M A C H I N E P R O T E C T I O N

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PROTECTIVE COVERS | WIPER SYSTEMS | MACHINE ENCLOSURES

Designed to protect operators f rom injury and valuable machinery f rom the environment. Our engineers work c losely with you so your enclosure meets a l l the requirements for your appl icat ion ( i .e . , venti-lat ion, power inlets , conveyor openings) . Our enclosures provide quick and easy access to the machine, ideal for inspect ion and repairs .

The huge f ie ld of appl icat ions in the machine tool sector has , over the years , created an increasing number of unique, special ized wipers as wel l as a large number of seal ing solut ions. Whether you require res istance to abrasion, oi ls , coolant , acids , or low coeff ic ient and fr ict ion on guideways, we have wipers and sealant systems for any of your requirements .

Dif ferent machines and environments have varying protect ion re-quirements . We have options to cover your assets , no matter what you need. We offer retrof i t protect ive covers for old machinery, repair and replacements for damaged covers , and high-speed covers for modern machinery and manufactur ing cel ls .

P R O T E C T I V E C O V E R S

W I P E R S Y S T E M S

M A C H I N E E N C L O S U R E S

PROTECTIVE COVERS

TELESCOPIC STEEL COVERS▶ General ly used for protect ing machine ways

▶ Heavy duty steel box construction

▶ Options for appl icat ions with X, Y and Z travel

▶ Options for bal l screw and shaft protect ion

▶ Repairable

APRONS & ROLL -UPS▶ For use on general chip guarding appl icat ions

▶ For al l chip types and loads

▶ Avai lable in f lexible l inked extruded aluminum l inks , stainless steel , and industr ia l fabric

▶ Spring rol l -up types avai lable

▶ Repairable

BELLOWS▶ General ly used for protect ing machine ways

▶ Round versions for protect ing bal l screws

▶ Avai lable in many shapes

▶ Steel lamella c ladding is avai lable

▶ High extension / compression rat io

MODULAR F ACE SHIELD▶ General ly used for large areas with moving spindles on horizontal machining centers

▶ Designed for mult i -axis travel

▶ Protects your machine without hindering

your production

▶ Unique, patented designs

Telescopic steel covers provide durableprotect ion of way surfaces and precis ionmachine components f rom al l types of chipsand coolant . Optional components can beintegrated to improve durabi l i ty, speed, andaccess to the machine.

All cover shapes, mounting options, andwiper systems can be customized to meetyour requirements.

HIGH SPEED APPLICATIONSHennig’s patented telescoping cover ensures a perfectly impact-free extending movement at speeds of up to 150 m/min (6000 ipm) and ac-celerations exceeding 2g over the entire traverse path. The system can be manufactured with up to eight telescoping boxes and can be used for traverse paths of variable lengths.Ideal for the speeds on l inear motor machines.

PROTECTIVE COVERS

TELESCOPING STEEL COVERS

FEATURES / OPTIONS▶ COVER MATERIAL h igh grade or sta inless steel

▶ COVER THICKNESS 1.5mm - 3mm (16 - 11 gauge)

▶ WALK-ON CONFIGURATIONS for load bear ing covers

▶ GLIDERS AND / OR ROLLERS for low friction cover guidance

▶ LIFTING LUGS for large/heavy covers

▶ INTEGRAL GUTTERS for coolant divers ion

▶ WEDGE DAMPENERS

▶ SCISSORS for smoother operat ion

▶ GUIDE RAILS & WAY EXTENSIONS

▶ BUMPERS for impact damping

▶ WIPER SYSTEMS

▶ SURFACE TREATMENT for corros ion res istance

CUSTOM WAY COVER DESIGN ON HENNIG’S TEST BENCH

LARGE COVER

LEFT SIDE

before Hennig repair

RIGHT SIDE

after Hennig repair

SERVICE & REPAIR▶ Service & repair a l l Hennig and non-Hennig brand steel covers

▶ Onsite service avai lable

▶ Service centers strategical ly located worldwide.

To locate a repair center near you, v is i t www.hennigworldwide.com

STANDARD SHAPESAll shapes can be customized to suit your appl icat ion.

PROTECTIVE COVERS

TELESCOPING STEEL COVERS STANDARD MOUNTING OPTIONSAll mounting options can be customized to suit your appl icat ion.

