside squares are

e r;_____ V ___ _

levels ofdust obtained by staticsamPling. (Where two values are

Ff71 shown, lower one is that ofdust <S

Tundish sontdi

W~~ Mould

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Lung function measurements over 21 days shiftwork in steelworkers from a strandcasdng department 603

tundish into the mould; they work seated, with nomajor heat stress, for periods of about one hour.The powdermen open the sacks containing the pow-der for covering the steel and spread it out over thesurface of the steel with a small scraper; this is stand-ing work, under moderate heat, for periods of 30 to45 minutes. During the intervals between theseoperations the workers rest and do all sorts of jobs,including preparing the other casting machinebefore a new- casting begins and tidying up after acasting.

Big ventilators blow the dust and fumes awayfrom the working area to some extent, but there isno extraction, and ambient dust levels are noticeablyhigh.The work at the plant is organised in 21 consecu-

tive working days followed by seven days withoutworking. The 21 days working period is divided inthree periods of seven days each: on days 1 to 7 theworkers work from 0600 to 1400 (morning shift), ondays 8 to 14 from 1400 to 2200 (afternoon shift),and on days 15 to 21 from 2200 to 0600 (nightshift). Thus four teams of workers provide a con-tinuous production. In reality, most workers ofteninterrupt their long working period by taking one ormore days off.Our aim was to examine each worker on day 1

(first morning), day 14 (last afternoon), and day 21(last night). In order to reduce the duration of thestudy, however, we assumed that values obtained onone particular day of a working period would bevalid for those of the same day during another work-ing period. We thus decided to make measurementsover three consecutive shifts at once, starting at1400 (day 14 for one team) and then carrying onduring the night (day 21 for another team) until nextday (day 1 for another team) at 1400. As may beseen from table 1, this allowed us to see all fourteams on days 1, 14, and 21 in four weeks. The

subjects were therefore not necessarily examined onday 1 in the first instance, but this had the advantageof ruling out a possible learning effect or spurioustime effects.Lung function measurements were made at the

beginning, in the middle, and before the end of eachshift (at about 1400, 1800, and 2100 for the after-noon shift, 2200, 0200, and 0500 for the night shift,and 0600, 1000, and 1300 for the morning shift).Testing was made in a temporarily fitted store in theimmediate vicinity of the casting department.Of the 47 eligible subjects, 25 were effectively

examined on all three days, and it is their data thatform the essence of this paper. Three subjects werenever studied, one because of illness during thewhole period of the study, one because of holiday,and one who was at work but proved totally unableto perform the lung function tests and claimedto suffer from ill defined respiratory problems. Ofthe remaining subjects, 18 were studied twice (six ondays 1 and 14, five on days 1 and 21, and seven ondays 14 and 21) and one subject was studied once(day 1). All these subjects were on compensatory orpaid leave on the missing day, except for one manwho although being at work did not wish to partici-pate because he did not feel well on that day, andone man who was on sickness leave (for a nasalpolypectomy he had undergone four weeks before).To serve as a control group 21 workers from

non-dusty areas of the sheet rolling mill in the samesteel works and working according to the same shiftschedule were asked to participate in the study onthe occasion of their annual medical examination.The list of these workers had been drawn up by theclerk of the occupational medicine service. Two sub-jects refused to take part and seven were not enrol-led in the study because they said they would notwork on all three scheduled study days. Eventually,because one of the 12 remaining subjects was absent

Table 1 Study protocol

22-23 29-30 6-7 13-14 20 27-28 4April April May May May May June

1400 A D C B EDay 14 1800 A D Ct Bt Et

2100 A D C B E

2200* B A D C EDay 21 0200 B A D C E

0500* B A D C E

0600* C B A D EDay 1 1000 Ct Bt A D E

1300* C B A D E

Subjects from four teams (A, B, C, D) in the strandcasting department and one control team (E) had their lung function measured at thebeginning, middle, and end of their shift on days 1, 14, and 21 of a 21 day working period, divided in three seven day periods of morning,afternoon, and night shift and followed by a seven day rest period.*Tmes at which a urine sample was obtained for determination of urinary fluoride.tShifts during which dust sampling was performed.

