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Machine Data Acquisition Maximizing Your Throughput

Unrestricted / © Siemens AG 2013. All Rights Reserved.

SINUMERIK Integrate –

two product suites for Engineering & Production

The best extension option for OEMs in SINUMERIK engineering.

The best SINUMERIK Product Suite to increase productivity in production.

SINUMERIK Integrate for Engineering

Engineering Tools that allow to extend the SINUMERIK standard functionality

by customer-specific know-how

Production Interfaces and tools which are used to integrate the SINUMERIK in

production and increase the productivity

SINUMERIK Integrate for Production


IT allows to increase the output and reduce costs

Transparency regarding the machine output

Software for optimizing the

machine availability

tool / program management

fast recovery

Transparency regarding costs for

energy consumption

material & tool inventories

Software for cost reduction

Reduce costs

Increase the

output

Requirements Which support can provide IT?

IT integration improves the efficiency and productivity of manufacturing systems.


SINUMERIK Integrate for Production

The Product Suite for productivity increase

Productivity in Production

• Create transparency about waste

in manufacturing

• Minimize waste

Optimize tool inventories

Optimally manage programs

Quickly restore data

Productivity in Service

• Create transparency about the

machine status

• Enable failsafe remote access

and maintenance

Application case

Our solution Example

Analyze MyPerformance OEE 1)

1) OEE: Overall Equipment Efficiency 2) Functionality with Solution Partners

Manage MyTools

Manage MyPrograms

Analyze MyCondition

Access MyMachine

Collect and

evaluate data

Initiate actions

Desktop

sharing

File transfer

1

2

3

5

6


Our solution

Transparancy:

1)Acquisition & 2)evaluation of information to maximize availability & Productivity

SINUMERIK Integrate Analyze-it!

Analyze MyPerformance – functionality

Requirement

Acquisition of machine

data for the calculation

of key figures

(e.g. OEE)

Acquisition of

alarms/messages for

maintenance support

Evaluation and analysis

1) Automatic acquisition

Machine statuses (Automatic+extra manual)

Alarm statistics

Work piece

2) Analysis

Unique in covering all Key Performance Indicators

Numerous functions for evaluation and analysis

Benefits

Early detection of improvement potentials by significantly increased transparancy.

Platform for all machines (Incl. Non Sinumerik)

Evaluation on viewer or operator interface

1


SINUMERIK Integrate

Analyze MyPerformance – Sample pictures

Evaluation of the OEE

Pareto cause analysis with

alarms and messages

Machine status evolution

1


The new SINUMERIK Integrate for Production

provides the right answers

SINUMERIK Integrate for Production is the best product suite which allows to

increase the productivity in manufacturing with SINUMERIK.

Image

SINUMERIK Integrate

for Production

Reduced hardware costs

Software on the controller

High scalability

From the single machine through

to the enterprise level

Reduced commissioning costs

Single connection to the central

application server

Flexible use of applications


The scalability of SINUMERIK Integrate provides the

customer high investment protection

SINUMERIK Integrate for Production provides superior scalability and

integration with other IT solutions, e.g. Siemens Teamcenter.

Application s

ize / f

unctions

Requirements / Time

Additional functions can be used

by connecting them to other

systems (e.g. Teamcenter)

Company level

Further application functions

can be used in a smaller,

networked solution

Applications can also be

used without networking

Single machine

Machine-based networking

Integrate Server

Applications Integrate Server

Applications interfaces

Company level

(e.g.. PLM, MES, ERP)


Requirement Our solution

Process Improvement: Production-wide tool organization

SINUMERIK Integrate Manage-it!

Manage MyTools – functionality

Tool Managment

Planning of tool requirements

Adjustment with available tools

Plant wide overview of tool availability & analysis

Detection of rationalisation potentials.

