1
1
2
2
3
3
4
4
D D
C C
B B
A A
MAD Series Plasma TableRev: 3Sheet Name: Cover Sheet
Date: 4/14/2017 Size: LetterSheet of1 7
NAME DATE
Machine Power Requirements
Operator PC Power Requirements
190-250 VAC, 1PH, 50/60Hz, 15A
100-240VAC, 1PH, 50/60Hz, 3ASupplied with 115VAC U.S. plugs
DKH 10/2016DKH 03/2017
1
1
2
2
3
3
4
4
D D
C C
B B
A A
MAD Series Plasma TableRev: 3Sheet Name: Power Distribution
Date: 4/14/2017 Size: LetterSheet of2 7
NAME DATE
L1/L
L2/N V-
V+
100-250VAC2.6A 50/60Hz
V+
V-
24V / 5AG
PS1
GND
T7T6T5
100
110
120
130
140
150
160
170
180
190
200
210
220
230
240
250
260
270
280
290
300
310
320
S2.295W
T8
AC2AC1
24+24C
GND
S2.385W
21
43
65 A
1A
2
K1
S4
S3
330
340
350
360
370
380
400
410
420
430
440
S3
S2.350C
S2.260CRED
BLACK
S4
S2.100C
S2.121C
S3
BLACK
YELS3.330C
GND
POWER ENTRYWires supplied by end user
L1/L
L2/N
S2.110W
21
43
65
Q1
21
43
Q2
S2.120W
T1 T2 T3 T4
L1/L
L2/N V-
V+100-250VAC
50/60HzV+
V-
5V / 6AG
1.1A
PS2
MAC1 MAC2
T9 T10 T11 T12
S4RED
BLACK
S4RED
BLACK
S4RED
BLACK
S2.220C
S2.261C
S2.195CS2.200W
S2.180W
S2.201W
S2.181W
S2.111W
S2.130W
S2.270W
S2.286WS2.285W
S2.265W
S2.375W
S2.355W
390
B4B1
S2.420W.XXControl Box Bond
S2.400W.XXGantry Bond
S2.380W.XXX Carriage Bond
B1 B2
B2 B3
B6
S2.440WControl Door Bond
B5 DKH 10/2016
RED
BLACK
DKH 03/2017
Connect to M5 ground bolt in backplane by cable entrance.
PIK101
PIK102
PIK103
PIK104
PIK105
PIK106
PIK10A1
PIK10A2 COK1
PIPS101
PIPS102
PIPS103
PIPS1010
COPS1
PIPS201
PIPS202
PIPS203
PIPS2010
COPS2
PIQ101
PIQ102
PIQ103
PIQ104
PIQ105
PIQ106 COQ1
PIQ201
PIQ202
PIQ203
PIQ204 COQ2 PIT101
PIT102
COT1
PIT201
PIT202
COT2
PIT301
PIT302
COT3
PIT401
PIT402
COT4
PIT501
PIT502
COT5
PIT601
PIT602
COT6
PIT701
PIT702
COT7
PIT801
PIT802
COT8
PIT901
PIT902
COT9
PIT1001
PIT1002
COT10
PIT1101
PIT1102
COT11
PIT1201
PIT1202
COT12
1
1
2
2
3
3
4
4
D D
C C
B B
A A
MAD Series Plasma TableRev: 3Sheet Name: Controller
Date: 4/14/2017 Size: LetterSheet of3 7
NAME DATE
100
110
120
130
140
150
160
170
180
190
200
210
220
230
240
250
260
270
280
290
300
310
320
330
340
350
360
370
380
400
410
420
430
440
LIM1
LIM2
S3.1
90C.
XX
S3.1
91C.
XX
S3.1
92C.
XX
Y-AXIS
X-AXIS
S6
S3.1
94C
S6S3.230C
S3.3
34C
S2
S3.3
30C
S4 S3.220C.XX
S4 S3.240C.XX
S4 S3.260C.XX
S4 S3.280C.XX
X-AXIS
Y-AXIS1
Y-AXIS2
Z-AXISS2
.260
C
S2
S3.1
95C.
XX
S3.1
96C.
XX
PLASMA CONTROLPLASMA VOLTAGE
Burn Torch Interface PCBCONT
PCB2390
S3.3
31C
.XX
S5 S5S5
S5
DKH 10/2016
MOTOR1
MOTOR4
Controller PCB Rev. 2
ETHERNET
V24
MOTOR2
MOTOR3
L1 L2 L3 L4 TB AI1
AI2
O1ZPROBECONT TINT RS-485 O2 O3
V5
E-STOP
ZS TPO47O811
MOTOR5LSR
PCB1
S2S2.350C
S4 S3.300C.XXA-AXIS
S3.1
93C
LIM4A-AXIS
S3.3
60C
.XX
S3.361C LASER
S7
S7 S3.160C.XX
S3.180C.XX
S5
S3.1
97C.
XX
DKH 03/2017
Connected to plasma unit by end user.
Factory installed jumper in TP if optional Tool Probe not equipped.