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Nemery, Van Leemputten, Goemaere, Veriter, and Brasseur

on day 1, the control group comprised 11 subjectswho were studied in the following order: day 14, day21, and day 1 (see table 1). They were examined inthe infirmary of the plant during the three weeksthat followed the prime study and according to thesame protocol as the workers from the castingdepartment.

Methods

Before the actual study the workers underwent amedical examination with special emphasis onrespiratory problems and occupational history. Onthis occasion the purpose and the practical aspects ofthe study were explained and the subjects madefamiliar with the tests to be performed. It was madeclear that participation was not obligatory and thatindividual results would be kept confidential.

During the actual study, on each occasion the timewas recorded, the subjects had their oral tempera-ture measured with a clinical thermometer and wereasked how many cigarettes they had smoked. Theythen blew, standing, three to five times in a mini-Wright peak flowmeter (Airmed) and performed thespirometric test and the single breath test. Forreasons of expedience the order of these was notnecessarily identical on each occasion. During thefirst and last examination of the morning and nightshift they also gave a urine sample for urinaryfluoride analysis.

LUNG FUNCTION MEASUREMENTSSpirometry was undertaken with a Godart Expiro-graph in the sitting position and with a noseclip. Atleast three slow vital capacities and three forcedexpiratory manoeuvres were performed. There weretwo spirometers and subjects performed the tests onthe same apparatus and with the same technicianthroughout. On the tracings vital capacity (VC),forced vital capacity (FVC), forced expiratory vol-ume in one second (FEVy) and in three seconds(FEV3), flow rate from 25% to 75% of the FVC(FEF2,75) were measured and converted to BTPSaccording to the reading of the temperature meas-ured at the outlet of the spirometer. The measure-ments were made according to the recommenda-tions of the American Thoracic Society, in particularthe largest values of each index were taken even ifthey did not come from the same manoeuvre.5 In thefew instances where VC was less than the FVC thevalue of FVC has been taken as VC.The single breath test was performed using the

nitrogen method. The subject slowly inspired a fullvital capacity or pure oxygen from a bag-in-boxconnected to a water spirometer and expired againslowly (through an orifice of 4 mm diameter) into

the spirometer; the in- and expired N2 concentrationwas measured by a Nitrogen analyser (Hewlett Pac-kard 47302A), the needle valve of which waslocated in the body of a Rudolph valve of 25 mldead space. The volume (X) and N2 concentration(Y) were recorded on an XY recorder (Bryans XYrecorder 26000 A3) and the slope of the N2 plateau(AN2) was calculated according to Buist and Ross6 asthe increase in N2 concentration per litre BTPSexpired. Calibrations of the N2 concentrations weremade regularly with a standard O2/N2 mixture andthe temperature of the spirometer was recorded oneach occasion. The closing volume (CV) was meas-ured from the point of departure of the curve andexpressed as a percentage of the expired vital capac-ity as obtained from the test.' Tracings were rejectedif either the inspired or the expired volume wasbelow 90% of the spirometric VC or if the expirat-ory flow was more than 0 5 V/s. Originally it had beenplanned to have at least two satisfactory tests fromeach subject at each time. Because of the time con-straints, however, this objective proved impossibleand it was soon reduced to one satisfactory man-oeuvre only. Even so, some subjects had to performup to three manoeuvres (with five minutes intervalbetween each), sometimes without success, and sev-eral tracings had to be rejected.

MEASUREMENTS OF URINARY FLUORIDESUrinary fluorides were determined with an ionspecific electrode according to Tu's8 and expressedas ,ug/g creatinine.9

MEASUREMENTS OF DUST LEVELSIn the casting department dust was sampled duringtwo afternoon shifts and two morning shifts (seetable 1) by both personal and static samplingdevices. Seven personal samples were taken witheither. Minicasella (n = 4) or MSA (n = 3) pumpswith sampling in the worker's breathing zone (sam-pling velocity 1-5 to 2 /min, fibre glass filters withretention capacity of 0-3 to 0-5 ,um). Sampling wasmade while the worker was actually performing hisspecific job during the casting. The total duration ofthe sampling was 20 hours 14 minutes (mean dura-tion per worker 2 hours 53 minutes, SD 29minutes).

