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Machine Tool - rands.pl Headquarters 19 Chausuyama, ... Recommended work size Spindle dia Spindle...

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Always consult Fuji before selling any Fuji equipment to a third party. Fuji reserves the right to change the contents or details given in this catalog without prior notification. Headquarters / Okazaki Plant / Fujioka Plant 201601_general_ca_a4_e_01 www.fuji.co.jp Headquarters 19 Chausuyama, Yamamachi Chiryu, Aichi 472-8686 JAPAN Phone : +81(566)81-2111 Fax : +81(566)81-8238 Machine Tool Division (Fujioka Plant) 480 Tojiri, Hasama-cho, Toyota, Aichi 470-0452 JAPAN Phone : +81(565)76-2211 Fax : +81(565)76-5413 Electronics Assembly Equipment Division (Okazaki Plant) 1-3 Kitayoko, Eta-cho, Okazaki, Aichi 444-2107 JAPAN Phone : +81(564)45-2000 Fax : +81(564)45-8816 Tokyo Branch Office 6F Shinagawa Sankei Build. 2-4-15, Konan, Minato-ku, Tokyo 108-0075 JAPAN Phone : +81(3)5460-0241 Fax : +81(3)5460-0250 Osaka Branch Office 2F Esprit Esaka 1-17-26, Esakacho Suita, Osaka 564-0063 JAPAN Phone : +81(6)6385-7904 Fax : +81(6)6368-106 Domestic Subsidiaries ADTEK FUJI CO., LTD. 74-1 Shaguchi, Nishihongo-cho, Okazaki, Aichi 444-0947 JAPAN Phone : +81(564)31-4690 Fax : +81(564)31-1794 Overseas Subsidiaries United States China Brazil Thailand Overseas Affiliates Germany Hungray Spain Turkey Czech Korea China Thailand India FUJI MACHINE AMERICA CORP. KUNSHAN FUJI MACHINE MFG. CO., LTD. FUJI DO BRASIL MAQUINAS INDUSTRIAIS LTDA. FUJI MACHINE (THAILAND) CO., LTD. Nomura Trading Co., Ltd. Hoomann Industrieausrustung GmbH M+E SZERSZAMGEP KERESKEDELMIKFT egasca s.a UNITEC Makine San. Imt. Ith. Ve Tic. A.S. ewtech s.r.o. DongWoo Trading CO., LTD. KI SUNG ENGINEERING SEONGWON MACHINE CORP. SARA.TRADING CO. TRYTECH KOREA CO., LTD. AnHui LinHong Mechanical Equipment Co. Ltd. DALIAN XINYU PRECISION MACHINE CO., LTD. Jinding Machinery Tech(SH) Co., Ltd. Kunshan Safety-Ctrl Development Equipment Co,.Ltd M&G INTERNATIONAL TRADING(HK) LIMITED MACHO INTERNATIONAL (HK) CO., LIMITED NANJING WUYUE MACHINE CO., LTD. P&T MACHINERY INTERNATIONAL CO., LTD. PRO-TECHNIC MACHINERY LTD. SHANGHAI CHUKUMA MACHINE TOOL TRADE CO., LTD. TOP YI INTERNATIONAL TRADING(HK) LIMITED Washin Tsusho Machinery Corporatio WUHAN SHIHUA TECHNIC LTD. YONGSHI INVESTIMENT TRADE(HONGKONG) CO., LTD. YUANRONG INTERNATIONAL HOLDINGS LIMITED INUC SALES INTERNATIONAL CO., LTD. YUASA TRADING(THAILAND) CO., LTD. Proteck Machinary PVT. LTD. Machine Tool ISO 9001 ISO 14001
Transcript

Always consult Fuji before selling any Fuji equipment to a third party. Fuji reserves the right to change the contents or details given in this catalog without prior notification.

Headquarters / Okazaki Plant / Fujioka Plant

201601_general_ca_a4_e_01

www.fuji.co.jp

Headquarters19 Chausuyama, Yamamachi Chiryu, Aichi 472-8686 JAPANPhone : +81(566)81-2111 Fax : +81(566)81-8238

Machine Tool Division (Fujioka Plant)480 Tojiri, Hasama-cho, Toyota, Aichi 470-0452 JAPANPhone : +81(565)76-2211 Fax : +81(565)76-5413

Electronics Assembly Equipment Division (Okazaki Plant)1-3 Kitayoko, Eta-cho, Okazaki, Aichi 444-2107 JAPANPhone : +81(564)45-2000 Fax : +81(564)45-8816

Tokyo Branch Office6F Shinagawa Sankei Build. 2-4-15, Konan, Minato-ku, Tokyo 108-0075 JAPANPhone : +81(3)5460-0241 Fax : +81(3)5460-0250

Osaka Branch Office2F Esprit Esaka 1-17-26, Esakacho Suita, Osaka 564-0063 JAPANPhone : +81(6)6385-7904 Fax : +81(6)6368-106

Domestic SubsidiariesADTEK FUJI CO., LTD.74-1 Shaguchi, Nishihongo-cho, Okazaki, Aichi 444-0947 JAPANPhone : +81(564)31-4690 Fax : +81(564)31-1794

Overseas SubsidiariesUnited StatesChinaBrazilThailand Overseas Affiliates Germany

HungraySpainTurkeyCzechKorea

China

Thailand

India

FUJI MACHINE AMERICA CORP.KUNSHAN FUJI MACHINE MFG. CO., LTD.FUJI DO BRASIL MAQUINAS INDUSTRIAIS LTDA.FUJI MACHINE (THAILAND) CO., LTD.

Nomura Trading Co., Ltd. Hoomann Industrieausrustung GmbHM+E SZERSZAMGEP KERESKEDELMIKFTegasca s.aUNITEC Makine San. Imt. Ith. Ve Tic. A.S.Newtech s.r.o.DongWoo Trading CO., LTD.KI SUNG ENGINEERINGSEONGWON MACHINE CORP.SARA.TRADING CO.TRYTECH KOREA CO., LTD.

AnHui LinHong Mechanical Equipment Co. Ltd.DALIAN XINYU PRECISION MACHINE CO., LTD.Jinding Machinery Tech(SH) Co., Ltd.Kunshan Safety-Ctrl Development Equipment Co,.LtdM&G INTERNATIONAL TRADING(HK) LIMITEDMACHO INTERNATIONAL (HK) CO., LIMITEDNANJING WUYUE MACHINE CO., LTD.P&T MACHINERY INTERNATIONAL CO., LTD.PRO-TECHNIC MACHINERY LTD.SHANGHAI CHUKUMA MACHINE TOOL TRADE CO., LTD.TOP YI INTERNATIONAL TRADING(HK) LIMITEDWashin Tsusho Machinery CorporatioWUHAN SHIHUA TECHNIC LTD.YONGSHI INVESTIMENT TRADE(HONGKONG) CO., LTD.YUANRONG INTERNATIONAL HOLDINGS LIMITED

INUC SALES INTERNATIONAL CO., LTD.YUASA TRADING(THAILAND) CO., LTD.Proteck Machinary PVT. LTD.

