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LUNKENHEIMER FIGURE 603 ANGLE ISOLATION VALVE 50 - … · 2015. 6. 25. · 3 030 120 140 100 270...

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LUNKENHEIMER FIGURE 603 ANGLE ISOLATION VALVE DN 50 - 600 ASME CLASS 150, 300 AND 600 © 2012 Pentair plc. All Rights Reserved. The F603 is an angle isolation valve specifically designed for severe service in alumina and mining applications where scale and erosion are present. FEATURES • Valves can be reground in-line • Designed to ASME B16.34 • Heavy duty wall and flange thickness well in excess of ASME B16.34 and ASME B16.5 • Pads for fitting drain ports • Tested to API 598 • Large stem diameters for strength and stiffness • Stellite 6 hardfacing as standard on disc and seat surfaces • Hard facing available on stem • Roller or plain bearings fitted to yoke bush - depending upon size • Manufactured under quality system ISO 9001:2008, Certificate No. MEL 0929678/A • Documentation to EN 10424 1999 Type 3.1B (DIN 50409). Material certification for pressure containing components Actuation options • Spur gear operation standard on larger sizes • Bevel gear operators • Patented stem clutch design for easy grind set-up • Drive adaptions for pneumatic guns • Customized actuation design • Range of actuation available including: - Electric - Pneumatic - Hydraulic - All with regrinding where required www.pentair.com/valves Options • Range of internal linings available to combat the effects of erosion or corrosion • High performance erosion resistant discs and seats • Custom face to face dimensions • Custom designs for specific applications TECHNICAL DATA Size range: DN 50 - 600 Temperature rating: Up to 345°C Pressure rating: ASME Class 150 to 600 GENERAL APPLICATION Designed and engineered specifically for the mining and process industry, or other applications where built up scale or settled slurries need to be cleared to allow flow. • Alumina - Bauxite slurries, digestion slurries, flash vessel vapour return, green and spent liquor’s, washer underflow/overflow, tertiary and secondary thickeners, press filter isolation, mudline disposal • Precipitation • Filtrate underflow • Hydrate slurry storage VCTDS-02574-EN 15/03
Transcript
Page 1: LUNKENHEIMER FIGURE 603 ANGLE ISOLATION VALVE 50 - … · 2015. 6. 25. · 3 030 120 140 100 270 010 050 220 260 130 080 230 090 060 170 180 160 LUNKENHEIMER FIGURE 603 ANGLE ISOLATION

LUNKENHEIMER FIGURE 603 ANGLE ISOLATION VALVE DN 50 - 600 ASME CLASS 150, 300 AND 600

© 2012 Pentair plc. All Rights Reserved.

The F603 is an angle isolation valve specifically designed for severe service in alumina and mining applications where scale and erosion are present.

FEATURES

• Valves can be reground in-line• Designed to ASME B16.34• Heavy duty wall and flange thickness well

in excess of ASME B16.34 and ASME B16.5• Pads for fitting drain ports• Tested to API 598• Large stem diameters for strength

and stiffness• Stellite 6 hardfacing as standard on disc

and seat surfaces• Hard facing available on stem• Roller or plain bearings fitted to yoke bush -

depending upon size• Manufactured under quality system

ISO 9001:2008, Certificate No. MEL 0929678/A• Documentation to EN 10424 1999

Type 3.1B (DIN 50409). Material certification for pressure containing components

Actuation options• Spur gear operation standard on larger sizes• Bevel gear operators• Patented stem clutch design for

easy grind set-up• Drive adaptions for pneumatic guns• Customized actuation design• Range of actuation available including:

- Electric- Pneumatic- Hydraulic- All with regrinding where required

www.pentair.com/valves

Options• Range of internal linings available to combat

the effects of erosion or corrosion• High performance erosion resistant discs and

seats• Custom face to face dimensions• Custom designs for specific applications

TECHNICAL DATA

Size range: DN 50 - 600Temperature rating: Up to 345°CPressure rating: ASME Class 150 to 600