Static sampling was made by a Porticon sampler(sampling velocity 12 m3/hour, cellulose filter) andtwo Hexhlet samplers, one with elutriator (for par-ticles <5 j,m diameter only) and one without elu-triator (sampling velocity 6 m3/hour, fibre glassfilters). These samplers were placed on either side ofthe casting machine, close (0.5 m) to the ventilatorsand 2 m away from the mould (see figure 1), andsampling lasted between two and a half and three

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Lung function measurements over 21 days shiftwork in steelworkers from a strandcasting department 605

and a quarter hours. In the control area two staticsamplings of 45 minutes duration were made usingthe Porticon sampler.

Soluble fluoride was later measured in the sam-ples by placing the filters in water for 10 days andmeasuring fluoride by the same method as the uri-nary fluoride. No other qualitative analysis wasmade of the dust collected.

STATISTICAL ANALYSISThe analysis of the data was performed using a pro-grammable HP41CV calculator with printer. Dataare presented as means with standard deviations.The statistical tests used include Student's t test forpaired or unpaired data, analysis of variance withtwo factors (subject and time; one observation percell), or three factors (exposure category, subjectand time; subject factor nested under the exposurefactor; one observation per cell). For the latteranalysis we have followed the procedure set out inWiner"° for the unweighted means solution in thecase of groups of unequal sizes. Levels ofsignificance were computed according to Volk," anda difference was considered significant if p < 0-05and suggestive if p < 0-1.

Results

ANTHROPOMETRIC AND OTHERCHARACTERISTICSThe exposed and control populations were compar-able so far as age, height, and weight were con-cerned (table 2). Slightly more workers in the cast-ing department reported symptoms of chronic bron-chitis than in the control group. None of the lifelongnon-smokers reported chronic cough or expectora-tion, and apart from one subject in the castingdepartment who reported previous episodes ofwheezing not related to work, none reported having

or having had bronchial asthma. One subject fromthe casting group mentioned allergic rhinitis in hismedical history.The differences in the proportions of never smok-

ers, ex-smokers, and current smokers between thetwo groups are not significant. The current smokersfrom the control group had a significantly higherdaily cigarette consumption than those from thecasting group. Three of the four ex-smokers in thelatter group had stopped smoking less than twomonths before the start of the study. The workersfrom the control group had been employed for alonger time in the factory than those from theexposed group. Two subjects in each group had pre-viously worked in mining but they had nopneumoconiosis.

EXPOSURE DATAThe total dust concentrations as assessed with thepersonal samplers ranged from 9.9 to 13-8 mg/m3(mean 11-8 + 1-7 mg/m3). The levels were compar-able for the three job categories. The total dust con-centrations found in the vicinity of the ventilatorswere 3*3 mg/m3 and 1*2 mg/m3, with 49% of thelatter value being "respirable" dust (<5 am). Thetotal dust concentrations found further away fromthe ventilators, across the mould, were 51-7 mg/m3and 17*4 mg/m3, with 20% of the former beingrespirable dust.Water soluble fluorides measured in the dust from

the personal samplers amounted to 61 + 30 ,ug/m3 or0 5 + 0-2% of the total dust. In the dust samplednext to the ventilators fluoride concentration was4-2 tkg/m3 or 0-13% of the total dust, and in thatfrom the opposite side of the mould it was 53 ,g/m3,0 3% of the total (one measurement on each sideonly).

In the halls from which control subjects came twostatic samplings yielded a total dust concentration of

Table 2 General characteristics of the two study groups

Strandcasing group (n = 25) Control group (n = 11)

Age (years) 33-1 + 9 Ot 34-8 ± 8-3Height (m) 1-67 ± 0-07 1-67 + 0-07Weight (kg) 74-7 + 12-5 76-8 + 11-1Chronic cough 9 36%) 1 9%)Chronic phlegm 14 56% 4 36%)Dyspnoea 8 32% 4 36%)Never smokers 3 (12% 3 (27%Ex-smokers 4 (16% 1 (9%)Smokers 18 (72%) 7 64%)Pack years smoked 13-2 ± 8-0 (n = 22) 21-5 + 207 (n = 8)Current smoking (cig/day) 18-9 ± 7-1 (n = 18) 29-1 + 14-0 (n = 7)Years employment:

In factory 7-5 + 2-7 13-6 + 7.9*In strandcasting dept 4-4 + 2-2

*Significantly (p < 0.05) different from strandcasting group.tMean + standard deviation.