Machine Tool

ISO 9001ISO 14001

Primary Business

Business EstablishedHeadquartersNumber of EmployeesManufacturing PlantsOverseas Bases

ISO/QS Certification

: Development, Manufacture, and Sales of Machine Tools: 1959: Toyota, Japan : 283 (2016/03) : 2-Fujioka, Kunshan: Chicago, USA /Sales and Service: Kunshan, China /Production, Sales and Service: ISO 9001, ISO 14001

SALES of Machine Tool Division

COMPANY PROFILE

FUJI robots lead the innovation

Growth of Sales Amount in Business Category

MACHINE TOOL DIVISION

Headquarters

Fujioka plant

Okazaki plant2015 Sales 14.6 billion yen (2016/03)The Volume of Shipment 2015 487 (2016/03)Key Global Customers [ In alphabetical order ]

AISIN AW CO.,LTD. / AMERICAN AXLE & MANUFACTURING,INC. / MAGNA GROUP / BORGWARNER / BYD AUTOMOTIVE / FIAT CHRYSLER AUTOMOBILES / DANA / DENSO / GENERAL MOTORS / GKN GROUP / HARLEY DAVIDSON MOTOR COMPANY / HINO MOTOR,LTD. / IHI TURBO(THAILAND)CO.,LTD. / JTEKT / KOHLER COMPANY / LINAMAR GROUP / MITSUBISHI MOTORS / NEXTEER AUTOMOTIVE / NSK LTD. / NTN / SKF / SUZUKI MOTOR / THE TIMKEN COMPANY / TOYOTA MOTOR / ZF GROUP / HYUNDAI GROUP / CIE GROUP

BACKGROUND INFORMATION BACKGROUND INFORMATION

million yen

90,000

80,000

70,000

60,000

50,000

40,000

30,000

20,000

10,000

0

100,000

110,000

Others

Machine toolElectronic assemblyeguipment

FS Model SINGLE PURPOSE MACHINE

2 3

Mar.2012

546

8,890

76,813

Mar.2013

710

10,664

52,973

Mar.2014

545

10,275

54,744

Mar.2015

924

10,756

73,584

Mar.2016

1,232

14,623

70,786

Under the slogan of “Excite and Inspire” FUJI Machine Mfg. Co., Ltd. has taken on the challenge of reforming and have made efforts to develop highly original products as one of the world’s leading robot manufacturers.

FUJI opened its doors in 1959 in the midst of Japan's transition from light to heavy industry, and since then has been meeting market needs for high precision manufacturing equipment. Embracing the rapid advances in motorization, Fuji was quick to recognize the window of opportunity existing in machine tools for the automotive industry, and established a reputation for providing durable and reliable machines to the industry. Presently, Fuji continues to develop space and labor saving production lines, integrating unprecedented technology to meet the demands of the industry.

At Fuji's Headquarters, Electronic assembly equipment and the new field products are developed and designed.

At Fujioka Plant, Machine tool equipment is designed and manufactured.

At Okazaki Plant, Electronic assembly equipment is manufactured.

Major business

Business EstablishedOwnershipHeadquartersNumber of EmployeesPlants

Overseas Bases

ISO/QS CertificationSales

: Development, Manufacture, and Sales of Electronic assembly equiment and Machine Tools: 1959: Private: Chiryu, Japan: 1,604 (2016/03): Headquarters, Fujioka and Okazaki: Chicago, USA / Frankfurt, Germany / Shanghai, China / Kanshan, China / Sao Paulo, Brazil: ISO 9001, ISO 14001: 86.6 billion yen (2016/03)

OthersMachine ToolSurface Mount Equipment

Number of EmployeesTOTAL: 1,604 (Machine Tool Division: 283)

Reading trends and nurturing trust.

4 5

MACHINESELECTION

CHUCK WORKCHUCK WORK

SHAFT WORKSHAFT WORK

ø300 x 120[ ø11.8 x 4.7 ]

5 + 5[ 11 + 11 ]10 + 10[ 22 + 22 ]

TN400TN400R

*Robot with single hand

ø200 x 90[ ø7.9 x 3.5 ]

5 + 5[ 11 + 11 ]

ANS31ANS3100

ø300 x 120[ ø11.8 x 4.7 ]

10 + 10[ 22 + 22 ]

ANS40ANS4000

ø250 x 110[ ø9.8 x 4.3 ]

7 + 7[ 15 + 15 ]

ANW35ANW3500

ø300 x 120[ ø11.8 x 4.7 ]

10 + 10[ 22 + 22 ]30* [ 66 ]

ANW41ANW4100

ø500 x 250[ ø19.7 x 9.8 ]

40*[ 88 ] ANW50

ANW5000

L292 SWING-ARM ROBOT

L67x GANTRY ROBOT

REFERENCETYPEMODELWEIGHT Kg [lb.]mm [inch]RECOMMENDEDWORK SIZECNC Lathe

REFERENCETYPEMODELWEIGHT Kg [lb.]mm [inch]RECOMMENDEDWORK SIZECNC Lathe

REFERENCETYPEMODELWEIGHT Kg [lb.]mm [inch]RECOMMENDEDWORK SIZECNC Lathe

REFERENCETYPEMODELWEIGHT Kg [lb.]mm [inch]RECOMMENDEDWORK SIZEMilling Cell

OPTION OPTION

( TN400R Only )

P.6

ø200 x 80[ ø7.9 x 3.1 ]

5 + 5[ 11 + 11 ] TN300

ø300 x 120[ ø11.8 x 4.7 ]

10 + 10[ 22 + 22 ]

HM34HM3400

ø100 x 60[ ø3.9 x 2.4 ]

2 + 2[ 4.4 + 4.4 ]

FS4-31FS4-3100

ø120 x 60[ ø4.7 x 2.4 ]

3 + 3[ 6.6 + 6.6 ]

CSD200CSD200 Dual-G

ø300 x 150[ ø11.8 x 5.9 ]

15 + 15[ 33 + 33 ]

CSD400CSS400

250[9.8]

7 + 7[15+15]

ANW35ANW3500

300[11.8]

5 + 5[11+11]

ANS31ANS3100

*Robot with single hand

L67x GANTRY ROBOT

LX-30 GANTRY ROBOT

L292 SWING-ARM ROBOT

L35-08H HIGH SPEED ROBOT

290[ 11.4 ]

5 + 5[ 11 + 11 ] TN300

360[ 14.2 ]

5 + 5[ 11 + 11 ]10 + 10[ 22 + 22 ]

TN400TN400R

ø200 x 100[ ø7.9 x 3.9 ]

5 + 5[ 11 + 11 ]

CSD300CSS300CS300 Dual-G

P.7

P.27

P.6

P.7

P.24

P.14

P.6

P.24

P.28

350[ 13.8 ]

10 + 10[ 22 + 22 ]

ANS40ANS4000

GUIDECHUCK WORK

SHAFT WORK

OPTION OPTION

( TN400R Only )

OPTION OPTION

( CSD300R Only )

work area

handling area cutting area

Interrupted cutting steel Finishing of aluminum

5

ø60ø60

4.5μm 1.5μm

6 7

ANW35 / 41 / 50ANW3500 / 4100 / 5000 (for North America)

For a safe and clean environmentVertical bed for effective chip disposal

ANW35 / ANW3500

CNC LatheANS31 / 40ANS3100 / 4000 (for North America)

CNC Lathe

2-spindle 1-robot

825 R.P.MSpindle speed 1,100 R.P.M0.1 mm / revFeed 0.03 mm / rev2 mm / sideDepth of cut 0.1 mm / side

CermetInsert Diamond compaxC45 (DIN)material Aluminum

Interrupted cutting steel Finishing of aluminum

Fast and accurate turret

The above photo includes options. The above photo includes options.

