M A N I F O L D B A R

For more information on

Manifold Bar,

as well as the complete line

of Kaiser Aluminum products,

please call 866-499-7690.

KAISER ALUMINUMRpRNt MANIFOLD BROCH

t: 8.5" X 11" FOLDED B: .125"KKH

KAISER ALUMINUMRpRNt MANIFOLD BROCH

pRINtED At 88%IR: 1 AE: MDH

01.05.2012COLOR: 4C

MECH A1KSR021

M A N I F O L D B A R

Manifold Bar provides closer

net products with greater productivity, higher

quality and lower manufacturing costs –

taking your automatic machining process

to the next level.

Manifold Bar Delivers:

• Superior Machining Performance

• Tight Tolerances

• Exceptional Straightness and Twist Tolerances

• Improved Surface Finish

Manifold Bar is a superior product, highly engineered with specific performance attributes for machining complex parts.

• Manifold Bar allows complex

machining with high metal removing rates

• Improved and repeatable piece-to-piece and

lot-to-lot performance is offered over other

extruded bar products

• Superior machining performance through

reduction in burr formation and reduced

chip sizes

• Straightness, flatness and dimensional control

are key quality characteristics of

Manifold Bar

Alloy Temper Size Range

Squares 1.246" through 7.000"Rectangles .875" x 3.000" through 6.000" x 8.000"

T6511B6061

KAISER ALUMINUMRpRNt MANIFOLD BROCH

KAISER ALUMINUMRpRNt MANIFOLD BROCH

Manifold Bar generates compact chips from drilling and boring tools

thus improving machining throughput, minimizing downtime and lowering costs.

Manifold Bar offers exceptional consistency over other extruded

aluminum bar products.

KEY CHARACTERISTICS

*Available as a depot item

Alloy: 6061-T6511B

Elevated mechanical properties: UTS 42.0 KSI min. / YTS 38.0 KSI min. 10% Elongation

Flatness: .002" per inch of width

Twist: Up to 2.99" wide: 1/4 degree/ft., max 3 degrees3.00" & greater: 1/8 degree/ft., max 1.5 degrees

Straightness: .006" max in any 1 ft. / .075" max in any 12 ft.

Surface finish: 90 Ra typical

Dimensional Tolerance: 1/2 Commercial, all on the plus side

Tensile Strength (ksi)

Tensile Strength (ksi)

The enhanced 6061 alloy used in

Manifold Bar increases the mechanical

strength and the overall hardness of the

material. To ensure twist is not a concern, we

control and measure critical factors during

the manufacturing process.

Tolerance Plus Side Only (“) Est. Lbs./Ft.

Distance Across Flats“A” Serial No.

0.014

0.014

0.014

0.024

0.024

0.024

0.024

0.024

0.024

0.024

0.034

0.034

0.034

0.034

0.044

0.044

1.846

2.671

3.630

4.761

6.017

7.421

8.971

10.669

12.514

14.505

18.976

23.994

29.600

35.794

42.647

57.987

1.246

1.500

1.750

2.000

2.250

2.500

2.750

3.000

3.250

3.500

4.000

4.500

5.000

5.500

6.000

7.000

729507

731423

728892*

706957*

715114*

706963*

727668*

706970*

733333*

706976*

706979*

706983*

706987*

709997*

706990*

734407

StandardManifold Bar

0.004"/inch

AA Standard

0.150" max

0.0125" max

Flatness

Twist

Straightness

In 12 Feet

In any 1-Foot

Manifold Bar

0.002"/inch1/2 AA Standard

0.075" max

0.006" max

KAISER ALUMINUMRpRNt MANIFOLD BROCH

t: 8.5" X 11" FOLDED B: .125"KKH

KAISER ALUMINUMRpRNt MANIFOLD BROCH

pRINtED At 88%IR: 1 AE: MDH

01.05.2012COLOR: 4C

MECH A1KSR021

M A N I F O L D B A R

MANIFOLD BAR

kaiseraluminum.com

ORDER NOWFor more information on

Manifold Bar,

as well as the complete line

of Kaiser Aluminum products,

please call 866-499-7690.

KSR021-010412

©2012 Kaiser Aluminum. All Rights Reserved.

*Available as a depot item

Alloy: 6061-T6511B

Elevated mechanical properties: UTS 42.0 KSI min. / YTS 38.0 KSI min. 10% Elongation

Flatness: .002" per inch of width

Twist: Up to 2.99" wide: 1/4 degree/ft., max 3 degrees3.00" & greater: 1/8 degree/ft., max 1.5 degrees

Straightness: .006" max in any 1 ft. / .075" max in any 12 ft.