GENERAL APPLICATION

Designed and engineered specifically for the mining and process industry, or other applications where built up scale or settled slurries need to be cleared to allow flow.• Alumina - Bauxite slurries, digestion slurries,

flash vessel vapour return, green and spent liquor’s, washer underflow/overflow, tertiary and secondary thickeners, press filter isolation, mudline disposal

• Precipitation• Filtrate underflow• Hydrate slurry storage

VCTDS-02574-EN 15/03

Page 2: LUNKENHEIMER FIGURE 603 ANGLE ISOLATION VALVE 50 - … · 2015. 6. 25. · 3 030 120 140 100 270 010 050 220 260 130 080 230 090 060 170 180 160 LUNKENHEIMER FIGURE 603 ANGLE ISOLATION

2

240230

100110

120

090

030

270

010

050

220

080

260

130

060

LUNKENHEIMER FIGURE 603 ANGLE ISOLATION VALVEDN 50 - 300 ASME CLASS 150

PARTS LISTNo. Description Material standards010 Body ASTM A216 - WCB030 Yoke ASTM A216 - WCB050 Seat ASTM A29 - 1020, 1518 or ASTM A105 - Stellite coated060 Disc ASTM A29 - 1020, 1518 or ASTM A105 - Stellite coated080 Stem ASTM A29 - 4140090 Yoke bush ASTM A29 - 1020100 Yoke bush locknut ASTM A29 - 1020110 Yoke bush handle ASTM A29 - 1020 or ASTM A216 WCB120 Bearing - yoke bush Bronze130 Retaining cap ASTM A29 - 1020220 Gland follower ASTM A29 - 1020 or ASTM A216 WCB230 Stem jam nut ASTM A29 - 1020 or ASTM A216 WCB240 Stem handle ASTM A29 - 1020 or ASTM A216 WCB260 Torque reactor hub ASTM A29 - 1020270 Torque reactor pin ASTM A29 - 1020

NOTE: No bolts, washers, gaskets or pins included in parts list.

Page 3: LUNKENHEIMER FIGURE 603 ANGLE ISOLATION VALVE 50 - … · 2015. 6. 25. · 3 030 120 140 100 270 010 050 220 260 130 080 230 090 060 170 180 160 LUNKENHEIMER FIGURE 603 ANGLE ISOLATION

3

030

120

140

100

270

010

050

220

260

130

080

230

090

060

170

180160

LUNKENHEIMER FIGURE 603 ANGLE ISOLATION VALVEDN 150 - 600 ASME CLASS 150

PARTS LISTNo. Description Material Standards010 Body ASTM A216 - WCB030 Yoke ASTM A216 - WCB050 Seat ASTM A29 - 1020, 1518 or ASTM A105 - Stellite coated060 Disc ASTM A29 - 1020, 1518 or ASTM A105 - Stellite coated080 Stem ASTM A29 - 1020090 Yoke bush ASTM A29 - 1020100 Yoke bush locknut ASTM A29 - 1020120 Bearing - yoke bush Steel Roller130 Retaining cap ASTM A29 - 1020140 Bearing - retaining cap Bronze160 Gear ASTM A29 - 1020170 Pinion gear ASTM A29 - 1020180 Pinion Shaft AISI 4140220 Gland follower ASTM A29 - 1020 or ASTM A216 WCB230 Stem jam nut ASTM A29 - 1020 or ASTM A216 WCB260 Torque reactor hub ASTM A29 - 1020270 Torque reactor pin ASTM A29 - 1020

NOTES:No bolts, washers, gaskets or pins included in parts list.Bevel gear operation option available.

Page 4: LUNKENHEIMER FIGURE 603 ANGLE ISOLATION VALVE 50 - … · 2015. 6. 25. · 3 030 120 140 100 270 010 050 220 260 130 080 230 090 060 170 180 160 LUNKENHEIMER FIGURE 603 ANGLE ISOLATION