(ANW series)

Shaft work available with the built-in type tailstockANW35 / 3500 ANS31 / 3100, ANS40 / ANS4000

ANS31 / 3100ANS40 / 4000ANW35 / 3500

Front and back machining on one machine

Modular machine with 1 spindle,1 turret and 1 robot

This dual spindle, dual turret CNC lathe integrates and streamlines your machining processes. The standard-equipped swing arm robot provides flexibility in automating your manufacturing system. By using the Fuji pass through concept, line efficiency is improved.

The ANS machine is suitable for line integration for instance when combined with an ANW-dual spindle lathe for an efficient, automated pass through system.The vertical column provides excellent evacuation of chips.

The AN series features a vertical column with the cutting point directly above the chip disposal port at the bottom of the cutting area. Combined with Fuji's hinge-type chip conveyor (standard equipment) chips are cleared quickly and thoroughly from the cutting area.

Rough and finish cuttingDual opposed spindles are mounted on the rock-solid column designed through CAE structural analysis. Light and heavy machining is possible simultaneously on both spindles.

Combined use with an ANW as a cell

Specifications are subject to change without notice.

[ mm ]

200

300

500

250

106110

7876

8

9595

200

200

110 110

250

250

120 120

300

9

The 4-axis control swing-arm robot L292 can access the peripheral devices at the front, back, left, and right of the machine, minimizing the distance between machines.Workpieces flow along the traverse axis in front of the operator so that operator can check parts from station to station.

Compact modular machine configuration with flexible automation.

Front-mounted devices:Measurement deviceQuality check drawerReject chuteOrientation device

Side-mounted devices:Work stockerOut chuteOut conveyorMeasurement deviceWork shifterWork nest

Auxiliary loaderThe auxiliary loader, which is mounted on the Z-axis slide, removes the machined workpiece from the chuck. Next, the robot places a new workpiece into the chuck, and receives the machined workpiece from the auxiliary loader.

L292-H (Double hand) L292-B1 (Double hand)

L292-J (Single hand) L292-G (Single hand)

L292-L (Double hand)

L292-H,L for shaft work [ mm ]L292-B1 for shaft work

Interchangeable robot hands permit both chuck work and shaft work to be processed with FUJI’s flexible workpiece handling system.

28 [ 1.1 ]Robot chuck stroke (dia)5 + 5 [ 11 + 11 ]Carrying capacity

mm [ inch ]kg [ lb. ]

L292-H/L for Shaft Work

28 [ 1.1 ]Robot chuck stroke (dia)7 + 7 [ 15 + 15 ]Carrying capacity

mm [ inch]kg [ lb. ]

L292-L for Shaft Work

50 [ 2.0 ]Robot chuck stroke (dia)10 + 10 [ 22 + 22 ]Carrying capacity

mm [ inch ]kg [ lb. ]

L292-B1 for Shaft Work

25 [ 1.0 ]Robot chuck stroke (dia)5 + 5 [ 11 + 11 ]Carrying capacity

mm [ inch ]kg [l b. ]

L292-H for Ring Work (Double hand)

25 [ 1.0 ]Robot chuck stroke (dia)7 + 7 [ 15 + 15 ]Carrying capacity

mm [ inch ]kg [ lb. ]

L292-L for Ring Work (Double hand)

30 [ 1.2 ]Robot chuck stroke (dia)10 + 10 [2 2 + 22 ]Carrying capacity

mm [ inch ]kg [ lb. ]

L292-B1 for Ring Work (Double hand)

50 [ 2.0 ]Robot chuck stroke (dia)30 [ 66 ]Carrying capacity

mm [ inch ]kg [ lb. ]

L292-J for RingWork (Single hand)

100 [ 3.9 ]Robot chuck stroke (dia)40 [ 88 ]Carrying capacity

mm [ inch ]kg [ lb. ]

L292-G for RingWork (Single hand)

Swing Arm Robot

10 11

ANW series ANS series

Machine Specifications

Specifications for ANW series

Recommended work sizeSpindle diaSpindle noseSpindle boreSpindle speedSpindle motorNumber of tool stationsTurret index timeTurret mechanism Chuck sizeCNC control

FootprintMachine heightMachine weight

3490 x 1955 [ 11'5'' x 6'5'' ]2310 [ 7'7'' ]

8500 [ 18700 ]

3570 x 2105 [ 11'9'' x 6'11'' ]2420 [ 7'11'' ]9000 [ 19800 ]

4700 x 2645 [ 15'5'' x 8'8'' ]2980 [ 9'9'' ]

12000 [ 26400 ]

mm x mm [ feet, inch x feet, inch ]mm [ feet, inch ]

kg [ lb. ]

Slide stroke

Feed motor

mm [ inch ]mm [ inch ]

mm [ inch ]min-1

kw [ hp ]

sec

inch

mm [ inch ]mm [ inch ]

kw [ hp ]kw [ hp ]

X-axisZ-axisX-axisZ-axis

ø250 x 110 [ ø9.8 x 4.3 ]ø100 [ ø3.9 ]

A2-6ø56 [ ø2.2 ]Max. 3500

15 / 18.5 [ 20 / 25 ]8 + 80.4

Cam8~10

FANUC 0i-TD225 [ 8.86 ]

405 [ 15.94 ]3.0 [ 4.0 ]3.0 [4.0]

ø300 x 120 [ ø11.8 x 4.7 ]ø120 [ ø4.7 ]

A2-8ø67 [ ø2.6 ]Max. 3000

18.5 / 22 [ 25 / 30 ]12 + 12

1.2Two piece coupling

10~12FANUC 0i-TD265 [ 10.43 ]455 [ 17.91]

4.0 [ 5.4 ]4.0 [ 5.4 ]

ø500 x 250 [ ø19.7 x 9.8 ]ø150 [ ø5.9 ]

A2-11ø67 [ ø2.6 ]Max. 2500

30 / 37 [ 40 / 50 ]10 + 10

1.0Two piece coupling

15FANUC 0i-TD345 [ 13.58 ]700 [ 27.56 ]

4.0 [ 5.4 ]4.0 [ 5.4 ]

ANW35 / 3500

Max.work lengthCenter built-in typeQuill strokeQuill dia

250 [ 9.8 ]MT.4

130 [ 5.1 ]ø100 [ ø3.9 ]

mm [ inch ]

mm [ inch ]mm [ inch ]