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Page 6: Lung function measurements 21 shiftwork in …days 8 to 14 from 1400 to 2200(afternoon shift), and on days 15 to 21 from 2200 to 0600 (night shift). Thus four teams of workers provide

Nemery, Van Leemputten, Goemaere, Veriter, and Brasseur1-7 and 1-8 mg/m3, with fluoride concentrations of07 and 08 ,g/m3, 005% of the total dust. Thisconfirmed that the control area, although notentirely free from industrial dust, was far less dustythan the strandcasting department.

Urinary fluoride concentrations increasedsignificantly during the morning shift from 204 + 77,ug/g creatinine to 370 ± 186 pLg/g creatinine inexposed workers (p < 0-001), and from 217 + 75,ug/g creatinine to 267 ± 91 ,ug/g creatinine in con-trol subjects (p < 0.05). The increase is clearlylarger (p < 0 05) in the former group. No differ-ences between preshift and postshift urinary fluorideconcentrations were found for the night shift, valuesbeing at the same level as at the end of the firstmorning shift (control group: 288 + 108 and 255 +94 ,g/mg creatinine; casting group: 330 + 107 and321 + 146 ,ug/g creatinine).

LUNG FUNCTION MEASUREMENTSTable 3 shows the mean values of the lung functionindices as obtained on day 1 around 0600 and thecorresponding values predicted for age and heightaccording to Crapo et al'2 for the spirometric indicesand Buist and Ross67 for the single breath test. Theagreement with predicted spirometric values wasexcellent except for FEF25_75, which tended to belower than predicted in the casting group. Except forone FEF2,-7. value in each group, none of thespirometric values was below the lower limit ofnormal as defined by the authors.'2 Our values forAN2 were generally lower than those of Buist andRoss,6 but those for the closing volume were in goodagreement.7 None of the indices differedsignificantly between the two groups.

Differences in lung function indices, as percent ofpredicted, were not significant between non-

Table 3 Mean starting lung function indices in percentageofpredicted values

Strandcasung group Control group(n = 25J (n = 11)

FVC 103 ± 10* 105 8FEVI 98 9 100 8FEV' 101 10 102 7FEF75_ 90 18 96± 25ASN 2 7S 65 32t 71 37*CV7VC 116 ± 63t 109 ± 16t

*Mean ± standard deviation.tn = 15.$n= 7.FVC, forced vital capacity; FEV,, forced expiratory volume in onesecond; FEV3, forced expiratory volume in three seconds;FEF24. 75, forced expiratory flow between 25% and 75% of vitalcapacity; predicted values for these indices calculated fromequations of Crapo et a"2; AN2, slope of the N2 single breathplateau; CV/VC closing volume, predicted values calculated fromBuist and Ross."

smoking and smoking subjects in either group,except in one instance-namely, FEV1 in the controlgroup. In the casting group the trend was towardslower values in non-smokers (FEVy 95 0 ± 7-6% innon-smokers, v 99-6 + 9 0% in smokers), and theconverse was true in the control subjects (FEV,106*0 + 5-5% in non-smokers v 95-9 + 6-8% insmokers).Table 4 gives the mean values and standard devia-

tions of all the indices obtained on the nine occa-sions in the two groups. Figure 2 illustrates theevolution of VC, FEVI, FEF2_75, and AN2 and thesmoking data. The mean times at which the testingwas done did not differ between the two groups,except during the night shift when control subjectswere examined 26 minutes later for their first meas-urement and 41 minutes earlier for their second.

Differences between the first value (around 0600on day 1) and the last value (around 0500 on day21), evaluated by paired t test, were not significantin the control group, except AN2 which becamelower. In the casting group, however, they weresignificant for FEF25-7, (p = 0 04) and FEV3 (p =0.03) and reached p = 0-09 for FEV,. Although thedifferences between the casting and control groupsseem considerable (respectively: -217 ml/s v -9mi/s for FEF25 7-i;-93 ml v 0 ml for FEV3; -69 mlv -32 ml for FEVy) the drop is not significantlygreater in the casting group than in the controlgroup because of the large errors in these changes.