PILIM101
PILIM102 COLIM1
PILIM201
PILIM202 COLIM2
PILIM401
PILIM402
COLIM4
PIPCB101
PIPCB104
COPCB1
PIPCB201
PIPCB204
PIPCB207 COPCB2
1
1
2
2
3
3
4
4
D D
C C
B B
A A
MAD Series Plasma TableRev: 3Sheet Name: Servo Motors
Date: 4/14/2017 Size: LetterSheet of4 7
NAME DATE
100
110
120
130
140
150
160
170
180
190
200
210
220
230
240
250
260
270
280
290
300
310
320
330
340
350
360
370
380
400
410
420
430
440
CONT
PWRM1
CONT
PWRM2
CONT
PWRM3
CONT
PWRM4
L1/L
L2/N
V-
V+
V+
V-
75VDCG95-125VAC / 190-250VAC5.3A / 2.6A50/60Hz
500W
PS3
L1/L
L2/N
V-
V+
V+
V-
75VDCG95-125VAC / 190-250VAC5.3A / 2.6A50/60Hz
500W
PS4
GND
S3 S3.220C.XX
S3 S3.240C.XX
S3.260C.XX
S3 S3.280C.XX
X-AXIS
Y-AXIS1
Y-AXIS2
Z-AXIS
S4.110C.XX
S4.160C.XX
S4.270C.XX
S4.320C.XX
S2
BLACK
S2
BLACK
S2.100C
S2.121C
GRN/YEL
GND
GRN/YEL
+
-M6
+
-M7
PS4 Cooling Fan80mm 24VDC 100mA
PS3 Cooling Fan80mm 24VDC 100mA
S2S2.220C
S2S2.261C
+
-M5
Case Intake Fan120mm 24VDC 100mA
S2S2.195C390
S3
T
B
T
B
DKH 10/2016
BLACK
BLACK
DKH 03/2017
Connect to M5 ground stud in backplane next to power supply.
Connect to M5 ground stud in backplane next to power supply.
PIM101
PIM102
COM1
PIM201
PIM202
COM2
PIM301
PIM302
COM3
PIM401
PIM402
COM4
PIM501
PIM502
COM5
PIM601
PIM602
COM6
PIM701
PIM702
COM7
PIPS301
PIPS302
PIPS303
PIPS3010
COPS3
PIPS401
PIPS402
PIPS403
PIPS4010
COPS4
1
1
2
2
3
3
4
4
D D
C C
B B
A A
MAD Series Plasma TableRev: 3Sheet Name: Z-Harness
Date: 4/14/2017 Size: LetterSheet of5 7
NAME DATE
100
110
120
130
140
150
160
170
180
190
200
210
220
230
240
250
260
270
280
290
300
310
320
330
340
350
360
370
380
400
410
420
430
440
SW1TORCH BREAKAWAY
SW2
390
LIM3Z-AXIS
CONTZ Probe PCB
TORCH CLIP
PLATE
PCB3
600V TORCH CLIP
GRN/YEL
S3.192C.XX
S5.300C
FLOATING HEAD
S3.195C.XX
S3.196C.XX
S3.331C.XX
B3
S5.310W
S3
S3
S3
S3
DKH 10/2016DKH 03/2017
PILIM301 PILIM302 COLIM3
PIPCB301
PIPCB304
COPCB3
PISW101 PISW102 COSW1
PISW201 PISW202 COSW2
1
1
2
2
3
3
4
4
D D
C C
B B
A A
MAD Series Plasma TableRev: 3Sheet Name: Operator Station
Date: 4/14/2017 Size: LetterSheet of6 7
NAME DATE
E-STOP
S3 S3.194C
S3 S3.230C ETHERNET
USER CONTROL PC
100
110
120
130
140
150
160
170
180
190
200
210
220
230
240
250
260
270
280
290
300
310
320
330
340
350
360
370
380
400
410
420
430
440
390
11 12
DKH 10/2016DKH 03/2017
Depression of Emergency Stop switch automatically disconnects power to the servo supplies.
PIE0STOP01 PIE0STOP02
PIE0STOP03 PIE0STOP04
COE0STOP
1
1
2
2
3
3
4
4
D D
C C
B B
A A
MAD Series Plasma TableRev: 3Sheet Name: Outputs
Date: 6/15/2017 Size: LetterSheet of7 7
NAME DATE
100
110
120
130
140
150
160
170
180
190
200
210
220
230
240
250
260
270
280
290
300
310
320
330
340
350
360
370
380
400
410
420
430
440
390
S3
DKH 10/2016
S3.160C.XX
S3.180C.XXS3
1
2
3
4
1
2
3
4
V2-CR
V3-CR
S7.160C
S7.170C
MARKER CYLINDER
SCRIBE CYLINDER
DKH 03/2017DKH 06/2017
Multipin Harnesses have individual pairs labeled 1-4.
RESERVED FOR EXPANSION
RESERVED FOR EXPANSION
RESERVED FOR EXPANSION
PIV20CR01
COV20CR
PIV30CR01
COV30CR