ANW35 / 3500

ANW41 / 4100Machine Specifications

Recommended work sizeSpindle diaSpindle noseSpindle boreSpindle speedSpindle motorNumber of tool stationsTurret index timeTurret mechanism Chuck size

RobotCarrying capacityRobot controller

FootprintMachine heightMachine weight

mm x mm [ feet, inch x feet, inch ]mm [ feet, inch ]

kg [ lb. ]

1750 x 1906 [ 5'9" x 6'3" ]2260 [ 7'5" ]

3500 [ 7700 ]

1850 x 2106 [ 6'1" x 6'11" ]2420 [ 7'11" ]4000 [ 8800 ]

L292-H5 + 5 [ 11 + 11 ]

MAX SP1

L292-B110 + 10 [ 22 + 22 ]

MAX SP1

CNC control

Slide stroke

Feed motor

mm [ inch ]mm [ inch ]

mm [ inch ]r.p.m

kw [ hp ]

sec

inch

mm [ inch ]mm [ inch ]

kw [ hp ]kw [ hp ]

X-axisZ-axisX-axisZ-axis

ø200 x 90 [ ø7.9 x 3.5 ]ø100 [ ø3.9 ]

A2-6ø56 [ ø2.2 ]Max. 3500

11 / 15 [ 15 / 20 ]8

0.4Cam

8~10FANUC 0i-TD

225 [ 8.86 ]465 [ 18.31 ]

3.0 [ 4.0 ]3.0 [ 4.0 ]

ø300 x 120 [ ø11.8 x 4.7 ]ø120 [ ø4.7 ]

A2-8ø67 [ ø2.6 ]Max. 3000

18.5 / 22 [ 25 / 30 ]121.2

Two piece coupling10~12

FANUC 0i-TD265 [ 10.43 ]445 [ 17.52 ]

4.0 [ 5.4 ]4.0 [ 5.4 ]

ANS31 / 3100

Max. work lengthCenter built-in typeQuill strokeQuill dia

mm [ inch ]

mm [ inch ]mm [ inch ]

300 [ 11.8 ]MT.4

130 [ 5.12 ]ø100 [ 3.9 ]

ANS31 / 3100350 [ 13.8 ]

MT.4 130 [ 5.12 ]ø100 [ 3.9 ]

ANS40 / 4000

ANS40 / 4000ANW50 / 5000

Machine Specifications with Tailstock

Specifications for ANS series

Work example

In-process auto gauging system for accurate off-setting (option).

ANW series line up ANS series line up

Robot Specifications

Robot

Carrying capacity

Robot controller

L292-L

7 + 7 [ 15 + 15 ]

MAX SP1

L292-G

40 [ 88 ]

MAX SP1

L292-B1option : L292-J

10 + 10 [ 22 + 22 ]option: 30 [ 66 ]

MAX SP1

kg [ lb. ]

Machine Size

Machine Specifications with Tailstock

Specifications are subject to change without notice.Specifications are subject to change without notice.

Robot Specifications

kg [ lb. ]

Machine Size

Size.unit: m2 [ f t2 ]

Size.unit: m2 [ f t 2 ]6.8 [ 73 ] 7.5 [ 80 ] 12.4 [ 133 ]

ANW41ANW4100

ANW50ANW5000

ø300[ ø11.8 ]

ø250[ ø9.8 ]

Machining dia.unit: mm [ inch ]

Machining dia.unit: mm [ inch ]

ø500[ ø19.7 ]

ANW35ANW3500

3.3 [ 35 ] 3.9 [ 42 ]

ANS31 / 3100Max length 300 [ 11.8 ]

ANS40 / 4000Max length 350 [ 13.8 ]

ANS31ANS3100

ANS40ANS4000

ø40 [ ø1.6 ]

ø75 [ ø3 ]

ø200 [ ø7.9 ]

ø300 [ ø11.8 ]

ANS31PANS3100PHigh rigid and accurate turning machine for completes hard turning process.Efficient designed rigid machine base for ultimate hard-turn durability.C-3 spacer ball system is used for the x-axis ball screw.

(for North America)

The above photo includes options.

SIDE GEAR HUB FRONT AXLE DRIVE PINION SHAFT GEAR COUNTER DRIVE GEAR DIFFERENTIAL RING

12 13

Main Screen

Touch Screen Operation Panel

The maintenance tool and quality check counters are installed on the screen.

Superb graphics for ease of data recognition and operation.

Each function and commmand can be seen on the screen. No need to look up the control diagram.

Sub Screens

The new operation panel has expanded features and is user friendly.

Touch the menu button twiceto get to pop-up menu

Illuminated for easy visual identification

Indicates the current machine conditionat machine start up

color monitor responds quickly to the selections made by light touching of the screen, making it convenient and easy to operate.

One touch confirmation of current set-up.

Monitors current conditionwithout looking at prints.

Quality Check Counter Tool Counter / Offset

Sequence Parameter Check I/O Check Screen

Panel Computer

Operation Pendant

Efficient CNC Operation

A user friendly interface between operator, automation and machine.

Fuji introduces its new generation MAX SP1 robot controller for its CNC machines. The PC front end and touch screen panel provides a user friendly interface between operator, automation and machine. The MAX SP1 controller is unique, it is independent of the machine CNC and its programming capabilities reduce robot cycle time significantly.

System Controller

Tool counters are easily accessed and modified through the touch screen interface.

Multiple settings are available on the screen.

Easy graphic control on frequent, part changeover.

Operation of both the robot and Fanuc CNC is achieved through a touch screen computer with WindowsXP and 10GB data. Customized data processing, interface with LAN, USB, PC Card, RS232C, keyboard and mouse is possible while comprehensive graphics are used for ease of data recognition.

Robot path can be taught with ease by entering data through the touch screen computer or the convenient operation pendant. Robot path is automatically calculated when the destination point is entered and the Max SP1 selects the robot path with the least cycle time, replacing point to point robot movement with fluid motion.This new concept eliminates acceleration and deceleration time required when a robot path moves from point to point. The interference setting feature teaches robot motion area, prevents interference and reduces overall process time with less wasted motion.

-10.0

-5.0

0.0

5.0

10.0

(h)0 2 4 6 8

6μm

-4.0 -3.5

-2.0

1h stop

Dim

ensi

onal

cha

nge

(μm

)

-10.0

-5.0

0.0

5.0

10.0

(h)0 2 4 6 8

5μm

-2.0

3.0-1.0

1h stop

Dim

ensi

onal

cha

nge

(μm

)

-10.0

-5.0

0.0

5.0

10.0

(h)0 2 4 6 8

6.6μm0.3

-4.3

-6.31h stopD

imen

sion

al c

hang

e (μ

m)

The above-mentioned data is actual values, but not a performance guarantee.

Dimensional change after 8h running

Dimensional change after 1h stop

Dimensional change after 8h running

Dimensional change after 1h stop

Dimensional change after 8h running

Dimensional change after 1h stop

Front Facing(Parallel)2 Spindle 2 Turret CNC Lathe with Gantry Robot.

Dual-Gantry

Excellent Thermal Displacement PropertiesCSD200

CSD300/CSS300

CSD400/CSS400

The above photo includes options. The above photo includes options.