4

240230

100

110

120

090

030

270

010

050

220

260

080

130

060

LUNKENHEIMER FIGURE 603 ANGLE ISOLATION VALVEDN 50 - 150 ASME CLASS 300 AND 600

PARTS LISTNo. Description Material standards010 Body ASTM A216 - WCB030 Yoke ASTM A216 - WCB050 Seat ASTM A29 - 1020, 1518 or ASTM A105 - Stellite coated060 Disc ASTM A29 - 1020, 1518 or ASTM A105 - Stellite coated080 Stem ASTM A29 - 4140090 Yoke bush ASTM A29 - 1020100 Yoke bush locknut ASTM A29 - 1020110 Yoke bush handle ASTM A29 - 1020120 Bearing - yoke bush Bronze130 Retaining cap ASTM A29 - 1020220 Gland follower AISI C1020 or ASTM A216 - WCB230 Stem jam nut ASTM A29 - 1020 or ASTM A216 WCB240 Stem handle ASTM A29 - 1020 or ASTM A216 WCB260 Torque reactor hub ASTM A29 - 1020270 Torque reactor pin ASTM A29 - 1020

NOTE:No bolts, washers, gaskets or pins included in parts list.

Page 5: LUNKENHEIMER FIGURE 603 ANGLE ISOLATION VALVE 50 - … · 2015. 6. 25. · 3 030 120 140 100 270 010 050 220 260 130 080 230 090 060 170 180 160 LUNKENHEIMER FIGURE 603 ANGLE ISOLATION

5

160

130

120

090

030

270

010

050

080

220

260

170

060

180

140

230

100

LUNKENHEIMER FIGURE 603 ANGLE ISOLATION VALVEDN 150 - 600 ASME CLASS 300 AND 600

PARTS LISTNo. Description Material Standards010 Body ASTM A216 - WCB030 Yoke ASTM A216 - WCB050 Seat ASTM A29 - 1020, 1518 or ASTM A105 - Stellite coated060 Disc ASTM A29 - 1020, 1518 or ASTM A105 - Stellite coated080 Stem ASTM A29 - 4140090 Yoke bush ASTM A29 - 1020100 Yoke bush locknut ASTM A29 - 1020120 Bearing - yoke bush Steel Roller130 Retaining cap ASTM A29 - 1020140 Bearing - retaining cap Bronze160 Gear ASTM A29 - 1020170 Pinion gear ASTM A29 - 1020180 Pinion shaft ASTM A29 - 4140220 Gland follower ASTM A29 - 1020 or ASTM A216 WCB230 Stem jam nut ASTM A29 - 1020 or ASTM A216 WCB260 Torque reactor hub ASTM A29 - 1020270 Torque reactor pin ASTM A29 - 1020

NOTES:No bolts, washers, gaskets or pins included in parts list.Bevel gear operation option available.

Page 6: LUNKENHEIMER FIGURE 603 ANGLE ISOLATION VALVE 50 - … · 2015. 6. 25. · 3 030 120 140 100 270 010 050 220 260 130 080 230 090 060 170 180 160 LUNKENHEIMER FIGURE 603 ANGLE ISOLATION

6

ØF

ØA

E

ØM

N

ØB

D

50 51 152 405 369 60 114 205 44 33.580 76 191 433 380 79 140 205 51 43.0100 102 229 614 517 125 165 305 76 46.5150 152 280 815 692 159 203 410 121 50.0200 203 343 901 749 197 248 410 171 53.5250 254 406 1162 960 241 292 520 216 57.5300 305 483 1275 1034 276 349 520 267 59.5

DIMENSIONS (mm)Valve size DN ØA bore ØB C open C1 closed D E ØF ØM bore N min

LUNKENHEIMER FIGURE 603 ANGLE ISOLATION VALVEDN 50 - 300 ASME CLASS 150

NOTE:Dimension E is from the valve centre to the flange raised face.