Within the morning shift (day 1) no significanttrend was found for any of the indices, except forFEF2,_7 which showed a mid-morning dip in con-trols. In the casting group the values for FEV, andFEF25 75 tended to be lowest to start, whereas thecontrol subjects tended to have a higher value at thestart. The interaction factors between exposure andtime were not significant, except for FEF25_75 andAN2. The latter index tended to rise in the castinggroup and to decrease in controls.

During the afternoon shift (day 14) there weresignificant decreases in VC, FEV,, FEV,/VC,FEF25.75, and FEV3 in the casting group, and nosignificant decreases in the control subjects,although the trends were similar. The interactionfactor between exposure and time was significant forVC only, and reached p = 0*06 for FEV3.

During the night shift (day 21) there were againsignificant decreases in FEV, FEV,/VC, FEF25.75,and FEV3 in the casting group but not in the con-trols. This time the interaction factor was significantfor FEV,, FEV1/VC, and FEF25_75, indicating thatthe decrease was significantly more pronounced inthe exposed than in the control subjects. Paradoxi-cally PEFR values did not change in the castinggroup but decreased significantly in the control

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Page 8: Lung function measurements 21 shiftwork in …days 8 to 14 from 1400 to 2200(afternoon shift), and on days 15 to 21 from 2200 to 0600 (night shift). Thus four teams of workers provide

Nemery, Van Leemputten, Goemaere, Veriter, and Brasseur

Day 1 Day 14 Day 215000

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Morning Afteroon Nightshift shift shift

Fig 2 Evolution with time of vital capacity (VC), forcedexpiratory volume in one second (FEVdJ, forced expiratoryflow between 25% and 75% of vital capacity (FEF,,7,),slope ofthe N2 plateau ofthe single breath test (AN2), andquantity ofcigarettes smoked (by smokers only) in workersfrom strandcasting department (full lines) and from controlgroup (interrupted lines). S indicates that change over shiftis significant for group concerned. Asterisk indicates thatdifference between changes in two groups is significant. Forstandard deviations oflung function data see table 4.

group, the interaction factor being significant. Onthe other hand AN2 did not change in the exposedgroup, but "improved" significantly in the controlgroup.The number of cigarettes smoked by the smokers

on arrival at work and between measurementstended to be higher in the non-exposed than in theexposed subjects. Mean oral temperature did notvary by more than 040C over the duration of oneshift.The characteristics of the subjects whose data are

not presented in the results because their lung func-tion was not measured on all three days, did notdiffer from those of the 25 subjects of the actualstudy group. Their mean age was slightly higher(37.1 + 8-2 y, p > 0.1) and their mean height andweight were similar. The proportions of subjectswith symptoms were identical and so was the dis-tribution of smoking habits (2 non-smokers, 3 ex-smokers, 15 current smokers, 1 occasional smoker,18-9 + 15-3 pack years for the smokers, and 18&9 +9-8 cigarettes/day for the current smokers). Theduration of employment at the casting departmentwas similar (3.9 + 1-8 years) but that at the plantwas longer by 4-6 years (p < 0.01). In the medicalhistories of these subjects there was one childhoodasthma, one allergic rhinitis, one"pneumopathy fol-lowing exposure to plastic fumes" and one recenttuberculosis pleurisy. Initial lung values did not dif-fer between the two groups, and for all indices (lungfunction, cigarettes smoked, urinary fluoride) theevolution in subjects with incomplete lung functiondata confirmed that of the actual study group.

Discussion

In the present study we have compared the evolu-tion of lung function indices within three shifts andover a 21 day period in two groups of steelworkers,one group working in a polluted area, the strandcast-ing department, the other in a non-polluted areafrom the same plant.We are confident that, except for exposure to

dust, the two groups were as comparable as can bereasonably expected. Ages and physical characteris-tics were almost identical, baseline lung functionindices were similar; all subjects were in good healthon the basis of their medical histories and clinicalexaminations; the proportions of smokers and non-smokers were comparable (although the smokers ofthe unexposed group tended to smoke more); allsubjects worked according to the same shiftschedule; and both groups were studied by the sameteam and according to the same procedures in lessthan two months.