High RigidityColumn

High Speed Indexing Turret

Highly Rigid Slides

TurretCSD300R

14 15

This dual spindle, dual turret CNC lathe is engineered for performance, built fully automated with high speed gantry robot. Compact in size, the machine is designed to be highly rigid and accurate.The CSD200/300 with dual robot is available for high speed and high output production.

Front Facing Modular machine with 1 Spindle, 1 Turret and Gantry Robot.The CSS machine is suitable for line integration such as with the CSD dual spindle lathe for an efficient, automated pass through system.

The thermally stable and space saving design bed is equipped with zero-center type headstock and high speed turret, ensuring optimum quality.

The 10-position turret can accommodate live tool with C-axis control.

Spindle speedSpindle motorCollet sizeMax. clamping tool dia.

: Max.4000 min-1: 2.7 kw [ 3.7 hp ]: AR25: 16 mm [ 0.6 inch ]

The CSD 300/400 utilizes box way construction in both x and z axis.The compact CSD200 utilizes linear roller ways in both axis and long type slide for z axis for high rigidity.Ball screw rigidity has been improved by incorporating a 3 x 3 row x axis support bearing.

Cam type turret with high speed indexing by servo motor.Turret clamps by 3 piece hydraulic coupling eliminating cutting vibration to the lowest possible level.

6.0 μm

1.5 μm

5.0 μm

4.0 μm

6.6 μm

4.6 μm

CSD300

Work Turn Over Device

16 17

Safety FenceProvide a full-cover type safety fence as an option.

Auto GaugePlaced on the side of the machine, this device ensures part quality by gauging specific process dimensions and automatically feeding back this information to the NC for dimensional compensation.

ConveyorTransfer the work between machines in a fully automated way.

Enables front and back machining on the same machine. Residing in the robot traverse area, the turn over station has no influence on cycle time.

Work Stocker10/12/20 pallet work stockers available.

Work ChuteThe Robot periodically takes out the workpiece and puts it in the quality check chute.This chute is also used to discharge autogauging and seating confirmation NG parts.

Parts Turn Over / Parts Shift DeviceParts Turn Over Device to present the parts in the correct orientation for the next process, or Parts shift device to automatically transfer parts to the next robot.

Flexible machine configuration with various optional devices.The high speed 3-axis gantry robot can access peripheral devices at the left and right of the machine.With the use of various optional devices highly productive lines are developed.

20Pallet quantity [pcs]

ø120Work size [mm]

345Max. stacking height [mm]

25Max.load (pallet) [kg]

MP5-20

12

ø203

325

40

MP5-30

10

ø300

315

50

MP5-40

System Layout

B

A

Size.unit : m2 [ f t2 ]

18 19

Swivel Head Robot Chuck

Specification for CS series

Tool detector Work Pusher

CS series Line up

Machine Specifications

Specifications are subject to change without notice.※1 for North America / Europe ※2 CSD300R

Robot Specifications

Three Axis Gantry Robot

High speed 3-axis gantry robot

2.7 [ 29’ ] 3.5 [ 38’ ] 4.1 [ 44’ ] 4.9 [ 52’ ] 6.4 [ 69’ ]

Recommended work sizeSpindle diaSpindle noseSpindle bore

Spindle speed

Spindle motor

Number of tool stations

Turret index timeTurret mechanism Chuck size

CNC control

Slide stroke

Feed motor

mm [ inch ]mm [ inch ]

mm [ inch ]

r.p.m

kw [ hp ]

sec

inch

mm [ inch ]mm [ inch ]

kw [ hp ]

kw [ hp ]

X-axisZ-axisX-axis

Z-axis

ø120 x 60 [ ø4.7 x 2.4 ]ø80 [ 3.1 ]

A2-5ø42 [ 1.7]

Max. 4000

5.5/7.5 [ 7.5 / 10 ]

8 + 8

0.26Cam6~8

FANUC 0i-TD

120 [ 4.7 ]150 [ 5.9 ]1.2 [ 1.6 ]

1.2 [ 1.6 ]

ø300 x 150 [ ø11.8 x 5.9 ]ø120 [ 4.7 ]

A2-8ø67 [ 2.6 ]

Max. 2220

15 / 18.5 [ 20 / 25 ]

CSD 12 / 12CSS 12

0.41Cam

10~12

FANUC 0i-TD

195 [ 7.7 ]]315 [ 12.4 ]1.8 [ 2.4 ]

1.8 [ 2.4 ]

ø200 x 100 [ ø7.9 x 3.9]ø100 [ 3.9 ]

A2-6ø56 [ 2.2 ]Max. 4000

Max. 3630 ※1,※2

RobotCarryling capacityRobot controller

kg [ lb. ]LX-30S

3 + 3 [ 6.6 + 6.6 ]MAX SP1

LX-30B15 + 15 [ 33 + 33 ]

MAX SP1

LX-30H5 + 5 [ 11 + 11 ]

MAX SP1

Machine Size

FootprintMachine height [ with Robot ]

Machine weight [ with Robot ]

mm [ feet, inch ]

kg [ lb. ]

mm x mm [ feet, inch x feet, inch ] 1900 x 2150 [ 6'3"x7'6.5" ]3045 [ 9'12" ]

4500 [ 9900 ]

2720 x 2360 [ 8'11.2"x7'9" ] 1490 x 2360 [ 4'10.8"x7'0.6" ]3715 [ 12'2.4" ]

7500 [ 16500 ] 4500 [ 9900 ]

2260 x 2150 [ 7'5" x 7'0.6" ] 1260 x 2150 [ 4'1.7"x7'0.6" ]3240 [ 10'7.6" ]

5500 [ 12100 ]5500 [ 12100 ]

5500 [ 12100 ]3500 [ 7700 ]

7.5 / 11 [ 10 / 15 ]11 / 15 [ 15 / 20 ] ※1,※2

CSD 10 + 10CSS 10

0.25Cam

8~10FANUC 0i-TD

FANUC 32i-B ※2140 [ 5.5 ]200 [ 7.9 ]1.2 [ 1.6 ]1.2 [ 1.6 ]

1.8 [ 2.4 ] ※1,※2

CSD200 / CSD200 Dual-G CSD300 / CSD300 Dual-GCSD300R / CSS300 CSD400 / CSS400

CSS400

CSS300

CSD200CSD200 Dual-G

CSD300 / CSD300RCSD300 Dual-G

CSD400

Machining dia.unit: mm [ inch ]

ø300 [ø12]

ø200 [ø7.9]

ø120 [ø7.4]

Option

Fastest Robot in its class

High Speed 3 axis Gantry Robot

Robot Chuck

Chip Conveyor Chip Conveyor (side exit)

High speed 3 axis gantry robot reduces non productive times during the loading / unloading cycle. Controlled by the FUJI MAX SP1 controller, high speed robot patterns are ensured.

Non productive time reduction utilizing the swivel head design.

Class 300/400 utilizes hydraulic robot chucks – yielding better grip for faster robot traverse speeds.