Surface finish: 90 Ra typical

Dimensional Tolerance: 1/2 Commercial, all on the plus side

Tolerance“A” Plus Side Only

Dimension “B”Dimension “A”Tolerance

“B” Plus Side Only Est. Lbs./Ft. Serial No.

0.0100.0120.0120.0120.0120.0120.0120.0120.0120.0120.0120.0120.0120.0120.0120.0140.0140.0140.0140.0140.0140.0140.0140.0140.0140.0140.0140.0140.0140.0140.0240.0240.0240.0240.0240.0240.0240.0240.0240.0240.0240.0240.0240.0240.0240.0240.0240.0240.0240.0240.0240.0240.0240.0240.0240.0240.0240.0240.0240.0240.0240.0240.0240.0240.0240.0240.0240.0240.0340.0340.0340.0340.0340.0340.0340.0030.0340.0340.0340.0340.0340.0440.0340.0340.0340.0340.0340.0340.0340.0440.0440.054

3.0001.5002.0002.5003.0003.5004.0005.0008.5002.5002.5003.0003.5003.7505.5002.0002.5003.0004.0004.5005.0005.5006.0006.5007.0002.0002.7503.7504.5006.5002.5003.0003.5004.0004.5005.0006.0006.5008.5008.0003.0003.2503.5004.0004.5005.0005.5006.0007.0007.1258.0003.5004.0004.2504.5005.0006.0008.0008.3758.4005.2508.4254.2504.0004.5005.0006.0006.7504.5005.0005.5006.0007.0008.0005.2506.2505.0005.5006.0006.5007.0009.5005.5006.0007.0008.0008.5006.0008.0006.5007.0008.000

0.8751.0001.0001.0001.0001.0001.0001.0001.0001.1251.2501.2501.2501.2501.2501.5001.5001.5001.5001.5001.5001.5001.5001.5001.5001.7501.7501.7501.7501.7502.0002.0002.0002.0002.0002.0002.0002.0002.0002.2502.5002.5002.5002.5002.5002.5002.5002.5002.5002.5002.5003.0003.0003.0003.0003.0003.0003.0003.0003.0003.1253.1253.2503.5003.5003.5003.5003.5004.0004.0004.0004.0004.0004.0004.3004.3754.5004.5004.5004.5004.5004.5005.0005.0005.0005.0005.0005.5005.5006.0006.0006.000

0.0240.0140.0240.0240.0240.0240.0340.0340.0540.0240.0240.0240.0240.0240.0340.0240.0240.0240.0340.0340.0340.0340.0440.0440.0440.0240.0240.0240.0340.0440.0240.0240.0240.0340.0340.0340.0440.0440.0540.0540.0240.0240.0240.0340.0340.0340.0340.0440.0440.0440.0540.0240.0340.0340.0340.0340.0440.0540.0540.0540.0340.0540.0340.0340.0340.0340.0440.0440.0340.0340.0340.0440.0440.0540.0340.0440.0340.0340.0440.0440.0440.0640.0340.0440.0440.0540.0540.0440.0540.0440.0440.064

3.1171.7832.3802.9723.5634.1554.7525.93610.0883.3413.7104.4495.1875.5578.1493.5664.4525.3387.1198.0068.8929.77710.67211.55812.4444.1575.7077.7739.33313.4765.9447.1278.3099.50510.68811.87114.24915.43220.17521.3528.8979.63610.37511.86713.34414.82116.29717.79020.74321.11323.71312.44014.22915.11415.99917.77021.33128.43329.76129.84919.43131.17916.36916.58918.65520.72124.87127.96921.33923.70026.06228.44733.17137.91926.73932.39526.65029.30631.98934.64437.30050.68932.55135.53041.42947.35850.30939.07052.07946.18749.72856.929

729514707002*729515*734411729516*729517*731794*729519*726699729520719727*729521*729522731378734416723655*724951*706955*706956*729524731374*729525729526*729527729528706996729539734417734418729546706958*706959*706960*729958*729547727677*706962*729548729549729550706964*727399*706965*706966*706967*706968*717300706969*731057729551726879*706971*706972*729552706973*706974*706975*713583*729618729620729621729622729623706977*706978709996719730*729624706980*706981*729625706982*729626714375*729628732018706984706985*706986*729629729630729631720699*706988*709995706989729632729633732408706991706992718881*

KAISER ALUMINUMRpRNt MANIFOLD BROCH

KAISER ALUMINUMRpRNt MANIFOLD BROCH