Luxaflex® Vinyl Shutters Measuring and Installation...

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Luxaflex® Vinyl ShuttersMeasuring and Installation Guide

Luxaflex® Vinyl Shutters Measuring and Installation Guide

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Contents

General Information

Product Overview page. 4

Shutter Styles page. 5

Shutter Terminology page. 7

Product Information

Frame Type page. 7

Accessories page 11

Lourve Detail page 12

Tilt Bar Detail page 12

Hinge Detail page 13

Divider Detail page 14

Size Tables: Traditional page 16

Panel Configurations: Traditional page 16

Tier on Tier page 18

Size Tables: Tier on Tier page 19

Panel Configurations: Tier on Tier page 20

Size Table: Café page 22

Panel Configurations: Café page 23

Panel Configurations: 4 Sided Frame page 23

Panel Configurations: Café Style 3 Sided Frame page 25

Shaped Shutter Overview page 27

Size table: Shapes page 29

Panel Configuration: Shapes page 30

Panel Configuration: Bays page 34


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Contents

Survey Information

Lourve Clearance page 35

Surveying Checklist page 36

Measuring

Recess Fit page. 37

Surface Fit page. 38

Flush Fit page. 39

Surface Fit: Casing Café page. 42

Flush Fit: Z Frame page. 43

Measuring Bay Windows Check List page. 45

Measuring Angle Bays page. 45

Measuring Square Bays page. 46

Installation page. 47

Measuring Shapes: Inside Mount page. 53

Measuring Shapes: Outside Mount page. 55

Arch Frame and Panel Installation page. 56

Fitting Vinyl Bays page. 59

Completing the Order Form page. 60


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General information

Product overviewDesigned for rooms with a high moisture or humidity, Luxaflex Vinyl Shutters are the ideal choice if considering shuttersfor bathrooms & kitchens. Engineered from hard wearing lightweight PVCu and guaranteed not to distort, crack, chip or fade. Backed by our 5 yearhardware & 25 year material guarantee, the Luxaflex Shutter will maintain its beauty and functionality for years to come.

Colours - Available in a choice of three colours - Cotton, Pearl & Vanilla.

Frames - Incorporating the frame and architrave, five options are available to choose from, each having their own style and size, depending on the fitting position.

Hinges - Luxaflex Vinyl Shutters are fitted with exposed butt hinges. Available in four colours including stainless steel.

Tilt bar - The tilt bar is used to control light, shade and privacy by adjusting the louvres to the required angle.

Clearview® - An alternative to the tilt bar is the clearview mechanism. Placed on the back of the louvres for a clean,uncluttered look, this creates an even greater level of view-through.

Louvres - Available in a selection of three sizes - Medium (63.5mm), Large (89mm) and Extra Large (114mm), to personalise the appearance of the shutter.

Available with five shutter styles - Traditional, Bay Window, Tier-on-tier, Café and Shaped.

Traditional - Full height shutters that cover the whole window/aperture. Available in a variety of panel configurations to give the maximum control of light, shade and privacy.

Bay Window - For bay windows, individual shutters are secured next to each other, following the natural line of thebay. Exposed ends are finished with matching trims.

Tier-on-tier - A full height shutter that incorporates two panels in the height, allowing the top or bottom to open &close independently to each other, giving flexibility of privacy on the lower half and flooding the roomwith light on the top half.

Café - Typically installed to cover only the bottom half of an aperture, giving privacy, whilst allowing viewthrough from the existing window in the top half - ideal for properties on street level.

Shaped - If arched windows are present, our range of bespoke shaped shutters will provide the perfect additionto the Classic shutter. Arched shutters still have the ability to operate via tilt wand, giving light controland privacy.


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Shutter styles

Traditional (4 sided frame)

• Panels & frame are made full width/height, the same as submitted sizes.

• Can be mounted Flush, Recess or Surface.

Tier on tier (4 sided frame)

• Panels & frame are made full width/height, the same as submitted sizes.

• Horizontal T post connects outer frame at specified height.


Café (4 sided and 3 sided frame)

• Frame is made full width/height, the same assubmitted sizes.

• Panel is made to specified height.

4 sided frame 3 sided frame


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Shutter styles

Shaped (S51 & S52)

• Available with tilt bar or clearview.

• Medium & large louvre sizes only.

• Panel & frame are made full width/height, the same as submitted sizes.

• Can be mounted Flush, Recess or Surface (depending on frame type).

• Available with Casing, Deluxe Trim, L, Trim & Z frame.

Shaped (S53)

• Available with tilt bar, clearview or both.





Shaped (S60)

• Available with tilt bar, clearview or both.





S51 & S52

S53

S60


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Shutter terminology

1. Top rail 6. Frame

2. Stile 7. Tilt bar

3. Divider rail 8. Hinge

4. Louvre 9. Clearview® connector

5. Bottom rail

Product information

Frame type

L Frame

Fitting location: Flush, Recess & Surface

A simple L Frame designed for virtually all applications including Bay windows.

L Frame Extension Code: VS187

Fitting location: Behind L frame

Able to slide into the back of the L frame, the extension is used to project the L frame away from the wall to clear obstructions etc. Grooves in the back allow for greaterbuild out using additional extensions.

1

2

3

4

5

6

7

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Frame type

Trim Frame

Fitting location: Flush only

Similar to L frame, Trim frame has a decorative flange thatsits on the face of the wall, whilst the frame sits inside therecess. Not designed to fit over existing trims & architraves.

Deluxe Trim Frame


The same as Trim frame, the Deluxe version has a greaterflange dimension designed for larger windows.

The decorative flange sits on the face of the wall, whilst theframe sits inside the recess. Not designed to fit over existingtrims & architraves.