Carrying capacity kg

CSD200CSD200 Dual-G

3 + 3

CSD300CSD300 Dual-G

CSS300

5 + 5

CSD400CSS400

15 + 15

Max. traverse speed m / min 180 165 135

Max. up/down speed m / min 150 120 75

Max. front/back speed m / min 70 70 50

Min. tact time sec 19.0 11.0

21.213.013.0

36.2 21.0

The above-mentioned data is actual values, but not a performance guarantee.

Single chip conveyor. Hinge, scraper or magnetic conveyors available.

Side exit conveyor can be ordered for floor layouts where rear exit does not work.

CSD300CSS300CSD400CSS400

ø200 mm x 100 mm

ø300 mm x 150 mm

ø120 mm x 60 mmWork size (A x B)

CSD200

This single unit performs three tasks:automatic tool compensation, tool damage detection and tool setting. An air blower is provided near the sensor to prevent inaccuracies due to trapped chips.

Work pusher device can be installed on the turret to push the part into the chuck utilizing z axis on the turret slide. This ensures that the work piece is up against the locates. When used in conjunction with air confirmation a stable process is achieved.

The 3-axis robot with Fuji MAX SP1 controller and swivel type robot chuck enables a significant reduction in part load/unload time.

90900 mmmm900 mm

700 mm

Base Module

Machine Module45450 mmmm450 mm

Modular production equipment

Minimize Production Floor SpaceEnhancer Flexibility and Efficiency

20 21

The Revolutionary DLFn-Modular MachiningHas Never Been So Flexible and Fast.

ControllerThis is Fuji's original control unit. Machines, conveyance units,and peripherals are controlled by UNICORN.

Each module is uniformly operated by UNICORN.Easy to operate and use.

Modules can be pulled forward

Two modules can be set on one base Module. You have flexible processing on the standardized bases.

Internal work handling units allow fully automatic line configuration. Work removal is performed in 5.8 seconds reducing.

Automatic work conveyanceModule

5 axis robot

Individual modules are capable of being pulled forward 700 mm allowing ease of changeover and maintenance.

4 Modules (DC3+DTS)

9 Modules

Multiple Axis Robot

One robot supports two bases.

11 m

4.5 m

Modular production equipment

10 modules= 4.5 m (5 yard)10 modules= 4.5 m (5 yard)

Stocker Measuring Machining Deburring Parts Washing Exit UnitMachiningTurning Turning Turning

Production is possible in less than half of the space required by current Fuji model.

Entire line length reduced by 50%Save the productionspace with DLFn

Improve productivity

DLFn line

Conventional Fuji line

22

Minimize Production Floor SpaceEnhancer Flexibility and Efficiency

Lathe Module Specifications

Machining Center Module Specifications

DT4DT2 DT3Item

ø310 [ø12.2]ø120 [ø4.72]

A2-8ø67 [2.6]

ø100 [ø3.94]A2-6

ø56 [2.2]

ø80 [ø3.15]A2-5

ø47 [1.9]7.5 [10] / 11 [15]

Max. 3,000

Max. 3,0008

Square Shank □25 Boring Bar φ32Capto (Type-C4)

8~12X-axis : 200 [7.87] Z-axis : 230 [9.06]

X-axis : 24 Z-axis : 24X-axis : 0.001 Z-axis : 0.001

2,000 [4,400]

mm [inch]mm [inch]

mm [inch]KW [hp]

min-1

KW [hp]min-1

tools

inchmm [inch]

kg [lb.]

m / minmm

Max. Swingmm [inch]Max. Part Size ø200 [ø7.87]

Spindle diameterSpindle NoseSpindle BoreSpindle MotorSpindle Speed

Spindle Motor (Global Spec)Spindle Speed (Global Spec)

Number of stationsCutting Tool

Cutting Tool (option)Chuck SizeSlide Stroke

Rapid TraverseFeed Setup UnitModule Weight

Max. 4,000

Max. 3,600

Max. 4,300

8~106~8

11 [15] / 15 [20]

DM3 / DC3ItemMax.10000

BBT30ø55 [2.17]

3.7/5.5/22 [5/7/30] (Cont./50%ED/acceleration time within 10 sec)X, Y, Z-axis roller guide

X-axis : 180 [7.09] Y-axis : 300 [11.81] Z-axis : 330[13.0]X-axis : 25 Y-axis : 45 Z-axis : 45

16Max. 200 [7.87]Max. ø60 [2.36]

Max. 3 [Max. 32 / 16]1.3

2,500 [5,500]

min-1

mm [inch]KW [hp]

mm [inch]m/mintools

mm [inch]mm [inch]kg / tools

seckg [lb.]

Spindle SpeedSpindle Nose

Spindle DiameterSpindle MotorConstruction

StrokeRapid Traverse

Tool StorageTool Length

Tool DiameterTool Weight

ATC (Tool to Tool)Module Weight

ø60 [ø2.36] x 400 [15.75]50 0.7

mm [inch]min-1

seckN

Center Module SpecificationsItem

332-indivisual hyd. actuator for clamping

Max.clamping diameterB axis rotation speed

B axis index time (180°)

Max.clamping forceClamping method

Shaft Turnig Module Specifications

Robot Specifications

Item

C1SB 125 x 20 1 PortMT No.4 Built-in center

X-axis : 110st [4.33] Z-axis : 570st [22.44] Tailstock-axis : 400st [15.75]X-axis : 24 Y-axis : 24 Z-axis : 24

X-axis : 0.001 Z-axis : 0.001

inch

Max. SwingMax. Part Size

Spindle diameterSpindle NoseSpindle BoreSpindle MotorSpindle Speed

Number of stationsCutting ToolChuck Size

Chuck cylinderTailstock

Maximum tail stock's thrust forceSlide Stroke

Rapid TraverseFeed Setup UnitModule Weight

DTS

ø270 [ø10.63]ø100 [ø3.94]

A2-6ø56 [ø2.2]

7.5 [10] / 11 [15]

8 ~ 10

8

2,500 [5,500]

mm [inch]mm [inch]

mm [inch]KW [hp]

min-1

tools

kNmm [inch]

kg [ib.]

m / minmm

mm [inch]

4,000Spindle Motor (Global Spec)Spindle Speed (Global Spec)

11 [15] / 15 [20] KW [hp]min-1 Max. 3,600

Square Shank □25

5.5

ø125 [ø4.92] x 400 [15.75]

Item

9.6secsec

Loader ChuckArm1 Rotation SpeedArm2 Rotation SpeedTable Rotation SpeedMax. Traverse Speed

Max. Front/Back Speed

Carrying CapacityMin.Tact Time

Min. Loading Time

DLL3

270180180

Max. 100

36

°/sec°/sec°/sec

m / minm / min

kg [lb.]

°/sec

Max. 70Max. Up/Down Speed

Carrying CapacityMax. 70m / min

mm [inch] ø200 [7.87] x 100 [3.94]5 + 5 [11 + 11]

600

16.5 / DC3 14.8 / DTS

DLLS

270150180

Max. 100

53.7

Max. 51Max. 39

ø125 [4.92] x 400 [15.75]5 + 5 [11 + 11]

360

23

10 modules= 4.5 m (5 yard)

24 25

High speed indexing turret

High rigidity slide

The abore-mentioned data is actual values but not a performance guarantee.