HIP ROOF

▶ Ideal for broad covers

▶ Extremely r ig id

PEAK

▶ Def lects coolant and chips to e ither s ide

▶ Improved strength for wider appl icat ions

FLAT

▶ Flat , ushaped design

▶ Economical

▶ Frequently used

SLANT

▶ Def lects coolant and chips to one s ide

▶ Economical

DUAL AXIS

▶ Ideal for moving behind tables and under spindles

▶ Mult iax is motion

VERTICAL SLIDING PLATE

▶ Ideal for column recesses

▶ Does not require s l ideways

▶ Indiv idual plates s l ide in separate guide ra i ls

CUSTOM SHAPES

▶ Custom engineered shapes to suit your appl icat ion

▶ Specia l designs for load bear ing appl icat ions

▶ Designs for coolant divers ion

TELESCOPING SPRINGS

▶ Protects bal l screws and guide shafts

Designed to protect guideways and machinecomponents . Constructed using l ightweightmater ia l based on your appl icat ion, bel lowsare ideal for high speed appl icat ions . Their width-to-compress ion rat io a lso makes themideal in l imited space.

Bel low types are selected based on the operat ingcondit ions including mechanical and thermal st ra inon the bel lows, as wel l as the type of chips andagents present dur ing operat ion. We speci f ica l lydesign your bel lows for your unique appl icat ion.

PROTECTIVE COVERS

BELLOWS FEATURES▶ Carr ier and coat ing mater ia ls chosen based on your appl icat ion

▶ A var iety of mater ia l opt ions for f lame res istance, h igh strength appl icat ions , abras ion and puncture res istance, chemical res i l ience, and dirt / water repel l ing

▶ Tightness against cool ing or gr inding agents

▶ Temperature res istant up to 400° C (752° F) depending on mater ia ls used

▶ Standard and custom designs for protect ion against mechanical st ra in , chips , and coolant

COATED FABRICMaximum compress ion and f lex ibi l i ty in a wide range of mater ia ls for a wide range of environments . Industr ia l coated fabr ic bel lows are great for dust protect ion, laser machines , and guideways that don’t see a lot of chip loads .

STEEL CLADCombine the r ig idity and durabi l i ty of steel way covers with thef lex ibi l i ty of fabr ic bel lows. Good for di rect chip loads , red hot ,and sharpe dged swarf .

ASSEMBLY OPTIONSFIXED CLADDING (with overhang) or HINGED CLADDING (no overhang)

microFIN® MODULARLightweight , inter locking steel f ins connect modular ly withoutrequir ing a folded bel low for support . Good for di rect chip loads ,red hot and sharp edged swarf , and high speed appl icat ions .With an extremely high compress ion of 2 .4 mm per f in , the ent i remachine stroke can be s igni f icant ly increased.

MOLDED RUBBERRubber bel lows of fer maximum protect ion against water , o i l ,chemicals , and high temperatures . Pr imar i ly used for protect ing lead screws, shafts , and moving a i r cy l inders , but can be custom molded to any shape for your appl icat ion.

TYPICAL APPLICATIONS▶ High-speed machines

▶ Dust protect ion

▶ Laser machines

SERVICE & REPAIR▶ Service & repair a l l Hennig and non-Hennig brand bel lows

▶ Onsite serv ice avai lable

▶ Service centers st rategical ly located wor ldwide.

To locate a repair center near you, v is i t www.hennigworldwide.com

BELLOW DESIGNS

STANDARD MOUNTING OPTIONSAll mounting options can be customized to suit your appl icat ion.

STANDARD SHAPESAll shapes can be customized to suit your appl icat ion.

PROTECTIVE COVERS

BELLOWS▶ HALF FOLD Outs ide mounting

▶ FULL FOLD Ins ide mounting

▶ EXTERNAL FLANGE Outs ide mounting, above bel lows

▶ VELCRO Dry appl icat ions Quick removal

▶ COLLAR Designed to suit your appl icat ion Typical ly used for round bel lows

These f lex ible covers are avai lable as a mounted apron or a spr ing- loaded, retractable rol l -up apron.

Mater ia ls and design are selected based on the environment .

PROTECTIVE COVERS

APRONS & ROLL-UPS

ALUMINUM EXTRUSIONS▶ Hinge or l ink type

▶ Heavy duty construct ion

▶ Resistant to high temperatures

▶ Resistant to corros ion

▶ Specia l coat ings avai lable depending on appl icat ion

STAINLESS STEEL▶ Extremely durable

▶ Long l i fespan

▶ Resistant to high temperatures

COATED FABRIC▶ Lightweight

▶ High speed

▶ Var iety of fabr ics avai lable

▶ Cost ef fect ive

CONFIGURATIONSAvai lable as a standard apron or a spr ingloaded rol l -up apron.