Differences between the two groups include theduration of employment in the factory (shorter inthe exposed subjects), the mode of enrolment in thestudy, and the size of the groups. Differences induration of employment could conceivably reflectdifferent selection effects in the two populations, butwe hope that this did not bias our results. For theexposed group our aim was to obtain data from allsubjects from three defined job categories, whereasthe control group consisted of a sample of subjectsfrom various non-dusty jobs. Among these subjects,only those who were willing and able to attend all

608

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Lung function measurements over 21 days shiftwork in steelworkers from a strandcasting department 609

three sessions were enrolled. Therefore, in theexposed group, only 25 of 47 subjects provided afull set of data as against 11 of 12 subjects in thecontrol group. To allow for a possible bias resultingfrom our prior exclusion from the control group ofthose who would not or could not fully participate,and also to make comparisons easier, we have pre-sented only the results from subjects with completedata. The inclusion of the other results, however,does not invalidate or substantially alter thefindings. The reasons why the control group is muchsmaller than the study group relates to the reluc-tance from the management, the workers them-selves, and to some extent even the investigators, toundertake extensive and time consuming testing justfor the sake of obtaining "control values." Thishuman constraint in field research reduces the statis-tical power of the analysis, but a low number ofcontrol subjects should not by itself lead to wrongconclusions when statistical differences are found.We are aware that the finding of isolated

significant results among a large number of statisti-cal tests has little meaning if the tests are performedin an exploratory way, particularly when most in-dices correlate with one another. In this instance,however, we assessed only the statistical significanceof findings related to previously asked questions ofbiological relevance-namely, whether indiceschanged over a shift and over the 21 day workperiod. On the other hand, finding significant tests inmore than one related index was not taken asincreased statistical significance but rather as sug-gesting that the results were internally consistent.The exposure of the workers in the strandcasting

department was assessed by both environmental andurine measurements. Dust sampling made by per-sonal pumps showed that the exposure to dust dur-ing operations was uniformly high in the three jobs.The average of almost 12 mg total dust per m3, isabove the threshold limit value of 10 mg/m3 advo-cated for "nuisance" dusts,'3 but this is apparentlynot unusual in steel mills.' That personal sampling isfar more reliable than static sampling for assessingactual exposure is well illustrated by the widely dif-ferent dust levels obtained by static samplers: 1-2 to51 7 mg/m3 depending on the position of the sampl-ing with respect to the ventilators and the source ofthe dust. Most probably the major part of the dustoriginated from the powder spread over the moltensteel in the mould. This powder contains a smallpercentage of fluorides, which were found in thedust samples collected. In the exposed workers uri-nary fluoride concentrations also increased by about80% over their first shift after a week at home, thusconfirming that at least part of the dust to which theywere exposed at work had reached their airways.

The urinary concentrations of fluorides found in thestudy are all well below toxic levels,'4 but they showthat urinary fluoride can be a useful biologicalmarker of exposure to ambient dust. A similar con-clusion has been recently obtained from a study ofwelders.'5 The absence of an increase in urinaryfluoride over the last shift indicates that an equilib-rium between intake and excretion of fluorides hadbeen readily achieved.

Because the work pattern consisted in workingduring 21 consecutive days followed by seven daysat home, we thought that this relatively long periodof exposure without the normal weekend breakmight lead to detectable effects on lung function.The interpretation of the comparisons between ini-tial (day 1) and final (day 21) lung function indices isdifficult, however. In the exposed workers there wasa significant (FEF23_75, FEV3) or suggestive (FEVJ)reduction in spirometric indices between these twopoints. Since the times at which these measurementswere made were close (0620 on day 1 and 0500 onday 21) a simple effect of circadian variation cannotexplain the observed changes, and since the controlsubjects did not show these decreases, it is temptingto attribute the development of slight airways ob-struction to the high dust levels in the strandcastingdepartment. When the changes in the two groupsare compared with each other, however, this doesnot yield a significant result because of the largeerrors associated with these changes. Whether asignificant worsening of lung function due to occupa-tional exposure did occur over this period thusremains open. Some studies have detected a changein lung function over a working week and have attri-buted this to occupational exposure, without, how-ever, comparing the evolution in exposed subjectswith that in non-exposed controls.'6 "The analysis of lung function changes within shifts