Tailstock

TurretTN400RThe 12-position turret can accommodate live tool with C-axis control.

Shaft works are available with tailstock.

Spindle speedSpindle motorCollet sizeMax. clamping tool dia.

: Max.4000 min-1: 4.5 kw [ 6.0 hp ]: AR32: 20 mm [ 0.8 inch ]

Modular machine with 1 Spindle, 1 Turret and Gantry RobotBuilt-in L67X gantry robot completely handles the raw part transfer, loading, unloading and finish part output.Live tools available.

10TN300 0.2512TN400 0.20

Number of tool stations Index time

TN400/TN400R

TN300155mmBody position

180 or 230mmQuill strokeLive Center MT.4Center type

290mmBody position180 or 230mmQuill stroke

Live Center MT.5Center type

Rigid construction based on CAE analysis.A highly rigid large diameter spindle and slide with box ways are mounted onto a very tough box-shaped cast bed with superior damping characteristics. This machine structure makes heavy cutting with high feeds possible.

Cam type turret by servo motor for high speed indexing to reduce cycle time.

Box way slide with long term history and high reliability. Improved the bearing rigidity up to 140% as compared with old models by changing the constitution of support bearings for X-axis from 2 rows to 3 rows. More stable machining for a long term and heavy duty cutting is possible.

TN series line up

System Layout

2.8 [ 30’ ]

TN300

TN400TN400R

3.8 [41’]

ø300 [ ø12 ]

ø200 [ ø7.9 ]

Machine Specifications

Recommended work sizeSpindle diaSpindle noseSpindle boreSpindle speedSpindle motorNumber of tool stationsTurret index timeTurret mechaninsmLive tool rotary speed

RobotCarryling capacityRobot controller

kg [ lb. ]L672H

5 + 5 [ 11 + 11 ]MAX SP1

L673H5 + 5 [ 11 + 11 ]

MAX SP1

L672B10 + 10 [ 22 + 22 ]

MAX SP1

Silide stroke

Feed motor

mm [ inch ]mm [ inch ]

mm [ inch ]min-1

kw [ hp ]

sec

min-1Live tool outputLive tool holder sizeChuck sizeCNC control

mmkw [ hp ]

inch

mm [ inch ]mm [ inch ]

kw [ hp ]kw [ hp ]

X-axisZ-axisX-axisZ-axis

ø200 x 80 [ ø7.9 x 3.1 ]ø100 [ ø3.9 ]

A2-6ø56 [ ø2.2 ]Max. 4000

7.5 /1 1 [ 10 / 15 ] 10

0.25Cam

−−−

8~10

4000 ※4.5 [ 6.0 ] ※Max.ø16 ※

10~12FANUC 0i-TD FANUC 0i-TD

205 [ 8.1 ]385 [ 15.2 ]1.2 [ 1.6 ]1.2 [ 1.6 ]

ø300 x 120 [ ø11.8 x 4.7 ]ø120 [ ø4.7 ]

A2-8ø67 [ ø2.6 ]Max. 2220

15 / 18.5 [ 20 / 25 ]120.2

Cam

265 [ 10.4 ]465 [ 18.3 ]1.8 [ 2.4 ]1.8 [ 2.4 ]

TN300

Machine heightFootprint

Machine height [ with Robot ]Machine weightMachine weight [ with Robot ]

mm [ feet, inch ]mm x mm [ feet, inch x feet, inch ]

kg [ lb. ]mm [ feet, inch ]

kg [ lb. ]

1699 [ 5'7" ]2578 [ 8'5.4" ]2500 [ 5500 ]3000 [ 6600 ]

1600 x 1766 [ 5'3" x 5'10" ]1827 [ 6'0" ]2673 [ 8'9" ]

3500 [ 7700 ]4000 [ 8800 ]

1900 x 2001 [ 6'3" x 6'7" ]

TN400・TN400R

Machine Size

Specifications for TN300/TN400/TN400R

Robot Specification

Machining dia.unit:mm [ inch ]

Size.unit:m2 [ ft2 ]

※ TN400R

26 27

Specifications are subject to change without notice.※ TN400R

High Output CNC Lathe

Geared for high volume production of small to medium-sized rings with the fastest automation in its class.This compact machine is designed in pursuit of high productivity and ease of operation. High speed , high output machining and extra smooth chip disposal are based on FUJI's field-proven technologies.

O.D. Cup type

I.D. Pin type

Air chuck

L35-08H LoaderHigh speed CNC loader unloads and loads the work piece in just 2.5 sec.

Loader chuck

3-jaw type loading chuck available for quick change-over

Work example

Machine

Work pieceCycletime

: FS4-31: FS4-3100: inner ring: 13 sec

Machine

Work pieceCycletime

: FS4-31: FS4-3100: inner race: 20.8 sec

Machine SpecificationsSpecifications for FS4-31/FS4-3100

Robot Specifications

Machine Size

Specifications are subject to change without notice.

The above photo include options.

ø100 x 60 [ ø3.9 x 2.4 ]

Gang

Recommended work sizemm [ inch ]mm [ inch ]

mm [ inch ]min-1

kw [ hp ]

ø100 [ ø3.9 ]Spindle diaA2-6Spindle nose

ø56 [ ø2.2 ]Spindle boreSpindle speed Max. 4000

7.5 / 11 [ 10 / 15 ]

8FANUC 0i-TD300 [ 11.81 ]270 [ 10.63 ]

1.6 [ 2.1 ]1.6 [ 2.1 ]

Spindle motorTooling

inch

mm [ inch ]mm [ inch ]

kw [ hp ]

Chuck sizeCNC control

1100 x 1675 [ 3'7'' x 5'6'' ]2115 [ 6’11'' ]2500 [ 5500 ]

Footprintmm [ feet, inch ]

kg [ lb. ]

mm x mm [ feet, inch x feet, inch ]Machine heightMachine weight

Slide stroke

Feed motor

X-axis

X-axisZ-axis

kw [ hp ]Z-axis

L35-08HFANUC

Cup / Pin / Air chuck2 + 2 [ 4.4 + 4.4]

1 + 1 [ 2.2 + 2.2 ]0.5 + 0.5 [ 1.1 + 1.1 ]

Robot

kg [ lb. ]kg [ lb. ]kg [ lb. ]

Robot controllerLoader chuck

Carrying capacityCup / Pin

Air chuck (rotatory)Air chuck (fixed)

FS4-31 / 3100

165mmA

6.5inch

FS4-31FS4-3100

60.15[2.37”]

75.60[2.97”]

22.455[0.88”]

27.20[1.07”]

A

1

2

3

1

23

Gantry Robot

Double action mechanismThe robot has two arms (primary and secondary), with the secondary arm begin a 2:1 geared extension of the primary arm. This means that for every movement of the primary arm, the end of the secondary arm (i.e. the robot hand) travels twice that distance.