Sill Trim Frame

Fitting location: Used with either Trim or Deluxe Trim frame

Sill Trim frame is typically used at the bottom of a 4 sidedframe when fitting onto a window board, to help visuallyreduce the thickness of the frame.

Casing Frame

Fitting location: Surface only

This frame is designed to sit on the surface of the wall, creating a substantial look. Also designed to fit over existing trims & architraves (depending on size).


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Frame type

Casing Frame Extension Code: VS188

Fitting location: Behind Casing frame

Able to slide into the back of the Casing frame, the extension is used to project the Casing frame away fromthe wall to clear obstructions etc. Grooves in the back allow for greater build out using additional extensions.

Sill Casing Frame

Fitting location: Used with Casing frame

Sill Casing frame is typically used at the bottom of a 4 sidedframe when fitting onto a window board, to help visuallyreduce the thickness of the frame.

Z Frame


The decorative flange sits on the face of the wall, whilst theframe sits inside the recess. Due to the small dimension ofthe flange, this can also be used with existing trims & architraves to create an almost seamless appearance.

Sill Z Frame

Fitting location: Used with Z frame

Sill Z frame is typically used at the bottom of a 4 sidedframe when fitting onto a window board, to help visuallyreduce the thickness of the frame.


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Frame type

T Post

Fitting location: Used with all frames

The T post is used for tier on tier shutters to separate thepanels and give added strength across the width.

AccessoriesPTM 95


PTM 95 is a plastic trim used with all frames to finish exposed edges and conceal light gaps.

Available in colours -

Pearl, Cotton & Vanilla

L Frame cover strip Code: D005

Fitting location: Used with L frame

This cover strip is used for L frame to conceal light gaps between the wall and frame when flush fitting.



Scribe trim Code: D033


Scribe trim is used with all frames to finish exposed edgesand conceal light gaps.




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Accessories

Mounting strip 6x19 Code: VS618


Used to finish exposed edges and conceal light gaps.



















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Louvre detail

64mm

Colours: Cotton (8990)Pearl (8991)Vanilla (8992)

89mm


114mm


Tilt bar detail

Tilt Bar


The tilt bar locates onto the front of the louvre using tilt bar connectors. It is sculpturedin such a way to easily hold & move the louvres to control light filtration.


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Hinge detailLuxaflex Vinyl Shutters are fitted with simple butt hinges in a variety of colour finishes to complement the panel.

Hinge Leaf Hinge Pin

Colours: Stainless Steel Colours: Stainless Steel

Vanilla Vanilla

Pearl Pearl

Cotton Cotton

Brass Brass

Table on the left indicates how many hinges will be fitted in relation to panel height.

Divider detail

Divider Rail

Used to separate the louvres when panel height increases. The design also allows the rail to be used as a handle when opening/closing the panel and aid easy removal for cleaning purposes.

Available in two sizes defaulted to the chosen louvre size (see below left).

A divider rail is required if the panel height exceeds 1570mm.

• Minimum divider height 64mm Louvre) = 323mm (inc. frame)

• Minimum divider height (89mm & 114mm Louvre) = 423mm (inc. frame)

• Maximum number of dividers in any one panel = 2

• Maximum distance between any two dividers = 1270mm

• 65mm divider - to be used with large sized louvre only

• 94mm divider - to be used with medium & extra large louvre only

Panel height h Number of (mm) hinges ≤711 2 712 - 1270 3 1271 - 1829 4 1830 - 2388 5 ≥ 2389 6


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Divider detailWhen measuring for dividers, the measurement is always taken from the bottom of the frame up to the centre line of the

divider rail. The below images show how to correctly specify the divider distance.

Divider countThe below text and image show the number of dividers, depending on panel width and height.

Note: If panel configuration is not 1L, 1R, 1L 1R, the Bi-fold table applies for number of dividers in shutter height.

2

1

2

1

Single PanelPanel Widths ≤600mm

Panel height h Divider (mm) count ≤ 1570 0 1571 - 2285 1 2286 - 3000 2

Bi-foldPanel Widths ≤600mm

Panel height h Divider (mm) count ≤ 1570 0 1571 - 2285 1 2286 - 3000 2


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Divider height toleranceDuring manufacture of a shutter panel, the positioning of the louvresin the stiles are dependant on the top & bottom rails being combined

with the appropriate rail cap, size of louvre and divider rail, togetherwith best fit positioning of the divider rail itself (if present). Using theabove factors, the combined top & bottom rails (with cappings) canvary in height by as much as 102mm.

The result of all of this means that there’ll be a tolerance to the centreline position of the divider rail and it may not be possible to locate at the requested height. The below image and text show the tolerances expected for finished divider height position (the +/- mmis taken from the centreline of the divider rail).

Divider height positioningIf wanting to position shutters adjacent to each other, but each having a differenttotal height (typically a doorway next to a window) and a divider rail is requested, thecentreline to each divider rail may not be pos-sible to align due to the necessary rail & cap combinations needed to manufacturethe panel. Furthermore, the top and bottom rails will vary in height and look visually different.

If requesting the same divider height for eachshutter, the (+/-) tolerance to the final posi-tion of the divider rail may be that as shownin 3.9.

Standard Shutters Louvre Tolerance Rail height Rail height size (+/-) (a) (b) 64mm 25mm 89mm 38mm 90mm - 141mm 90mm - 141mm 114mm 51mm


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Size table - Traditional (64mm)

* Denotes maximum width or height, subject to m2.