STANDARD APRONwith angle bracket and stra ight end mounts

ROLL UPwith protect ive cannister

(a lso avai lable as open reel )

NORMAL BAR (NONE)

STRAIGHT END

ANGLE BRACKET MOUNT

STANDARD END /MOUNTING PIECESCustom end pieces and mountingconf igurat ions upon request .

PITCH X HEIGHT 49.4mm x 18mm

BEND RADIUS 80 mm

NET WEIGHT 270 N/m²

MAX CONTACT TEMPERATURE 500° C

RESISTANCE TO PERMANENT CONTACT TEMPERATURE 500° C

END PIECES (mounting) normal bar , s t ra ight , angle bracket , custom

PITCH X HEIGHT 68.3mm x 25mm

BEND RADIUS 100 mm

NET WEIGHT 380 N/m²

MAX CONTACT TEMPERATURE 500° C

RESISTANCE TO PERMANENT CONTACT TEMPERATURE 500° C

END PIECES (mounting) normal bar , s t ra ight , angle bracket , custom

PITCH X HEIGHT 34.9mm x 13.8mm

BEND RADIUS 42 mm

NET WEIGHT 240 N/m²

MAX CONTACT TEMPERATURE 500° C

RESISTANCE TO PERMANENT CONTACT TEMPERATURE 500° C

END PIECES (mounting) normal bar , s t ra ight , angle bracket , custom

PITCH X HEIGHT 22.4 x 6 .7 mm

BEND RADIUS 30 mm

NET WEIGHT 120 N/m²

PROTECTIVE COVERS

APRONS & ROLL-UPS (a luminum extrus ion)

ALUFLEX (hinge)▶ PROFILE A luminum with polyurethane hinges

▶ ADVANTAGES High f lex ibi l i ty in both bending direct ions Water t ightness

PITCH X HEIGHT 20mm x 5 . mm

BEND RADIUS 25 mm

NET WEIGHT 80 N/m²

MAX CONTACT TEMPERATURE 150° C

RESISTANCE TO PERMANENT CONTACT TEMPERATURE 120° C

END PIECES (mounting) normal bar , s t ra ight , angle bracket , custom

GS 20 (hinge)▶ PROFILE A luminum with polyurethane hinges

▶ ADVANTAGES When rol led out , creates a f lush surface ideal for wipers Suited for chip product ion areas

PITCH X HEIGHT 20.7mm x 5 .5mm

BEND RADIUS 25 mm

NET WEIGHT 80 N/m²

AGS MINI ( l ink)▶ PROFILE Anodized a luminum prof i le and hinges

▶ ADVANTAGES Smal l prof i le is ideal for t ight spaces Sel f c leaning Res istance to emuls ions

AGS I ( l ink)▶ PROFILE Anodized a luminum prof i le and hinges

▶ ADVANTAGES Avai lable as walk-on vers ion up to 750 mm Res istance to emuls ions

AGS I I ( l ink)▶ PROFILE Anodized a luminum prof i le and hinges

▶ ADVANTAGES Avai lable as walk-on vers ion up to 2500 mm Res istance to emuls ions

AGS I I I ( l ink)▶ PROFILE Anodized a luminum prof i le and hinges

▶ ADVANTAGES Avai lable as walk-on vers ion up Res istance to emuls ions

MAX CONTACT TEMPERATURE 350° C

RESISTANCE TO PERMANENT CONTACT TEMPERATURE 120° C

END PIECES (mounting) normal bar , s t ra ight , angle bracket , custom

MAX CONTACT TEMPERATURE 500° C

RESISTANCE TO PERMANENT CONTACT TEMPERATURE 200° C

END PIECES (mounting) normal bar , s t ra ight , angle bracket , custom

PROTECTIVE COVERS

APRONS & ROLL-UPS (sta inless steel & coated fabr ic)

These f lex ible covers are avai lable as a mounted apron or a spr ing- loaded, retractable rol l -up apron.

Mater ia ls and design are selected based on the environment .

▶ High-qual i ty spr ings ensure operat ional safety

▶ Driven with a specia l spr ing which is mounted in a dust proof cas ing

▶ Max. t raverse speed of 80 m/min

▶ A metal cas ing for protect ion against swarf can be suppl ied upon request

▶ The max. st roke is di rect ly dependent on the width of the cover

COATED FABRIC

STAINLESS STEEL

PROTECTIVE COVERS

MODULAR FACE SHIELD SYSTEMS

Designed for fast t ravel and high dynamic loads ,face shields are ideal for protect ion around themachine tool spindle . Our face shields are bui l tto specs based on appl icat ion, load, aesthet icvalue and cost .