C = openC1 = closed

Page 7: LUNKENHEIMER FIGURE 603 ANGLE ISOLATION VALVE 50 - … · 2015. 6. 25. · 3 030 120 140 100 270 010 050 220 260 130 080 230 090 060 170 180 160 LUNKENHEIMER FIGURE 603 ANGLE ISOLATION

7

F1F

N

ØB ØA

J

ØM

D

E

150 152 280 810 683 159 203 295 195 60 121 51.0200 203 343 901 749 197 248 295 195 60 171 53.5250 254 406 1162 960 241 292 295 195 60 216 57.5300 305 483 1275 1034 276 349 330 230 60 267 59.5350 336 533 1484 1207 305 368 330 230 60 299 67.5400 387 597 1664 1378 340 381 330 230 60 343 71.0450 438 635 1682 1389 356 406 330 230 60 387 77.2500 489 699 1823 1505 394 457 395 305 60 426 82.5600 590 813 1963 1608 451 508 395 305 60 521 92.7

LUNKENHEIMER FIGURE 603 ANGLE ISOLATION VALVEDN 150 - 600 ASME CLASS 150

DIMENSIONS (mm)Valve size DN ØA bore ØB C open C1 closed D E F F1 J (A/F) ØM bore N min

NOTE:Dimension E is from the valve centre to the flange raised face.

C = openC1 = closed

Page 8: LUNKENHEIMER FIGURE 603 ANGLE ISOLATION VALVE 50 - … · 2015. 6. 25. · 3 030 120 140 100 270 010 050 220 260 130 080 230 090 060 170 180 160 LUNKENHEIMER FIGURE 603 ANGLE ISOLATION

8

N

ØAØB

ØM

E

D

ØF

50 51 165 514 464 127 165 203 51 2280 76 210 514 464 152 165 203 51 29100 102 254 875 811 178 178 410 76 34150 152 318 984 858 216 216 410 127 39

LUNKENHEIMER FIGURE 603 ANGLE ISOLATION VALVEDN 50 - 150 ASME CLASS 300

DIMENSIONS (mm)Valve size DN ØA bore ØB C open C1 closed D E ØF ØM bore N min

NOTE:Dimension E is from the valve centre to the flange raised face.

C = openC1 = closed

Page 9: LUNKENHEIMER FIGURE 603 ANGLE ISOLATION VALVE 50 - … · 2015. 6. 25. · 3 030 120 140 100 270 010 050 220 260 130 080 230 090 060 170 180 160 LUNKENHEIMER FIGURE 603 ANGLE ISOLATION

9

N

ØB ØA

D

E

ØM

J

FF1

150 152 318 984 858 216 216 295 195 60 127 39200 200 381 1250 1074 267 267 295 195 60 152 42250 252 445 1378 1172 305 305 330 230 60 203 48300 302 521 1730 1465 343 343 330 230 60 254 52350 337 584 1867 1598 381 381 330 230 60 305 52400 387 648 1909 1634 419 432 395 310 60 362 57450 419 711 1991 1713 457 457 395 310 60 400 60500 483 775 2108 1810 495 495 445 340 60 457 64600 585 915 2483 2127 635 635 445 340 89 549 73

LUNKENHEIMER FIGURE 603 ANGLE ISOLATION VALVEDN 150 - 600 ASME CLASS 300

DIMENSIONS (mm)Valve size DN ØA bore ØB C open C1 closed D E F F1 J (A/F) ØM bore N min

NOTE:Dimension E is from the valve centre to the flange raised face.

C = openC1 = closed

Page 10: LUNKENHEIMER FIGURE 603 ANGLE ISOLATION VALVE 50 - … · 2015. 6. 25. · 3 030 120 140 100 270 010 050 220 260 130 080 230 090 060 170 180 160 LUNKENHEIMER FIGURE 603 ANGLE ISOLATION

10

N

ØAØB

ØM

E

D

ØF

50 51 165 600 556 133 133 305 51 3280 76 210 712 657 184 184 305 54 38100 102 260 762 699 216 216 406 76 44150 152 356 1029 929 251 264 410 127 49

LUNKENHEIMER FIGURE 603 ANGLE ISOLATION VALVEDN 50 - 150 ASME CLASS 600

DIMENSIONS (mm)Valve size DN ØA bore ØB C open C1 closed D E ØF ØM bore N min

NOTE:Dimension E is from the valve centre to the flange raised face.