showed more clearcut differences between the cast-ing group and the control group.Over the morning shift no consistent pattern of

variation in spirometric indices emerged in eithergroup. We were surprised that in the control groupthe spirometric indices did not increase towardsmidday, as has been often observed in studies ofcircadian variation in lung function.'8 -20 The patternobserved in the exposed workers, although notsignificant, conformed more to expectation. So didthe evolution of lung function during the afternoonshift, when both groups showed a progressivedecline in spirometric indices. The decrease wassignificant only in the exposed subjects and wasmore pronounced than in the control subjects,although this was statistically significant for VConly. By contrast, during the night shift thedecreases in FEVI and FEF2575 were significantly

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Nemery, Van Leemputten, Goemaere, Veriter, and Brasseur

greater in the workers exposed to dust than in thecontrol subjects.So far in this discussion we have not dealt with the

results from the reputedly more sensitive singlebreath test,2' nor with the PEFR, which wasobtained with the recently introduced mini-Wrightpeak flow meter. For the latter index no within shiftpattern was statistically significant, except for adecrease during the night in control subjects.Moreover, the mean values of PEFR did not corre-late with those of FEV, (R = 0-20 in the exposedgroup, R = 0-46 in the control group) which doescast doubt on the validity of measuring PEFR innormal people when only small changes in lungfunction are expected. This does not mean thatPEFR may not be extremely useful in the detectionand follow up of occupational asthma as was eleg-antly shown by Burge et al.2223The main problem with the single breath test

appeared to be that of obtaining satisfactory trac-ings. Because the time for testing was short, as theworkers were not supposed to stay away from pro-duction too long, we had to settle for one "good"test on each occasion. Even so, despite considerableexperience of the operator with this test, manyworkers did not manage to perform the manoeuvrecorrectly and many tracings had to be rejected.Therefore the results for the single breath indicesare based on a smaller data base than for thespirometric indices. The closing volume remainedperfectly constant throughout the study period inthe control subjects, and did not show any significantworsening in the exposed subjects, although withmore subjects the trend could well have beensignificant. With AN2 the differences between thetwo groups yielded the highest degrees ofsignificance. This was due to a decrease in values incontrol subjects that was not observed in theexposed workers. It could therefore be argued thatin the control subjects some improvement in ventila-tion distribution took place over the shift and thatthis failed to occur in the exposed subjects.Nevertheless, we want to remain cautious aboutsuch an interpretation in view of the small numbersof subjects, and in view of the sensitivity of thismeasurement to so many factors24 that we may nothave adequately controlled despite our efforts. Theonly comparable study25 in which these measure-ments were made does not allow us to support or torefute our interpretation.

Several studies of coal miners,25-27 chemicalworkers,'6 cotton workers,'8 grain handlers,' andworkers in various other occupations28 29 have inves-tigated the effects of industrial pollution on lungfunction over a workshift. Most of these studies haveinvolved small numbers of subjects, and many did

not include appropriate control subjects or take thecircadian lung function variation properly intoaccount. Nevertheless, and although "positive"results tend to be overreported, the overall conclu-sion from these studies is that lung function tends todecrease more over a workshift in workers exposedto pollution than in non-exposed or less exposedsubjects. Our study, which is the only one in whichthe same workers provided data on all three shifts,reaches a similar conclusion for the night shift atleast. We interpret the worsening of lung functionindices, suggestive of slight airways obstruction, inthe exposed workers as an effect of their workingenvironment. Smoking may be excluded becauseboth groups included similar proportions of smokingand non-smoking subjects, and, if anything, theexposed smokers smoked slightly less than the non-exposed ones. In this study we can only globallyincriminate the high dust levels present in thestrandcasting department; however, a specific com-ponent of the dust or the presence of irritant gasesshould be considered.