Size table - Traditional (89mm & 114mm louvre)


Panel configuration - Traditional TRD 1L TRD 1R

TRD 1L1R

Possible Frame Frame Max Height Max Height Height Range Min Divider Max AreaConfigurations Width Height 0 Divider 1 Divider 2 Dividers Height (inc. frame) (inc. frame) (inc. frame) (inc. frame) 1L, 1R 198 to 646* 452 to 3023* 1570 623 to 2309 923 to 3023 323 1.35 m2

1L 1R 557 to 1249* 452 to 3023* 1570 623 to 2309 923 to 3023 323 2.79 m2

2L, 2R 557 to 1249* 452 to 3023* 1570 623 to 2309 923 to 3023 323 2.32 m2

2L1R 1L2R 814 to 1852* 452 to 3023* 1570 623 to 2309 923 to 3023 323 3.25 m2

2L 2R 1071 to 2455* 452 to 3023* 1570 623 to 2309 923 to 3023 323 4.65 m2


1L 1R 557 to 1249* 452 to 3023* 1570 823 to 2309 1223 to 3023 423 2.79 m2

2L, 2R 557 to 1249* 452 to 3023* 1570 823 to 2309 1223 to 3023 423 2.32 m2

2L1R 1L2R 814 to 1852* 452 to 3023* 1570 823 to 2309 1223 to 3023 423 3.25 m2

2L 2R 1071 to 2455* 452 to 3023* 1570 823 to 2309 1223 to 3023 423 4.65 m2

64 89 114Min width (mm) 198 198 198Max width (mm) 646 646 646Min height (mm) 452 452 452Max height (mm) 3023 3023 3023Max area (m2) 1.35 1.35 1.35

Louvre size (mm)


Louvre size (mm)


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Panel configuration - Traditional

TRD 2L TRD 2R

TRD 2L1R

TRD 1L2R

TRD 2L2R


Louvre size (mm)


Louvre size (mm)


Louvre size (mm)


Louvre size (mm)


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Tier on tierTier on tier shutters have the flexibility to either have the top or bottom half panels opened/closed to control the light and privacy of the room.

The following image shows how to measure for this model type.

A) Max panel height (inc. frame) with one or two dividers

B) Split height for doors (always measure from the bottom upto centreline of T post)

C) Max panel height with one or two dividers

D) Total shutter height (inc. frame)

The maximum divider height found on the size tables relateto one door panel only.

Typical example being:

Total shutter height = 2000mm

Split height = 600mm

In this instance, panel A will not have a divider rail, but panelC will, due to panel height with 0 dividers exceeding themaximum.

Tier on tier T post detailLuxaflex tier on tier shutters have a permanent T post that spans across the width of the shutter. This serves two purposes -

• Additional strength to the frame.

• The facility to keep the panels in place when in the closedposition, by means of the panel lock feature.


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1. T post alignment blocks (two per side) are secured to the vertical outer frame, located centrally to the split height.

2. T post slides over the alignment blocks.

3. Secure T post with fixing screw. It’s recommended that the installationhole be sited on the highest side of the T post.

Size table - Tier on Tier (64mm louvre)



1L 1R 557 to 1249* 897 to 3023* 1547 623 to 2309 923 to 2533 323 2.79 m2

2L, 2R 557 to 1065* 897 to 3023* 1273 623 to 2309 923 to 2533 323 1.86 m2

2L1R 1L2R 814 to 1576* 897 to 3023* 1273 623 to 2309 923 to 2533 323 2.79 m2

2L 2R 1071 to 2087* 897 to 3023* 1273 623 to 2309 923 to 2533 323 3.72 m2


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Size table - Tier on Tier (89mm & 114mm louvre)


Panel configuration - Tier on tier 1L 1R

1L 1R


1L 1R 557 to 1249* 897 to 3023* 1547 823 to 2309 1223 to 2533 423 2.79 m2

2L, 2R 557 to 1065* 897 to 3023* 1273 823 to 2309 1223 to 2533 423 1.86 m2

2L1R 1L2R 814 to 1576* 897 to 3023* 1273 823 to 2309 1223 to 2533 423 2.79 m2

2L 2R 1071 to 2087* 897 to 3023* 1273 823 to 2309 1223 to 2533 423 3.72 m2


Louvre size (mm)


Louvre size (mm)


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2L 1R


Louvre size (mm)


Louvre size (mm)


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2L 2R

Size table - Café (64mm louvre)



Louvre size (mm)


Louvre size (mm)


1L 1R 557 to 1249* 452 to 3023* 1547 623 to 2309 923 to 3023 323 1.86 m2

2L, 2R 557 to 1249* 452 to 3023* 1293 623 to 2309 923 to 3023 323 1.86 m2

2L1R 1L2R 814 to 1852* 452 to 3023* 1293 623 to 2309 923 to 3023 323 3.25 m2

2L 2R 1071 to 2455* 452 to 3023* 1293 623 to 2309 923 to 3023 323 4.65 m2


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Size table - Café (89mm & 114mm louvre)


Panel configuration - Café Style 4 Sided Frame 1L 1R

1L1R


1L 1R 557 to 1249* 452 to 3023* 1547 823 to 2309 923 to 3023 323 1.86 m2

2L, 2R 557 to 1249* 452 to 3023* 1293 823 to 2309 923 to 3023 323 1.86 m2

2L1R 1L2R 814 to 1852* 452 to 3023* 1293 823 to 2309 923 to 3023 323 3.25 m2

2L 2R 1071 to 2455* 452 to 3023* 1293 823 to 2309 923 to 3023 323 4.65 m2


Louvre size (mm)


Louvre size (mm)


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2L1R

1L 2R


Louvre size (mm)


Louvre size (mm)


Louvre size (mm)


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Panel configuration - Café Style 4 Sided Frame

2L2R


1L 1R


Louvre size (mm)


Louvre size (mm)


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1L1R

2R 2L

2L1R


Louvre size (mm)


Louvre size (mm)


Louvre size (mm)


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2L2R

Shaped shutter overviewAs well as offering the practicalities of traditional rectangular shutters, the bespoke shaped Luxaflex shutter has the abilityto match both the window dressing and the shutter below for a seamless look.