These systems are completely assembled andtested before del ivery. Their modular designal lows for indiv idual components to berepaired without replacing the ent i re system.

DESIGN / MATERIALDesign and mater ia ls are selected based on appl icat ion

MATERIAL OPTIONS

▶ Telescoping Sl id ing Plates

▶ Aluminum Extrus ions

▶ Sta inless Steel Aprons

▶ Coated Fabr ic Aprons

▶ Steel Clad Bel lows

▶ Microf in Bel lows

▶ Any combinat ion of the above

MULTI-AXIS SLIDEWAY & CNC FEEDBACK DEVICE PROTECTION

WIPER SYSTEMS

The variety of applications in the machine tool sector has, over the

years , created an increasing number of unique, special ized wipers

as well as a large number of seal ing solutions. Whether you require

resistance to abrasion, oi ls coolant, acids, or low coeff icient and

fr ict ion on guideways, we have wipers and sealant systems for any

of your requirements.

ENCASED ALUMINUM (AW )▶ CHARACTERISTICS low weight , low coeff ic ient of f r ict ion

▶ WIPER LIP MATERIAL polyurethane 85 shore A

▶ CARRIER MATERIAL aluminum

ENCASED STEEL (SW )▶ CHARACTERISTICS seal ing on backs ide to prevent coolant f low h igh mechanical load capacity

▶ WIPER LIP MATERIAL polyurethane

▶ CARRIER MATERIAL sta inless steel

MOLDED (MW )▶ CHARACTERISTICS short term temp 140°C constant temp 100°C, up to 200°C (FPM)

▶ WIPER LIP MATERIAL synthet ic rubber with molded steel insert

▶ STANDARD ELASTOMER NBR and FPM/Viton (hardness 83 A)

▶ HARD ELASTOMER H-NBR

TELESCOPING COVERS (C)▶ CHARACTERISTICS des igned speci f ica l ly for te lescoping covers replaceable wiper l ips a v a i l a b l e w i t h o r w i t h o u t d a m p i n g e l e m e n t s

▶ WIPER LIP MATERIAL polyurethane shore hardnesses determined by appl icat ion

▶ CARRIER MATERIAL steel

WE OFFER▶ A wide range of avai lable stock wipers

▶ Any specia l shape is poss ible according to your requirements

▶ Excel lent durabi l i ty

▶ Specia l designs for te lescopic covers ( TW Ser ies)

▶ Specia l design of guideway wipers (MW Ser ies)

▶ Aluminum or steel encased wipers (AW or SW )

▶ Var ious mater ia l choices for res istance to o i ls , coolants , greases , chips , and high temps

Designed to protect operators f rom injury and valuable machinery f rom

the environment . Our engineers work c losely with you so your enclosure

al l the requirements for your appl icat ion ( i .e . , vent i lat ion, power in lets ,

conveyor openings) . Our enclosures provide quick and easy access to the

machine, ideal for inspect ion and repairs .

DESIGNS FOR ▶ machine tools

▶ manufactur ing cel ls

▶ inter l inked insta l lat ions

MACHINE

ENCLOSURES

PERFECT PROTECTION FOR MAN & MACHINEHennig can design and manufacture v i r tual ly any type ofenclosure system for your machine tools , manufactur ing cel ls , and transfer l ine insta l lat ions (both new and retool) .

Hennig enclosures are designed to protect operators f rompotent ia l harm whi le protect ing valuable machinery f rom the manufactur ing environment . One popular design is the mod-ular , s ingle- or double-panel type enclosure , which is fu l ly adaptable to indiv idual requirements , and provides easyaccess to the machine or manufactur ing cel l for repair ormaintenance.

No matter what k ind of enclosure you need, you can getful l design and consult ing serv ices f rom Hennig, aswel l as complete on-s i te insta l lat ion ass istance.

MACHINE ENCLOSURES

ENCLOSURE FOR MACHINING CENTER WITH PALLET CHANGER

ENCLOSURE FOR A LARGE VERTICAL TURNING LATHE

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MACHINE PROTECTION

Telescopic Steel CoversBellow Covers

Aprons & Roll UpsModular Face Shields

Wiper SystemsMachine Enclosures

CHIP SOLUTIONS

Chip ConveyorsChip Disc Filtration (CDF)

Coolant TanksTurnkey Chip Systems

Conveyor Networks

FACILITY SAFETY

Walk-On Pit CoversCable Carriers

Platforms and EnclosuresGuarding and Fencing

Special Fabrications