C = openC1 = closed

Page 11: LUNKENHEIMER FIGURE 603 ANGLE ISOLATION VALVE 50 - … · 2015. 6. 25. · 3 030 120 140 100 270 010 050 220 260 130 080 230 090 060 170 180 160 LUNKENHEIMER FIGURE 603 ANGLE ISOLATION

11

N

ØA

E

FF1

ØB

ØM

D

150 152 356 1029 929 251 264 295 195 60 127 49200 200 419 1029 929 330 324 295 195 60 152 58250 254 508 1581 1403 394 394 330 230 60 203 68300 302 559 1818 1607 419 425 330 230 60 254 71350 327 603 1937 1670 445 445 330 230 60 305 76400 363 689 2142 1856 502 527 610 498 89 362 81450 419 743 2179 1899 546 546 610 498 89 400 83500 464 813 2564 2231 597 597 795 415 89 464 90600 550 940 3511 2975 685 685 980 595 89 550 108

LUNKENHEIMER FIGURE 603 ANGLE ISOLATION VALVEDN 150 - 600 ASME CLASS 600

DIMENSIONS (mm)Valve size DN ØA bore ØB C open C1 closed D E F F1 J (A/F) ØM bore N min

NOTE:Dimension E is from the valve centre to the flange raised face.

C = openC1 = closed

Page 12: LUNKENHEIMER FIGURE 603 ANGLE ISOLATION VALVE 50 - … · 2015. 6. 25. · 3 030 120 140 100 270 010 050 220 260 130 080 230 090 060 170 180 160 LUNKENHEIMER FIGURE 603 ANGLE ISOLATION

12

11000

10000

9000

8000

7000

6000

5000

4000

3000

2000

1000

0

3500

3000

2500

2000

1500

1000

500

0 50 100 150 200 250 300 350 400 450 500

40 60 160 260 360 460 560

11000

10000

9000

8000

7000

6000

5000

4000

3000

2000

1000

0

3500

3000

2500

2000

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500

0 50 100 150 200 250 300 350 400 450 500

40 60 160 260 360 460 560

11000

10000

9000

8000

7000

6000

5000

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3000

2000

1000

0

3500

3000

2500

2000

1500

1000

500

0 50 100 150 200 250 300 350 400 450 500

40 60 160 260 360 460 560

LUNKENHEIMER FIGURE 603 ANGLE ISOLATION VALVEDN 50 - 600 ASME CLASS 150, 300 AND 600

PRESSURE/TEMPERATURE RATINGS

NOTES:1. The pressure temperature ratings displayed are

for carbon steel ASTM A 216 Gr WCB according to ASME B16.5 Table 2.

2. Upper temperature is set by standard gland packing.

3. Customer requested changes to gland packing may affect the temperature ratings of the valve.

PTFE braided packing

Reinforced graphite packing

TYPICAL SPECIFYING SEQUENCE - CLASS 150, 300 AND 600100 F603 3 3 C 3 3 4 3 / 00 Valve size Figure no. Flange rating Flange rating Body material Seat trim Disc trim Stem trim Certification code Valve variant Standard option

Trim code Flange rating Flange rating Body material Seat trim Disc trim Stem trim11C334 Class 150 Class 150 A 216 Gr WCB Steel - stellite Steel - stellite Grade ASTM A29 - 4140 - Stellite coated11C353 Class 150 Class 150 A 216 Gr WCB Steel - stellite Steel Grade ASTM A29 - 414033C333 Class 300 Class 300 A 216 Gr WCB Steel - stellite Steel - stellite Grade ASTM A29 - 414066C334 Class 600 Class 600 A 216 Gr WCB Steel - stellite Steel - stellite Grade ASTM A29 - 4140 - Stellite coated

Temperature (°F)

Class 600#

Class 300#

Class 150#

Temperature (°C)

Pres

sure

(kPa

)

Pres

sure

(psi

)

PRESSURE/TEMPERATURE GRAPH

Size range: DN 50 – 600Figure no.: F603 – Angle Isolation valve Class 150, 300 and 600

PENTAIR VALVES & CONTROLSwww.pentair.com/valves

All Pentair trademarks and logos are owned by Pentair plc. All other brand or product names are trademarks or registered marks of their respective owners. Because we are continuously improving our products and services, Pentair reserves the right to change product designs and specifications without notice. Pentair is an equal opportunity employer. © 2015 Pentair plc. All rights reserved.


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