The louvres are installed horizontally, so as to match in appearance with the shutter below and also allow the user to control light filtration through the use of a tilt wand, clearview® or a combination of the a depending on model type. Available in colours cotton, pearl & vanilla, together with the following frames and louvre sizes -

• Casing (Surface only)

• Deluxe Trim (Flush only)

• L (Flush, recess & surface)

• Trim (Flush only)

• Z (Flush only)

• 64mm & 89mm louvre only

Ranging from 350mm-1875mm wide and only available with arches that have a true radius, the Luxaflex arch shutter willaccommodate the majority of arched windows available. If specifying the S53 or S60 model, it will be necessary to introduce vertical frame supports when the width increases beyond 805mm. This is to help support and stop the louvresfrom bowing.


Louvre size (mm)


Louvre size (mm)


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Shaped shutter overviewLuxaflex arch shutters are only available as a non hingedmodel. To help keep the shutter within the frame and stopit from falling out unexpectedly, spring loaded panel locksare inserted at various positions around the edge, allowingthe panel to snap into the groove of the frame. In addition, a magnet is fitted to the top of the panel for further security.

The image on the left shows this in more detail.

If installing an arch directly above a rectangular shutter and one or more vertical supports are required, it’s important to know that the vertical support and combinedstile thickness will look different. It’s also recommendedthat the shutter fitting below the arch is constructed withthe same number of panels as there are sections in the arch above, to achieve a consistent look when in-situ.

The example below shows an S53 with one vertical supportplaced directly above the centreline of a 1L 1R. For reference, the thickness of two panel stiles are twice the thickness of one vertical support.

The criteria of manufacturing arched shutters state the arc must be true, meaning it can’t have any discrepancies to the radius or be made from a segmentalarch. The below image show a few examples of true radiifound within the circumference of a circle and what is possible.

So long as the base width of the arc is at least twice theheight and it conforms to the above, it should be possibleto manufacture.

Key points -

• 64mm or 89mm louvre to be used only. This needs to beconsidered if fitting a rectangular shutter underneath

• Non hinged with operating louvres


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Shaped shutter overviewArch styles possible -

Arch styles not possible -

Size table - Shapes (S51, S52, S53 & S60)S51, S52

S53, S60

Possible Frame Frame Max Height Max Height Height Range Min Divider Configurations Width Height 0 Divider 1 Divider 2 Dividers Height (inc. frame) (inc. frame) (inc. frame) (inc. frame) 0+0 350 to 805 350 to 805 n/a n/a n/a n/a

Possible Frame Frame Max Height Max Height Height Range Min Divider Configurations Width Height 0 Divider 1 Divider 2 Dividers Height (inc. frame) (inc. frame) (inc. frame) (inc. frame) 0+0 655 to 1875 350 to 805 n/a n/a n/a n/a


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Panel Configuration - ShapesS51 (Tilt bar) S51 (Clearview)

Notes:

• Width must be equal to or greater than the height

• Arc must be true

S52 (Tilt bar) S52 (Clearview)

Notes:



S53 (Tilt bar, 0 vertical support)

Notes:



• Clearview not available

S53 (Clearview, 1 vertical support)

Notes:

• Width must be equal to or greater than 2x height


64 89Min width (mm) 350 350Max width (mm) 805 805Min height (mm) 350 350Max height (mm) 805 805

Louvre size (mm)


Louvre size (mm)


Louvre size (mm)


Louvre size (mm)


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Panel Configuration - ShapesS53 (Tilt bar, 1 vertical support)

Notes:



• Tilt bar to be offset

S53 (Clearview, 2 vertical supports)

Notes:



• Maximum distance between vertical supports= 825mm

S53 (Tilt bar, 2 vertical supports)

Notes:



• Tilt bar on outside sections will be offset only

• Maximum distance between vertical supports = 825mm


Louvre size (mm)


Louvre size (mm)


Louvre size (mm)


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Panel Configuration - ShapesS53 (Tilt bar & Clearview, 2 vertical supports)

Notes:



• Maximum distance between vertical supports = 825mm

S60 (Tilt bar, 0 vertical support)

Notes:


• Clearview not available

S60 (Clearview, 1 vertical support)

Notes:


Louvre size (mm)


Louvre size (mm)

64 89Min width (mm) 655 655Max width (mm) 805 805Min height (mm) 350 350Max height (mm) 960 960Min leg height (mm) 135 135Max leg height (mm) 655 655

Louvre size (mm) 64 89Min width (mm) 655 655Max width (mm) 1565 1565Min height (mm) 350 350Max height (mm) 960 960Min leg height (mm) 135 135Max leg height (mm) 655 655


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Panel Configuration - ShapesS60 (Tilt bar, 1 vertical support)

Notes:


• Tilt bar to be offset

S60 (Clearview, 2 vertical supports)

Notes:



S60 (Tilt bar, 2 vertical supports)

Notes:


• Tilt bar on outside sections will be offset only






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Panel Configuration - ShapesS60 (Tilt bar & Clearview, 2 vertical supports)

Notes:



Panel Configuration - Bays

To determine maximum sizes, refer to the following size charts in relation to the shutter style:

• Café

• Traditional

• Teir on Teir

Each facet of the bay that is to have a shutter installed, is to be classed as an individual and should be written down on thesurvey pad as such.

Note: It is recommended that when fitting shutters into bays (angled or square), the same shutter height be specifiedfor each facet, even if the aperture heights vary slightly. This is to ensure the louvers/ dividers align to each adjacentshutter when in-situ.



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Survey information

Louvre clearanceDepending on frame choice, louvre clearance

dimension will change and needs to be considered.