Since the excess deterioration in lung function wasonly clearly manifest during the night shift at the endof the 21 day working period, it would appear thatthe acute response to the work environment hadbecome worse during the course of this long, quasiuninterrupted working period. Alternatively, thedecrease may have been more pronounced simplybecause the tolerance to the insult may be less or theresponsiveness of the airways higher during thenight. This aspect should be further investigated.The mechanisms and the long term significance of

the small changes observed in this study are notknown. Does increased circadian variation in lungfunction result from a reflex response to upper air-way irritation30 or does this point to increased bron-chial reactivity? The latter is now increasingly consi-dered a possible marker of or a contributory factorto the development of chronic airflow limitation (cfthe renewed interest in the "Dutch hypothesis"3').Despite the uncertainties about the long termsignificance of the findings of this study it was prob-ably justified to consider the changes to be adverseand to recommend a reduction of the dust levels inthe strandcasting department.

Finally, one result which could not be quantified isthe unique human experience we gained while stay-ing several times for more than 24 hours in closecontact with the workers, thus getting to know theirwork and environment much better than in anyother occupational field study. The resulting mutualrespect may have contributed to a remarkabledegree of cooperation which was essential for thesuccess of this study and for which we wish to thankall the workers concerned.

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Lung function measurements over 21 days shiftwork in steelworkers from a strandcasting department 611

We thank Drs M Mawet, A Kivits, and JM Cordier,Mr V Pinese, and the staff from the Centre Belge deMedecine de Travail for their help before and dur-ing the study. We thank the management from theForges de Clabecq SA, and in particular Mr DeBacker, for allowing us to perform the study andproviding us with excellent logistic support. Wethank Professor R Lauwerys and Mr JM Defeldfrom the Department of Industrial and MedicalToxicology for the determinations of fluoride con-

centrations, and Dr P Henrard and Mr J Thononfrom the Centre Belge de M6decine du Travail inLiege for supervising and carrying out the environ-mental dust measurements. We thank Mr B Mottierfor the photographs, Miss J Foard and Mrs SGreenwood for the artwork, Mrs J Bryant and MrsM Watts for typing the manuscript, and many col-leagues for their comments.

This study was supported by the European Com-munity for Coal and Steel (Convention No 7248-12-002).B Nemery was "Aspirant" of the "Fonds Nationalde la Recherche Scientifique."References

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2 Kauffman F, Drouet D, Lellouch J, Brille D. Occupationalexposure and 12-year spirometric changes among Paris area

workers. Br J Ind Med 1982;39:221-32.3Steel production. New Encyclopaedia Britannica, 15th ed, Vol

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ambientale nel reparto colata continua di una acciaieria elet-trica. Med Lav 1979; 70: 292-306.

American Thoracic Society. ATS statement-Snowbird work-shop on standardization of spirometry. Am Rev Respir Dis1979; 119:831-8.

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'3 American Conference of Governmental Industrial Hygienists.Documentation of the threshold limit values for substances inworkroom air. 4th ed. Cincinnati: ACGIH, 1980:190.

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16 Dimich HD, Sterling TD. Ventilatory function changes over aworkshift. Br Ind Med 1981;38:152-5.

7 Corey P, Hutcheon M, Broder I, Mintz S. Grain elevator workersshow work-related pulmonary function changes and dose-effect relationships with dust exposure. Br J Ind Med1982;39:330-7.

18 Walford J, Lammers B, Schilling RSF, Van Den Hoven VanGenderen D, Van Der Veen YG. Diurnal variation in ven-tilatory capacity. An epidemiological study of cotton and otherfactory workers employed on shift work. Br J Ind Med1966;23: 142-8.

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20 Reinberg A, Gervais P. Circadian rythms in respiratory func-tions, with special reference to human chronophysiology andchronopharmacology. Bull Physio-Path Resp 1972;8:663-75.

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22 Burge PS, O'Brien IM, Harries MG. Peak flow rate records inthe diagnosis of occupational asthma due to isocyanates.Thorax 1978;34:317-23.

23 Burge PS, O'Brien IM, Harries MG. Peak flow rate records inthe diagnosis of occupational asthma due to colophony.Thorax 1979;34:308-16.

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