Robot Chuck

Loading Unloading

Robot hand for ring work Robot hand for shaft work

The hydraulic robot chuck enables stable clamping and workpiece handling with minimum space is possible by the thin type double hand.

Machine modelm / minm / min

kgmmmm

TN300Maximum traverse speed 100Maximum up/down speed 73

Carring capacity 5 + 5ø200 × 80

Robot chuck stroke(dia) ø25 [ OP:40 ]

L672HTN400

10073

5 + 5ø200 × 80

ø25 [ OP:40 ]

L673HTN400

6630

10 + 10ø300 × 120

ø30 [ OP:50 ]

L672B

OptionAuxiliary loader SWS type loading/unloading deviceAt the end of front machining, the auxiliary loader fitted to the Z-axis slide, removes the machined workpiece from the chuck. Next the robot receives the workpiece from the auxiliary loader, reverses the workpiece, and places it back into the chuck for back machining.

The loading & unloading is operated by swinging and sliding the device. The mechanism which all motions are actuated by one cylinder is simple and reliable.

(for North America)

Y-axis

Z-axis

X-axis

C-axis

Superior chip flow5-face machining via 4 -axis (X/Y/Z/C) controlSimultaneous 4-axis control makes 5-face machining possible in one chucking.

The machining position is directly above a large chip receptacle at the bottom of the machine. Chips fall directly from the machining position into the chip receptacle, and are effectively transported away by a dedicated chip conveyor.

Turret selectable from 10 positions, 6 positions and 15 positions (SM22)

Specifications for HM34/3400

Robot Specifications

Specifications are subject to change without notice.

6 positions 10 positions 15 positions

Live tool spindles mounted on a turretAxial and radial holders can be freely attached anywhere on the turret, as needed.

Placement of axial holder diagonally creates a B-axis on the machining center for machining angular holes.

Multi spindle head capable of processing two holes at the same time.

Angular hole machining

Optimized non cutting time Reduced Chip to Chip TimeNo need to move to the machine home position to index tool turret.You can index the tool turret with minimum saddle retract distance.

Higher tool rigidityTool length to turret center line is reduced when compared to Typical Machining Center.

Multi spindle head capability.

5-face machining in a single chucking!

(for North America)

L < L’

Typical Machining Center

L’

HM Radial holder

L

6Number of toolsMax.3200 min-1Live tool speed

3.7 / 5.5 kw [ 5 / 7.5 hp ]Live tool spindle motor5.5 kw [ 7.5 hp ]Max. output

Collet size 40 mm [ 1.5" ]ø25 mm [ ø1.0" ]Max.clamping tool dia.

SM22-610Number of tools

Max.5000 min-1Live tool speed3.7 / 5.5 kw [ 5 / 7.5 hp ]Live tool spindle motor

3.7 kw [ 5 hp ]Max. outputCollet size 32 mm [ 1.25" ]

ø20 mm [ ø0.8" ]Max.clamping tool dia.

SM22-1015Number of tools

Max.5000 min-1Live tool speed3.7 / 5.5 kw [ 5 / 7.5 hp ]Live tool spindle motor

3.2 kw [ 4.5 hp ]Max. outputCollet size 25 mm [ 1.0" ]

ø16 mm [ ø0.6" ]Max.clamping tool dia.

SM22-15

Milling Cell

The above photo include options.

This milling cell controls 4 axes simultaneously to perform 5-face machining in a single chucking. Improve your automation system with FUJI's advanced technology.

28 29

Machine Specifications

Recommended work sizeC-axis Spindle dia.C-axis Spindle noseNumber of tool stationsTurret index timeTurret mechanism

Silide stroke

Feed motor

mm [ inch ]mm [ inch ]

sec

Chuck sizeCNC control

inch

mm [ inch ]mm [ inch ]

kw [ hp ]kw [ hp ]

X-axisZ-axis

X-axisZ-axis

ø300 x 120 [ 11.8 x 4.7 ]ø80 [ 3.15 ]

A2-66, 10, 15

1.5Three piece coupling

10FANUC 0i-MB 275 [ 10.83 ]400 [ 15.75 ]

mm [ inch ]Y-axis 230 [ 9.06 ]3.0 [ 4.0 ]3.0 [ 4.0 ]

kw [ hp ]kw [ hp ]

Y-axisC-axis

3.0 [ 4.0 ]4.0 [ 5.4 ]

HM34 / 3400

RobotCarrying capacityRobot controller

kg [ lbs ]L292-B

10 + 10 [ 22 + 22 ]MAX SP1

L672-B10 + 10 [ 22 + 22 ]

MAX SP1

Machine SizeFootprintMachine heightMachine weight

mm [ feet, inch ]kg [ lb. ]

mm x mm [ feet, inch x feet, inch ]2810 [9'3"]

5500 [ 12100 ]

1850 x 1850 [ 6'1" x 6'1" ]3160 [ 10'4" ]

5500 [ 12100 ]

1850 x 2175 [ 6'1" x 7'2" ]

30 31

High Rigidity

FUJI's Basic and Special Technologies

We know your needs. FUJI offers total machining technologies including chucking and tooling according to your needs by exploiting our know-how nurtured through years of our experiences.

3-jaw power chuck

External collet chuck

Internal collet chuck

CB type Ball lock chuck

Highly Rigid, zero-center type headstockThe zero-center type headstock has a thermally symmetrical design, which keeps thermal displacement to the absolute minimum. The air purge mechanism of the headstock completely protects the headstock against cutting oil and chips. This mechanism, along with grease lubrication, assures long-term processing accuracy.

Structural elements of the machine were optimized using CAE structural analysis, bringing benefits to machine performance.

Work seating confirmation (option)Air is used in confirming seated workpiece is correctly fitted to the chuck. If the workpiece is found to be floating 0.03mm or more above the locator, the pressure switch issues an alarm. The robot automatically retries loading the improperly seated workpiece. If seating fails again, the system is stopped.

This single unit performs three tasks: automatic tool compensation, tool damage detection and tool setting. An air blower is provided near the sensor to prevent inaccuracies due to trapped chips.

Measurement device Quality check chute and reject chute

Work stockerPositioned against the side of machine, the length of the unit has been made the same as the depth of the machine for the most effective utilisation of floor space. (Max. work stocker load : 500 kg)

This measurement device fitted to the side of the machine. Automatically send feed back to the CNC controller to ensure the quality of part.

The robot periodically takes out a workpiece to put in into the quality check chute fitted at the front of the machine for the operator to check the product quality. This chute can also be used for discharging the work that became NG through the measurement and work seating confirmation.

Our original hybrid chuck is composed of a face driver and clamping jaws

Tool detector (option)

CAE Structural Analysis

Optional device

FUJI Standard Chuck

High Extended FunctionalityRigidity

CP type pin arbor chuck Hybrid chuck

With the face driver and center for supporting a work piece, the clamping jaws are stored inside the chuck main body, so even the chuck clamping part can be processed to the end of the part.

The chuck then clamps and the center supports the work piece securely to improve its rigidity. The machine performs heavy cutting from the shaft center to the center side. With this operation, the shaft work is processed thoroughly with only one chucking.

CK type compensation chuck

CF type finger chuck


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