Louvres can close in either direction

Elliptically shaped

louvre allows tighter

closure to reduce light

filtration into the

room, when closed in

any direction.

64mm = Medium louvre

89mm = Large louvre

114mm = Extra Large louvre

Above measurements are taken from the back edge of the frame to the back of the louvre (for tilt bar) or back edge of the clearview mechanism (for clearview).

Note: Measurements exclude any frame extensions.

FRAME TYPE 64 89 114 64 89 114Casing frame -14 -2 +11 -8 +4 +17Deluxe Trim Frame -5 +8 +21 +1 +14 +27L Frame -5 +8 +21 +1 +14 +27Trim Frame -5 +8 +21 +1 +14 +27Z Frame -5 +8 +21 +1 +14 +27

Distance (mm)Tilt wand

Distance (mm)Clearview

64mm

89mm

114mm


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Surveying checklistThere are numerous things to take into account when surveying for a shutter installation.

Probably, the most important one to consider is the aperture to which the shutter will be installed into.

Check list• Before any measuring is carried out, check the aperture for square using a spirit level. If necessary, measurements will

have to be compensated for during the survey. Older properties require consideration for walls being out of square andmay require extra trimming to obtain a satisfactory finish.

• When products are going to be installed down to the floor, the finished floor level can be very critical to the finish andoperation of the product - always check with a spirit level. If out of level and it is of concern, then suitable alternatives should be discussed with the customer. Any agreed changes should be documented and signed for by the customer.

• Observe existing windows & doors to see whether they open inwards or outwards. If opening in, check to see if the finished shutter location will fall foul/restrict movement of the opening window. Awareness of keys left in window handles should also be considered for clearance.

• Note any obstructions that may affect the installation or operation of the shutters and bring this to the customer’s attention. Discuss alternatives where possible.

• If shutter frame sits down onto the floor, check to see if the property has underfloor heating. If yes, advise of suitable fixing and agree with customer.

• If restricting, check to see if it’s a fire exit.

• Measure a minimum of three positions horizontally - top, middle & bottom.

• Measure a minimum of three positions vertically - left, right & centre.

• Calculate diagonal from dimensions taken and check against actual.

• Check depth of rebate/reveal for both flush & recess fitting shutters.

• Check condition of fixing area to determine whether it is suitable to secure frame.

• Be aware of the window board overhang either side of the window recess. Allow for this when considering finished shutter width and chosen architrave.

• Confirm with customer the configuration of door panels and how they operate.

• For bay windows, measure the angles, depth of window board and any feature that may obstruct the fit. Alsocheck for top/bottom fixings.


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Measuring - Recess fitSurveying

• Check aperture for level/ plumb and build in suitable tolerances.

• Width: Measure aperture in three places, record the narrowest dimension and deduct a further 5mm.

• Height: Measure aperture in three places, record the shortest dimension and deduct a further 5mm.

• Calculate diagonal and check against actual.

Accessories required

• Depending on install, the following trims are available to choose from- Scribe trim & L frame cover strip.

Note: Trims only available in Cotton (8990), Pearl (8991) & Vanilla (8992).Note: Frame type = L.

Measuring - Recess fit (IM)/ L CaféSurveying




• Café Height: Measure up from bottom of aperture to finished height of panel. Record this dimension.

• Calculate diagonal and check against actual.Accessories required


Note: Trims only available in Cotton (8990), Pearl (8991) & Vanilla (8992).Note: Frame type = L.

Aperture width

Ape

rtur

e he

ight

Aperture width

Ape

rtur

e he

ight

Café

hei

ght


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Measuring - Surface fitSurveying


• Width: Pencil mark outer edge of L frame (both sides) onto the face of the reveal& record this measurement.

• Height: Pencil mark outer edge of L frame (bottom) to the highest point of the shutter, onto the face of the reveal. Record this measurement.



• No accessories required.

Note: Frame type = L.

Measuring - Surface fit CaféSurveying


• Width: Pencil mark outer edge of L frame (both sides) onto the face of the reveal & record this measurement.

• Height: Pencil mark outer edge of L frame (bottom) to the highest point of the shutter, onto the face of the reveal. Record this measurement.

• Café Height: Measure down from top of L frame to finished height of panel.Record this dimension.



• No accessories needed.

Note: Frame type = L.


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Measuring - Flush fit (IM)/ TrimSurveying


• Width: Measure aperture in three places, record the narrowest dimension and deducta further 5mm.

• Height: Measure aperture in three places, record the shortest dimension and deducta further 5mm.



• Depending on install, the following trims are available to choose from - Scribe trim & L frame cover strip.

Note: Trims only available in Cotton (8990), Pearl (8991) & Vanilla (8992).Note: Frame type = Trim.

Measuring - Flush fit (IM)/ Trim with Sill frameSurveying


• Width: Measure aperture in three places, record the narrowest dimensionand deduct a further 5mm.

• Height: Measure aperture in three places, record the shortest dimensionand deduct a further 5mm.




Note: Trims only available in Cotton (8990), Pearl (8991) & Vanilla (8992).Note: Frame type = Trim with Sill Trim frame @ bottom.

Aperture width

Ape

rtur

e he

ight

Aperture width

Ap

ertu

re h

eigh

t


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Measuring - Flush fit (IM)/ Trim CaféSurveying


• Width: Measure aperture in three places, record the narrowest dimension and deducta further 5mm.


• Café Height: Measure down from top of aperture to finished height of panel.Record this dimension.



• Depending on install, the following trims are available to choose from -Scribe trim & L frame cover strip.

Note: Trims only available in Cotton (8990), Pearl (8991) & Vanilla (8992).Note: Frame type = Trim

Measuring - Flush fit (IM)/ Deluxe TrimSurveying



• Height: Measure aperture in three places, record the shortest dimensionand deduct a further 5mm.