Creation of difference lists (requirements, unloading and loading lists)

Connection/ interface for external/ higher-level system. Automatic link machine to tool

Management System

(e.g. tool setting stations, tool management systems, …)

Production-wide

tool organization

Preventive tool

planning

Optimization of

cycle and

downtimes

2


SINUMERIK Integrate

Manage MyTools – Sample pictures

Planning of tool demand

Comparison of demand vs.

actually available tools

Creation of tool transfer lists

2


Requirement Our solution

Process Improvement: Production-wide program management

SINUMERIK Integrate Manage-it!

Manage MyPrograms – functionality

Saving time with Setup & File Management

Distribution of files from server to single machines

Easy File Management – Version Management (comparison) - Back-up

Available CNC programs displayed directly on CNC

Standard interface to Siemens Teamcenter

Preview Window for selected CNC programs on SINUMERIK controllers. Visualisation of

work instructions/ graphics/…

Production-wide

organization &

distribution of CNC

files to machines &

servers

3


SINUMERIK Integrate

Manage MyPrograms – Sample pictures

Flexible filtering options

Transfer of CNC data to/ from

Integrate server

Part of SINUMERIK Operate

3


Our solution

Design and optimization of service processes for the machine supplier and

external service providers


Analyze MyCondition – functionality

Increasing Reliability machines by monitoring machine condition and maximizing

preventive maintenance & machine availability.

Test cycles for

following axis test

circularity test

universal axis test

Collecting data via trigger functions

Analyze MyCondition can be used in the following installation versions:

-Cloud version – Siemens mode Use of Analyze MyCondition on the basis of the SIEMENS server via the Internet.

-Local version – User-defined mode Use of Analyze MyCondition on the basis of a local server installation.

Requirement

Condition-based

maintenance

Extended

machining times

Reduced

downtimes and

standstill times

NEW

5



Analyze MyCondition – Sample figures

Automatically perform and

evaluate the test

Following axis test

Circularity test

Universal axis test

Collection of data using trigger

functions

Initiate actions on the basis of

triggers

5


Our solution

Optimal service support for fault diagnostics

SINUMERIK Integrate Access-it!

Access MyMachine – functionality

Access MyMachine /Ethernet enables the worldwide and at the same time failsafe remote

operation / monitoring of a machine tool automated with SINUMERIK.

Level 1: Single Access

Access limited to one person at the same time on one machine

Remote desktop - remote operation and monitoring

File transfer – transfer of files from and into the SINUMERIK file system

Level 2: Conferencing

Same as single service plus

Conferencing (multiple persons to support collaborative service scenarios)

Level 3: Remote STEP7 – since Operate 4.5 SP2 for NCU

Same as conferencing plus

Remote STEP7 (with Operate) on the programming device of the service engineer

STEP7 is no longer required locally on the PCU

Requirement

Design and

optimization of

service processes

Remote operation

and remote

monitoring of the

controllers

Fault diagnostics

NEW

6



Access MyMachine– Sample figures 6

Remote access triggered from

machine or service technician

File transfer to from

machine tool

Complete functionality of

STEP7 can be used from remote

Each service session is

documented & session recording

can be triggered automatically



Summary

SINUMERIK INTEGRATE offers:

Maximum Production transparancy & Process optimization tools.

Products

Analyse my performance

Tools & programs

Services

Analyse my Condition

Access my machine

High Scalability

Reduced commissioning costs

Reduced hardware costs

SINUMERIK Integrate

for Production


What has IT integration to do with Industry 4.0?

SINUMERIK Integrate

for Production

SINUMERIK Integrate allows vertical

integration and networked production

systems.

PLM - TEAMCENTER & NX CAM ensure

the total integration of engineering across

the entire Value-added chain.


Thank you for your attention!

Nicolas Catrysse

Tel: +32 253-62848

[email protected]

____________________________

Siemens

SWE RC-BE I DT MC

Demeurslaan 132

1654 Huizingen, Belgien

siemens.com/sinumerik

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