Note: Trims only available in Cotton (8990), Pearl (8991) & Vanilla (8992).Note: Frame type = Deluxe Trim

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Café

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Aperture width

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41

Measuring - Flush fit (IM)/ Deluxe Trim with Sill frameSurveying







Note: Trims only available in Cotton (8990), Pearl (8991) & Vanilla (8992).Note: Frame type = Deluxe Trim with Sill Trim frame @ bottom.

Measuring - Flush fit (IM)/ Deluxe Trim CaféSurveying




• Café Height: Measure down from top of aperture to finished height of panel. Record this dimension.




Note: Trims only available in Cotton (8990), Pearl (8991) & Vanilla (8992).Note: Frame type = Deluxe Trim.

Aperture width

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Aperture width

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Café

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42

Measuring - Surface fitSurveying


• Width: Pencil mark outer edge of Casing frame (both sides) onto the face of the reveal & record this measurement.

• Height: Pencil mark outer edge of Casing frame(bottom) to the highest point of the shutter, onto the face of the reveal. Record this measurement.



• No accessories required.

Note: Frame type = Casing.

Measuring - Surface fit (OM)/ Casing CaféSurveying

• Check aperture for level/ plumb and build in suitabletolerances.

• Width: Pencil mark outer edge of Casing frame (both sides) onto the face of the reveal & record this measurement.

• Café Height: Measure down from top of Casing frame to finished height of panel.

Record this dimension.



• No accessories needed.

Note: Frame type = Casing.


43

Measuring - Flush fit (IM)/ ZSurveying







Note: Trims only available in Cotton (8990), Pearl (8991) & Vanilla (8992).Note: Frame type = Z.

Measuring - Flush fit (IM)/ Z with Sill frameSurveying



•Height: Measure aperture in three places, record the shortest dimension and deduct a further 5mm.




Note: Trims only available in Cotton (8990), Pearl (8991) & Vanilla (8992).Note: Frame type = Z with Sill Z frame @ bottom.

Aperture width

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Ape

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Aperture width


44

Measuring - Flush fit (IM)/ Z CaféSurveying



• Café Height: Measure down from top of aperture to finished height of panel. Record this dimension.




Note: Trims only available in Cotton (8990), Pearl (8991) & Vanilla (8992).Note: Frame type = Z.

Aperture width

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Café

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45

Measuring Bay Windows - ChecklistBefore undertaking any measuring for Bay windows, the following points act as general guidelines to help with the dimensions required and ease of install.

• Check bay window area for level and plumb.

• Check for protruding handles.

• Mark Datum line around the surface of the sill to clear any obstructions, i.e. window handles, alarm boxes etc.

• Measure between pencil marks and record each frame width - these will be the overall dimensions on the order form.

• Where possible, make returns same size.

• Depending on level of window board, take front and side measurements, record the shortest dimension anddeduct a further 5mm to avoid shutter frame being too tight during installation.

Measuring - Angle baysSurveying

• Check aperture for level & plumb and build in suitable tolerances.

• Width: Using bay window template, pencil mark outside to outside of L frame & record this measurement. Repeat for each additional frame.

• Height: Measure the aperture in three places, record the shortest dimension and deduct a further 5mm.

• Calculate diagonal of each frame and check against actual.

• Please specify on the order form the number of bay posts required and the heightrequired (PLEASE NOTE IT IS RECOMMENDED TO ADD 20MM TO YOUR HEIGHT WHEN ORDERING. THIS WILL HELP WHEN INSTALLING.


46

Measuring - Square BaysSurveying

• Check aperture for level & plumb and build in suitable tolerances.

• Width: Using bay window template, pencil mark outside to outside of L frame & record this measurement. Repeat for each additional frame.

• Height: Measure the aperture in three places, record the shortest dimension and deduct a further 5mm.

• Calculate diagonal of each frame and check against actual.

• Please specify on the order form the number of bay posts required and the heightrequired (PLEASE NOTE IT IS RECOMMENDED TO ADD 20MM TO YOUR HEIGHT WHEN ORDERING. THIS WILL HELP WHEN INSTALLING.


47

Installer Benefits• Field repairable

• Scratch and dent resistant

• Easy frame assembly

• Simple field modifications

• Easy panel removal

• Panel locks: faster

• Interchangeable light blocks

• Easy to read labels

Easy Installation• Pre-drill pilot holes with a 10mm drill

(When pre-drilling pilot hole take care to only

go through first section of vinyl as this hole is

for the screw cover cap. Then drill through the

second and third layer with the fixing drill.)

• Centre the frame horizontally, vertically

if necessary

• Secure the top left and right (1-2)

• Rack the bottom

• Level the panels

• Set the bottom screw (3)

• Finish with the bottom right

• Secure screws at every hinge

1 2

3


48

Frame Assembly

Completed Frame Assembly

Insert & Centre Frame In Opening


49

(Please don’t forget to pre-drill the pilot holes first)

Insert Upper Left Screw

Insert Upper Right Screw

Install Panels


50

Level Panels by Racking Shutter

Think pendulum-shift bottom frame back and forth.

Insert Bottom Left Screw

Check to Ensure Level Panels


51

Insert Bottom Right Screw

Check to Ensure Level Panels

For Every Hinge Goes a Screw


52

Insert Bottom Screw(s)

• Do this only after the panels have been racked and are square.

• This can allow you to cover inconsistencies with out-of-square sills, and help the aesthetic appearance of the shutter bottom.

• 4 sided frames are best because you can always caulk frame gaps, but panel to sill gaps are always visible, and tough to hide.

Insert Top Screw(s)

• Do this step last, prior to installing magnets or the use of panel lock.

• There is much adjustment that can be made to both lower or raise the frame top to bring it in line with the panels.

• This can make a good installation look bad and a less than good installation look good.

Insert Button Plugs Great Job!

Push it in!


53

Measuring Shapes - Inside Mount1. Measure the width - measure the insdie width of the window frame

along the bottome of the opening (A)

2. Measure the height

A) Measure the inside height of the window frame at the centre to thehighest vertical point (B)

B) From centre point B, measure out every 230mm and make a mark

C) At each mark, measure vertically to the edge of the opening

D) Note each vertical dimension on the order form or supply sketch and in-clude all dimensions.

3. Measure legs (Tunnels and Eyebrows only)

A) Measure from the bottom of where the arch will be located to the pointat which the radius begins (G & H)

B) Measure both sides and record the smallest measurement.

4. Depth clearance - ensure there is enough depth clearance to install thearch and enough room to perate the louvres (speciality shape clearancesare the same as standard shutters)

5. Create template for any speciality shape that does not have a consistentradius.

6. Framed arch mounted to framed shutter

A) The width of the arch and the width of the shutter below must be thesame dimension.

B) Measure the shutter opening to first determine the width.

C) Measure the shutter opening and determine the height of the shutter, mark this point since this will be the measuringpoint for the arch.

D) Measure the width of the arch from the top of the shutter to the top of the opening.

E) When using the Trim Frame, Deluxe Trim Frame or Z Frame, the arch must include Sill Frame at the bottom and the shutter must include Sill Frame at the top.

F) If needed, decrease the dimension of the shutter below to allow for proper fit of the arch.

G) Trim Frame and Deluxe Trim Frame are recommended due to the size of the flanges which allows the shutter to be un-dersized slightly but ensures the frame will cover the increased gap between the frame and the opening.


54

Measuring Shapes - Inside Mount - Intermediate Heights1. Determine centre point across the width of the opening

2. Measure out from the centre point every 230mm in both directions and make a mark

3. At each mark, measure vertically to the edge of the opening (If the measurement is not perpendicular to the base, theactual dimensions will be inaccurate.

4. Make sure that the correspoinding dimensions are the same or very similar (Ex: Measurements C and D should be thesame, E and F the same, etc.)

5. The speciality shape shutter will be built to fit the smallest measurement provided.

6. If the order form does not contain enough blanks to provide all necessary information, then please supply a sketch withall dimensions. Submit a sketch along with the speciality shape order form.


55

Measuring Shapes - Outside Mount1. Measure the width - measure to the outermost desired point to which the arch frame will extend across the bottom

of the opening (A)

2. Measure the height - measure from where the outside bottom fo the arch will be to the highest point at the centre of the opening (B)

3. Measure legs (Tunnels and Eyebrows only)

A) Measure from the bottom of where the arch will be located to the point at which the radius begins (C & D)

B) Measure both sides and split the difference if any

4. Depth clearance - ensure there is enough depth clearance to install the arch and enough room to operate the louvres(speciality shape clearances are the same as standard shutters)

5. Create template for any speciality shape that does not have a consistent radius.

6. Framed arch mounted to framed shutter

A) The width of the arch and the width of the shutter below must be thesame dimension

B) Measure the shutter to first determine the width

C) Measure the shutter and determine the height of the shutter, mark thispoint since this will be the measuring point for the bottom of the arch.

D) Measure the height of the arch from the mark indicating the top of theshutter

E) If needed, adjust the dimension of the shutter below to allow for properfit of the arch.


56

Arch Frame and Panel Installation- Installed Independent of Standard Shutter

Step 1:

If multiple arches have been ordered for the same job, then review the labels for each arch to correctly identifywhich arch is used in each opening.

Step 2:

Set the frame in the opening and centre. Make sure thebottom frame of the arch is level.

Step 3:

Install (2) screws into the curved portion of the frame.Screws should be placed in the top left and top right of the curve as illustrated below.

Step 4:

With only (2) screws in place, it is safe to dry fit the panel.Make sure that the panel fits properly and the gap between the panel and the frame is consistent.

Step 5:

Move the bottom frame of the arch left or right to createthe proper gaps around the arched panel. Make a verticalline on the bottom frame of the arch and onto the opening.

Step 6:

Remove the panel and move the bottom frame of the arch left or right until it is in alignment with the line on the opening.

Step 7:

Set a screw into the bottom frame of the arch to secure it to the window opening.

Step 8:

Place the panel back in the frame and make sure that thepanel fits properly.

Step 9:

Set all remaining screws, making sure not the over-tighten.Set the panel back in place at any point to ensure properalignment.

Step 10:

The panel will be held in place by the Panel Lock system.Adjust the depth of the plungers if necessary to providegood fit and hold the panel in the frame.

Step 11:

Magnets will be supplied with each arch depending onsize. The magnets are used to help ensure the panelremains secure in the frame. Attach a magnet to the

top centre of the opening or evenly space magnets across the top frame.

Step 12:

Install screw cover button plugs to hide installation holes. If button plugs will not seat properly, tighten the screwinside the installation hole so it does not interfere.


57

Arch Frame and Panel Installation - Installed directly to shutter belowStep 1:

If multiple arches have been ordered for the same job,then review the labels for each arch to correctly identifywhich arch is used in each opening.

Step 2:

If an arch is to be mounted directly to the top of a shutterbelow, then install the shutter first. See Standard WindowInstallation Guidelines for details.

Step 3:

Set the frame in the opening. Align the bottom frame of the arch with the top frame of the shutter. (Use handclamps to clamp the frames together while installing)

Step 4:

Set 25mm bypass screws (or similar) through the top frame of the shutter into the bottom frame of the arch.

Step 5:

With only (2) screws in place, it is safe to dry fit the panel.Make sure that the panel fits properly and the gap between the panel and the frame is consistent.

Step 6:

Move the top frame of the arch left or right to create theproper gaps around the arched panel. Make a vertical lineon the top frame of the arch and onto the opening.

Step 7:

Remove the panel and move the top frame of the arch leftor right until it is in alignment with the line on the opening.

Step 8:


Step 9:


Step 10:Set all remaining screws, making sure not the over-tighten.Set the panel back in place at any point to ensure properalignment.

Step 11:

The panel will be held in place by the Panel Lock system.Adjust the depth of the plungers if necessary to providegood fit and hold the panel in the frame.

Step 12:

Magnets will be supplied with each arch depending onsize. The magnets are used to help ensure the panel remains secure in the frame. Attach a magnet to the topcentre of the opening or evenly space magnets across the top frame.

Step 13:

Install screw cover button plugs to hide installation holes.If button plugs will not seat properly, tighten the screwinside the installation hole so it does not interfere.


58

Arch Frame and Panel Installation - No Frame (Inside Mount Only)Step 1:

If multiple arches have been ordered for the same job, then review the labels for each arch to correctly identifywhich arch is used in each opening.

Step 2:

Set the arch panel in the opening and make sure that it iscentred.

Step 3:

Mark the position of the left and right edges of the panelon the bottom of the opening.

Step 4:

Measure in from each mark 12mm. This will be the distancein from the outside edge of the opening where the magnetwill be installed.

Step 5:

From the mark made in step 4, measure 35mm from thefront of the opening. The front of the magnet will be placedbehind this mark.

Note: Any magnet that is attached to a Vertical Supportshould be positioned 31mm from the front of the opening.

Step 6:

Attach magnets to the opening with the supplied magnetscrews.

Step 7:

Repeat Step 6 for the top centre magnet.

Step 8:

With the panel removed, measure in 12mm from the bottom edge of teh panel on the back side.

Step 9:

Using the mark in Step 8, align the strike plate with themark and attach the plate with the screws provided.

Step 10:

Locate any remaining strike plates on the back of the panel.

Step 11:

Set the arch panel back in the opening and mark any remaining magnet locations on the window opening.

Step 12:

Repeat steps 5 and 6 for all remaining magnets.

Step 13:

With the magnets in place, set the arch panel in positionand make sure that each magnet makes contact with eachstrike plate. If not, make the necessary adjustments tothose magnets that do not hold properly.


59

Fitting Vinyl Bays with Bay polesFit centre segment of three sided bay, pack /square up accordingly.

Measure height of adaptors required for centre segment.

Allow for any packing and cut adaptors to required length, attach to the side wall of the frame by screwing through adaptor andinto the frame.

Cut the baypole to the required height (same height as adaptor.

Open or remove the doors to gain access to the inside rebate of the frame for drilling, a 10mm hole is required in the first skin of theframe which is then capped when screw fixing has been completed, offer the baypole into the adaptor, hold in position and fixthrough frame / adaptor/ and into baypole, repeat for the amount of fixings required then cap off all screw holes.

Repeat the process for fitting the adaptor to the return frame.

Offer the return frame up to the bay pole which now has the adaptor fixed to the frame, set the frame into the required position andthe angle required.

Open or remove the door to gain access for drilling, a 10mm hole is required in the first skin of the frame which is then cappedwhen screw fixing has been completed.

Screw through frame/adaptor into the baypole, repeat for the amount of fixings required then cap off all screw holes.


60

Completing the Order Form1. Line Number

2. Room – enter the room location for each arch

3. Arch Type – enter the desired arch type

A) Quarter–Circle Left B) Quarter–Circle Right C) Half–Circle D) Tunnel E) Elliptical F) Eyebrow

4. Width – measure in inches across the bottom of the opening, make sure this matches the shutter below applicable

5. Height – measure the height in inches from the base of the opening to the highest point of the arch

6. Louvre Size – select louvre size: A) 64mm B) 89mm

7. Colour – select from one of four colours

A) Cotton B) Pearl C) Vanilla D) Sandstone

8. Tilt Bar – tilt control is determined by the type of arch, configuration, size and vertical support

A) Tilt Bar B) Clearview C) Tilt Bar / Clearview Combo (Tilt Bar front, Clearview on each end)

9. Tilt Bar Location – select the location of the Tilt Bar: A) Front B) Rear

10. Mount – select either Inside Mount or Outside Mount

11. Frame Type

A) Deluxe Trim Frame B) Trim Frame C) Z Frame D) L Frame E) Casing Frame F) No Frame (magnets only)

12. Sill Frame– select (Yes or No) if arch will sit on top of a framed shutter or a protruding sill

13. Sill Frame Location - select from Top, Bottom, Left or Right (or select a combination of sill locations)

14. Frame Extensions - L Frame and Casing Frame are each available with either none or one frame extension

15. Vertical Support (Yes or No) – creates multiple louvers sections horizontally within the arch, the size of the arch willalso dictate the number of vertical supports required

16. Quantity of Vertical Supports – vertical supports can be added to an arch that does not require them, or a second vertical support can be added to an arch that only requires one (limit of 3 per arch)

17. Arch Attached or Aligns with Shutter - select “Yes” if the arch is to be attached to the shutter below or if the widthmust align with the shutter below

18. Measure Straight Side – measure from the bottom of the opening up the straight side to the point at which the radius begins for the following shapes: A) Tunnel B) Eyebrow

19. Vertical Support Locations - enter the distance from the left of the opening to the center of where the first verticalsupport should be, repeat for the second vertical support (See Page H11)

20. Notes – enter any special instructions that need to be added

21. Submit Specialty Shape Order Form and Shutter Order Form together to ensure a consistent look between theshutter and the arch above

Date post:	11-Jul-2020
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Luxaflex® Vinyl Shutters Measuring and Installation...

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